Pressure-resistant cabin sealing combination and manufacturing method thereof

By placing the watertight socket in the accommodation space formed by the water acoustic transducer and the pressure-resistant chamber body, the intermediate connection cable is reduced, and the problem of increasing the bending radius of the watertight cable is solved, and the long-term reliability and space utilization of the watertight cable are improved.

CN119653282APending Publication Date: 2025-03-18ZHONGKE GREAT WALL MARINE INFORMATION SYST CO LTD
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Patent Information

Application Number
CN202411642160.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

With the development of underwater communication and detection technology, the number of water-sonic transducer array elements has increased, resulting in an increase in the diameter of water-tight cables and an increase in the bending radius, which has reduced the long-term reliability of water-tight cables.

Method used

By placing the watertight socket in the accommodation space formed by the watertight socket and the pressure-resistant chamber body, the array cable is connected to one side of the watertight socket, and the movement cable is connected to the other side of the watertight socket, reducing the intermediate connection cable and avoiding the design method of watertight cables and watertight plugs in conventional design of watertight transducers.

Benefits of technology

It effectively solves the problem of large bending radius required for thicker watertight cables, improves the long-term reliability of watertight cables, reduces the use of installation space, and improves space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a pressure-resistant cabin sealing combination and a manufacturing method thereof, the pressure-resistant cabin sealing combination comprises a transducer, a pressure-resistant cabin and a watertight socket, and an array element cable is arranged in the transducer; the transducer is arranged on one side of the pressure-resistant cabin, a first butt joint port is formed in one side of the transducer, a second butt joint port is formed in one side of the pressure-resistant cabin, a containing space is defined by the transducer and the pressure-resistant cabin, and the watertight socket is arranged in the containing space. According to the invention, the transducer is arranged on one side of the pressure-resistant cabin, the transducer and the pressure-resistant cabin define the accommodating space, the watertight socket is arranged in the accommodating space, the array element cable is connected with one side of the watertight socket, and the machine core cable is connected with the other side of the watertight socket, so that intermediate connecting cables are reduced; the design mode that the underwater acoustic transducer conventionally uses a watertight cable and a watertight plug is effectively avoided, the problem that the bending radius needed by a thick watertight cable is large is solved, and then the long-term reliability of the watertight cable is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of underwater communication and underwater detection equipment, and in particular to a pressure-resistant cabin sealing assembly and a manufacturing method thereof. Background Art

[0002] In the field of underwater communication and underwater detection, the performance of the hydroacoustic transducer, as the main device for transmitting and receiving acoustic signals, is crucial to the entire communication and detection system. Usually, multiple groups of array elements are designed in a certain formation inside the hydroacoustic transducer, and then the output lines of each array element are gathered together, and after external polyurethane vulcanization, a watertight cable with a watertight plug is formed. The hydroacoustic transducer is usually used with a pressure-resistant cabin, which contains a series of power supply, control and processing circuits. The pressure-resistant cabin is usually designed with a watertight socket on one side of the end cover. After the hydroacoustic transducer is connected to the pressure-resistant cabin through a watertight plug and a watertight socket, the cabin circuit can control the transducer, and the functions of transmitting, receiving, processing and storing hydroacoustic signals can be realized.

[0003] With the continuous development of underwater communication and detection technology, in order to improve the communication distance or improve the detection accuracy, the number of array elements of the hydroacoustic transducer is constantly increasing. The increase in the number of array elements directly leads to an increase in the number of external lines of the hydroacoustic transducer, which increases the diameter of the watertight cable from the hydroacoustic transducer and its minimum bending radius accordingly; at the same time, due to the increase in the number of outgoing lines, the size of the watertight plug on the hydroacoustic transducer and the watertight socket on the pressure-resistant hull also increases accordingly. This increase in size has a great impact on some products with strict diameter requirements. Due to the limitation of the product diameter, the bending radius of the watertight cable installed on the watertight socket at the end cover of the transducer is smaller than the minimum bending radius allowed by itself, which reduces the long-term reliability of the watertight cable.

[0004] Therefore, it is urgent to propose a pressure-resistant cabin sealing assembly and a manufacturing method thereof to solve the problems raised. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a pressure-resistant cabin sealing combination and a manufacturing method thereof, wherein a watertight socket is placed in a containing space formed by an underwater acoustic transducer and the pressure-resistant cabin, and the cables in the underwater acoustic transducer and the cables in the pressure-resistant cabin are respectively arranged on both sides of the watertight socket, thereby effectively avoiding the conventional design method of using watertight cables and watertight plugs for underwater acoustic transducers, and solving the problem of a larger bending radius required for thicker watertight cables.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a pressure-resistant cabin sealing combination, which includes a transducer, a pressure-resistant cabin and a watertight socket, and an array element cable is arranged in the transducer; the transducer is arranged on one side of the pressure-resistant cabin, a first pair of interfaces is opened on one side of the transducer, and a second pair of interfaces is opened on one side of the pressure-resistant cabin, the first pair of interfaces and the second pair of interfaces are matched with each other, the transducer and the pressure-resistant cabin are surrounded by a accommodating space at the first pair of interfaces and the second pair of interfaces, the watertight socket is placed in the accommodating space, the array element cable is connected to one side of the watertight socket, and the other side of the watertight socket is connected to a core cable.

[0007] In one of the embodiments, the transducer includes a transducer body and a mounting plate, wherein the mounting plate is disposed on one side of the pressure-resistant cabin, the mounting plate is fixedly connected to the transducer body, and the first pair of interfaces is disposed on the mounting plate.

[0008] In one embodiment, the watertight socket is provided with a base, and the base is placed in the accommodating space; a first docking portion is provided on one side of the base, and a second docking portion is provided on the other side of the base, the first docking portion is connected to the array element cable, and the second docking portion is connected to the movement cable.

[0009] In one embodiment, the transducer is provided with a first docking groove at the first docking interface, and the pressure-resistant cabin is provided with a second docking groove at the second docking interface, and the first docking groove and the second docking groove are combined to form the accommodating space; the first docking part is placed in the first docking groove, and the second docking part is placed in the second docking groove.

[0010] In one embodiment, the base is provided with a first sealing ring around the first docking portion, the base is provided with a second sealing ring around the second docking portion, and a third sealing ring is provided outside the second docking portion.

[0011] In one of the embodiments, a plurality of first fixing holes are provided on the base, and the base is fixedly connected to the transducer via a first fastening piece, and the first fastening piece passes through the transducer and is fixed in the first fixing hole.

[0012] In one of the embodiments, a third fixing hole is provided on the base around the first fixing hole, a fourth fixing hole is provided on the mounting plate, the base is fixedly connected to the mounting plate via a fourth fastening piece, and the fourth fastening piece passes through the fourth fixing hole of the mounting plate and is fixed in the third fixing hole.

[0013] In one embodiment, the pressure-resistant cabin is provided with a fifth fixing hole on the peripheral side of the second docking interface, the fifth fixing hole is matched with the first fixing hole, and the first fastener is fixed in the fifth fixing hole after passing through the transducer and the first fixing hole.

[0014] In one embodiment, the transducer is provided with a first docking hole, the pressure-resistant cabin is provided with a second docking hole, the transducer and the pressure-resistant cabin are connected via a second fastener, and the second fastener passes through the first docking hole and the second docking hole.

[0015] A method for manufacturing a pressure-resistant cabin sealing assembly comprises the following steps:

[0016] Making a mounting plate and a watertight socket, and fixing the mounting plate to the watertight socket via a first locking piece;

[0017] After manufacturing the transducer backing and ceramic array elements and assembling them with the mounting plate, the transducer housing is formed by a perfusion method to realize the manufacturing of the transducer finished product; wherein, the outgoing wires of each ceramic array element are gathered to form an array element cable, and the array element cable is connected to one side of the watertight socket;

[0018] Install the transducer equipped with a watertight socket on one side of the pressure hull.

[0019] In summary, a pressure-resistant cabin sealing combination and a manufacturing method thereof of the present invention arranges a transducer on one side of the pressure-resistant cabin, forms an accommodation space between the transducer and the pressure-resistant cabin, places a watertight socket in the accommodation space, and connects an array element cable to one side of the watertight socket and a movement cable to the other side of the watertight socket, thereby reducing intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thereby ensuring the long-term reliability of the watertight cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a pressure-resistant cabin sealing assembly of the present invention;

[0021] Figure 2 This is a structural exploded view of a pressure-resistant cabin sealing assembly of the present invention;

[0022] Figure 3 This is a structural exploded view of the pressure-resistant cabin of the present invention;

[0023] Figure 4 It is a schematic diagram of the combination of the transducer and the watertight socket of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the transducer of the present invention;

[0025] Figure 6 is a structural exploded view of the transducer of the present invention;

[0026] Figure 7 It is a schematic structural diagram of the watertight socket of the present invention;

[0027] Figure 8 A schematic structural diagram of the watertight socket of the present invention from another perspective;

[0028] Fig. 9 This is a structural combination diagram of the watertight socket and the mounting plate of the present invention.

[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0030] 100, transducer; 101, array element cable; 102, first pair of interfaces; 103, first docking slot; 104, first docking hole; 110, transducer body; 111, ceramic array element; 112, transducer backing; 113, transducer housing; 1131, through slot; 120, mounting plate; 121, second fixing hole; 122, fourth fixing hole; 200, pressure-resistant cabin; 210, cylinder; 211, third docking hole; 220, end cover ; 221, fourth docking hole; 201, movement cable; 202, second docking interface; 203, second docking groove; 204, second docking hole; 205, fifth fixing hole; 300, watertight socket; 310, base; 311, first fixing hole; 312, third fixing hole; 320, first docking part; 330, second docking part; 340, first sealing ring; 350, second sealing ring; 360, third sealing ring; 401 first locking piece. DETAILED DESCRIPTION

[0031] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] See also Figures 1 to 9 The pressure-resistant cabin sealing assembly of the present invention comprises a transducer 100, a pressure-resistant cabin 200 and a watertight socket 300. A ceramic array element 111 is placed in the transducer 100, and an array element cable 101 extends from the ceramic array element 111. An electronic movement (not shown) is arranged in the pressure-resistant cabin 200. The transducer 100 is arranged on one side of the pressure-resistant cabin 200. A first docking port 102 is provided on one side of the transducer 100, and a second docking port 203 is provided on one side of the pressure-resistant cabin 200. 02, the first pair of interfaces 102 and the second pair of interfaces 202 are matched with each other, the transducer 100 and the pressure-resistant cabin 200 are surrounded by a containing space at the first pair of interfaces 102 and the second pair of interfaces 202, the watertight socket 300 is placed in the containing space, the array element cable 101 is connected to one side of the watertight socket 300, and the other side of the watertight socket 300 is connected to the core cable 201, and the core cable 201 is used to be electrically connected to the electronic core in the pressure-resistant cabin 200. The watertight socket 300 is placed in the accommodating space formed by the transducer 100 and the pressure-resistant cabin 200. The array element cable 101 and the movement cable 201 in the transducer 100 are respectively arranged on both sides of the watertight socket 300. The watertight socket 300 is electrically connected to the transducer 100 and the pressure-resistant cabin 200 through the array element cable 101 and the movement cable 201, respectively, reducing the intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thus ensuring the long-term reliability of the watertight cables.

[0035] Specifically, the pressure-resistant cabin 200 includes a cylinder 210 and end covers 220 arranged at both ends of the cylinder 210. The transducer 100 is a long strip structure, and the side cross-section of the transducer 100 facing the cylinder 210 is an arc-shaped structure to facilitate a closer fit between the transducer 100 and the cylinder 210 and improve the stability of the connection between the transducer 100 and the pressure-resistant cabin 200; wherein, the transducer 100 has a first docking port 102 on the side facing the cylinder 210, and the cylinder 210 has a second docking port 202 on the side facing the transducer 100.

[0036] In one embodiment, the watertight socket 300 is provided with a base 310, and the cross section of the base 310 can be designed to be a circular or square structure as needed, and the base 310 is placed in the accommodating space; a first docking portion 320 is convexly provided on one side of the base 310, and a second docking portion 330 is convexly provided on the other side of the base 310, the first docking portion 320 is matched with the first docking port 102, and the second docking portion 330 is matched with the second docking port 202, and the first docking portion 320 is a welding cup structure to facilitate connection with the array element cable 101; the second docking portion 330 is connected to the core cable 201 The watertight socket 300 is electrically connected to the transducer 100 and the pressure-resistant cabin 200 through the array element cable 101 and the movement cable 201 respectively, reducing the intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thus ensuring the long-term reliability of the watertight cables; in addition, the transducer 100 is arranged on the side of the pressure-resistant cabin 200, effectively avoiding the problem of an overly large watertight socket 300 occupying a larger space on the end cover 220 and causing space tightness in the end cover 220.

[0037] Furthermore, the transducer 100 is provided with a first docking groove 103 at the first docking interface 102, and the pressure-resistant cabin 200 is provided with a second docking groove 203 at the second docking interface 202, and the first docking groove 103 and the second docking groove 203 are combined to form an accommodating space; the first docking portion 320 is placed in the first docking groove 103, and the second docking portion 330 is placed in the second docking groove 203; in this embodiment, the cross-sections of the first docking portion 320, the second docking portion 330, the first docking groove 103 and the second docking groove 203 are all circular structures.

[0038] In one embodiment, the base 310 is provided with a first sealing ring 340 on the periphery of the first docking portion 320, and the base 310 is provided with a second sealing ring 350 on the periphery of the second docking portion 330, so that when the base 310 is placed in the accommodating space, the periphery of the first docking interface 102 and the periphery of the second docking interface 202 are sealed respectively through the sealing effect of the first sealing ring 340 and the second sealing ring 350, thereby preventing external water from entering the interior of the transducer 100 and the pressure-resistant cabin 200 through the gap between the base 310 and the transducer 100 and the pressure-resistant cabin 200.

[0039] Furthermore, a third sealing ring 360 is disposed outside the second docking portion 330 . The sealing effect of the third sealing ring 360 can be used to further seal the second docking groove 203 , thereby further improving the sealing performance between the watertight socket 300 and the pressure-resistant cabin 200 .

[0040] In one embodiment, a plurality of first fixing holes 311 are provided on the base 310, and the base 310 is fixedly connected to the transducer 100 through a first fastening member 401, and the first fastening member 401 passes through the transducer 100 and is fixed in the first fixing hole 311; the first fixing holes 311 are respectively provided at the four corners of the base 310, so that the base 310 can be stably connected to the transducer 100.

[0041] In one embodiment, a first docking hole 104 is provided on the transducer 100, and a second docking hole 204 is provided on the pressure-resistant cabin 200. The transducer 100 and the pressure-resistant cabin 200 are connected via a second fastener (not shown). The second fastener passes through the first docking hole 104 and the second docking hole 204 to achieve a stable connection between the transducer 100 and the pressure-resistant cabin 200. The second docking port 202, the second docking groove 203 and the second docking hole 204 are all provided on the cylinder 210.

[0042] Furthermore, the first docking holes 104 are respectively arranged at both ends of the transducer 100, and the second docking holes 204 are respectively arranged at both ends of the pressure-resistant cabin 200. The fixing operation of the second fastener can better realize the stable connection between the transducer 100 and the pressure-resistant cabin 200.

[0043] Furthermore, a third docking hole 211 is provided on the cylinder 210, and a fourth docking hole 221 is provided on the end cover 220. The end cover 220 is fixed to both ends of the cylinder 210 by a third fastening piece. The third fastening piece is provided through the third docking hole 211 and the fourth docking hole 221 to achieve a stable connection between the end cover 220 and the cylinder 210.

[0044] Alternatively, the transducer 100 and the pressure-resistant cabin 200 may be stably connected by gluing or winding with ropes, which need not be elaborated here.

[0045] In one embodiment, the transducer 100 includes a transducer body 110 and a mounting plate 120, wherein the mounting plate 120 is disposed on one side of the pressure-resistant cabin 200, and the surface of the mounting plate 120 facing the cylinder 210 is an arc-shaped structure to facilitate the stability of the connection between the mounting plate 120 and the pressure-resistant cabin 200; the mounting plate 120 is fixedly connected to the transducer body 110; the first docking port 102, the first docking groove 103, and the first docking hole 104 are all disposed on the mounting plate 120, and the base 310 is fixedly connected to the mounting plate 120 through a first locking member 401, and the mounting plate 120 is provided with a second The fixing hole 121, the first locking piece 401 passes through the second fixing hole 121 and is fixed in the first fixing hole 311; the transducer body 110 includes a ceramic array element 111, a transducer backing 112 and a transducer housing 113, the transducer backing 112 is placed on the mounting plate 120, the transducer housing 113 covers the ceramic array element 111 and the transducer backing 112, and is fixedly connected to the mounting plate 120; wherein, the transducer housing 113, the ceramic array element 111 and the transducer backing 112 are all known structures, and their structures do not constitute the inventive point of the present invention, and are the same as the internal structure of a conventional transducer, and need not be repeated here.

[0046] Specifically, the transducer 100 is integrally connected to the watertight socket 300, and the specific operation is as follows: the transducer backing 112 and the ceramic array element 111 are processed in sequence on the mounting plate 120 according to the conventional transducer 100 processing method, and the output wires of each ceramic array element 111 pass through the gaps between the ceramic array elements 111, and after being gathered at the position of the watertight socket 300, they are welded together with the welding cups on the side of the watertight socket 300 facing the ceramic array element 111 in sequence, and then the transducer housing 113 is poured with polyurethane, and then it can be processed into a transducer 100 fixedly connected to the watertight socket 300.

[0047] Furthermore, a third fixing hole 312 is provided on the base 310 around the first fixing hole 311, and a fourth fixing hole 122 is provided on the mounting plate 120 around the second fixing hole 121. The base 310 is fixedly connected to the mounting plate 120 via a fourth fastener, and the fourth fastener passes through the fourth fixing hole 122 of the mounting plate 120 and is fixed in the third fixing hole 312, so as to further enhance the stable connection effect between the base 310 and the transducer 100.

[0048] Furthermore, the pressure-resistant cabin 200 is provided with a fifth fixing hole 205 on the side of the second docking interface 202, and the fifth fixing hole 205 is matched with the first fixing hole 311. The first fastener 401 passes through the transducer 100 and the first fixing hole 311 and is fixed in the fifth fixing hole 205. Specifically, the first fastener 401 passes through the second fixing hole 121 and the first fixing hole 311 and is fixed in the fifth fixing hole 205, thereby strengthening the stable connection between the transducer 100, the watertight socket 300 and the pressure-resistant cabin 200. Since the fifth fixing hole 205 needs to be designed on the pressure-resistant cabin 200, and it is also necessary to ensure that the watertight socket 300 is fixed on the pressure-resistant cabin 200 through the fifth fixing hole 205, When forming the transducer housing 113, a through groove 1131 is designed to communicate with the second fixing hole 121 on the mounting plate 120, so that the first fastener 401 is conveniently fixed in the fifth fixing hole 205 after passing through the through groove 1131, the second fixing hole 121 and the first fixing hole 311; at this time, the fourth fastener and the fourth fixing hole 122 of the mounting plate 120 are both located on the inner side of the transducer housing 113, and the first fastener 401 is fixed in the fifth fixing hole 205 after passing through the through groove 1131, the second fixing hole 121 and the first fixing hole 311, so that it can be processed into a watertight socket transducer combination structure with a cabin penetration function and the watertight socket 300 cannot be disassembled from the transducer 100.

[0049] During the specific assembly of the present invention, the mounting plate 120 is fixedly connected to the watertight socket 300 through the first locking piece 401, and then the processing of the transducer 100 is completed. The specific operations are as follows: the transducer backing 112 and the ceramic array element 111 are processed in sequence according to the conventional transducer 100 processing method. The output lines of each ceramic array element 111 pass through the gaps between the ceramic array elements 111, and after being collected at the position of the watertight socket 300, they are welded together with the welding cups on the side of the watertight socket 300 facing the ceramic array element 111 in sequence, and then polyurethane is used to pour out the transducer housing 113 made of polyurethane material, so that it can be processed into a transducer 100 with a cabin penetration function and the watertight socket 300 cannot be removed from the transducer 100; finally, the watertight socket 300 is installed at the second docking port 202 corresponding to one side of the pressure-resistant cabin 200, so that the cabin penetration wiring of a large number of array elements can be realized, and the watertight socket 300 is respectively connected to the array element cable 101 and the movement cable 201. It is electrically connected to the transducer 100 and the pressure-resistant cabin 200, reduces the number of intermediate connecting cables, effectively avoids the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solves the problem of a larger bending radius required for thicker watertight cables, and thus ensures the long-term reliability of the watertight cables; in addition, by reducing the number of intermediate connecting cables, the installation space is greatly reduced and the space utilization rate is improved; while ensuring the effective bending radius of the cable, the number of wiring harnesses is greatly increased, and the amount of data collected is effectively increased; the installation position is flexible, and under certain conditions, multiple transducers 100 can be installed on the side of the pressure-resistant cabin 200 at the same time, so that multiple devices can work together and work efficiency is greatly improved; compared with the through-cabin design at the end cover 220, the overall size of the equipment is effectively reduced, the equipment can be miniaturized and modularized, and the equipment can be more integrated; in this embodiment, installing the movement cable 201 into the pressure-resistant cabin 200 is a common technique for those skilled in the art and need not be elaborated here.

[0050] See also Figures 1 to 9 According to the above-mentioned pressure-resistant cabin sealing combination of the present invention, the present invention provides a method for manufacturing a pressure-resistant cabin sealing combination. The transducer, pressure-resistant cabin and watertight socket involved in the method can have the same technical features as those described in the above-mentioned pressure-resistant cabin sealing combination embodiment, and can produce the same technical effects. The method for manufacturing a pressure-resistant cabin sealing combination of the present invention arranges the transducer 100 on one side of the pressure-resistant cabin 200, forms a receiving space between the transducer 100 and the pressure-resistant cabin 200, places the watertight socket 300 in the receiving space, connects the array element cable 101 to one side of the watertight socket 300, and connects the core cable 201 to the other side of the watertight socket 300, thereby reducing the intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thus ensuring the long-term reliability of watertight cables.

[0051] A method for manufacturing a pressure-resistant cabin sealing assembly comprises the following steps:

[0052] S1. Make the mounting plate 120 and the watertight socket 300, and fix the mounting plate 120 to the watertight socket 300 through the first fastening piece 401; wherein, a plurality of first fixing holes 311 are arranged on the base 310, and the mounting plate 120 has a second fixing hole 121 on the side around the first docking interface 102, and the first fastening piece 401 passes through the second fixing hole 121 and is fixed in the first fixing hole 311, and the fixing operation of the mounting plate 120 and the watertight socket 300 is first completed.

[0053] Furthermore, in order to improve the stability of the connection between the mounting plate 120 and the watertight socket 300, a fourth fixing hole 122 is provided on the mounting plate 120 around the second fixing hole 121, and a third fixing hole 312 is provided on the base 310 around the first fixing hole 311. The fourth fastener passes through the fourth fixing hole 122 of the mounting plate 120 and is fixed in the third fixing hole 312 to further enhance the stable connection effect between the base 310 and the transducer 100.

[0054] S2. After manufacturing the transducer backing 112 and the ceramic array element 111 and assembling them with the mounting plate 120, the transducer housing 113 is formed by a pouring method to realize the manufacturing of the finished transducer; wherein, the outgoing wires of each ceramic array element 111 are gathered to form an array element cable 201, and the array element cable 201 is connected to one side of the watertight socket 300.

[0055] Specifically, after the transducer backing 112 and the ceramic array element 111 are manufactured, the ceramic array element 111 is fixedly mounted on the transducer backing 112, and the outgoing wires of each ceramic array element 111 pass through the gaps between the ceramic array elements 111, and are gathered at the position of the watertight socket 300 to form an array element cable 201. The array element cable 201 passes through the opening on the transducer backing 112 and is connected to the welding cup on the lower side of the watertight socket 300, thereby realizing an integrated connection effect between the watertight socket 300 and the transducer 100; the assembled mounting plate 200, the transducer backing 112 and the ceramic array element 111 are then placed in a preset mold, and a transducer housing 113 covering the ceramic array element 111 and the transducer backing 112 is formed by injection molding, thereby realizing the manufacture of the finished transducer.

[0056] A through slot 1131 is provided on the transducer housing 113 at the second fixing hole 121 on the matching mounting plate 120 , and the first fastener 401 is passed through the through slot 1131 , the second fixing hole 121 and the first fixing hole 311 , thereby further fixing the transducer 100 and the watertight socket 300 .

[0057] After completing the assembly and molding process of the transducer body 100 and the mounting plate 120, the fourth locking piece connecting the mounting plate 120 and the watertight socket 300 is covered in the transducer housing 113, and can be processed into a watertight socket transducer combination structure with a cabin penetration function and the watertight socket 300 cannot be removed from the transducer 100.

[0058] S3. Installing the transducer 100 equipped with the watertight socket 300 on one side of the pressure-resistant cabin 200 can realize the through-cabin routing of a large number of array elements. The watertight socket 300 is electrically connected to the transducer 100 and the pressure-resistant cabin 200 through the array element cable 101 and the movement cable 201 respectively, reducing the intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of large bending radius required for thicker watertight cables, and thus ensuring the long-term reliability of watertight cables; in addition, by reducing the intermediate connecting cables, the installation space is greatly reduced and the space utilization rate is improved; while ensuring the effective bending radius of the cable, the number of wire harnesses is greatly increased, and the amount of data collected is effectively increased; the installation position is flexible. Under certain conditions, multiple transducers 100 can be installed on the side of the pressure-resistant cabin 200 at the same time, so that multiple devices can work together and the work efficiency is greatly improved; compared with the through-cabin design at the end cover 220, the overall size of the equipment is effectively reduced, the equipment is miniaturized and modularized, and the equipment is more integrated.

[0059] Specifically, after the watertight socket 300 is integrally connected to the transducer 100, the movement cable 201 on the other side of the watertight socket 300 passes through the second pairing interface 202 of the pressure-resistant cabin 200 and is electrically connected to the electronic movement in the pressure-resistant cabin 200. When the transducer 100 equipped with the watertight socket 300 is installed on one side of the pressure-resistant cabin 200, a large number of array elements can be routed through the cabin. The watertight socket 300 is electrically connected to the transducer 100 and the pressure-resistant cabin 200 through the array element cable 101 and the movement cable 201, respectively, reducing the intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thereby ensuring the long-term reliability of the watertight cables. In this embodiment, installing the movement cable 201 into the pressure-resistant cabin 200 is a common technique for those skilled in the art and need not be elaborated here.

[0060] The pressure-resistant cabin 200 is provided with a fifth fixing hole 205 around the second docking port 202 , and the first fastener 401 is passed through the groove 1131 , the second fixing hole 121 and the first fixing hole 311 and then fixed in the fifth fixing hole 205 , thereby further fixing the transducer 100 and the watertight socket 300 .

[0061] In summary, a pressure-resistant cabin sealing assembly and a manufacturing method thereof of the present invention arranges a transducer 100 on one side of a pressure-resistant cabin 200, forms an accommodation space between the transducer 100 and the pressure-resistant cabin 200, places a watertight socket 300 in the accommodation space, and connects an array element cable 101 to one side of the watertight socket 300, and connects a movement cable 201 to the other side of the watertight socket 300, thereby reducing intermediate connecting cables, effectively avoiding the conventional design of using watertight cables and watertight plugs for underwater acoustic transducers, solving the problem of a larger bending radius required for thicker watertight cables, and thereby ensuring the long-term reliability of the watertight cables.

[0062] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A pressure-resistant cabin sealing assembly, characterized in that: It includes a transducer, a pressure-resistant cabin and a watertight socket, wherein an array element cable is arranged in the transducer; the transducer is arranged on one side of the pressure-resistant cabin, a first pair of interfaces is opened on one side of the transducer, a second pair of interfaces is opened on one side of the pressure-resistant cabin, the first pair of interfaces and the second pair of interfaces are matched with each other, the transducer and the pressure-resistant cabin are surrounded by a accommodating space at the first pair of interfaces and the second pair of interfaces, the watertight socket is placed in the accommodating space, the array element cable is connected to one side of the watertight socket, and the other side of the watertight socket is connected with a core cable.

2. A pressure-resistant cabin sealing assembly according to claim 1, characterized in that: The transducer comprises a transducer body and a mounting plate, wherein the mounting plate is arranged on one side of the pressure-resistant cabin, the mounting plate is fixedly connected to the transducer body, and the first pair of interfaces is arranged on the mounting plate.

3. A pressure-resistant cabin sealing assembly according to claim 2, characterized in that: The watertight socket is provided with a base, and the base is placed in the accommodating space; a first docking portion is provided on one side of the base, and a second docking portion is provided on the other side of the base, the first docking portion is connected to the array element cable, and the second docking portion is connected to the core cable.

4. A pressure-resistant cabin sealing assembly according to claim 3, characterized in that: The transducer is provided with a first docking groove at the first docking interface, and the pressure-resistant cabin is provided with a second docking groove at the second docking interface. The first docking groove and the second docking groove are combined to form the accommodating space; the first docking part is placed in the first docking groove, and the second docking part is placed in the second docking groove.

5. A pressure-resistant cabin sealing assembly according to claim 4, characterized in that: The base is provided with a first sealing ring on the periphery of the first docking portion, the base is provided with a second sealing ring on the periphery of the second docking portion, and a third sealing ring is provided on the outer side of the second docking portion.

6. A pressure-resistant cabin sealing assembly according to claim 3, characterized in that: The base is provided with a plurality of first fixing holes, and the base is fixedly connected to the transducer via a first fastening piece, and the first fastening piece passes through the transducer and is fixed in the first fixing hole.

7. A pressure-resistant cabin sealing assembly and a manufacturing method thereof according to claim 6, characterized in that: A third fixing hole is arranged on the base around the first fixing hole, a fourth fixing hole is arranged on the mounting plate, the base is fixedly connected to the mounting plate via a fourth fastening piece, and the fourth fastening piece is fixed in the third fixing hole after passing through the fourth fixing hole of the mounting plate.

8. The pressure-resistant cabin sealing assembly according to claim 6, characterized in that: The pressure-resistant cabin is provided with a fifth fixing hole on the peripheral side of the second docking interface, the fifth fixing hole is matched with the first fixing hole, and the first locking piece passes through the transducer and the first fixing hole and is fixed in the fifth fixing hole.

9. The pressure-resistant cabin sealing assembly according to claim 1, characterized in that: The transducer is provided with a first docking hole, the pressure-resistant cabin is provided with a second docking hole, the transducer and the pressure-resistant cabin are connected via a second fastener, and the second fastener passes through the first docking hole and the second docking hole.

10. A method for manufacturing a pressure-resistant cabin sealing assembly, characterized in that: The steps include: Making a mounting plate and a watertight socket, and fixing the mounting plate to the watertight socket via a first locking piece; After manufacturing the transducer backing and ceramic array elements and assembling them with the mounting plate, the transducer housing is formed by a perfusion method to realize the manufacturing of the transducer finished product; wherein, the outgoing wires of each ceramic array element are gathered to form an array element cable, and the array element cable is connected to one side of the watertight socket; Install the transducer equipped with a watertight socket on one side of the pressure hull.