Device and process for manufacturing high-collapsibility sodium silicate-bonded sand

By adopting multi-dimensional stirring technology in the water glass sand manufacturing device, the problem of uneven stirring in the prior art is solved, and the hardness and dispersion of water glass sand are uniformly improved.

CN119657820AActive Publication Date: 2025-03-21ZHEJIANG WUJING MACHINE MFG

Patent Information

Application Number
CN202411906733.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-21
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

In the prior art, when adding reagents to increase the crumbness and hardness of water glass sand, uneven mixing of the mixture is prone to cause poor uniformity of the finished product, and there are insufficient performance differences.

Method used

A highly scattered water glass sand manufacturing device is adopted, which includes a crushing device and a sand mixing device. Through the design of a hollow cylindrical stirring chamber and a stirring rack, the stirring blades rotate in the vertical direction and horizontal direction, and combined with a reagent addition device, ensuring uniform mixing of materials and reagents.

Benefits of technology

Through multi-dimensional stirring, uniform mixing of materials and reagents is achieved, the hardness and crumbness of water glass sand are improved, and the uniformity and consistency of finished products are ensured.

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Abstract

The invention discloses a high-collapsibility sodium silicate sand manufacturing device and process. The manufacturing device comprises a multi-stage crushing device, a sand mixing device and a hardening mold. Raw materials are crushed through a jaw crusher and a cone crusher and then added into a sand mixing device through a conveyor to be mixed and stirred with water glass, a modifying reagent is added while stirring is conducted to improve the hardness and collapsibility of the water glass sand, finally, a product is put into a mold to be hardened, demolding is conducted, and in the stirring process, the raw materials are mixed with the water glass to be stirred, the stirring blades rotate along with the stirring frame in the horizontal direction and ascend and descend, and meanwhile, the stirring blades rotate in the vertical direction, so that multi-dimensional stirring is achieved, it is guaranteed that materials and reagents are evenly mixed, and the hardness and collapsibility of a final product are evenly improved.
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Description

Technical Field

[0001] The invention relates to a device and a process for manufacturing foundry sand, in particular to a device and a process for manufacturing high-disintegrability water glass sand. Background Art

[0002] In the casting process, water glass sand is widely used because of its colorless, odorless, low price, and easy operation.

[0003] However, with the development of green and clean casting technology, traditional water glass sand, as a unique casting material, is no longer suitable for current production process requirements due to its significant disadvantages such as low sand mold strength, high water content, easy moisture absorption, poor hardening in winter, and poor sand core collapsibility. The patent with application number CN201811081663.5 discloses a high-temperature resistant foundry sand and its production process. Its specification records "S1. Ball-mill bentonite, fly ash, zircon sand, corundum sand, high-alumina bauxite, glass fiber, magnesia sand, silica sand, water glass sand, cement, kaolin, silica powder, and carbon powder in the said proportion, which can pass through a 300-mesh standard sieve, dry and mix to obtain raw material A; S2. Heat the said proportion of water to 50°C, add corresponding proportions of adhesive, phenolic resin, and potassium dichromate, stir evenly, put it into a mixer and stir for 12 minutes to obtain mortar water, and keep the mixer speed at 500r / m; S3. Put the mortar water obtained in S2 and the raw material A obtained in S1 into a mixer, mix and stir for 40 minutes to obtain high-temperature resistant foundry sand".

[0004] It can be seen that in order to improve the disintegration and hardness of water glass sand, it is necessary to add reagents to improve the performance of water glass sand during mixing, such as adding disintegrators and other additives to increase the disintegration and hardness of water glass sand. Uniform stirring is required during the addition of reagents. During the stirring process, local uneven stirring or uneven stirring up and down is prone to occur, resulting in poor uniformity of the final product and performance differences. Summary of the invention

[0005] Based on the disadvantages in the prior art that when adding reagents to increase the disintegrability and hardness of water glass sand, uneven mixing and stirring may occur, resulting in poor uniformity of the finished product and performance differences, the present invention provides a high disintegrability water glass sand manufacturing device and process.

[0006] The technical solution adopted by the present invention to solve the above technical problems is: a high-disintegrability water glass sand manufacturing device, including a crushing device and a sand mixing device, the crushing device crushes the material and then mixes the material with the sand mixing device to form high-disintegrability water glass sand, the sand mixing device includes:

[0007] The mixing bin is a hollow cylindrical structure, a discharge port is provided on its side wall and a first track is provided on its inner wall, the first track is a groove-shaped structure and has two relative high points and two relative low points, the high points and the low points are arranged alternately and the high points and the low points are transitioned by a smooth curved surface, and the first track is a sinusoidal waveform structure after being unfolded;

[0008] A stirring frame, with two wheel frames on the top, the wheel frames extend to the first track and are provided with running wheels extending into the first track, stirring blades on the sides, and a sliding seal at the bottom thereof penetrates the stirring chamber and extends out of the stirring chamber;

[0009] A driving device, which is transmission-connected to the bottom of the stirring frame and, after being connected, always keeps the stirring frame in a driving state when the stirring frame is raised or lowered;

[0010] The reagent adding device is connected with the stirring chamber and is used for adding reagents.

[0011] Preferably, the stirring frame includes a mounting frame at the top, a cylindrical transmission column at the bottom, and a plurality of stirring frame rods arranged between the mounting frame and the transmission column to connect the two. The stirring frame rod is a groove-shaped structure to form an installation space in the middle. A cylindrical lifting column is rotatably arranged at the installation space. The bottom of the lifting column passes through the transmission column and is provided with a square head. A limiting structure for limiting the lifting column is provided at the bottom of the stirring bin. The limiting mechanism has a square hole for allowing the square head to extend into and slide vertically. The square hole limits the lifting column and restricts the rotation of the lifting column. A plurality of second tracks with the same structure as the first track are provided on the outer wall of the lifting column. The stirring blade is rotatably arranged on the stirring frame rod and the rotating shaft of the stirring blade extends into the inner side of the stirring frame rod and is connected to an L-shaped transmission rod. The end of the transmission rod is provided with a walking wheel extending into the second track. The stirring frame drives the stirring blade to rotate, and at the same time, the transmission rod drives the stirring blade to rotate.

[0012] Preferably, four stirring racks are provided and evenly distributed in a circular array, each stirring rack is provided with a stirring blade, and the second track is provided with at least one in the vertical direction.

[0013] Preferably, a transmission gear ring is provided at the bottom of the transmission column, and the driving device includes a driving motor and a driving gear arranged on the output end of the driving motor. The driving gear is meshed with the transmission gear ring and the height of the transmission gear ring is greater than the height of the driving gear so that when the transmission gear ring follows the lifting and lowering of the stirring frame, the driving gear and the transmission gear ring are always meshed.

[0014] Preferably, an outer gear ring is further provided on the transmission column, and a mixing drum is rotatably provided on the inner wall of the mixing bin, which divides the space on the upper side of the mixing bin into an inner cavity and an outer cavity, and a spiral blade is provided on the outer wall of the mixing drum, and a through hole connecting the inner cavity and the outer cavity is provided on the upper side wall of the mixing drum; a connecting cross bar is provided on the lower side of the inner wall of the mixing drum, and an outer gear ring is provided on the inner end of the connecting cross bar, and the outer gear ring is sleeved on the inner gear ring, and when the transmission column rotates and rises and falls, the inner gear ring and the outer gear ring are always meshed to drive the mixing drum to rotate, and a gap is provided between the mixing drum and the bottom of the mixing bin for allowing materials to pass through.

[0015] Preferably, the inner wall of the mixing chamber is provided with a circular hanging platform, the hanging platform is provided with an annular groove, the top of the mixing drum is connected with a hanging ring through a connecting rod, the hanging ring is hung on the hanging platform and has an annular protrusion extending into the annular groove, and a bearing is provided between the annular protrusion and the side wall of the groove.

[0016] Preferably, a discharge hopper is provided on the outer side wall of the mixing bin, an opening is provided above the discharge hopper, an insert plate driven by a cylinder is provided at the opening, and the insert plate extends from the opening into the discharge hopper to adjust the discharge speed.

[0017] Preferably, the crushing device includes a vibrating feeder, a jaw crusher and a cone crusher. The discharge end of the vibrating feeder is connected to the jaw crusher, and a conveying device is provided between the jaw crusher and the cone crusher.

[0018] Preferably, a cover is provided at the bottom of the mixing bin, the cover covers the driving gear and the transmission gear ring inside, the driving motor is arranged outside the cover, and the square hole is arranged on the cover.

[0019] The manufacturing process of high disintegrability water glass sand comprises the following steps:

[0020] S1, batching and mixing: crushing the ore and other raw materials for many times and screening out silica sand through a 300-mesh standard sieve, then mixing the screened silica sand, water glass and hardener and adding them to the above-mentioned high-disintegrability water glass sand manufacturing device for uniform mixing, adding disintegrating agent and other additives while mixing, and during the mixing, the stirring frame of the high-disintegrability water glass sand manufacturing device is lifted and lowered in the vertical direction and rotated in the horizontal direction, and at the same time, the stirring blades rotate, so that each position and each material in the mixing bin are uniformly mixed;

[0021] S2, hardening: adding the material mixed evenly in step S1 into the mold, and adding a small amount of hardener to harden it;

[0022] S3, demoulding: demoulding is carried out after the sand material hardens to the required degree.

[0023] Compared with the prior art, the advantages of the present invention are as follows: the raw materials are crushed by a jaw crusher and a cone crusher and then added to a sand mixing device through a conveyor for mixing and stirring with water glass, and a modifying agent is added while stirring to improve the hardness and disintegration of the water glass sand. After stirring, the raw materials are fed to a sand making machine for sand making, and finally the product is placed in a mold to harden it and then demolded. During the stirring process, the stirring blades rotate and rise and fall horizontally with the stirring frame, and at the same time, the stirring blades rotate in the vertical direction, realizing multi-dimensional stirring, ensuring uniform mixing of the materials and reagents, and uniformly improving the hardness and disintegration of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are only schematically representing the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.

[0025] Figure 1 A side view of the present application;

[0026] Figure 2 A perspective view of the present application;

[0027] Figure 3 This is an exploded view of the sand mixing device;

[0028] Figure 4 This is a schematic diagram of the internal structure of the sand mixing device;

[0029] Figure 5 It is a structural schematic diagram of the stirring frame;

[0030] In the figure: 10, vibrating feeder; 20, jaw crusher; 30, cone crusher; 40, sand mixing device; 401, mixing chamber; 4011, first track; 4012, discharge hopper; 402, mixing frame; 4021, wheel frame; 4022, mounting frame; 4023, transmission column; 40231, inner gear ring; 40232, transmission gear ring; 4024, mixing frame rod; 4025, mixing blade; 4026, transmission rod; 4027, lifting column; 40271, second track; 40272, square head; 403, mixing drum; 4031, through hole; 4032, connecting crosspiece; 4033, outer gear ring; 4034, spiral blade; 50, driving device; 501, driving motor; 502, driving gear. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It will be appreciated by those skilled in the art that these descriptions are only illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0032] Example 1

[0033] High disintegrability water glass sand manufacturing device, such as Figure 1-5 As shown, it includes a crushing device and a sand mixing device 40. The crushing device crushes the material and then mixes the material through the sand mixing device 40 to form high-disintegrability water glass sand. The sand mixing device 40 includes:

[0034] The mixing bin 401 is a hollow cylindrical structure, a discharge port is provided on its side wall and a first track 4011 is provided on its inner wall. The first track 4011 is a groove-shaped structure and has two relative high points and two relative low points. The high points and the low points are arranged alternately and transitioned by a smooth curved surface. The first track 4011 is a sinusoidal waveform structure after being unfolded.

[0035] The stirring frame 402 has two wheel frames 4021 on its top, which extend to the first track 4011 and are provided with running wheels extending into the first track 4011, and stirring blades 4025 are provided on its side, and its bottom sliding seal penetrates the stirring chamber 401 and extends out of the stirring chamber 401. During stirring, the stirring frame 402 rotates so that the wheel frames 4021 rotate accordingly, and the two running wheels on the two wheel frames 4021 move in the first track 4011. During the movement, the two running wheels are always at the same height, so the wheel frames 4021 are arranged in a colinear manner, and the height change of the running wheels drives the entire stirring frame 402 to rise and fall, so that horizontal stirring is achieved while adjusting the height of the stirring frame 402, so that the stirring and mixing are more uniform;

[0036] A driving device 50, which is connected to the bottom of the stirring frame 402 and keeps the stirring frame 402 in a driving state when the stirring frame 402 is raised or lowered;

[0037] The reagent adding device is connected to the stirring chamber 401 and is used for adding reagents. The reagents are added according to the performance required by the finished product.

[0038] Preferably, the stirring frame 402 includes a mounting frame 4022 at the top, a cylindrical transmission column 4023 at the bottom, and a plurality of stirring frame rods 4024 arranged between the mounting frame 4022 and the transmission column 4023 to connect the two. The stirring frame rod 4024 is a groove-shaped structure to form an installation space in the middle. A cylindrical lifting column 4027 is rotatably provided at the installation space. The bottom of the lifting column 4027 passes through the transmission column 4023 and is provided with a square head 40272. A limiting structure for limiting the lifting column 4027 is provided at the bottom of the stirring chamber 401. The limiting mechanism has a function of allowing the square head 40272 to extend into and slide vertically. The square hole is movable, and the square hole limits the lifting column 4027 to restrict the rotation of the lifting column 4027; the outer wall of the lifting column 4027 is provided with a plurality of second tracks 40271 with the same structure as the first track 4011, and the stirring blade 4025 is rotatably set on the stirring frame rod 4024 and the rotating shaft of the stirring blade 4025 extends into the inner side of the stirring frame rod 4024 and is connected with an L-shaped transmission rod 4026, and the end of the transmission rod 4026 is provided with a walking wheel extending into the second track 40271, and the stirring frame 402 drives the stirring blade 4025 to rotate, and at the same time, the transmission rod 4026 drives the stirring blade 4025 to rotate. In this solution, a second track 40271 is set and a stirring blade 4025 is rotatably set on the stirring frame 402. The stirring blade 4025 is driven by a transmission rod 4026 and a walking wheel set on the transmission rod 4026 to rotate. Since the rotation is in the vertical direction, the rotation further upgrades the lifting and lowering stirring, so that each position can be stirred evenly.

[0039] Preferably, four stirring rack rods 4024 are arranged evenly in a circular array, each stirring rack 402 is provided with a stirring blade 4025, and at least one stirring blade 4025 is provided in the vertical direction on the second track 40271. In this solution, four stirring rack rods 4024 are arranged in a circular array to increase the gap between the stirring blades 4025, so that the stirring blades 4025 do not affect each other, and at the same time, the gap between the stirring blades 4025 is increased, the resistance of the stirring blades 4025 is reduced, and the problem of excessive density of the stirring blades 4025 causing mutual influence and excessive resistance is avoided.

[0040] Preferably, a transmission ring gear 40232 is provided at the bottom of the transmission column 4023, and the driving device 50 includes a driving motor 501 and a driving gear 502 arranged on the output end of the driving motor 501. The driving gear 502 is meshed with the transmission ring gear 40232, and the height of the transmission ring gear 40232 is greater than the height of the driving gear 502, so that when the transmission ring gear 40232 follows the rise and fall of the stirring frame 402, the driving gear 502 is always meshed with the transmission ring gear 40232. This scheme realizes transmission by setting a meshing driving gear 502 and a transmission gear ring 40232, and the meshing state can be maintained when the stirring frame 402 is raised or lowered; in addition, for the sake of stability, an intermediate gear ring with spur splines on both sides can be set between the driving gear 502 and the transmission gear ring 40232, the driving gear 502 is meshed with the teeth on the outer wall of the intermediate gear ring, and the transmission gear ring 40232 is meshed with the teeth on the inner wall of the intermediate gear ring, and then the intermediate gear ring is rotated and set at the bottom of the stirring chamber 401, so as to improve the stability of the entire transmission structure. In this embodiment, the driving motor 501 drives the driving gear 502 to rotate through a pulley assembly, that is, a group of pulleys are set on the output shaft of the driving motor 501 and the gear shaft of the driving gear 502, and a belt is set for transmission, the pulley is located outside the cover, and the cover is located at the bottom of the stirring chamber 401.

[0041] Preferably, an outer gear ring 4033 is further provided on the transmission column 4023, and a mixing drum 403 is rotatably provided on the inner wall of the mixing chamber 401. The mixing drum 403 divides the space on the upper side of the mixing chamber 401 into an inner cavity and an outer cavity. The outer wall of the mixing drum 403 is provided with a spiral blade 4034, and the upper side wall of the mixing drum 403 is provided with a through hole 4031 connecting the inner cavity and the outer cavity; a connecting cross piece 4032 is provided on the lower side of the inner wall of the mixing drum 403, and an outer gear ring 4033 is provided at the inner end of the connecting cross piece 4032, and the outer gear ring 4033 is sleeved on the inner gear ring 40231. When the transmission column 4023 rotates and rises and falls, the inner gear ring 40231 and the outer gear ring 4033 are always meshed to drive the mixing drum 403 to rotate, and a gap is provided between the mixing drum 403 and the bottom of the mixing chamber 401 for allowing materials to pass through. Since the stirring blade 4025 rotates, a certain gap needs to be reserved between it and the side wall of the stirring chamber 401. Uneven stirring is prone to occur in the reserved gap. In this solution, a stirring drum 403 driven by a stirring frame 402 is rotatably arranged on the side wall of the stirring chamber 401, and a spiral blade 4034 is arranged on the outer wall of the stirring drum 403 to stir the material upward. After stirring, the material falls into the inner side of the stirring drum 403 from the through hole 4031, thereby solving the problem of uneven stirring at the edge.

[0042] Preferably, the inner wall of the mixing chamber 401 is provided with a circular hanging platform, the hanging platform is provided with an annular groove, the top of the mixing drum 403 is connected with a hanging ring through a connecting rod, the hanging ring is hung on the hanging platform and has an annular protrusion extending into the annular groove, and a bearing is provided between the annular protrusion and the side wall of the groove. This scheme is a rotation connection scheme for the mixing drum 403.

[0043] Preferably, a discharge hopper 4012 is provided on the outer wall of the mixing chamber 401, an opening is provided above the discharge hopper 4012, an insertion plate driven by a cylinder is provided at the opening, and the insertion plate extends from the opening into the discharge hopper 4012 to adjust the discharge speed. When the insertion plate is fully inserted, the discharge port of the discharge hopper 4012 is completely blocked, and when discharge is required, the discharge speed is adjusted by the insertion depth of the insertion plate.

[0044] Preferably, the crushing device includes a vibrating feeder 10, a jaw crusher 20 and a cone crusher 30. The discharge end of the vibrating feeder 10 is connected to the jaw crusher 20, and a conveying device is passed between the jaw crusher 20 and the cone crusher 30. In this solution, the ore and the like are fed to the jaw crusher 20 through the vibrating feeder 10 for preliminary crushing, and then transported to the cone crusher 30 for secondary crushing to particles of a desired particle size.

[0045] Preferably, a cover is provided at the bottom of the mixing chamber 401, and the cover covers the driving gear 502 and the transmission gear ring 40232 inside, the driving motor 501 is arranged outside the cover, and the square hole is arranged on the cover. In this solution, the transmission part is covered inside by the cover, which can improve the safety and also protect the transmission part.

[0046] Example 2

[0047] The manufacturing process of high disintegrability water glass sand comprises the following steps:

[0048] S1, batching and mixing: crushing the ore and other raw materials for many times and screening out silica sand through a 300-mesh standard sieve, then mixing the screened silica sand, water glass and hardener and adding them to the high disintegration water glass sand manufacturing device described in Example 1 for uniform mixing, adding disintegrating agent and other additives while mixing, and during the mixing, the stirring frame of the high disintegration water glass sand manufacturing device is lifted in the vertical direction and rotated in the horizontal direction, and at the same time, the stirring blades rotate, so that each position and each material in the stirring bin are uniformly mixed;

[0049] S2, hardening: adding the material mixed evenly in step S1 into the mold, and adding a small amount of hardener to harden it;

[0050] S3, demoulding: demoulding is carried out after the sand material hardens to the required degree.

[0051] In this solution, before sand mixing, the materials are first added and fully stirred, and then the sand mixing, hardening and demoulding steps are carried out, which can ensure the uniformity of the mixing of the materials to the greatest extent and ensure that all parts of the finished product have greater strength and high disintegration.

[0052] The above is an introduction to the high-disintegrability water glass sand manufacturing device and process provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the present invention and its core ideas. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A high-disintegrability water glass sand manufacturing device, comprising a crushing device and a sand mixing device, wherein the crushing device crushes the material and then mixes the material with the sand mixing device to form high-disintegrability water glass sand, characterized in that: The sand mixing device comprises: a mixing bin, which is a hollow cylindrical structure, a discharge port is provided on its side wall and a first track is provided on its inner wall, the first track is a groove-shaped structure and has two relative high points and two relative low points, the high points and the low points are arranged alternately and the high points and the low points are transitioned by a smooth curved surface, and the first track is a sine wave structure after being unfolded; The stirring frame has two wheel frames on the top, which extend to the first track and are provided with running wheels extending into the first track, stirring blades on the side, and a sliding seal at the bottom of the stirring frame that penetrates the stirring chamber and extends out of the stirring chamber; a driving device that is transmission-connected to the bottom of the stirring frame and, after being connected, always keeps the stirring frame in a driving state when the stirring frame is raised or lowered; The reagent adding device is connected with the stirring chamber and is used for adding reagents.

2. The high disintegrability water glass sand manufacturing device according to claim 1, characterized in that: The stirring frame includes a mounting frame at the top, a cylindrical transmission column at the bottom, and a plurality of stirring frame rods arranged between the mounting frame and the transmission column to connect the two. The stirring frame rod is a groove-shaped structure to form an installation space in the middle. A cylindrical lifting column is rotatably arranged at the installation space. The bottom of the lifting column passes through the transmission column and is provided with a square head. A limiting structure for limiting the lifting column is provided at the bottom of the stirring bin. The limiting mechanism has a square hole for allowing the square head to extend into and slide vertically. The square hole limits the lifting column and restricts the rotation of the lifting column. A plurality of second tracks with the same structure as the first track are provided on the outer wall of the lifting column. The stirring blade is rotatably arranged on the stirring frame rod and the rotating shaft of the stirring blade extends into the inner side of the stirring frame rod and is connected to an L-shaped transmission rod. The end of the transmission rod is provided with a walking wheel extending into the second track. The stirring frame drives the stirring blade to rotate, and at the same time, the transmission rod drives the stirring blade to rotate.

3. The high disintegrability water glass sand manufacturing device according to claim 2, characterized in that: The stirring racks are provided with four rods which are evenly distributed in a circular array, each stirring rack rod is provided with a stirring blade, and the second track is provided with at least one in the vertical direction.

4. The high-disintegrability water glass sand manufacturing device according to claim 2, characterized in that: A transmission gear ring is provided at the bottom of the transmission column. The driving device includes a driving motor and a driving gear arranged on the output end of the driving motor. The driving gear is meshed with the transmission gear ring and the height of the transmission gear ring is greater than the height of the driving gear so that when the transmission gear ring follows the lifting and lowering of the stirring frame, the driving gear and the transmission gear ring are always meshed.

5. The high-disintegrability water glass sand manufacturing device according to claim 2, characterized in that: An outer gear ring is also provided on the transmission column, and a mixing drum is rotatably provided on the inner wall of the mixing bin. The mixing drum divides the space on the upper side of the mixing bin into an inner cavity and an outer cavity. The outer wall of the mixing drum is provided with spiral blades, and the upper side wall of the mixing drum is provided with a through hole connecting the inner cavity and the outer cavity; a connecting cross piece is provided on the lower side of the inner wall of the mixing drum, and an outer gear ring is provided on the inner end of the connecting cross piece. The outer gear ring is sleeved on the inner gear ring. When the transmission column rotates and rises and falls, the inner gear ring and the outer gear ring are always meshed to drive the mixing drum to rotate, and a gap is provided between the mixing drum and the bottom of the mixing bin for allowing materials to pass through.

6. The high-disintegrability water glass sand manufacturing device according to claim 5, characterized in that: The inner wall of the mixing chamber is provided with a circular hanging platform, and the hanging platform is provided with an annular groove. The top of the mixing drum is connected with a hanging ring through a connecting rod. The hanging ring is hung on the hanging platform and has an annular protrusion extending into the annular groove. A bearing is provided between the annular protrusion and the side wall of the groove.

7. The high-disintegrability water glass sand manufacturing device according to claim 1 is characterized in that: A discharging hopper is arranged on the outer side wall of the mixing bin, an opening is arranged above the discharging hopper, an insert plate driven by a cylinder is arranged at the opening, and the insert plate extends from the opening into the discharging hopper to adjust the discharging speed.

8. The high-disintegrability water glass sand manufacturing device according to claim 1 is characterized in that: The crushing device includes a vibrating feeder, a jaw crusher and a cone crusher. The discharge end of the vibrating feeder is connected to the jaw crusher, and a conveying device is passed between the jaw crusher and the cone crusher.

9. The high-disintegrability water glass sand manufacturing device according to claim 4, characterized in that: A cover body is arranged at the bottom of the mixing bin, and the cover body covers the driving gear and the transmission gear ring inside. The driving motor is arranged outside the cover body, and the square hole is arranged on the cover body.

10. A process for manufacturing high disintegration water glass sand, characterized in that: The following steps are involved: S1, batching and mixing: crushing raw materials such as ore for multiple times and screening out silica sand through a 300-mesh standard sieve, then mixing the screened silica sand, water glass and hardener and adding them to the high-disintegrability water glass sand manufacturing device according to any one of claims 3-9 to stir and mix them evenly, adding disintegrators and other additives while stirring, and during stirring and mixing, the stirring frame of the high-disintegrability water glass sand manufacturing device is lifted and lowered in the vertical direction and rotated in the horizontal direction, and at the same time, the stirring blades rotate, so that each position and each material in the stirring bin are mixed evenly; S2, hardening: adding the material mixed evenly in step S1 into the mold, and adding a small amount of hardener to harden it; S3, demoulding: demoulding is carried out after the sand material hardens to the required degree.

Citation Information

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