Sludge deep dehydration treatment system for machine-made sand wastewater
By designing a deep dewatering treatment system for sludge including primary screening, screening, filtration and drying structures, the problems of low sludge treatment efficiency and large land occupation in the prior art are solved, and deep dewatering and efficient treatment of sludge are achieved.
Patent Information
- Application Number
- CN202510189288.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sand making wastewater sludge treatment methods are inefficient and occupy a large area. The sludge content after treatment is high, making it difficult to effectively utilize and dispose of.
A deep dehydration treatment system for sludge including primary screening structure, screening structure, filter structure and dry structure is designed. The initial separation and screening of the primary screening structure is performed, the screening structure is cleaned and filtered again, the filter structure is treated with drug and filtration layered. The dry structure further reduces the moisture content in the sludge through vacuum and steam drying.
Deep dehydration of the sludge is achieved, treatment efficiency is improved, floor area is reduced, and the treated sludge is easier to utilize and dispose of.
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Figure CN119661034A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy related equipment, and in particular to a sludge deep dehydration treatment system for machine-made sand wastewater. Background Art
[0002] Sand making, or the production of artificial sand, is the process of converting various natural rocks or industrial by-products (such as tailings, construction waste, etc.) into fine-grained materials that meet the standards for construction sand through crushing, screening and other processes. With the increasing depletion of natural river sand resources and the strengthening of environmental protection regulations, sand making technology has developed rapidly and has become an important way to meet the demand for high-quality sand and gravel in the modern construction industry. Large rocks are crushed into smaller particles using jaw crushers, cone crushers, impact crushers and other equipment. The crushing process requires the selection of appropriate crushing equipment and crushing ratio based on the characteristics of the raw materials and the requirements of the finished sand.
[0003] The machine-made sand washing sludge dewatering device is a special equipment designed for the large amount of muddy water generated in the process of machine-made sand production in the construction industry. With the rapid development of infrastructure construction, the demand for machine-made sand is increasing. Machine-made sand is made of natural materials such as rocks and ores. During its production process, a large amount of wastewater containing fine sand particles and soil will be generated, namely, sand washing sludge. If these sludges are not effectively treated, they will not only waste precious water resources, but also cause serious pollution to the environment.
[0004] However, the existing sludge treatment of sand making wastewater still has some shortcomings and areas for improvement. The traditional method adopts natural sedimentation and filtration, but these methods are inefficient, occupy a large area, and the treated sludge has a high water content, which is difficult to effectively utilize and dispose of. Therefore, technicians in this field provide a sludge deep dehydration treatment system for machine-made sand wastewater to solve the problems raised in the above background technology. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a sludge deep dehydration treatment system for machine-made sand wastewater, which solves the problems of low efficiency, high water content in the sludge after treatment, and difficulty in effective utilization and disposal in the existing treatment methods.
[0006] To achieve the above purpose, the present invention is implemented through the following technical solutions: a sludge deep dehydration treatment system for machine-made sand wastewater, including a primary screening structure, characterized in that: the lower end of the primary screening structure is fixedly connected to a connecting frame, the rear side of the connecting frame is provided with a screening structure, the lower end of the primary screening structure on the rear side is fixedly connected to the front side of the center of the upper end surface of the screening structure, and the rear side of the screening structure is provided with a filtering structure; A peristaltic pump is connected between the screening structure and the filtering structure, and a drying structure is arranged at the rear side of the filtering structure; The primary screening structure includes a processing shell, the lower end of the processing shell is fixedly connected to the upper end surface of the connecting frame, a retaining ring is provided at the center of the upper end surface of the processing shell close to the front edge, a feed port is provided on the upper end surface of the processing shell at the lower end of the retaining ring, a filter hole plate is provided inside the processing shell, an auger shaft is provided inside the filter hole plate, a transmission device is provided on the front side of the processing shell, a driving motor is connected through the center of one side wall of the transmission device, the front end of the auger shaft passes through the front inner wall of the processing shell and passes to the outside, and the end is connected to the transmission device.
[0007] Preferably, the screening structure includes a treatment box, a partition is provided inside the treatment box, and the side wall of the partition is fixedly connected to the inner wall of the treatment box, and a first sludge pump and a second sludge pump are fixedly connected at the front edge of the center of the upper end surface of the treatment box on both sides of the treatment shell, respectively, the input end of the first sludge pump passes through one side wall of the treatment shell and leads to the interior, the input end of the second sludge pump passes through the other side wall of the treatment shell and one side wall of the filter hole plate and leads to the interior, and the output end of the first sludge pump and the output end of the second sludge pump respectively pass through the upper end surface of the treatment box and lead to the interior, a water storage tank is fixedly connected to the upper end surface of the treatment box near the rear side of the second sludge pump, and a water pump is fixedly connected to the upper end surface of the treatment box near the side of the water storage tank, the input end of the water pump passes through the side wall of the water storage tank and leads to the interior, the output end of the water pump is fixedly connected to a water pipe, the lower end of the water pipe passes through the upper end surface of the treatment box and leads to the interior, and the end is fixedly connected to a water spray plate; Telescopic devices are respectively arranged at both sides of the center of the upper end surface of the water spray plate, and the upper and lower ends of the two telescopic devices are respectively fixedly connected with ball seats, and the four ball seats are respectively fixedly connected to the upper inner wall of the processing box and the upper end surface of the water spray plate, and a metal filter is arranged inside the processing box at the lower end of the water spray plate, and one end of the metal filter is hingedly connected to an inner wall of the processing box through a torsion spring, and a first motor is fixedly connected at the center of the rear side wall of the processing box near one side edge, and the output end of the first motor passes through the rear side wall of the processing box and passes to the inside, and the end is fixedly connected to a crankshaft; An auger conveying device is arranged inside the processing box at the other end of the metal filter screen, and the side wall of the auger conveying device is fixedly connected to one side wall of the partition, and the front end of the auger conveying device passes through the front inner wall of the processing box and passes to the outside, and a first delivery pump is fixedly connected at the center of the rear side wall of the processing box, and the output and input ends of the first delivery pump respectively pass through the rear side wall of the processing box and pass to the interior of the processing boxes on both sides of the partition.
[0008] Preferably, the filtering structure comprises a filtering box, a first baffle is arranged inside the filtering box, a side wall of the first baffle is fixedly connected to one side of the center of the inner side wall of the filtering box, a second baffle is arranged on one side of the first baffle, a side wall of the second baffle is fixedly connected to the inner side wall of the filtering box, a stirring blade is arranged at the center of the lower inner wall of the filtering box on one side of the first baffle, a second motor is fixedly connected to the lower end surface of the filtering box at the lower end of the stirring blade, an output end of the second motor passes through the lower end surface of the filtering box and passes to the inside, and an end portion is fixedly connected to the lower end surface of the stirring blade; A first filter layer is fixedly connected to the inner side wall of the filter box between the first baffle and the second baffle, a second filter layer is arranged at the upper end of the first filter layer, a third filter layer is arranged at the upper end of the second filter layer, a fourth filter layer is arranged at the upper end of the third filter layer, an intelligent delivery device is fixedly connected to the center of the upper end surface of the filter box at the upper end of the fourth filter layer, a drug delivery pipe is penetrated and connected to the lower end of the intelligent delivery device, the lower end of the drug delivery pipe sequentially penetrates the upper end surface of the filter box, the fourth filter layer, the third filter layer, the second filter layer and the first filter layer and passes to the inside of the filter box, and a gas filter device is penetrated and arranged on the upper end surface of the filter box at the upper end of the stirring blade; A second delivery pump and a third delivery pump are respectively fixedly connected at the front edge of the center of the upper end surface of the filter box body at the upper ends of the first baffle and the second baffle, and the output and input ends of the second delivery pump and the third delivery pump are respectively fixedly connected with the first delivery pipe, and the first delivery pipes at the input ends of the second delivery pump and the third delivery pump respectively penetrate the upper end surface of the filter box body and respectively pass to the inside, and the other end of the first delivery pipe at the output end of the second delivery pump penetrates the upper end surface of the filter box body, the fourth filter layer, the third filter layer, the second filter layer and the first filter layer and passes to the lower end; An ultraviolet sterilization lamp is fixedly connected to the upper center of the front inner wall of the filter box on the side of the second baffle, a water quality detection sensor is fixedly connected to the lower center of an inner wall of the filter box, and a discharge pipe is penetrated through the lower center of one side of the rear wall of the filter box.
[0009] Preferably, the drying structure comprises a drying box, a fourth delivery pump is arranged at one side of the center of the upper end surface of the drying box, an input end of the fourth delivery pump is fixedly connected to a second delivery pipe, the other end of the second delivery pipe passes through the rear side wall of the filter box and leads to the interior of the filter box at the lower end of the first filter layer, a filter screen is arranged at the upper end of the center of one side wall of the drying box, one end of the filter screen passes through the side wall of the drying box and leads to the interior; A filter layer of paper is provided inside the drying box at the lower end of the filter screen, a drain pipe is connected through the center of one side wall of the drying box at the lower end of the filter screen, a vacuum pump is fixedly connected to the center of the upper end surface of the drying box near the other side edge, an input end of the vacuum pump is fixedly connected to an exhaust pipe, the other end of the exhaust pipe passes through the front side wall of the drying box and leads to the interior, an output end of the vacuum pump is fixedly connected to an exhaust pipe, a steam dryer is fixedly connected at the center of one side wall of the drying box, and the output end of the steam dryer passes through the side wall of the drying box and leads to the interior.
[0010] Preferably, a control panel is fixedly connected to the center of one side wall of the processing box body near the upper end diagonal.
[0011] Preferably, the retaining ring is conical in shape.
[0012] Preferably, the materials of the first filter layer, the second filter layer, the third filter layer and the fourth filter layer are ion exchange resin, ceramic, iron oxide and activated carbon, respectively.
[0013] The present invention provides a sludge deep dehydration treatment system for machine-made sand wastewater. It has the following beneficial effects: In the present invention, by setting up a primary screening structure, the effect of preliminary separation and screening of sludge is achieved. The internal auger shaft is driven to rotate by a driving motor under the action of a transmission device, and sewage is input into the interior of the filter plate from a retaining ring and a feed port. The sewage is transferred by the rotation of the auger shaft and falls into the interior of the treatment shell at the lower end of the filter plate, while particulate matter is discharged from another direction, thereby achieving preliminary screening and filtration, providing convenience and basis for subsequent treatment.
[0014] In the present invention, a screening structure is provided. When in use, the sewage filtered by the primary screening structure is collected by the first sludge pump, and the filtered particulate matter is collected by the second sludge pump, and they are respectively placed inside the treatment box. When the particulate matter enters the treatment box, the crankshaft is driven to rotate by the first motor, and the metal filter screen is shaken up and down under the action of the torsion spring, so as to realize the cleaning and filtering of the particles again. At the same time, the particulate matter in the shaking process is washed with the water spray plate and the water pump to wash away the sludge on the surface, which is convenient for subsequent direct recycling and reduces the sludge content inside. The treated particulate matter is uniformly transported out under the action of the auger conveyor, and the sludge slurry produced by the filtration is transported back to the other side of the treatment box by the first delivery pump, and mixed with the sludge slurry collected initially, which is convenient for the subsequent steps.
[0015] In the present invention, a filtering structure is provided. When in use, the sludge slurry in the screening structure is transferred by a peristaltic pump to the interior of the filter box. First, the stirring blade is driven to rotate by the second motor to stir and aerate the collected sludge. The odor generated inside is absorbed by the gas filter device to reduce the bacterial content in the air. Subsequently, the aerated sewage is transferred to the middle of the first baffle and the second baffle by the second delivery pump. The sewage is treated with drugs by the cooperation of the intelligent delivery device and the drug delivery pipe. Under the action of the first filter layer, the second filter layer, the third filter layer and the fourth filter layer, the clean water and the floccules are stratified to improve the overall filtering effect. Subsequently, the filtered clean water is re-delivered to the interior of the filter box on the other side of the second baffle by the third delivery pump, sterilized and disinfected by an ultraviolet sterilization lamp, and finally detected by a water quality detection sensor before discharge.
[0016] In the present invention, by setting a drying structure, the floccules precipitated inside the filter structure are conveyed and collected into the interior of the drying box by the fourth delivery pump, and are uniformly placed on the upper end of the filter screen for gravity filtration. Subsequently, the interior of the drying box at the lower end of the filter layer paper is vacuumed by the cooperation of a vacuum pump and an exhaust pipe. Under the condition of vacuum adsorption by gravity, the clear water in the floccules is filtered out. After the filtration is completed, the interior is steam dried by a steam dryer, thereby further reducing the water content in the sludge and greatly improving the overall treatment effect. The treated sludge can be dumped by pulling out the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an axonometric diagram of the overall structure of the present invention; Figure 2 It is an axonometric drawing of another perspective of the present invention; Figure 3 It is an axonometric view of the present invention from the bottom side; Figure 4 It is a front view of the present invention; Figure 5 A top view of the present invention; Figure 6 It is a cross-sectional view of the processing shell in the present invention; Figure 7 It is a partial side sectional view of the processing box in the present invention; Figure 8 It is a side sectional view of the filter box in the present invention; Fig. 9 It is a side sectional view of the drying box in the present invention.
[0018] Among them, 1. primary screening structure; 101. retaining ring; 102. driving motor; 103. transmission device; 104. processing shell; 105. feed port; 106. filter plate; 107. auger shaft; 2. connecting frame; 3. screening structure; 301. first sludge pump; 302. water storage tank; 303. processing box; 304. second sludge pump; 305. auger transmission device; 306. first delivery pump; 307. water pipe; 308. ball seat; 309. telescopic device; 310. water spray plate; 311. metal filter; 312. crankshaft; 313. first motor; 314. torsion spring; 315. partition; 316. water pump; 4. control panel; 5. peristaltic pump; 6. filtering structure; 601. second delivery pump; 602. gas filter Device; 603, intelligent delivery device; 604, third delivery pump; 605, filter box; 606, first delivery pipe; 607, discharge pipe; 608, stirring blade; 609, second motor; 610, first baffle; 611, drug delivery pipe; 612, second baffle; 613, water quality detection sensor; 614, ultraviolet sterilization lamp; 615, first filter layer; 616, second filter layer; 617, third filter layer; 618, fourth filter layer; 7, drying structure; 701, drain pipe; 702, exhaust pipe; 703, vacuum pump; 704, fourth delivery pump; 705, exhaust pipe; 706, second delivery pipe; 707, drying box; 708, steam dryer; 709, filter placement; 710, filter layer paper. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0020] like Figure 1-9As shown, an embodiment of the present invention provides a sludge deep dehydration treatment system for machine-made sand wastewater, comprising a primary screening structure 1, a connecting frame 2 being fixedly connected to the lower end of the primary screening structure 1, a screening structure 3 being arranged on the rear side of the connecting frame 2, a lower end of the primary screening structure 1 on the rear side being fixedly connected to the front side of the center of the upper end face of the screening structure 3, a filtering structure 6 being arranged on the rear side of the screening structure 3, a peristaltic pump 5 being connected between the screening structure 3 and the filtering structure 6, a drying structure 7 being arranged on the rear side of the filtering structure 6, the primary screening structure 1 comprising a processing shell 104, a lower end of the processing shell 104 being fixedly connected to the upper end face of the connecting frame 2, a retaining ring 101 being arranged at the front side edge of the center of the upper end face of the processing shell 104, a feed inlet 105 being arranged on the upper end face of the processing shell 104 at the lower end of the retaining ring 101, 4 is provided with a filter plate 106 inside, an auger shaft 107 is provided inside the filter plate 106, a transmission device 103 is provided on the front side of the treatment shell 104, a driving motor 102 is connected through the center of one side wall of the transmission device 103, the front end of the auger shaft 107 penetrates the front inner wall of the treatment shell 104 and passes to the outside, and the end is connected to the transmission device 103, and the internal auger shaft 107 is driven to rotate by the driving motor 102 under the action of the transmission device 103, and the sewage is put into the filter plate 106 from the retaining ring 101 and the feed port 105, and is transferred by the rotation of the auger shaft 107, and the sewage falls into the lower end of the filter plate 106 The interior of the treatment shell 104, and the particulate matter is discharged from another direction, achieving preliminary screening and filtration, providing convenience and basis for subsequent treatment; The screening structure 3 includes a treatment box 303, and a partition 315 is arranged inside the treatment box 303. The side wall of the partition 315 is fixedly connected to the inner wall of the treatment box 303. The first sludge pump 301 and the second sludge pump 304 are respectively fixedly connected at the front edge of the center of the upper end surface of the treatment box 303 on both sides of the treatment shell 104. The input end of the first sludge pump 301 passes through one side wall of the treatment shell 104 and leads to the interior, and the input end of the second sludge pump 304 passes through the other side wall of the treatment shell 104 and the side wall of the filter hole plate 106 and leads to the interior, and the output end of the first sludge pump 301 and the output end of the second sludge pump 304 respectively pass through the upper end surface of the treatment box 303 and lead to the interior, respectively, near the second sludge pump 30 A water storage tank 302 is fixedly connected to the upper end surface of the rear processing box body 303, and a water pump 316 is fixedly connected to the upper end surface of the processing box body 303 on the side close to the water storage tank 302. The input end of the water pump 316 penetrates the side wall of the water storage tank 302 and leads to the interior. The output end of the water pump 316 is fixedly connected to a water pipe 307. The lower end of the water pipe 307 penetrates the upper end surface of the processing box body 303 and leads to the interior, and the end is fixedly connected to a water spray plate 310. Telescopic devices 309 are respectively provided at both sides of the center of the upper end surface of the water spray plate 310. The upper and lower ends of the two telescopic devices 309 are respectively fixedly connected to ball seats 308. The four ball seats 308 are respectively fixedly connected to the upper inner wall of the processing box body 303 and the upper end surface of the water spray plate 310, and are located at the water spray plate 310. A metal filter screen 311 is provided inside the processing box 303 at the lower end of the plate 310, and one end of the metal filter screen 311 is hingedly connected to an inner wall of the processing box 303 through a torsion spring 314. A first motor 313 is fixedly connected to the center of the rear side wall of the processing box 303 near one side edge. The output end of the first motor 313 passes through the rear side wall of the processing box 303 and passes to the inside, and the end is fixedly connected to a crankshaft 312. An auger conveyor 305 is provided inside the processing box 303 at the other end of the metal filter screen 311. The side wall of the auger conveyor 305 is fixedly connected to a side wall of the partition plate 315. The front end of the auger conveyor 305 passes through the front inner wall of the processing box 303 and passes to the outside. The rear wall of the processing box 303 A first delivery pump 306 is fixedly connected at the center, and the output and input ends of the first delivery pump 306 respectively penetrate the rear side wall of the treatment box 303 and are respectively connected to the inside of the treatment box 303 on both sides of the partition 315. The sewage filtered by the primary screening structure 1 is collected by the first sludge pump 301, and the filtered particulate matter is collected by the second sludge pump 304 and placed in the inside of the treatment box 303. When the particulate matter enters the inside of the treatment box 303, the crankshaft 312 is driven to rotate by the first motor 313, and the metal filter screen 311 is shaken up and down under the action of the torsion spring 314, so as to realize the cleaning and filtering of the particles again, and at the same time cooperate with the water spray plate 310 and the water pump 316 to wash the particulate matter in the shaking process.The sludge on the surface is washed away to facilitate subsequent direct recycling and reduce the sludge content inside. The water spray plate 310 can be adjusted at multiple angles with the cooperation of two telescopic devices 309 and four ball seats 308, making it more flexible to use. The treated particles are uniformly transported out under the action of the auger conveyor 305, and the sludge slurry produced by filtration is transported back to the other side of the processing box 303 by the first delivery pump 306, and mixed with the initially collected sludge slurry to facilitate the subsequent steps.
[0021] The filtering structure 6 includes a filtering box 605, wherein a first baffle 610 is arranged inside the filtering box 605, and a side wall of the first baffle 610 is fixedly connected to a side of the center of the inner wall of the filtering box 605, a second baffle 612 is arranged on one side of the first baffle 610, and a side wall of the second baffle 612 is fixedly connected to the inner wall of the filtering box 605, a stirring blade 608 is arranged at the center of the lower inner wall of the filtering box 605 on one side of the first baffle 610, and a second motor 609 is fixedly connected to the lower end surface of the filtering box 605 at the lower end of the stirring blade 608, and an output end of the second motor 609 passes through the lower end surface of the filtering box 605 and passes to the inside, and an end portion is fixedly connected to the lower end surface of the stirring blade 608, and is located at the first baffle. A first filter layer 615 is fixedly connected to the inner wall of the filter box 605 between the filter plate 610 and the second baffle 612, a second filter layer 616 is arranged at the upper end of the first filter layer 615, a third filter layer 617 is arranged at the upper end of the second filter layer 616, a fourth filter layer 618 is arranged at the upper end of the third filter layer 617, an intelligent delivery device 603 is fixedly connected to the center of the upper end surface of the filter box 605 at the upper end of the fourth filter layer 618, a drug delivery pipe 611 is penetrated and connected to the lower end of the intelligent delivery device 603, and the lower end of the drug delivery pipe 611 penetrates the upper end surface of the filter box 605, the fourth filter layer 618, the third filter layer 617, the second filter layer 616 and the first filter layer 615 in sequence and passes to the filter box 605 Inside, a gas filter device 602 is provided on the upper end surface of the filter box 605 located at the upper end of the stirring blade 608, and a second delivery pump 601 and a third delivery pump 604 are fixedly connected to the front edge of the center of the upper end surface of the filter box 605 located at the upper end of the first baffle 610 and the second baffle 612, respectively. The output and input ends of the second delivery pump 601 and the third delivery pump 604 are respectively fixedly connected to the first delivery pipe 606, and the first delivery pipes 606 at the input ends of the second delivery pump 601 and the third delivery pump 604 respectively penetrate the upper end surface of the filter box 605 and are respectively passed to the inside, and the other end of the first delivery pipe 606 at the output end of the second delivery pump 601 penetrates the upper end surface of the filter box 605, the fourth filter layer 618, and the third filter layer 619. The filter layer 617, the second filter layer 616 and the first filter layer 615 are connected to the lower end. An ultraviolet sterilization lamp 614 is fixedly connected to the upper end of the center of the front inner wall of the filter box 605 on the side of the second baffle 612. A water quality detection sensor 613 is fixedly connected to the lower end of the center of an inner wall of the filter box 605. A discharge pipe 607 is penetrated at the lower end of one side of the center of the rear wall of the filter box 605. The sludge slurry in the screening structure 3 is transferred to the interior of the filter box 605 by the peristaltic pump 5. First, the stirring blade 608 is driven to rotate by the second motor 609 to stir and aerate the collected sludge. The odor generated inside is absorbed by the gas filter device 602 to reduce the bacterial content in the air.Then, the aerated sewage is transported to the middle of the first baffle 610 and the second baffle 612 through the second delivery pump 601, and the sewage is treated with drugs through the cooperation of the intelligent delivery device 603 and the drug delivery pipe 611, wherein the intelligent delivery device 603 is an existing structure, and under the action of the first filter layer 615, the second filter layer 616, the third filter layer 617 and the fourth filter layer 618, the clean water and floccules are separated to improve the overall filtering effect, and then the filtered clean water is re-delivered to the inside of the filter box 605 on the other side of the second baffle 612 through the third delivery pump 604, and sterilized and disinfected by the ultraviolet sterilization lamp 614, and finally detected by the water quality detection sensor 613, and then it can be discharged.
[0022] The drying structure 7 includes a drying box 707, a fourth delivery pump 704 is arranged at one side of the center of the upper end surface of the drying box 707, a second delivery pipe 706 is fixedly connected to the input end of the fourth delivery pump 704, the other end of the second delivery pipe 706 penetrates the rear side wall of the filter box 605 and passes to the inside of the filter box 605 at the lower end of the first filter layer 615, a filter screen 709 is arranged at the upper end of the center of one side wall of the drying box 707, one end of the filter screen 709 penetrates the side wall of the drying box 707 and passes to the inside A filter layer paper 710 is arranged inside the drying box 707 at the lower end where the filter screen 709 is placed. A drainage pipe 701 is connected to the center of one side wall of the drying box 707 at the lower end where the filter screen 709 is placed. A vacuum pump 703 is fixedly connected to the center of the upper end surface of the drying box 707 near the other side edge. An exhaust pipe 702 is fixedly connected to the input end of the vacuum pump 703. The other end of the exhaust pipe 702 passes through the front side wall of the drying box 707 and passes to the inside. An exhaust pipe 705 is fixedly connected to the output end of the vacuum pump 703. A steam dryer 708 is fixedly connected to the center of one side wall of the drying box 707. The output end of the steam dryer 708 penetrates the side wall of the drying box 707 and leads to the interior. The floccules precipitated in the filter structure 6 are transported and collected to the interior of the drying box 707 by the fourth delivery pump 704, and are uniformly placed on the upper end of the filter screen 709 for gravity filtration. Subsequently, the interior of the drying box 707 at the lower end of the filter layer paper 710 is vacuumed by the vacuum pump 703 and the exhaust pipe 702. The drain pipe 701 needs to be blocked during vacuuming. Under the condition of vacuum adsorption by gravity, the clean water in the floccules is filtered down. After the filtration is completed, the steam dryer 708 is used to steam dry the interior, thereby further reducing the water content in the sludge and greatly improving the overall treatment effect. The treated sludge can be dumped by extracting the filter screen 709, and the filtered clean water can be collected again and circulated into the interior of the filter structure 6 for further treatment, thereby improving the overall treatment effect.
[0023] A control panel 4 is fixedly connected to the center of one side wall of the processing box 303, close to the upper diagonal, the retaining ring 101 is conical in shape, and the materials of the first filter layer 615, the second filter layer 616, the third filter layer 617 and the fourth filter layer 618 are ion exchange resin, ceramic, iron oxide and activated carbon respectively.
[0024] Working principle: The present application is a sludge deep dehydration treatment system for machine-made sand wastewater. By setting up a primary screening structure 1, the effect of preliminary separation and screening of the sludge is achieved. The internal auger shaft 107 is driven to rotate by the driving motor 102 under the action of the transmission device 103. The sewage is put into the inside of the filter plate 106 from the retaining ring 101 and the feed port 105. The sewage is transferred by the rotation of the auger shaft 107. The sewage falls into the inside of the treatment shell 104 at the lower end of the filter plate 106, and the particulate matter is discharged from the other direction, achieving preliminary screening and filtration, providing convenience and basis for subsequent treatment; By setting the screening structure 3, when in use, the sewage filtered by the primary screening structure 1 is collected by the first sludge pump 301, and the filtered particles are collected by the second sludge pump 304, and are placed in the processing box 303 respectively. When the particles enter the processing box 303, the crankshaft 312 is driven to rotate by the first motor 313, and the metal filter 311 is shaken up and down under the action of the torsion spring 314, so as to realize the cleaning and filtering of the particles again. At the same time, the particles in the shaking process are washed with the water spray plate 310 and the water pump 316 to wash away the sludge on the surface, which is convenient for subsequent direct recycling and reducing the sludge content inside. The treated particles are uniformly transported out under the action of the auger conveyor 305, and the sludge slurry produced by the filtration is transported back to the other side of the processing box 303 by the first delivery pump 306, and mixed with the sludge slurry collected initially, so as to facilitate the subsequent steps. By setting the filtering structure 6, the sludge slurry in the screening structure 3 is transferred to the inside of the filtering box 605 through the peristaltic pump 5 during use. First, the stirring blade 608 is driven by the second motor 609 to rotate, and the collected sludge is stirred and aerated. The odor generated inside is absorbed by the gas filter device 602 to reduce the bacterial content in the air. Then, the aerated sewage is transported to the middle of the first baffle 610 and the second baffle 612 through the second delivery pump 601. The sewage is treated with drugs through the cooperation of the intelligent delivery device 603 and the drug delivery pipe 611. Under the action of the first filter layer 615, the second filter layer 616, the third filter layer 617 and the fourth filter layer 618, the clean water and the flocculent are separated to improve the overall filtering effect. Then, the filtered clean water is re-delivered to the inside of the filtering box 605 on the other side of the second baffle 612 through the third delivery pump 604, and sterilized and disinfected by the ultraviolet sterilization lamp 614. Finally, it is detected by the water quality detection sensor 613, and then it can be discharged. By setting up the drying structure 7, the floccules precipitated inside the filtering structure 6 are conveyed and collected into the drying box 707 by the fourth conveying pump 704, and are uniformly placed on the upper end of the filter screen 709 for gravity filtration. Subsequently, the interior of the drying box 707 at the lower end of the filter layer paper 710 is vacuumed by the vacuum pump 703 and the exhaust pipe 702. Under the condition of vacuum adsorption by gravity, the clean water in the floccules is filtered out. After the filtration is completed, the interior is steam dried by the steam dryer 708, so as to further reduce the water content in the sludge and greatly improve the overall treatment effect. The treated sludge can be dumped by extracting the filter screen 709.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sludge deep dehydration treatment system for machine-made sand wastewater, comprising a primary screening structure (1), characterized in that: The lower end of the primary screening structure (1) is fixedly connected to a connecting frame (2), a screening structure (3) is arranged on the rear side of the connecting frame (2), the lower end of the primary screening structure (1) on the rear side is fixedly connected to the front side of the center of the upper end surface of the screening structure (3), and a filtering structure (6) is arranged on the rear side of the screening structure (3); A peristaltic pump (5) is connected between the screening structure (3) and the filtering structure (6), and a drying structure (7) is provided on the rear side of the filtering structure (6); The primary screening structure (1) comprises a processing shell (104), the lower end of the processing shell (104) being fixedly connected to the upper end surface of the connecting frame (2), a retaining ring (101) being provided at the center of the upper end surface of the processing shell (104) close to the front edge, a feed port (105) being provided on the upper end surface of the processing shell (104) located below the retaining ring (101), a filter plate (106) being provided inside the processing shell (104), an auger shaft (107) being provided inside the filter plate (106), a transmission device (103) being provided at the front side of the processing shell (104), a drive motor (102) being connected through the center of one side wall of the transmission device (103), a front end of the auger shaft (107) being provided through the front inner wall of the processing shell (104) and extending to the outside, and an end portion being connected to the transmission device (103).
2. A sludge deep dehydration treatment system for machine-made sand wastewater according to claim 1, characterized in that: The screening structure (3) comprises a treatment box (303), wherein a partition (315) is arranged inside the treatment box (303), and the side wall of the partition (315) is fixedly connected to the inner side wall of the treatment box (303). A first sludge pump (301) and a second sludge pump (304) are respectively fixedly connected at the front edge of the center of the upper end surface of the treatment box (303) on both sides of the treatment shell (104), wherein the input end of the first sludge pump (301) passes through one side wall of the treatment shell (104) and leads to the interior, and the input end of the second sludge pump (304) passes through the other side wall of the treatment shell (104) and one side wall of the filter plate (106) and leads to the interior, and the first sludge pump ( The output end of the first sludge pump (301) and the output end of the second sludge pump (304) respectively penetrate the upper end surface of the treatment box (303) and are respectively connected to the interior; a water storage tank (302) is fixedly connected to the upper end surface of the treatment box (303) near the rear side of the second sludge pump (304); a water pump (316) is fixedly connected to the upper end surface of the treatment box (303) near the side of the water storage tank (302); an input end of the water pump (316) penetrates the side wall of the water storage tank (302) and is connected to the interior; a water pipe (307) is fixedly connected to the output end of the water pump (316); a lower end of the water pipe (307) penetrates the upper end surface of the treatment box (303) and is connected to the interior; and a water spray plate (310) is fixedly connected to the end; Telescopic devices (309) are respectively arranged at both sides of the center of the upper end surface of the water spray plate (310), and the upper and lower ends of the two telescopic devices (309) are respectively fixedly connected to ball seats (308), and the four ball seats (308) are respectively fixedly connected to the upper inner wall of the processing box (303) and the upper end surface of the water spray plate (310). A metal filter screen (311) is arranged inside the processing box (303) at the lower end of the water spray plate (310), and one end of the metal filter screen (311) is hingedly connected to an inner wall of the processing box (303) through a torsion spring (314). A first motor (313) is fixedly connected to the center of the rear side wall of the processing box (303) near one side edge, and the output end of the first motor (313) passes through the rear side wall of the processing box (303) and passes to the interior, and the end is fixedly connected to a crankshaft (312); An auger conveying device (305) is arranged inside the processing box (303) at the other end of the metal filter (311); a side wall of the auger conveying device (305) is fixedly connected to a side wall of the partition (315); a front end of the auger conveying device (305) passes through the front inner wall of the processing box (303) and leads to the outside; a first delivery pump (306) is fixedly connected to the center of the rear side wall of the processing box (303); an output and an input end of the first delivery pump (306) respectively pass through the rear side wall of the processing box (303) and respectively lead to the inside of the processing box (303) on both sides of the partition (315).
3. The sludge deep dehydration treatment system for machine-made sand wastewater according to claim 1 is characterized by: The filtering structure (6) comprises a filtering box (605), wherein a first baffle (610) is arranged inside the filtering box (605), wherein a side wall of the first baffle (610) is fixedly connected to a side of the center of the inner wall of the filtering box (605), wherein a second baffle (612) is arranged on one side of the first baffle (610), wherein a side wall of the second baffle (612) is fixedly connected to the inner wall of the filtering box (605), wherein a stirring blade (608) is arranged at the center of the lower inner wall of the filtering box (605) on one side of the first baffle (610), wherein a second motor (609) is fixedly connected to the lower end surface of the filtering box (605) at the lower end of the stirring blade (608), wherein an output end of the second motor (609) passes through the lower end surface of the filtering box (605) and passes to the inside, and an end portion is fixedly connected to the lower end surface of the stirring blade (608); A first filter layer (615) is fixedly connected to the inner side wall of the filter box (605) between the first baffle plate (610) and the second baffle plate (612); a second filter layer (616) is arranged at the upper end of the first filter layer (615); a third filter layer (617) is arranged at the upper end of the second filter layer (616); a fourth filter layer (618) is arranged at the upper end of the third filter layer (617); and an intelligent filter is fixedly connected at the center of the upper end surface of the filter box (605) at the upper end of the fourth filter layer (618). A drug delivery device (603) is provided, wherein the lower end of the drug delivery device (603) is connected to a drug delivery tube (611), and the lower end of the drug delivery tube (611) sequentially passes through the upper end surface of the filter box (605), the fourth filter layer (618), the third filter layer (617), the second filter layer (616), and the first filter layer (615) and passes into the interior of the filter box (605); and a gas filter device (602) is provided on the upper end surface of the filter box (605) located above the stirring blade (608); A second delivery pump (601) and a third delivery pump (604) are respectively fixedly connected to the front edge of the center of the upper end surface of the filter box (605) located at the upper end of the first baffle (610) and the second baffle (612); the output and input ends of the second delivery pump (601) and the third delivery pump (604) are respectively fixedly connected to the first delivery pipe (606); the first delivery pipes (606) at the input ends of the second delivery pump (601) and the third delivery pump (604) respectively penetrate the upper end surface of the filter box (605) and are respectively connected to the inside; the other end of the first delivery pipe (606) at the output end of the second delivery pump (601) penetrates the upper end surface of the filter box (605), the fourth filter layer (618), the third filter layer (617), the second filter layer (616) and the first filter layer (615) and is connected to the lower end; An ultraviolet sterilization lamp (614) is fixedly connected to the upper center of the front inner wall of the filter box (605) on one side of the second baffle (612), a water quality detection sensor (613) is fixedly connected to the lower center of one inner wall of the filter box (605), and a discharge pipe (607) is provided through the lower center of one side of the rear wall of the filter box (605).
4. The sludge deep dehydration treatment system for machine-made sand wastewater according to claim 1 is characterized by: The drying structure (7) comprises a drying box (707), a fourth delivery pump (704) is arranged at one side of the center of the upper end surface of the drying box (707), the input end of the fourth delivery pump (704) is fixedly connected to a second delivery pipe (706), the other end of the second delivery pipe (706) passes through the rear side wall of the filter box (605) and leads to the interior of the filter box (605) at the lower end of the first filter layer (615), a filter screen (709) is arranged at the upper end of the center of one side wall of the drying box (707), one end of the filter screen (709) passes through the side wall of the drying box (707) and leads to the interior; A filter layer paper (710) is arranged inside the drying box (707) at the lower end of the filter screen (709), a drainage pipe (701) is connected and penetrated at the center of one side wall of the drying box (707) at the lower end of the filter screen (709), a vacuum pump (703) is fixedly connected to the center of the upper end surface of the drying box (707) near the other side edge, an input end of the vacuum pump (703) is fixedly connected to an exhaust pipe (702), the other end of the exhaust pipe (702) penetrates the front side wall of the drying box (707) and passes to the inside, an output end of the vacuum pump (703) is fixedly connected to an exhaust pipe (705), a steam dryer (708) is fixedly connected at the center of one side wall of the drying box (707), and the output end of the steam dryer (708) penetrates the side wall of the drying box (707) and passes to the inside.
5. The sludge deep dehydration treatment system for machine-made sand wastewater according to claim 2 is characterized by: A control panel (4) is fixedly connected at the center of one side wall of the processing box (303) close to the upper diagonal end.
6. The sludge deep dehydration treatment system for machine-made sand wastewater according to claim 1 is characterized by: The retaining ring (101) is in a conical shape.
7. The sludge deep dehydration treatment system for machine-made sand wastewater according to claim 3 is characterized by: The materials of the first filter layer (615), the second filter layer (616), the third filter layer (617) and the fourth filter layer (618) are ion exchange resin, ceramic, iron oxide and activated carbon, respectively.
Citation Information
Patent Citations
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