Condenser and air conditioning equipment
By setting a wet film on the side of the condenser heat exchanger of the machine room air conditioner and spraying the spray directly towards the wet film, the corrosion and waste of water resources caused by direct contact between the water mist and the heat exchanger are solved, and higher equipment reliability and energy-saving effects are achieved.
Patent Information
- Application Number
- CN202411997097.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-30
AI Technical Summary
When the condenser of the existing machine room air conditioner sprays water mist, the water mist directly contacts the heat exchanger, resulting in fin corrosion and waste of water resources.
Design a condenser, install a wet film on the side of the heat exchanger, and install a nozzle facing the wet film on the nozzle, and spray directly on the wet film to avoid direct contact between the water mist and the heat exchanger.
By adding wet film on the side of the heat exchanger, the corrosion of water mist on the heat exchanger is avoided, the service life of the equipment is extended, water resources is saved, and the heat release efficiency of the heat exchanger is improved to achieve better energy-saving effects.
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Figure CN119665487A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical refrigeration, in particular to a condenser. Background Art
[0002] In the field of mechanical refrigeration equipment, especially computer room air conditioners, they are widely used. At the same time, under the background of energy conservation and emission reduction, energy-saving solutions emerge in an endless stream. The current market share of data center computer room air conditioners is relatively high. Energy-saving solutions for computer room air conditioners include integrated fluorine pumps, integrated spray cooling, etc. At present, the integrated spray solution has obvious energy-saving effects when the outdoor temperature is high. That is, water mist is sprayed to the heat exchanger of the air conditioner to participate in heat exchange.
[0003] In the process of realizing the present invention, the inventors found that the prior art has at least the following problems: the sprayed water mist directly contacts the heat exchanger, which will cause corrosion of the heat exchanger fins, damage the heat exchanger, and affect the normal use of the heat exchanger. Frequent maintenance and replacement are required to ensure normal use. If it is not replaced in time, it may cause greater losses. Furthermore, since the water that is not absorbed by the spray is not recycled, it will cause a waste of water resources.
[0004] Therefore, how to provide a condenser that can isolate the heat exchanger from water mist and avoid corrosion is a technical problem that technical personnel in this field currently need to solve. Summary of the invention
[0005] The object of the present invention is to provide a condenser to solve the problem that the fins of the heat exchanger are easily corroded due to the direct contact between the condenser and water.
[0006] To solve the above technical problems, the present invention provides a condenser, including a heat exchanger and a nozzle, wherein a wet film is arranged on the side of the heat exchanger, and a nozzle facing the wet film is arranged on the nozzle, and sprays toward the wet film through the nozzle.
[0007] Preferably, it also includes a water tank and a water pump, and the spray pipe is connected to the water pump and the water tank.
[0008] Preferably, the heat exchanger comprises two plates, the plates are arranged obliquely and their bottoms are close to each other, and the wet film is arranged on the outer sides of the two plates.
[0009] Preferably, the output port of the water pump is connected to a water outlet pipe, and the end of the water outlet pipe is connected to two groups of nozzles.
[0010] Preferably, the nozzle comprises a plurality of transverse tubes connected in series, the plurality of transverse tubes are arranged in sequence from top to bottom, the transverse tubes are connected through vertical tubes, and the plurality of nozzles are installed in sequence on the transverse tubes.
[0011] Preferably, the transverse tube is arranged obliquely, and the head end of the transverse tube is lower than the tail end.
[0012] Preferably, the water tank is connected to a water inlet pipe, and filters are provided on the water inlet pipe and the water outlet pipe.
[0013] Preferably, the wet film adheres to the side surface of the heat exchanger, and the wet film is provided with a wave structure.
[0014] Preferably, it comprises a frame and a fluorine pump, a liquid reservoir and an electronic control device installed on the frame, the heat exchanger is installed on the upper part of the frame, the water tank is installed on the lower part of the frame, and the nozzle is installed on the side of the frame.
[0015] Preferably, a water receiving pan is provided below the heat exchanger, and the water receiving pan is connected to the water tank via a return pipe.
[0016] The present invention provides an air conditioning device, comprising a condenser as described in any one of the above items.
[0017] The present invention provides a condenser, including a heat exchanger and a nozzle, wherein a wet film is arranged on the side of the heat exchanger, a nozzle facing the wet film is arranged on the nozzle, and spray is sprayed toward the wet film through the nozzle. The present application adds a wet film on the side of the heat exchanger, and the spray is sprayed directly onto the wet film, thereby blocking the direct contact between the water mist and the heat exchanger, avoiding fin corrosion, improving equipment reliability and safety, avoiding damage to the heat exchanger, ensuring the normal use of the heat exchanger, and not requiring frequent maintenance and replacement of the heat exchanger to avoid causing greater losses. At the same time, by promoting the heat release of the heat exchanger with water, the wet film has a large specific surface area and high evaporation efficiency. By cooling the air side, the heat release efficiency of the heat exchanger is improved, and the energy saving effect is better.
[0018] The present invention also provides an air conditioning device including the above-mentioned condenser. Since the above-mentioned condenser has the above-mentioned technical effects, the above-mentioned air conditioning device should also have the same technical effects, which will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A working principle diagram of a specific implementation mode of the condenser provided by the present invention;
[0020] Figure 2 A schematic structural diagram of a specific implementation mode of the condenser provided by the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of the nozzle in a specific implementation manner of the condenser provided by the present invention.
[0022] Among them, there are heat exchanger 1, water tank 2, water pump 3, spray pipe 4, wet film 5, nozzle 6, water outlet pipe 7, water inlet pipe 8, filter 9, frame 10, fluorine pump 11, liquid reservoir 12, electronic control device 13, water receiving tray 14, and return pipe 15. DETAILED DESCRIPTION
[0023] The core of the present invention is to provide a condenser, add a wet film on the side of the heat exchanger, spray directly onto the wet film, block the direct contact between the water mist and the heat exchanger, avoid fin corrosion, improve equipment reliability and safety, avoid damage to the heat exchanger, ensure the normal use of the heat exchanger, do not need to frequently repair and replace the heat exchanger, and avoid causing greater losses. At the same time, by using water to promote heat release of the heat exchanger, the wet film has a large specific surface area and high evaporation efficiency, and by cooling the air side, the heat release efficiency of the heat exchanger is improved, and the energy saving effect is better.
[0024] In order to enable those skilled in the art to better understand the solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] Please refer to Figures 1 to 3 , Figure 1 A working principle diagram of a specific implementation mode of the condenser provided by the present invention; Figure 2 A schematic structural diagram of a specific implementation mode of the condenser provided by the present invention; Figure 3 This is a schematic diagram of the structure of the nozzle in a specific implementation manner of the condenser provided by the present invention.
[0026] A specific embodiment of the present invention provides a condenser, including a heat exchanger 1, a water tank 2, a water pump 3 and a nozzle 4, a nozzle 6 is provided on the nozzle 4, the water pump 3 can be placed outside the water tank 2 or inside the water tank 2 according to different types, after the water pump 3 is started, it absorbs water in the water tank 2, the output port of the water pump 3 is connected to the nozzle 4, and the water is transported to the nozzle 4 after being pressurized, and finally sprayed out through the nozzle 6 in the form of water mist. The nozzle 6 faces the side of the heat exchanger 1. Furthermore, a wet film 5 is provided on the side of the heat exchanger 1, the wet film 5 covers and shields the side of the heat exchanger 1, and the nozzle 6 faces the wet film 5, and sprays the wet film 5 through the nozzle 6.
[0027] Different operation modes are adopted according to the outdoor temperature. When the outdoor temperature is low, the fluorine pump mode is operated in winter, and the compressor stops running; when the outdoor temperature is high, the evaporative cooling mode is operated in summer, and the water in the water tank 2 is pressurized by the water pump 3 and enters the nozzle 4, and forms high-pressure micro-mist through the nozzle 6, which is sprayed onto the wet film 5. The air passes through the wet film 5 for evaporative cooling. After the air temperature is reduced, it exchanges heat with the heat exchanger 1, and the condensation heat is discharged through the fan. The surface area of the wet film 5 is large, so that the water and the air are fully in contact, the cooling effect is improved, the evaporation efficiency is high, and the energy saving effect is better. In addition, the wet film 5 protects the heat exchanger 1, avoids direct contact between water and the heat exchanger 1, avoids corrosion of the fins, improves the reliability and safety of the equipment, avoids damage to the heat exchanger 1, and ensures the normal use of the heat exchanger 1. There is no need to frequently repair and replace the heat exchanger 1 to avoid greater losses.
[0028] Specifically, the heat exchanger 1 includes two plates arranged opposite to each other, the plates are arranged obliquely and the bottoms are close to each other, that is, the heat exchanger 1 is a V-shaped structure with the opening upward, and the fan is arranged above the V-shaped structure to allow air to simultaneously pass through the two plates of the heat exchanger 1. The sides of the two plates facing each other are the inner sides, and the sides of the two plates facing away from each other are the outer sides. The nozzles 6 face the outer sides of the plates, so the wet films 5 are arranged on the outer sides of the two plates.
[0029] Furthermore, since wet films 5 are provided on both sides of the heat exchanger 1, it is necessary to provide nozzles 4 on both sides, facing the wet films 5 on both sides respectively, and connect the outlet of the water pump 3 to the outlet pipe 7, and connect the two groups of nozzles 4 at the end of the outlet pipe 7. The outlet pipe 7 is divided into two ways to supply water to the left and right heat exchanger 1 plates according to the layout of the heat exchanger 1. The water tank 2 is connected to the water inlet pipe 8, and filters 9 are provided on the water inlet pipe 8 and the outlet pipe 7. The water tank 2 can be replenished with water through the water inlet pipe 8. The filter 9 on the water inlet pipe 8 ensures that the water quality entering the water tank 2 meets the requirements. At the same time, the filter 9 on the outlet pipe 7 ensures that the water quality of the spray meets the requirements.
[0030] Preferably, in order to realize automatic control, a controller is provided, a water level detector is provided in the water tank 2, a pressure detector is provided on the water outlet pipe 7, a pressure relief pipe is connected to the water outlet pipe 7, a drain pipe is provided at the bottom of the water tank 2, and switch valves are provided on the pressure relief pipe, the drain pipe, the water outlet pipe 7 and the water inlet pipe 8. During operation, when spraying is required, the water pump 3 is controlled to start, and the switch valve on the water outlet pipe 7 is opened, and the water level detector detects the water level in the water tank 2 in real time. When the water level is too low, the switch valve on the water inlet pipe 8 is controlled to open to replenish water for the water tank 2. The pressure detector detects the outlet water pressure in real time. When the pressure is too high, the switch valve on the pressure relief pipe is opened to release the pressure. When the water tank 2 needs to be cleaned, the switch valve on the drain pipe is controlled to open to discharge the water in the water tank 2. The layout of each pipe fitting can also be adjusted according to the situation, which is within the protection scope of the present invention.
[0031] In the first embodiment, the nozzle 4 on each side includes a plurality of transverse tubes, which are arranged in sequence from top to bottom, and a plurality of nozzles 6 are installed in sequence on each transverse tube. The plane where the plurality of transverse tubes on the same side are located is inclined to match the outer inclined surface of the heat exchanger 1. A plurality of vertical tubes are provided at the same time, and the vertical tubes connect the plurality of transverse tubes, so that water can enter each transverse tube. The head end and the tail end of the transverse tube are defined according to the direction of the water flow in each transverse tube, and the water flow in the transverse tube flows from the head end to the tail end during spraying. Specifically, the plurality of transverse tubes are connected in series in sequence, that is, the head end and the tail end of the plurality of transverse tubes on the same side are arranged alternately, so that the lower end of the vertical tube is connected to the tail end of the transverse tube below, and the upper end of the vertical tube is connected to the head end of the transverse tube above. Since the head end and the tail end of the transverse tube are arranged alternately, the plurality of vertical tubes are arranged alternately at both ends of the transverse tube, so as to form a nozzle 4 with a serpentine coil structure. The water output by the water pump 3 needs to pass through the transverse tube below before it can flow to the transverse tube above. The structure is simple, and an integrated bending molding can be adopted to reduce the cost.
[0032] Preferably, the transverse tubes are arranged obliquely, and the head end of the transverse tubes is lower than the tail end. In this embodiment, among the multiple transverse tubes on the same side, the inclination directions of two adjacent transverse tubes are opposite, ensuring that the head end of each transverse tube is lower than the tail end. The transverse tubes are inclined downward toward the water inlet direction to ensure that the water in the nozzle 4 can flow back to the water tank 2 by gravity when the spray operation is stopped, preventing the tube from freezing and bursting when the temperature drops.
[0033] In the second embodiment, the nozzle 4 on each side includes a plurality of transverse tubes, which are arranged in sequence from top to bottom, and a plurality of nozzles 6 are installed in sequence on each transverse tube. The plane where the plurality of transverse tubes on the same side are located is inclined to match the outer inclined surface of the heat exchanger 1. A plurality of vertical tubes are provided at the same time, and the vertical tubes connect the plurality of transverse tubes, so that water can enter each transverse tube. The head end and the tail end of the transverse tube are defined according to the direction of the water flow in each transverse tube, and the water flow in the transverse tube flows from the head end to the tail end during spraying. Specifically, the plurality of transverse tubes are connected in parallel in sequence, that is, the head end and the tail end of the plurality of transverse tubes on the same side are oriented in the same direction, so that the lower end of the vertical tube is connected to the head end of the transverse tube below, and the upper end of the vertical tube is connected to the head end of the transverse tube above. Since the head end and the tail end of the transverse tube are oriented in the same direction, the plurality of vertical tubes are arranged at the head end of the transverse tube, forming a nozzle 4 with a comb structure. The water output by the water pump 3 can enter each transverse tube at the same time after each vertical tube is filled. Improve reliability. When one transverse pipe is blocked, other transverse pipes can still work normally, avoiding a single failure affecting all nozzles 4.
[0034] Preferably, the transverse tubes are arranged obliquely, and the head end of the transverse tubes is lower than the tail end. In this embodiment, among the multiple transverse tubes on the same side, the two adjacent transverse tubes have the same inclination direction, ensuring that the head end of each transverse tube is lower than the tail end. The transverse tubes are inclined downward toward the water inlet direction, ensuring that the water in the nozzle 4 can flow back to the water tank 2 by gravity when the spray operation is stopped, preventing the tube from freezing and bursting when the temperature drops.
[0035] In the third embodiment, the nozzle 4 on each side includes a plurality of transverse tubes, which are arranged in sequence from top to bottom, and a plurality of nozzles 6 are installed in sequence on each transverse tube. The plane where the plurality of transverse tubes on the same side are located is inclined to match the outer inclined surface of the heat exchanger 1. A plurality of vertical tubes are provided at the same time, and the vertical tubes connect each transverse tube, so that water can enter each transverse tube. Specifically, the plurality of transverse tubes are connected in parallel in sequence, so that the upper end and the lower end of the vertical tube are respectively connected to the middle part of the adjacent transverse tube, forming a tree-shaped nozzle 4. After each vertical tube is filled, the water output by the water pump 3 can enter the middle part of each transverse tube at the same time, and then flow to the two ends of the transverse tube. To improve reliability, when a certain transverse tube is blocked, other transverse tubes can also work normally, avoiding a single fault from affecting all the nozzles 4.
[0036] Preferably, the transverse tubes are arranged obliquely, and the head end of the transverse tube is lower than the tail end. In this embodiment, among the multiple transverse tubes on the same side, each transverse tube is V-shaped, low in the middle and high at both ends, and the two adjacent transverse tubes are inclined in the same direction to ensure that the head end of each transverse tube is lower than the tail end. The transverse tubes are inclined downward toward the water inlet direction to ensure that the water in the nozzle 4 can flow back to the water tank 2 by gravity when the spray operation is stopped, to prevent freezing and tube bursting when the temperature drops.
[0037] In the condenser provided in the specific embodiment of the present invention, the wet film 5 can be a flexible film, which is attached to the side of the heat exchanger 1, and the surface of the wet film 5 is provided with a wave structure to increase the surface area, so that water and air are fully in contact, and the cooling effect is improved. The wet film 5 can also be a hard structure, with a plate-shaped structure as the main body, and a plurality of ventilation holes are provided. A protrusion is provided on the back of the plate-shaped structure, which is inserted into the fin gap of the heat exchanger 1, and can also prevent corrosion of the fins.
[0038] In order to place each component stably, including the frame 10 and the fluorine pump 11, the liquid reservoir 12 and the electronic control device 13 installed on the frame 10, the heat exchanger 1 is installed on the upper part of the frame 10, the water tank 2 is installed on the lower part of the frame 10, and the nozzle 4 is installed on the crossbeam on the side of the frame 10. According to the size of the heat exchanger 1, the number of nozzles 4 can be adjusted, and the nozzles 6 are arranged on the nozzle 4, and the number can be changed according to demand. The fluorine pump 11 is placed at the bottom of the frame 10, and the liquid reservoir 12 is placed just above the fluorine pump 11 and fixed on the frame 10, wherein the height difference between the liquid reservoir 12 and the fluorine pump 11 must be ensured, the outlet of the liquid reservoir 12 is connected to the inlet of the fluorine pump 11 through a copper pipe, the inlet of the liquid reservoir 12 is connected to the heat exchanger 1 through a copper pipe, and the outlet of the fluorine pump 11 is connected to the indoor unit through a copper pipe. A support frame is provided at the lower middle part of the frame 10, the heat exchanger 1 is mounted on the support frame, the water tank 2 and the fluorine pump 11 are provided below the support frame and are respectively located on both sides of the heat exchanger 1, the liquid storage device 12 is provided above the support frame and is located on the same side as the fluorine pump 11 and is arranged close to the side of the frame 10, the electric control device 13 is provided in the middle of the V-shaped structure of the heat exchanger 1, and the fan is provided above the frame 10. The layout of each component can also be adjusted according to the situation, all within the protection scope of the present invention.
[0039] On the basis of the condenser provided in the above specific embodiments, a water receiving pan 14 is provided under the heat exchanger 1, and the water receiving pan 14 is connected to the water tank 2 through a return pipe 15. The water that has not evaporated on the wet film 5 is collected in the water receiving pan 14 and finally flows into the water tank 2 through the return pipe 15 for recycling, and the water-saving effect is obvious.
[0040] Preferably, a filter can be provided on the water return pipe 15 to keep the water returned to the water tank 2 pure. Further, the water receiving tray 14 can be funnel-shaped, and the interface of the water return pipe 15 is located at the lowest point to facilitate the water in the water receiving tray 14 to flow out.
[0041] In addition to the above-mentioned condenser, a specific embodiment of the present invention further provides an air-conditioning device including the above-mentioned condenser. For the structures of other parts of the air-conditioning device, please refer to the prior art and will not be described in detail herein.
[0042] The condenser and air conditioning equipment provided by the present invention are introduced in detail above. The principle and implementation mode of the present invention are described in detail using specific examples herein. The description of the above embodiments is only used to help understand the method and core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, the present invention can also be improved and modified without departing from the principle of the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A condenser, characterized in that: The invention comprises a heat exchanger (1) and a spray pipe (4), wherein a wet film (5) is arranged on the side of the heat exchanger (1), and a nozzle (6) facing the wet film (5) is arranged on the spray pipe (4), and sprays toward the wet film (5) through the nozzle (6).
2. The condenser according to claim 1, characterized in that It also comprises a water tank (2) and a water pump (3), wherein the spray pipe (4) is connected to the water pump (3) and the water tank (2).
3. The condenser according to claim 2, characterized in that: The heat exchanger (1) comprises two plates, the plates are arranged obliquely and their bottoms are close to each other, and the wet film (5) is arranged on the outer side surfaces of the two plates.
4. The condenser according to claim 3, characterized in that The output port of the water pump (3) is connected to a water outlet pipe (7), and the end of the water outlet pipe (7) is connected to two groups of nozzles (4).
5. The condenser according to claim 4, characterized in that: The nozzle (4) comprises a plurality of transverse tubes connected in series, the plurality of transverse tubes being arranged in sequence from top to bottom, the transverse tubes being connected via vertical tubes, and the plurality of nozzles (6) being mounted in sequence on the transverse tubes.
6. The condenser according to claim 5, characterized in that The transverse tube is arranged obliquely, and the head end of the transverse tube is lower than the tail end.
7. The condenser according to claim 2, characterized in that: The wet film (5) is attached to the side surface of the heat exchanger (1), and the wet film (5) is provided with a wave structure.
8. The condenser according to claim 2, characterized in that: The invention comprises a frame (10), a fluorine pump (11), a liquid storage device (12) and an electronic control device (13) installed on the frame (10), wherein the heat exchanger (1) is installed at the upper part of the frame (10), the water tank (2) is installed at the lower part of the frame (10), and the nozzle (4) is installed at the side of the frame (10).
9. The condenser according to any one of claims 2 to 8, characterized in that: A water receiving pan (14) is provided below the heat exchanger (1), and the water receiving pan (14) is connected to the water tank (2) via a return pipe (15).
10. An air conditioning device, characterized in that: Comprising a condenser as claimed in any one of claims 1 to 9.
Citation Information
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