Ice water circulating device of warping and sizing machine

Abstract

The invention relates to the technical field of electronic-grade glass fiber cloth production, in particular to an ice water circulation device of a warping and sizing machine, which comprises a machine table, a driving motor, a transmission mechanism, an ice water yarn splitting rod, a water storage tank and a main water tank, and is characterized in that the driving motor, the transmission mechanism, the ice water yarn splitting rod and the water storage tank are arranged on the machine table; the water storage tank is communicated with the main water tank; the driving motor drives the ice-water yarn dividing rod to rotate through the transmission mechanism, and ice water flow circularly flows in the main water tank, the ice-water yarn dividing rod and the water storage tank through the pipeline pump. The ice water circulating device of the warping and sizing machine has the remarkable beneficial effects of improving the production efficiency and stability, optimizing the product quality, enhancing the equipment reliability, saving energy, reducing consumption, being easy to maintain and the like. Due to the advantages, the production capacity and the market competitiveness of enterprises are improved, and long-term economic benefits and social benefits are brought to the enterprises.

Description

Technical Field

[0001] The invention relates to the technical field of electronic-grade glass fiber cloth production, in particular to an ice water circulation device for a pulping machine. Background Art

[0002] With the booming development of the glass fiber industry for electronic cloth, market competition is becoming increasingly fierce, and customers' requirements for product quality and demand for new cloth types are constantly rising. In this context, electronic cloth manufacturers not only need to ensure the excellence of product quality, but also need to reduce costs and improve production efficiency through technological innovation and process optimization to maintain their competitive advantage in the market. As a key link in the production process of electronic cloth, the optimization of the slurrying process plays a vital role in improving product quality and reducing costs.

[0003] In the traditional production process of pulping machines, the ice water circulation device plays an important role in cooling the sizing yarn and maintaining a stable production environment. However, in the actual production process, the existing ice water circulation device has many shortcomings, especially in the water tank water level management and water replenishment mechanism. Specifically, although a float device is installed at the bottom of the existing water tank to send out an alarm signal when the water level is too low, this device is not equipped with an automatic water replenishment function. Once the water level in the water tank drops below the alarm critical point, air will enter the ice water circulation pipeline due to lack of water, resulting in poor ice water circulation, which cannot effectively provide the necessary cooling effect for the sizing yarn in production.

[0004] The emergence of this problem not only affects the stability of the sizing process, but also directly leads to a decline in product quality. Specifically, due to the poor circulation of ice water, the sizing yarn cannot be adequately controlled during the cooling process, making it easy for the warp yarn to carry sizing particles, and then forming sizing scars on the ice water yarn rods. The existence of sizing scars not only affects the surface quality of the electronic cloth, but may also hinder the subsequent processing process, increasing production costs and scrap rates.

[0005] In view of this, the present invention is proposed. Summary of the invention

[0006] The object of the present invention is to provide an ice water circulation device for a pulping machine, which effectively ensures the continuous and stable operation of the ice water circulation system.

[0007] The present invention provides an ice water circulation device for a pulping machine, comprising a machine platform, a driving motor, a transmission mechanism, an ice water yarn rod, a water storage tank and a main water tank.

[0008] Wherein, the driving motor, the transmission mechanism, the ice water yarn rod and the water storage tank are all arranged on the machine platform, and the water storage tank is connected with the main water tank;

[0009] The driving motor drives the ice water spinning rod to rotate through the transmission mechanism, and the ice water flows through the pipeline pump to circulate in the main water tank, the ice water spinning rod and the water storage tank;

[0010] The water storage tank is provided with a water replenishing mechanism.

[0011] As a preferred embodiment of the present technical solution, the transmission mechanism includes a gear group, a hollow transmission shaft and a rotary joint, the drive motor is transmission-connected to the gear group, the hollow transmission shaft is arranged between the gear group and the rotary joint, one end of the hollow transmission shaft is connected to the gear group, and the other end is connected to the rotary joint, one end of the rotary joint is connected to the hollow transmission shaft, and the other end is connected to the ice water yarn separating rod.

[0012] As a preferred embodiment of the present technical solution, the gear set includes a first gear, three second gears and four third gears that are meshed with each other, wherein the first gear is connected to the output shaft of the drive motor, the second gear is used to transmit power to transfer the torque of the drive motor to the third gear, and the third gear is connected to the rotary joint through the hollow transmission shaft.

[0013] As a preferred embodiment of the present technical solution, the rotary joint is connected to the ice-water yarn rod via a stainless steel quick connector.

[0014] As a preferred embodiment of the present technical solution, the ice water yarn separating rod is a stainless steel rod that is chrome-plated on the outside and hollow on the inside.

[0015] As a preferred embodiment of the present technical solution, a pipeline pump is provided on the pipeline between the main water tank and the hollow transmission shaft.

[0016] As a preferred embodiment of the present technical solution, one end of the ice and water yarn rod away from the rotary joint is connected to the water storage tank through a water outlet pipe.

[0017] As a preferred embodiment of the present technical solution, a float alarm is provided inside the water tank.

[0018] As a preferred embodiment of the present technical solution, a water supply pipeline is provided on the water storage tank, and a pneumatic valve is provided on the water supply pipeline.

[0019] As a preferred embodiment of the present technical solution, a temperature controller is provided on the main water tank.

[0020] The ice water circulation device for pulping machine of the present invention has at least the following beneficial effects:

[0021] 1. The ice water circulation device of the sizing machine of the present invention ensures the stability of the warp yarn during the stratification and sizing process through the coordinated work of the driving motor, transmission mechanism and ice water spinning rod. The ice water circulates between the main water tank, the ice water spinning rod and the water storage tank through the pipeline pump. The ice water spinning rod uses the cooling effect of the ice water to shrink the warp yarn and reduce its diameter and tension. This process is conducive to the precise stratification and sizing of the warp yarn. By adjusting the temperature and flow of the ice water, the temperature and tension of the warp yarn are effectively adjusted, thereby avoiding production interruptions caused by temperature fluctuations or uneven tension. This stability is crucial to improving production efficiency and ensures the continuous operation of the production line;

[0022] 2. The present invention adds a water replenishment mechanism to the water storage tank of the ice water circulation device, which effectively prevents the phenomenon of water level being too low and flow interruption that may occur during the production process, ensures the continuous and stable operation of the ice water circulation system, and avoids production stagnation or equipment damage caused by insufficient water level;

[0023] 3. The ice water circulation device of the pulping machine of the present invention has a reasonable design and a compact structure, making the maintenance and care of the equipment easier;

[0024] In summary, the ice water circulation device for pulping machine provided by the present invention has shown significant beneficial effects in improving production efficiency and stability, optimizing product quality, enhancing equipment reliability, saving energy and reducing consumption, and facilitating maintenance and upkeep. These advantages not only improve the production capacity and market competitiveness of enterprises, but also bring long-term economic and social benefits to enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a schematic structural diagram of the ice water circulation device of the pulping machine of the present invention.

[0027] Description of reference numerals:

[0028] 1: driving motor; 2: rotating joint; 3: ice water yarn rod; 4: water storage tank; 5: water replenishing mechanism; 6: stainless steel quick connector. DETAILED DESCRIPTION

[0029] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Example

[0033] like Figure 1 As shown, this embodiment provides an ice water circulation device for a pulping machine, including a machine platform, a driving motor 1, a transmission mechanism, an ice water spinning rod 3, a water storage tank 4 and a main water tank, wherein the driving motor 1, the transmission mechanism, the ice water spinning rod 3 and the water storage tank 4 are all arranged on the machine platform, and the water storage tank 4 is connected to the main water tank; the driving motor 1 drives the ice water spinning rod 3 to rotate through the transmission mechanism, and the ice water flows through the pipeline pump to circulate in the main water tank, the ice water spinning rod 3 and the water storage tank 4; a water replenishing mechanism 5 is arranged on the water storage tank 4.

[0034] In the ice water circulation device of the pulping machine of this embodiment, the driving motor 1 is arranged at one end of the machine platform, and drives the ice water spinning rod 3 to rotate through the transmission mechanism. The main water tank is used to pass ice water into one end of the ice water spinning rod 3, and the ice water flows from the other end of the ice water spinning rod 3 to the water storage tank 4. The water in the water storage tank 4 then flows into the main water tank through the pipe and pipeline pump at its bottom for further cooling. After the ice water flows through the inside of the ice water spinning rod 3, condensation reaction will occur on the surface of the ice water spinning rod 3 due to the large temperature difference with the outside. When the warp yarn passes through the ice water spinning rod 3, the ice water will reduce the temperature of the warp yarn and shrink it, thereby reducing the diameter and tension of the warp yarn. Therefore, by adjusting the temperature and flow of the ice water, the tension of the warp yarn can be accurately controlled to ensure its stability during the layering and sizing process, and meet the special requirements of different textile materials for tension and humidity, thereby improving the quality and production efficiency of the yarn.

[0035] In addition, a water replenishing mechanism 5 is provided on the water tank 4 in this embodiment. When the pulping machine is stopped, the water replenishing mechanism 5 can automatically replenish water into the water tank 4, thereby effectively avoiding the phenomenon of no ice water in the machine and improving the quality of the warp beam.

[0036] Therefore, the ice water circulation device of the slurry machine of the present invention ensures the stability of the warp yarn during the stratification and sizing process through the coordinated work of the driving motor 1, the transmission mechanism and the ice water spinning rod 3. The ice water circulates between the main water tank, the ice water spinning rod 3 and the water storage tank 4 through the pipeline pump. The ice water spinning rod 3 uses the cooling effect of the ice water to shrink the warp yarn and reduce the diameter and tension. This process helps the precise stratification and sizing of the warp yarn. By adjusting the temperature and flow of the ice water, the temperature and tension of the warp yarn are effectively adjusted, thereby avoiding production interruptions caused by temperature fluctuations or uneven tension. This stability is crucial to improving production efficiency and ensures the continuous operation of the production line. At the same time, the present invention adds a water replenishment mechanism 5 at the water storage tank 4 of the ice water circulation device, which effectively prevents the phenomenon of water level interruption due to low water level that may occur during the production process, ensures the continuous and stable operation of the ice water circulation system, and avoids production stagnation or equipment damage due to insufficient water level.

[0037] On the basis of the above technical solution, it is further preferred that the transmission mechanism includes a gear group, a hollow transmission shaft and a rotary joint 2, the drive motor 1 is transmission-connected to the gear group, the hollow transmission shaft is arranged between the gear group and the rotary joint 2, one end of the hollow transmission shaft is connected to the gear group, and the other end is connected to the rotary joint 2, one end of the rotary joint 2 is connected to the hollow transmission shaft, and the other end is connected to the ice water yarn separating rod 3.

[0038] Specifically, the driving motor 1 drives the gear set to rotate, the rotary joint 2 is driven by the gear set on the hollow transmission shaft, and the ice water spinning rod 3 is fixedly connected to the rotary joint 2. Therefore, the driving motor 1 drives the rotary joint 2 to rotate with the ice water spinning rod 3 through the gear set. The ice water flows from the main water tank through the rotary joint 2 into the interior of the ice water spinning rod 3 by the pipeline pump. After the water flows through the ice water spinning rod 3, condensation reaction occurs due to the temperature difference with the outside. Then the water flows into the water storage tank 4, and then circulates into the main water tank by the pipeline pump. After the warp yarn comes out of the slurry tank, it is layered through the ice water spinning rod 3, and then the warp yarn is cooled and humidified under the rotation of the ice water spinning rod 3, so that it enters the drying room for drying.

[0039] In this embodiment, the gear set specifically includes a first gear, three second gears and four third gears that are meshed with each other, wherein the first gear is connected to the output shaft of the drive motor 1, the second gear is used to transmit power, and transmits the torque of the drive motor 1 to the third gear, and the third gear is connected to the rotary joint 2 through the hollow transmission shaft.

[0040] The gear set is mainly used to transmit and change the torque and speed of the drive motor 1 to meet the operation requirements of different components. Specifically, the gear set in this embodiment includes 8 gears, which are arranged in 3 layers. Among them, the first gear is directly connected to the output shaft of the drive motor 1 to drive the rotation of the entire gear set; the three second gears in the middle are used to transmit power and transfer the torque of the drive motor 1 to other gears to ensure the normal operation of the entire gear set; the top third gear is connected to the rotary joint 2 through a hollow transmission shaft, and then connected to the ice water yarn rod 3 to drive the rotation of the ice water yarn rod 3 through a specific gear ratio.

[0041] The hollow transmission shaft is located between the gear set and the rotary joint 2 to transmit the rotational power of the gear set to the rotary joint 2. Specifically, the connection between the hollow transmission shaft and the third gear and the rotary joint 2 can be achieved through keyways and keys to ensure accurate torque transmission and rotational stability of the shaft.

[0042] On the basis of the above technical solution, it is further preferred that the rotary joint 2 is connected to the ice water yarn rod 3 through a stainless steel quick joint 6, thereby fixing the ice water yarn rod 3 to ensure that there is no leakage or looseness during the rotation process.

[0043] The rotary joint 2 in this embodiment has good sealing and wear resistance to ensure that there will be no water leakage or damage during long-term operation.

[0044] The ice water yarn rod 3 in this embodiment is a stainless steel rod with chrome-plated exterior and hollow interior.

[0045] In order to realize the circulation of water flow, a pipeline pump is arranged on the pipeline between the main water tank and the hollow transmission shaft, wherein the pipeline is preferably a PCV pipeline.

[0046] In this embodiment, the end of the ice water spinning rod 3 away from the rotary joint 2 is connected to the water storage tank 4 through the water outlet pipe, that is, the water flowing through the ice water spinning rod 3 flows into the water storage tank 4 through the water outlet pipe and then flows into the main water tank.

[0047] On the basis of the above technical solution, it is further preferred that the water replenishment mechanism 5 includes a float alarm and a water replenishment pipeline, wherein the float alarm is arranged inside the water tank 4. When the pulping machine is shut down, the ice water circulation device still works, but the water flow at the rotary joint 2 is closed, causing the water level in the water tank 4 to continuously decrease with the circulation, thereby triggering the float alarm at the bottom of the water tank 4. At this time, the pneumatic valve on the water replenishment pipeline will automatically open to replenish water into the water tank 4, so that the ice water circulation device can operate normally, thereby avoiding the phenomenon of no ice water in the machine and improving the quality of the warp beam.

[0048] On the basis of the above technical solution, more preferably, the main water tank is provided with a temperature controller. After the temperature controller senses the water temperature, the external air-conditioning refrigeration copper pipe makes the water temperature inside the main water tank reach the ice water temperature, so as to control and adjust the humidity and elasticity of the warp yarn.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An ice water circulation device for a pulping machine, characterized in that: It comprises a machine platform, a driving motor (1), a transmission mechanism, an ice water yarn rod (3), a water storage tank (4) and a main water tank. The driving motor (1), the transmission mechanism, the ice water yarn rod (3) and the water storage tank (4) are all arranged on the machine platform, and the water storage tank (4) is connected to the main water tank; The driving motor (1) drives the ice water spinning rod (3) to rotate through the transmission mechanism, and the ice water flows through the pipeline pump to circulate in the main water tank, the ice water spinning rod (3) and the water storage tank (4); The water storage tank (4) is provided with a water replenishment mechanism (5).

2. The ice water circulation device for pulping machine according to claim 1, characterized in that: The transmission mechanism comprises a gear set, a hollow transmission shaft and a rotary joint (2); the drive motor (1) is in transmission connection with the gear set; the hollow transmission shaft is arranged between the gear set and the rotary joint (2); one end of the hollow transmission shaft is connected to the gear set, and the other end is connected to the rotary joint (2); one end of the rotary joint (2) is connected to the hollow transmission shaft, and the other end is connected to the ice water yarn rod (3).

3. The ice water circulation device for pulping machine according to claim 2, characterized in that: The gear set comprises a first gear, three second gears and four third gears which are meshed with each other, wherein the first gear is connected to the output shaft of the drive motor (1), the second gear is used to transmit power to transfer the torque of the drive motor (1) to the third gear, and the third gear is connected to the rotary joint (2) via the hollow transmission shaft.

4. The ice water circulation device for pulping machine according to claim 2, characterized in that: The rotary joint (2) is connected to the ice-water yarn rod (3) via a stainless steel quick joint (6).

5. The ice water circulation device for pulping machine according to claim 1, characterized in that: The ice water yarn rod (3) is a stainless steel rod with a chrome-plated exterior and a hollow interior.

6. The ice water circulation device for pulping machine according to claim 2, characterized in that: A pipeline pump is arranged on the pipeline between the main water tank and the hollow transmission shaft.

7. The ice water circulation device for pulping machine according to claim 2, characterized in that: One end of the ice-water yarn rod (3) away from the rotary joint (2) is connected to the water storage tank (4) through a water outlet pipe.

8. The ice water circulation device for pulping machine according to claim 1, characterized in that: A float alarm is arranged inside the water storage tank (4).

9. The ice water circulation device for pulping machine according to claim 1, characterized in that: The water storage tank (4) is provided with a water supply pipeline, and the water supply pipeline is provided with a pneumatic valve.

10. The ice water circulation device for pulping machine according to claim 1, characterized in that: The main water tank is provided with a temperature controller.

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