Vacuum induction gas atomization equipment for safely preparing metal powder

By designing vacuum induction atomization equipment, using electromagnetic induction melting and vacuum atomization mechanism, combined with a safety explosion-proof mechanism, the problems of combustion explosion risks and metal melt agglomeration caused by the entry of external air in the existing devices are solved, and higher safety and powder preparation quality are achieved.

CN119657934APending Publication Date: 2025-03-21JIANGSU VILORY ADVANCED MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202510024769.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

When used, the existing metal atomization device cannot close the inlet and exhaust pipe in time, causing external air to enter the atomization box, causing the risk of metal powder burning and explosion, and the metal melt agglomeration, resulting in poor powder quality.

Method used

A vacuum induction aerosolization device is designed, including an electromagnetic induction melting mechanism, a vacuum atomization mechanism and a safety explosion-proof mechanism. The metal is vacuum atomized through a vacuum atomization mechanism, and a safety explosion-proof mechanism is used to prevent external air from entering the atomization box, ensuring that the metal powder does not burn and explode at high temperatures.

Benefits of technology

It effectively prevents external air from entering the atomization box, avoids the risk of metal powder combustion and explosion, greatly improves the safety of the equipment, and improves the preparation quality of metal powder through vacuum atomization and cooling mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses vacuum induction gas atomization equipment for safely preparing metal powder, and relates to the technical field of metal powder atomization preparation, the vacuum induction gas atomization equipment comprises a mounting table, and is characterized in that an atomization box is fixedly connected to the mounting table, and a melting box is fixedly connected to the top of the atomization box; according to the vacuum induction gas atomization equipment for safely preparing the metal powder, in the atomization process of the atomization box, heated argon is blown into a first transmission pipe, then a closing mechanism is pushed to be opened and closed under the pressure action of gas, meanwhile, a safety explosion-proof mechanism is arranged in an exhaust pipe on the atomization box, and the safety explosion-proof mechanism is arranged in the exhaust pipe on the atomization box; according to the atomization device, the atomization box is isolated from the outside in time when the atomization box stops atomizing the metal powder, so that outside air is effectively prevented from entering the atomization box, the risk that oxygen enters the atomization box, the metal powder is mixed with the oxygen, and then severe combustion and explosion occur under the high-temperature condition is avoided, and the safety of the atomization device is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of metal powder atomization preparation, and in particular to vacuum induction gas atomization equipment for safely preparing metal powder. Background Art

[0002] The powders prepared by metal gas atomization technology have the characteristics of fine particle size, high sphericity, low oxygen content, mass production capability and low cost. It has become the main method for producing high-performance spherical metal and alloy powders. The principle of atomization is to quickly impact the molten metal flow through the air flow, crush the molten metal flow into very fine droplets and quickly condense to obtain fine metal powder.

[0003] When the existing metal atomization device is in use, after the molten metal solution is introduced into the atomization box, the inlet cannot be closed in time. At the same time, during atomization, the exhaust pipe cannot be closed in time after the atomization is completed, resulting in outside air flowing into the atomization box, causing some metal powder in the atomization box to contact with oxygen in the air. When high-temperature atomization is performed in the atomization box, some metal powder inside will cause violent combustion, resulting in the risk of explosion of the atomization box, resulting in low safety of the atomization equipment. At the same time, the metal melt cannot be fully atomized and cooled during the production process, resulting in some metal melt agglomeration, resulting in poor quality of the metal powder after atomization. Summary of the invention

[0004] The purpose of the present invention is to provide a vacuum induction atomization device for safely preparing metal powder, so as to solve the shortcomings of the above-mentioned background technology.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A vacuum induction gas atomization device for safely preparing metal powder comprises a mounting platform, wherein an atomization box is fixedly connected to the mounting platform, and a melting box is fixedly connected to the top of the atomization box;

[0007] An electromagnetic induction melting mechanism, which is disposed in a melting box and is used to perform electromagnetic heating and melting on the metal block;

[0008] A vacuum atomization mechanism, which is disposed in the atomization box and is used to vacuum atomize the molten metal into metal powder;

[0009] The safety and explosion-proof mechanism is arranged on the vacuum atomization mechanism and the atomization box, and is used to prevent external air from entering the atomization box and causing the metal powder to burn and explode.

[0010] As a further solution of the present invention: the electromagnetic induction melting mechanism includes a graphite crucible fixedly connected to the melting box, an electromagnetic induction coil is fixedly connected inside the melting box, a discharge pipe is fixedly connected to the bottom end of the graphite crucible, an atomizing nozzle is fixedly connected to the bottom end of the discharge pipe, the atomizing nozzle is connected to the vacuum atomizing mechanism in the atomizing box, a material control mechanism connected to the discharge pipe is arranged on the mounting platform, and the material control mechanism is used to control the discharge of material from the discharge pipe.

[0011] As a further solution of the present invention: the material control mechanism includes a mounting frame fixedly connected to the mounting platform, the mounting frame is fixedly connected to an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected to a transmission motor via a connecting plate, the output of the transmission motor is fixedly connected to a transmission shaft via a coupling, a plurality of stirring rods are fixedly connected to the outer surface of the transmission shaft, the bottom end of the transmission shaft is fixedly connected to a sealing disk, and the bottom of the sealing disk is fixedly connected to a spiral rod.

[0012] As a further solution of the present invention: the vacuum atomization mechanism includes a heating elbow fixedly connected to the atomization box, the outer surface of the heating elbow is fixedly connected to a hair dryer fixedly connected to the atomization box through a pipeline, the outer surface of the heating elbow is fixedly connected to a first transmission pipe fixedly connected to the atomization box, the outer surface of the first transmission pipe is fixedly connected to two second transmission pipes fixedly connected to the atomizing nozzle, the atomizing nozzle is provided with a blowing groove communicated with the second transmission pipes, the outer surface of the first transmission pipe is fixedly connected to two third transmission pipes, the outer surface of the third transmission pipe is fixedly connected to the atomizing nozzle, an opening and closing mechanism is arranged in the first transmission pipe, the opening and closing mechanism is used to open and close the atomizing nozzle to prevent air from entering the atomization box through the atomizing nozzle, and a cooling mechanism is arranged in the atomization box, the cooling mechanism is used to cool the atomized metal into powder.

[0013] As a further solution of the present invention: the opening and closing mechanism includes a transmission plate slidably connected to the first transmission tube, one side of the transmission plate is fixedly connected to a transmission column slidably connected to the first transmission tube, the outer surface of the transmission column is fixedly sleeved with a first spring fixedly connected to the first transmission tube, one end of the transmission column is fixedly connected to a transmission frame slidably connected to the atomization box, and a closing plate slidably connected to the atomization nozzle is fixedly connected to the transmission frame.

[0014] As a further solution of the present invention: the safety explosion-proof mechanism includes an exhaust pipe fixedly connected to the atomizer box, a mounting ring fixedly connected inside the exhaust pipe, a connecting rod fixedly connected inside the exhaust pipe, a telescopic rod fixedly connected to one side of the connecting rod, a stopper fixedly connected to the mounting ring at one end of the telescopic rod, and a second spring fixedly connected to the stopper fixedly sleeved on the outer surface of the telescopic rod.

[0015] As a further solution of the present invention: the cooling mechanism includes a mounting tube rotatably connected to the atomizer box, a cooling funnel is fixedly connected to the top of the mounting tube, a cooling groove is provided on the cooling funnel, a plurality of first drainage pipes are fixedly connected to the inner surface of the cooling funnel, one end of the first drainage pipe is fixedly connected to a first connecting pipe, the top of the first connecting pipe is rotatably connected to a second drainage pipe fixedly connected to the atomizer box, the outer surface of the mounting tube is transmission-connected to a driving mechanism connected to the atomizer box, the driving mechanism is used to drive the mounting tube to rotate, a water supply mechanism is arranged at the bottom of the mounting tube, the water supply mechanism is used to supply cooling water into the mounting tube.

[0016] As a further solution of the present invention: the cooling mechanism includes a second connecting pipe rotatably connected to the mounting pipe, the second connecting pipe is fixedly connected to the atomization box, and the bottom end of the second connecting pipe is fixedly connected to a water pump fixedly connected to the atomization box through a pipeline.

[0017] As a further solution of the present invention: the driving mechanism includes a driving motor fixedly connected to the atomizer box, the output end of the driving motor is fixedly connected to the driving shaft through a coupling, the outer surface of the driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshingly connected with a second driving gear fixedly sleeved with the mounting tube.

[0018] As a further solution of the present invention: a vacuum pipe is fixedly connected to the top of the atomizing box, a discharge pipe is fixedly connected to the bottom of the atomizing box, and electromagnetic valves are arranged on the vacuum pipe and the discharge pipe.

[0019] Beneficial effects of the present invention:

[0020] (1) During the atomization process, heated argon gas is blown into the first transmission pipe through the atomization box, and then the closing mechanism is pushed to open and close under the action of the gas pressure. At the same time, a safety explosion-proof mechanism is arranged in the exhaust pipe on the atomization box, so that when the atomization box stops atomizing metal powder, the atomization box is isolated from the outside world in time, effectively preventing the outside air from entering the atomization box, thereby avoiding oxygen from entering the atomization box, causing the metal powder to mix with oxygen, and then causing the risk of violent combustion and explosion under high temperature conditions, thereby greatly improving the safety of the atomization equipment.

[0021] (2) The metal is melted by the electromagnetic induction melting mechanism in the melting box, and then the molten metal is smoothly discharged into the atomizing nozzle through the material control mechanism in the discharge pipe. Then, the outflowing metal solution is fully and evenly blown and atomized by the vacuum atomizing mechanism, which greatly improves the atomization effect of the metal solution and further improves the manufacturing effect of the metal powder.

[0022] (3) The atomized metal solution is passed into the cooling funnel on the cooling mechanism, and then the mounting shaft and the cooling funnel are driven to rotate by the driving mechanism. At the same time, cooling water is pumped into the cooling funnel to cool the cooling funnel, so that the metal solution entering the cooling funnel is fully and evenly cooled, thereby achieving sufficient cooling of the atomized metal solution and further improving the preparation quality of the metal powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below in conjunction with the accompanying drawings.

[0024] Figure 1 is a first stereogram of the external structure of the present invention;

[0025] Figure 2 is a second stereoscopic diagram of the external structure of the present invention;

[0026] Figure 3 It is a three-dimensional diagram of the internal structure of the present invention;

[0027] Figure 4 It is a front view of the internal structure of the present invention;

[0028] Figure 5 It is a three-dimensional diagram of the internal structure of the melting box of the present invention;

[0029] Figure 6 This is a front view of the internal structure of the cooling funnel of the present invention;

[0030] Figure 7 The present invention Figure 2 A magnified view of middle;

[0031] Figure 8 The present invention Figure 3 Enlarged view of middle B;

[0032] Fig. 9 The present invention Figure 4 Enlarged view of middle C;

[0033] Fig.10 The present invention Figure 4 Enlarged view of D in the middle.

[0034] In the figure: 1, mounting table; 2, atomizing box; 3, melting box; 11, graphite crucible; 12, electromagnetic induction coil; 13, discharge pipe; 14, atomizing nozzle; 21, mounting frame; 22, electric telescopic rod; 23, transmission motor; 24, transmission shaft; 25, stirring rod; 26, sealing plate; 27, spiral rod; 31, heating elbow; 32, hair dryer; 33, first transmission pipe; 34, second transmission pipe; 35, blowing slot; 36, third transmission pipe; 37, atomizing nozzle; 41, transmission plate; 42. Transmission column; 43. First spring; 44. Transmission frame; 45. Closing plate; 51. Exhaust pipe; 52. Mounting ring; 53. Connecting rod; 54. Telescopic rod; 55. Stopper; 56. Second spring; 61. Mounting pipe; 62. Cooling funnel; 63. Cooling trough; 64. First drain pipe; 65. First connecting pipe; 66. Second drain pipe; 67. Second connecting pipe; 68. Water pump; 71. Driving motor; 72. Driving shaft; 73. First driving gear; 74. Second driving gear. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1

[0037] See also Figure 1-Figure 10 As shown, the present invention is a vacuum induction gas atomization equipment for safely preparing metal powder, including a mounting table 1, an atomization box 2 is fixedly connected to the mounting table 1, a melting box 3 is fixedly connected to the top of the atomization box 2, an electromagnetic induction melting mechanism is arranged in the melting box 3, the electromagnetic induction melting mechanism is used to perform electromagnetic heating and melting of the metal block, a vacuum atomization mechanism is arranged in the atomization box 2, the vacuum atomization mechanism is used to vacuum atomize the molten metal into metal powder, and a safety explosion-proof mechanism is arranged in the atomization box 2, the safety explosion-proof mechanism is used to prevent external air from entering the atomization box 2 and causing the metal powder to burn and explode.

[0038] The metal is placed into the electromagnetic induction melting mechanism in the melting box 3, and then the electromagnetic induction melting mechanism melts the metal, and the melted metal flows into the atomizing box 2, and then the molten metal liquid is blown and atomized by the vacuum atomizing mechanism in the atomizing box 2, so that it is fully atomized into metal powder. At the same time, during the atomization process, the atomizing box 2 is effectively isolated from oxygen by the safety explosion-proof mechanism to prevent oxygen from entering the atomizing box 2, so that oxygen from entering the atomizing box 2 and mixing the metal powder with oxygen is avoided, and then the risk of violent combustion and explosion under high temperature conditions is reduced, thereby greatly improving the safety of the atomizing equipment.

[0039] Embodiment 2

[0040] Based on Example 1, please refer to Figure 2 , Figure 3 and Figure 5 As shown, the electromagnetic induction melting mechanism includes a graphite crucible 11 fixedly connected to the melting box 3, an electromagnetic induction coil 12 is fixedly connected in the melting box 3, a discharge pipe 13 is fixedly connected to the bottom end of the graphite crucible 11, an atomizing nozzle 14 is fixedly connected to the bottom end of the discharge pipe 13, and the atomizing nozzle 14 is connected to the vacuum atomizing mechanism in the atomizing box 2. A material control mechanism connected to the discharge pipe 13 is provided on the mounting platform 1, and the material control mechanism is used to control the discharge of the discharge pipe 13. The material control mechanism includes The mounting frame 21 is fixedly connected to the mounting platform 1, and an electric telescopic rod 22 is fixedly connected to the mounting frame 21. The bottom end of the electric telescopic rod 22 is fixedly connected to a transmission motor 23 through a connecting plate. The output of the transmission motor 23 is fixedly connected to a transmission shaft 24 through a coupling. A plurality of stirring rods 25 are fixedly connected to the outer surface of the transmission shaft 24. A sealing disk 26 is fixedly connected to the bottom of the sealing disk 26. A spiral rod 27 is fixedly connected to the bottom of the sealing disk 26. Both the transmission shaft 24 and the sealing disk 26 are made of graphite material.

[0041] The metal is placed in the graphite crucible 11, and then the electromagnetic induction coil 12 is used to perform electromagnetic induction heating on the metal in the graphite crucible 11 to melt the metal. When the metal is completely melted, the electric telescopic rod 22 drives the transmission motor 23 to move upward, the transmission motor 23 drives the transmission shaft 24 to move upward, and the transmission shaft 24 drives the sealing disk 26 to move upward, so that the sealing disk 26 no longer blocks the discharge pipe 13. Then, the molten metal solution enters the atomizing nozzle 14 through the discharge pipe 13, and at the same time, the transmission motor 23 drives the transmission shaft 24, the stirring rod 25 and the sealing disk 26 to rotate, and the sealing disk 26 drives the screw rod 27 to rotate, and the screw rod 27 rotates in the discharge pipe 13 to discharge the molten metal liquid into the atomizing nozzle 14, thereby greatly improving the smoothness of feeding the atomizing nozzle 14.

[0042] Embodiment 3

[0043] Based on Example 2, please refer to Figure 2 , Figure 3 , Figure 4 and Figure 8 As shown, the vacuum atomization mechanism includes a heating elbow 31 fixedly connected to the atomization box 2, the outer surface of the heating elbow 31 is fixedly connected to a hair dryer 32 fixedly connected to the atomization box 2 through a pipeline, the outer surface of the heating elbow 31 is fixedly connected to a first transmission pipe 33 fixedly connected to the atomization box 2, the outer surface of the first transmission pipe 33 is fixedly connected to two second transmission pipes 34 fixedly connected to the atomization nozzle 14, the atomization nozzle 14 is provided with a blowing groove 35 communicated with the second transmission pipe 34, the outer surface of the first transmission pipe 33 is fixedly connected to two third transmission pipes 36, the outer surface of the third transmission pipe 36 is fixedly connected to an atomization nozzle 37, an opening and closing mechanism is arranged in the first transmission pipe 33, the opening and closing mechanism is used to open and close the atomization nozzle 14 to prevent air from entering the atomization box 2 through the atomization nozzle 14, and a cooling mechanism is arranged in the atomization box 2, the cooling mechanism is used to cool the atomized metal into powder.

[0044] The hair dryer 32 is connected to the argon tank, and then the hair dryer 32 blows the argon into the heating elbow 31 through the pipeline. At this time, the heat of the metal heated in the graphite crucible 11 is transferred to the heating elbow 31 to heat the heating elbow 31. At this time, the heating elbow 31 heats the argon passing through the elbow, and then the heated argon enters the first transmission pipe 33. Then the first transmission pipe 33 passes the wind into the second transmission pipe 34 to blow into the blowing slot 35 of the atomizing nozzle 14. The blowing slot 35 blows the solution obliquely downward. At this time, the high-speed The gas drives the molten metal solution to flow downward, and at the same time, when blowing air into the second transmission tube 34, the closing mechanism is also opened, and then the atomizing nozzle 14 flows out high-speed molten metal solution, and at the same time, the first transmission tube 33 blows heated argon gas into the third transmission tube 36, and then the argon gas sprays the heated argon gas through the atomizing nozzle 37. The high-speed argon gas performs gas impact on the outflowing molten metal solution, so that the outflowing metal solution is fully impacted and atomized, which greatly improves the atomization effect of the metal solution and further improves the manufacturing effect of the metal powder.

[0045] The cooling mechanism includes a mounting tube 61 rotatably connected to the atomizer box 2, a cooling funnel 62 is fixedly connected to the top of the mounting tube 61, a cooling groove 63 is provided on the cooling funnel 62, a plurality of first drain pipes 64 are fixedly connected to the inner surface of the cooling funnel 62, one end of the first drain pipe 64 is fixedly connected to a first connecting pipe 65, the top of the first connecting pipe 65 is rotatably connected to a second drain pipe 66 fixedly connected to the atomizer box 2, the outer surface of the mounting tube 61 is transmission-connected to a driving mechanism connected to the atomizer box 2, the driving mechanism is used to drive the mounting tube 61 to rotate, a water supply mechanism is provided at the bottom of the mounting tube 61, the water supply mechanism is used to supply cooling water into the mounting tube 61, the water supply mechanism includes a second connecting pipe 67 rotatably connected to the mounting tube 61, the second connecting pipe 67 is rotationally connected to the mounting tube 61, and the second connecting pipe 67 is rotationally connected to the mounting tube 61. The tube 67 is fixedly connected to the atomizer box 2, and the bottom end of the second connecting tube 67 is fixedly connected to the water pump 68 fixedly connected to the atomizer box 2 through a pipeline. The driving mechanism includes a driving motor 71 fixedly connected to the atomizer box 2. The driving motor 71 is controlled by a PLC programming program, and the driving motor 71 can be controlled to rotate forward and reverse and rotate at an angle. The output end of the driving motor 71 is fixedly connected to a driving shaft 72 through a coupling, and the outer surface of the driving shaft 72 is fixedly sleeved with a first driving gear 73, and the outer surface of the first driving gear 73 is meshingly connected with a second driving gear 74 fixedly sleeved with the mounting tube 61. The driving motor 71 drives the driving shaft 72 to rotate, and the driving shaft 72 drives the mounting tube 61 to rotate through the first driving gear 73 and the second driving gear 74.

[0046] Embodiment 4

[0047] Based on Example 3, please refer to Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, the external cooling water is pumped into the second connecting pipe 67 through the water pump 68, and then the cooling water is passed into the installation pipe 61 through the second connecting pipe 67, and then the installation pipe 61 passes the cooling water into the cooling groove 63 of the cooling funnel 62 to absorb heat and cool the cooling funnel 62, and then the cooling water enters the first drain pipe 64 through the cooling groove 63, and then the first drain pipe 64 enters the second drain pipe 66 through the first connecting pipe 65 to be discharged, so as to realize the circulating cooling of the cooling funnel 62, and at the same time, the atomized metal solution enters the cooling funnel 62. In the funnel 62, the driving mechanism drives the mounting tube 61 and the cooling funnel 62 to rotate at the same time, driving the metal solution entering the cooling funnel 62 to rotate evenly on the cooling funnel 62 to dissipate heat, so that it is fully cooled into powder, reducing the agglomeration of the atomized metal solution, resulting in poor quality of the powder after atomization and cooling. Subsequently, the cooled metal powder is thrown out of the cooling funnel 62 under the action of centrifugal force and discharged into the atomization box 2, thereby achieving sufficient cooling of the atomized metal solution and further improving the preparation quality of the metal powder.

[0048] Embodiment 5

[0049] Based on Example 3, please refer to Figure 4 , Fig. 9 and Fig.10 As shown, the opening and closing mechanism includes a transmission plate 41 slidably connected to the first transmission tube 33, a transmission column 42 slidably connected to the first transmission tube 33 is fixedly connected to one side of the transmission plate 41, a first spring 43 fixedly connected to the first transmission tube 33 is fixedly sleeved on the outer surface of the transmission column 42, one end of the transmission column 42 is fixedly connected to a transmission frame 44 slidably connected to the atomizing box 2, and a closing plate 45 slidably connected to the atomizing nozzle 14 is fixedly connected on the transmission frame 44; the safety explosion-proof mechanism includes an exhaust pipe 51 fixedly connected to the atomizing box 2, a mounting ring 52 is fixedly connected inside the exhaust pipe 51, a connecting rod 53 is fixedly connected inside the exhaust pipe 51, a telescopic rod 54 is fixedly connected to one side of the connecting rod 53, a stopper 55 slidably connected to the mounting ring 52 is fixedly connected to one end of the telescopic rod 54, and a second spring 56 fixedly connected to the stopper 55 is fixedly sleeved on the outer surface of the telescopic rod 54.

[0050] When the molten metal solution is atomized, argon is blown into the first transmission tube 33. At this time, the transmission plate 41 in the first transmission tube 33 moves under the force of the blown argon, driving the transmission plate 41 to move, the transmission plate 41 drives the transmission column 42 to move, the transmission column 42 drives the transmission frame 44 to move, and the first spring 43 is compressed. Then the transmission frame 44 drives the closing plate 45 to move, and the nozzle of the atomizing nozzle 14 is opened. When the atomization is stopped, the blowing of argon is stopped. At this time, the transmission plate 41 is no longer subjected to the blowing force of argon, and then the transmission column 42 moves under the rebound force of the first spring 43, thereby driving the transmission frame 44 and the closing plate 45 to move, so that the closing plate 45 blocks the atomizing nozzle 14 to prevent the outside from Air enters the atomizing box 2. At the same time, during the atomization process, the blown-in atomized argon gas is subsequently discharged through the exhaust pipe 51. A filter is provided at one end of the exhaust pipe 51. At this time, the gas is discharged through the exhaust pipe 51. Subsequently, the gas pushes the block 55 on the exhaust pipe 51 to move the block 55 out of the mounting ring 52. At this time, the second spring 56 and the telescopic rod 54 are stretched to discharge the gas. When the atomization is stopped, the block 55 is no longer subjected to the blowing force of the gas. At this time, the block 55 enters the mounting ring 52 under the pulling force of the second spring 56 to block the mounting ring 52, preventing external gas from entering the atomizing box 2 from the exhaust pipe 51, thereby realizing that the atomizing device effectively prevents external air from entering the atomizing box 2 during the atomization process, thereby greatly improving the safety of the atomizing device production.

[0051] The working principle of the present invention is as follows: the metal is placed into the electromagnetic induction melting mechanism in the melting box 3, and then the electromagnetic induction melting mechanism melts the metal, and the melted metal flows into the atomizing box 2, and then the molten metal liquid is blown and atomized by the vacuum atomizing mechanism in the atomizing box 2, so that it is fully atomized into metal powder. At the same time, during the atomization process, the atomizing box 2 is effectively isolated from oxygen by the safety explosion-proof mechanism to prevent oxygen from entering the atomizing box 2, so that oxygen from entering the atomizing box 2 and mixing the metal powder with oxygen are avoided, and then the risk of violent combustion and explosion occurs under high temperature conditions, thereby greatly improving the safety of the atomizing equipment.

[0052] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A vacuum induction atomization device for safely preparing metal powder, comprising a mounting table (1), characterized in that: The mounting platform (1) is fixedly connected to an atomizing box (2), and the top of the atomizing box (2) is fixedly connected to a melting box (3); An electromagnetic induction melting mechanism, the electromagnetic induction melting mechanism being arranged in the melting box (3) and being used for electromagnetically heating and melting the metal block; A vacuum atomization mechanism, the vacuum atomization mechanism being arranged in the atomization box (2) and being used for vacuum atomizing molten metal into metal powder; A safety explosion-proof mechanism is provided on the vacuum atomization mechanism and the atomization box (2), and is used to prevent external air from entering the atomization box (2) and causing the metal powder to burn and explode.

2. A vacuum induction atomization device for safely preparing metal powder according to claim 1, characterized in that: The electromagnetic induction melting mechanism comprises a graphite crucible (11) fixedly connected to a melting box (3), an electromagnetic induction coil (12) fixedly connected inside the melting box (3), a discharge pipe (13) fixedly connected to the bottom end of the graphite crucible (11), an atomizing nozzle (14) fixedly connected to the bottom end of the discharge pipe (13), the atomizing nozzle (14) connected to a vacuum atomizing mechanism in the atomizing box (2), and a material control mechanism connected to the discharge pipe (13) is arranged on the mounting platform (1), and the material control mechanism is used to control the discharge of material from the discharge pipe (13).

3. A vacuum induction atomization device for safely preparing metal powder according to claim 2, characterized in that: The material control mechanism comprises a mounting frame (21) fixedly connected to a mounting platform (1); an electric telescopic rod (22) is fixedly connected to the mounting frame (21); the bottom end of the electric telescopic rod (22) is fixedly connected to a transmission motor (23) via a connecting plate; the output of the transmission motor (23) is fixedly connected to a transmission shaft (24) via a coupling; a plurality of stirring rods (25) are fixedly connected to the outer surface of the transmission shaft (24); a sealing disk (26) is fixedly connected to the bottom end of the transmission shaft (24); and a spiral rod (27) is fixedly connected to the bottom of the sealing disk (26).

4. The vacuum induction atomization equipment for safely preparing metal powder according to claim 2, characterized in that: The vacuum atomization mechanism comprises a heating elbow (31) fixedly connected to the atomization box (2); the outer surface of the heating elbow (31) is fixedly connected to a blower (32) fixedly connected to the atomization box (2) via a pipeline; the outer surface of the heating elbow (31) is fixedly connected to a first transmission pipe (33) fixedly connected to the atomization box (2); the outer surface of the first transmission pipe (33) is fixedly connected to two second transmission pipes (34) fixedly connected to the atomization nozzle (14); the atomization nozzle (14) is provided with a second transmission pipe (34) fixedly connected to the second transmission pipe (34); 34) are connected to each other by an air blowing groove (35), the outer surface of the first transmission tube (33) is fixedly connected to two third transmission tubes (36), the outer surface of the third transmission tube (36) is fixedly connected to an atomizing nozzle (37), the first transmission tube (33) is provided with an opening and closing mechanism, the opening and closing mechanism is used to open and close the atomizing nozzle (14) to prevent air from entering the atomizing box (2) through the atomizing nozzle (14), the atomizing box (2) is provided with a cooling mechanism, the cooling mechanism is used to cool the atomized metal into powder.

5. The vacuum induction atomization equipment for safely preparing metal powder according to claim 4, characterized in that: The opening and closing mechanism comprises a transmission plate (41) slidably connected to a first transmission tube (33); a transmission column (42) slidably connected to the first transmission tube (33) is fixedly connected to one side of the transmission plate (41); a first spring (43) fixedly connected to the first transmission tube (33) is fixedly sleeved on the outer surface of the transmission column (42); a transmission frame (44) slidably connected to the atomizing box (2) is fixedly connected to one end of the transmission column (42); and a closing plate (45) slidably connected to the atomizing nozzle (14) is fixedly connected to the transmission frame (44).

6. The vacuum induction atomization equipment for safely preparing metal powder according to claim 1, characterized in that: The safety explosion-proof mechanism comprises an exhaust pipe (51) fixedly connected to the atomizer box (2), a mounting ring (52) fixedly connected inside the exhaust pipe (51), a connecting rod (53) fixedly connected inside the exhaust pipe (51), a telescopic rod (54) fixedly connected to one side of the connecting rod (53), a stopper (55) slidably connected to the mounting ring (52) fixedly connected to one end of the telescopic rod (54), and a second spring (56) fixedly connected to the stopper (55) fixedly sleeved on the outer surface of the telescopic rod (54).

7. The vacuum induction atomization equipment for safely preparing metal powder according to claim 1, characterized in that: The cooling mechanism comprises a mounting tube (61) rotatably connected to the atomizer box (2); a cooling funnel (62) is fixedly connected to the top of the mounting tube (61); a cooling groove (63) is provided on the cooling funnel (62); a plurality of first drainage pipes (64) are fixedly connected to the inner surface of the cooling funnel (62); one end of the first drainage pipe (64) is fixedly connected to a first connecting pipe (65); the top of the first connecting pipe (65) is rotatably connected to a second drainage pipe (66) fixedly connected to the atomizer box (2); the outer surface of the mounting tube (61) is drivingly connected to a driving mechanism connected to the atomizer box (2); the driving mechanism is used to drive the mounting tube (61) to rotate; a water supply mechanism is provided at the bottom of the mounting tube (61); the water supply mechanism is used to supply cooling water into the mounting tube (61).

8. The vacuum induction atomization equipment for safely preparing metal powder according to claim 1, characterized in that: The water supply mechanism comprises a second connecting pipe (67) rotatably connected to the mounting pipe (61), the second connecting pipe (67) being fixedly connected to the atomization box (2), and the bottom end of the second connecting pipe (67) being fixedly connected to a water pump (68) fixedly connected to the atomization box (2) via a pipeline.

9. The vacuum induction atomization equipment for safely preparing metal powder according to claim 1, characterized in that: The driving mechanism comprises a driving motor (71) fixedly connected to the atomizer box (2); an output end of the driving motor (71) is fixedly connected to a driving shaft (72) via a coupling; a first driving gear (73) is fixedly sleeved on an outer surface of the driving shaft (72); and a second driving gear (74) fixedly sleeved on an outer surface of the first driving gear (73) is meshingly connected to a second driving gear (74) fixedly sleeved on a mounting tube (61).

10. The vacuum induction atomization equipment for safely preparing metal powder according to claim 1, characterized in that: The top of the atomizing box (2) is fixedly connected with a vacuum pipe, and the bottom of the atomizing box (2) is fixedly connected with a discharge pipe. Both the vacuum pipe and the discharge pipe are provided with electromagnetic valves.