Intelligent prefabricated part quality detection device and detection method thereof

Through the intelligent prefabricated component quality detection device, the automatic quality detection of prefabricated components is realized using linear conveying and intermittent imaging technology, solving the problems of low detection efficiency and inconsistent results in the prior art, and improving the detection accuracy and efficiency.

CN119666850APending Publication Date: 2025-03-21SUZHOU JIETONG CONSTR IND CO LTD
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Patent Information

Application Number
CN202411728838.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The quality inspection of existing prefabricated components relies on manual measurement, with low efficiency and inconsistent inspection results, which may cause failure to pass the inspection and acceptance, causing huge losses to the component factory.

Method used

An intelligent prefabricated component quality detection device is designed, including a conveying mechanism, an image acquisition camera and a machine, and image acquisition is collected through linear conveying and intermittent image acquisition, stitching to form a complete image, and comparison with the standard image to achieve automatic quality detection.

Benefits of technology

It improves the accuracy and efficiency of quality inspection of prefabricated components, reduces the error rate of manual inspection, and ensures the accuracy and reliability of the inspection results.

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Abstract

The invention discloses an intelligent prefabricated part quality detection device and a detection method thereof, and relates to the technical field of detection. To solve efficiency problems; the conveying mechanism is fixed to the ground through a supporting leg set, the detection assembly is arranged on the conveying mechanism and located in the middle of the conveying mechanism, and the two shading assemblies are arranged above the conveying mechanism and located on the two sides of the detection assembly. The conveying mechanism comprises a rack and a plurality of conveying rollers rotationally connected to the inner side of the rack through roller shafts, and the outer walls of the roller shafts are connected with belt wheels through keys. By arranging the conveying mechanism, the first image acquisition camera and the second image acquisition device, image acquisition is carried out in a linear conveying and intermittent image taking mode, then images obtained after intermittent image taking can be spliced to form a complete component image, then comparison is carried out, automatic quality detection of the prefabricated component is achieved, and compared with manual detection, the detection efficiency is greatly improved. And the efficiency is also improved while the precision is improved.
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Description

Technical Field

[0001] The present invention relates to the field of detection technology, and in particular to an intelligent prefabricated component quality detection device and a detection method thereof. Background Art

[0002] As the requirements for construction period gradually increase and the requirements for construction quality become increasingly stringent, the use of prefabricated parts for building construction has gradually been applied. This method can greatly shorten the period and improve the quality.

[0003] Prefabricated components refer to concrete products produced in a component factory through standardized and mechanized methods. They can also refer to steel, wood or concrete components pre-fabricated in a factory or on site according to design specifications.

[0004] Prefabricated component quality control is an important task for prefabricated component factories. It is related to product sales and after-sales issues, and is also a direct reflection of the manufacturer's brand and reputation.

[0005] The quality of existing components is tested through manual measurement, which has low testing efficiency and is cumbersome. There is also a problem of inconsistency between test results and actual conditions. Ultimately, it may cause failure of the test acceptance, thereby causing huge losses to the component factory.

[0006] To this end, the present invention proposes an intelligent prefabricated component quality detection device and a detection method thereof. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an intelligent prefabricated component quality detection device and a detection method thereof.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] An intelligent prefabricated component quality detection device comprises a conveying mechanism fixed to the ground by a leg group, a detection component arranged on the conveying mechanism and located in the middle of the conveying mechanism, and two groups of shading components arranged above the conveying mechanism and located on both sides of the detection component.

[0010] The conveying mechanism includes a frame and a plurality of conveying rollers rotatably connected to the inner side of the frame through roller shafts, the outer wall of the roller shaft is connected to a pulley through a key, two adjacent pulleys are matched through a synchronous belt transmission, and a motor 1 is fixed to the outer wall of one side of the frame through bolts, and the output shaft of the motor 1 is connected to the end of one of the roller shafts through a coupling;

[0011] The detection component includes an image acquisition camera 1 and an image acquisition device 2. The top outer wall of the frame is fixed with a gantry 1 by bolts. The image acquisition camera 1 is fixed to the top lower surface of the gantry 1, and the image acquisition device 2 is fixed to the bottom inner wall of the frame by bolts.

[0012] Preferably, the detection component further comprises a fill light 1 and a fill light 2, the fill light 1 is fixed to the side wall of the image acquisition camera 1, and the fill light 2 is fixed to the side wall of the image acquisition camera 2.

[0013] Furthermore: the shading assembly includes a gantry frame 2 and a plurality of shading strips, the gantry frame 2 is fixed to the top outer wall of the frame by bolts, and the tops of the plurality of shading strips are fixed to one side of the top lower surface of the gantry frame 2.

[0014] On the basis of the above scheme: a control switch 1 is fixed to the side wall of the frame, a control switch 2 is fixed to the side wall of the gantry frame 1, the side wall of one of the roller shafts is connected to a transition shaft through a transmission assembly, the transition shaft is rotatably connected to the side wall of the frame, and a single protruding cam is fixed to the outer wall of the transition shaft, and the pressing end of the control switch 2 is in contact with the single protruding cam.

[0015] A better solution in the above solution is: a multi-protrusion cam is fixed to the outer wall of the other roller shaft through a connecting shaft, and the pressing end of the control switch 1 is in contact with the multi-protrusion cam.

[0016] As a further solution of the present invention: the control switch 1 cooperates with the shutter control of the image collector 2, and the control switch 2 cooperates with the shutter control of the image acquisition camera 1.

[0017] At the same time, the transmission assembly includes cone wheel 1 and cone wheel 2, wherein cone wheel 1 is fixed to the end of the roller shaft, and cone wheel 2 is fixed to the outer wall of the transition shaft, and the outer wall transmission of cone wheel 1 and cone wheel 2 is coordinated with the same transmission rope.

[0018] As a preferred embodiment of the present invention: the transmission assembly also includes two limiting wheels respectively matched with both sides of the transmission rope, the inner wall of the limiting wheel is rotatably connected to the limiting shaft frame, the side wall of the frame is fixed with a bracket by bolts, the inner wall of the bracket is provided with a guide groove, and the limiting shaft frame is movably matched with the inner wall of the guide groove.

[0019] At the same time, the end of the bracket is fixed with the second motor by bolts, the output shaft of the second motor is fixed with a screw rod by a coupling, and the screw rod is connected to the inner wall of the limiting shaft frame by threads.

[0020] A method for quality inspection of intelligent prefabricated components comprises the following steps:

[0021] S1: Place the prefabricated component on the top of the conveying roller and start the motor 1 for conveying;

[0022] S2: During the conveying process, the control switch 1 and the control switch 2 respectively control the image collector 2 and the image acquisition camera 1 to perform intermittent image acquisition;

[0023] S3: after the image acquisition is completed, multiple fragment images in the image acquisition of the image acquisition device 2 and the image acquisition camera 1 are sorted and spliced ​​in time sequence to form a complete image;

[0024] S4: Prepare a standard image of a component without defects in advance, compare the acquired complete image with the standard image, and set a similarity threshold. If it is greater than the threshold, there is no defect, and if it is less than the threshold, there is a defect.

[0025] The beneficial effects of the present invention are:

[0026] 1. The present invention, by setting a conveying mechanism, an image acquisition camera 1 and an image acquisition device 2, adopts a linear conveying plus intermittent imaging form to acquire images, and then the images after intermittent imaging can be spliced ​​to form a complete image of the component, and then compared, thereby realizing automatic quality inspection of prefabricated components. Compared with manual inspection, it increases accuracy and efficiency.

[0027] 2. The present invention can block external light by setting a shielding strip, and at the same time use fill light 1 and fill light 2 for fill light, thereby preventing the influence of external light intensity on image acquisition on the one hand, and on the other hand, it can also not fill light, thereby increasing the clarity of image acquisition.

[0028] 3. The present invention, by setting control switch 1 and control switch 2, can respectively control image collector 2 and image acquisition camera 1 to start taking pictures, and then through the cooperation of control switch 1 and control switch 2 with the multi-protrusion cam and the single-protrusion cam, the shooting interval and conveying speed of image collector 2 and image acquisition camera 1 can be matched with each other, thereby ensuring the integrity of intermittent imaging while preventing the processing difficulties caused by more imaging.

[0029] 4. The present invention, by setting a transmission component, can change the transmission ratio of cone wheel 1 and cone wheel 2 by changing the position of the transmission rope, thereby changing the matching correlation ratio between the conveying speed and the shooting interval time of the image acquisition camera 1, so that targeted adjustment can be made according to the unused viewing range of the image acquisition camera 1. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the overall structure of an intelligent prefabricated component quality detection device proposed by the present invention;

[0031] Figure 2A schematic diagram of the structure of a conveying mechanism of an intelligent prefabricated component quality inspection device proposed by the present invention;

[0032] Figure 3 A schematic diagram of the structure of a detection component of an intelligent prefabricated component quality detection device proposed by the present invention;

[0033] Figure 4 A schematic diagram of the frame side wall structure of an intelligent prefabricated component quality inspection device proposed by the present invention;

[0034] Figure 5 A schematic diagram of the transmission assembly structure of an intelligent prefabricated component quality inspection device proposed by the present invention;

[0035] Figure 6 This is a schematic diagram of the connecting shaft and single-convex cam structure of an intelligent prefabricated component quality detection device proposed by the present invention;

[0036] Figure 7 This is a schematic structural diagram of a shading component of an intelligent prefabricated component quality inspection device proposed by the present invention.

[0037] In the figure: 1. conveying mechanism; 2. shading component; 3. detection component; 4. outrigger group; 5. frame; 6. roller; 7. pulley; 8. synchronous belt; 9. motor 1; 10. conveying roller; 11. gantry 1; 12. image acquisition camera 1; 13. fill light 1; 14. fill light 2; 15. image acquisition device 2; 16. control switch 1; 17. multi-convex cam; 18. connecting shaft; 19. single-convex cam; 20. control switch 2; 21. transmission component; 22. transition shaft; 23. lead screw; 24. motor 2; 25. cone wheel 1; 26. limit wheel; 27. limit shaft frame; 28. guide groove; 29. ​​bracket; 30. transmission rope; 31. cone wheel 2; 32. shading strip; 33. gantry 2. DETAILED DESCRIPTION

[0038] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.

[0039] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0040] Embodiment 1:

[0041] An intelligent prefabricated component quality detection device, such as Figure 1-Figure 7As shown, it includes a conveying mechanism 1 fixed to the ground by a leg group 4, a detection component 3 arranged on the conveying mechanism 1 and located in the middle of the conveying mechanism 1, and two groups of shading components 2 arranged above the conveying mechanism 1 and located on both sides of the detection component 3.

[0042] The conveying mechanism 1 includes a frame 5 and a plurality of conveying rollers 10 rotatably connected to the inner side of the frame 5 via a roller shaft 6. The outer wall of the roller shaft 6 is connected to a pulley 7 via a key. Two adjacent pulleys 7 are coupled via a synchronous belt 8. A motor 9 is fixed to the outer wall of one side of the frame 5 via bolts. The output shaft of the motor 9 is connected to the end of one of the roller shafts 6 via a coupling.

[0043] The detection component 3 includes an image acquisition camera 12 and an image acquisition device 2 15. The top outer wall of the frame 5 is fixed with a gantry 11 by bolts. The image acquisition camera 12 is fixed to the top lower surface of the gantry 11, and the image acquisition device 2 15 is fixed to the bottom inner wall of the frame 5 by bolts.

[0044] When the device is in use, the prefabricated component can be placed on the top of the conveying mechanism 1, and then the motor 9 is started. The motor 9 drives the roller 6 to rotate, thereby driving all the rollers 6 to rotate through the pulley 7, so as to convey the prefabricated component. When it is conveyed between the image acquisition camera 12 and the image acquisition device 2 15, the image acquisition camera 12 and the image acquisition device 2 15 are started to take pictures, thereby realizing image acquisition, and then the acquired image is analyzed to perform appearance quality inspection.

[0045] The image acquisition camera 12 and the image acquisition device 2 15 both take images intermittently. After the imaging is completed, the multiple images taken intermittently are stitched together in sequence to form a complete image. Then, a standard image of a defect-free component is prepared in advance, and the collected complete image is compared with the standard image for quality analysis and detection.

[0046] This device, by setting up a conveying mechanism 1, an image acquisition camera 12 and an image acquisition device 2 15, adopts a linear conveying plus intermittent imaging form to acquire images, and then the images after intermittent imaging can be spliced ​​to form a complete image of the component, and then compared, thereby realizing automatic quality inspection of prefabricated components. Compared with manual inspection, it increases accuracy and efficiency.

[0047] In order to solve the problem of image acquisition clarity; Figure 3 , 7 As shown, the detection component 3 also includes a fill light 13 and a fill light 14 . The fill light 13 is fixed to the side wall of the image acquisition camera 12 , and the fill light 14 is fixed to the side wall of the image acquisition device 2 15 .

[0048] The shading assembly 2 includes a gantry 33 and a plurality of shading strips 32 . The gantry 33 is fixed to the top outer wall of the frame 5 by bolts, and the tops of the plurality of shading strips 32 are fixed to one side of the top lower surface of the gantry 33 .

[0049] In order to prevent the uncontrollable intensity of external light from affecting image acquisition, the two sides of the detection component 3 are shielded by the shading component 2, and the internal light is insufficient:

[0050] The device is provided with a shielding strip 32 which can shield external light, and uses fill light 13 and fill light 2 14 for fill light, thereby preventing the influence of external light intensity on image acquisition on the one hand, and also allowing no fill light to be performed on the other hand, thereby increasing the clarity of image acquisition.

[0051] In order to solve the problem of matching image acquisition frequency with conveying speed; Figure 4 As shown, a control switch 16 is fixed to the side wall of the frame 5, and a control switch 20 is fixed to the side wall of the gantry frame 11. The side wall of one of the roller shafts 6 is connected to a transition shaft 22 through a transmission assembly 21. The transition shaft 22 is rotatably connected to the side wall of the frame 5, and a single protruding cam 19 is fixed to the outer wall of the transition shaft 22. The pressing end of the control switch 20 is in contact with the single protruding cam 19.

[0052] A multi-protrusion cam 17 is fixed to the outer wall of the other roller shaft 6 via a connecting shaft 18 , and the pressing end of the control switch 16 contacts and cooperates with the multi-protrusion cam 17 .

[0053] The control switch 16 cooperates with the shutter control of the image acquisition device 2 15 , and the control switch 2 20 cooperates with the shutter control of the image acquisition camera 1 12 .

[0054] During the conveying process, since the image acquisition camera 12 and the viewing area are limited, when it takes images intermittently, if the interval of intermittent imaging is large, it will cause incomplete imaging. If the interval is small, the overall imaging range is large, which increases the difficulty of post-cutting processing. At the same time, since the image acquisition device 2 15 is located below the conveying roller 10, it can only take images through the gap of the conveying roller 10. If there is an error in the imaging interval, it will also cause the same problem as the image acquisition camera 12. Based on this:

[0055] During the conveying process, the roller 6 will rotate, thereby driving the transition shaft 22 and the single-protrusion cam 19 to rotate through the transmission component 21 on the one hand, and driving the multi-protrusion cam 17 to rotate through the connecting shaft 18 on the other hand. When the control switch 16 and the multi-protrusion cam 17 rotate, when the protrusions limit the control switch 20 and the control switch 1 16 respectively, they will squeeze the pressing ends of the control switch 20 and the control switch 1 16, thereby generating an electrical signal, which is then used to control the image acquisition camera 12 and the image acquisition device 2 15 to start taking pictures.

[0056] The device, by setting a control switch 16 and a control switch 20, can respectively control the image collector 2 15 and the image acquisition camera 12 to start taking pictures, and then through the cooperation of the control switch 16 and the control switch 20 with the multi-protrusion cam 17 and the single-protrusion cam 19, the shooting interval and the conveying speed of the image collector 2 15 and the image acquisition camera 12 can be matched with each other, thereby ensuring the integrity of intermittent imaging while preventing the processing difficulties caused by taking too many images.

[0057] In order to solve the problem of adjusting the imaging range and the time interval of intermittent imaging; Figure 5 As shown, the transmission assembly 21 includes a cone wheel 1 25 and a cone wheel 2 31. The cone wheel 1 25 is fixed to the end of the roller shaft 6, and the cone wheel 2 31 is fixed to the outer wall of the transition shaft 22. The outer walls of the cone wheel 1 25 and the cone wheel 2 31 are transmitted by the same transmission rope 30.

[0058] When the roller shaft 6 rotates, it drives the cone wheel 1 25 to rotate, thereby driving the cone wheel 2 31 to rotate through the transmission rope 30, thereby driving the transition shaft 22 to rotate.

[0059] The transmission assembly 21 also includes two limiting wheels 26 respectively matched with the two sides of the transmission rope 30, the inner wall of the limiting wheel 26 is rotatably connected to the limiting shaft frame 27, the side wall of the frame 5 is fixed with a bracket 29 by bolts, the inner wall of the bracket 29 is provided with a guide groove 28, and the limiting shaft frame 27 is movably matched with the inner wall of the guide groove 28.

[0060] The end of the bracket 29 is fixed with the second motor 24 by bolts, the output shaft of the second motor 24 is fixed with the screw rod 23 by a coupling, and the screw rod 23 is connected to the inner wall of the limiting shaft frame 27 by threads.

[0061] Since the different imaging ranges of the image acquisition camera 12 require a matching relationship between the imaging interval of the image acquisition camera 12 and the conveying speed, when the motor 24 is started, it can drive the screw 23 to rotate, thereby moving the limiting shaft frame 27. The movement of the limiting shaft frame 27 will drive the transmission rope 30 to move through the limiting wheel 26, thereby changing the matching position of the transmission rope 30 and the cone wheel 1 25 and the cone wheel 2 31, thereby changing the transmission ratio of the cone wheel 1 25 and the cone wheel 2 31.

[0062] The device, by setting a transmission component 21, can change the transmission ratio of the cone wheel 25 and the cone wheel 31 by changing the position of the transmission rope 30, thereby changing the matching correlation ratio between the conveying speed and the interval time of the image acquisition camera 12, so that targeted adjustment can be made according to the unused viewing range of the image acquisition camera 12.

[0063] When the present embodiment is in use, the prefabricated component can be placed on the top of the conveying mechanism 1, and then the motor 9 is started, the motor 9 drives the roller 6 to rotate, and then drives all the rollers 6 to rotate through the pulley 7, so as to convey the prefabricated component. When it is conveyed between the image acquisition camera 12 and the image acquisition device 2 15, the image acquisition camera 12 and the image acquisition device 2 15 are started to take pictures, so as to realize image acquisition, and then the acquired images are analyzed to perform appearance quality inspection; the image acquisition camera 12 and the image acquisition device 2 15 are both intermittent image acquisition. After the image acquisition is completed, the multiple images taken intermittently are spliced ​​in sequence to form a complete image, and then Then prepare a standard image of the component without defects in advance, compare the collected complete image with the standard image, and conduct quality analysis and detection. In order to prevent the uncontrollable influence of the intensity of external light on image acquisition, the two sides of the detection component 3 are shielded by the shading component 2. Insufficient internal light: This device is provided with a shading strip 32 in the form of a shielding, which can block the external light, and at the same time, the fill light 13 and the fill light 2 14 are used for fill light, so as to prevent the influence of the intensity of external light on image acquisition on the one hand, and on the other hand, it can also be performed without fill light, thereby increasing the clarity of image acquisition. During the transportation process, since the image acquisition camera 12 and the framing area are limited, when it takes images intermittently, If the interval of intermittent imaging is large, it will cause incomplete imaging. If the interval is small, the overall imaging range will be large, increasing the difficulty of later cutting and processing. At the same time, since the image collector 15 is located below the conveying roller 10, it can only capture images through the gap of the conveying roller 10. If there is an error in the imaging interval, it will also cause the same problem as the image acquisition camera 12. Based on this: during the conveying process, the roller 6 will rotate, thereby on the one hand driving the transition shaft 22 and the single-protrusion cam 19 to rotate through the transmission component 21, and on the other hand driving the multi-protrusion cam 17 to rotate through the connecting shaft 18. When the control switch 16 and the multi-protrusion cam 17 rotate, when the protrusions limit the control switch 20 and the control switch 16 respectively, the protrusions will be moved. When the switch 16 is closed, the control switch 20 and the pressing end of the control switch 16 will be squeezed to generate an electrical signal, which is then used to control the image acquisition camera 12 and the image acquisition device 2 15 to start taking pictures. At the same time, due to the different imaging ranges of the image acquisition camera 12, a matching relationship between the imaging interval of the image acquisition camera 12 and the conveying speed is required. When the motor 24 is started, it can drive the screw 23 to rotate, thereby moving the limit shaft frame 27. The movement of the limit shaft frame 27 will drive the transmission rope 30 to move through the limit wheel 26, thereby changing the matching position of the transmission rope 30 with the cone wheel 1 25 and the cone wheel 2 31, so that the transmission ratio of the cone wheel 1 25 and the cone wheel 2 31 changes.

[0064] Embodiment 2:

[0065] A quality inspection method for intelligent prefabricated components, such as Figure 1As shown, the following steps are included:

[0066] S1: Place the prefabricated component on the top of the conveying roller 10 and start the motor 9 for conveying;

[0067] S2: During the conveying process, the control switch 16 and the control switch 2 20 respectively control the image collector 2 15 and the image acquisition camera 1 12 to perform intermittent image acquisition;

[0068] S3: after the image acquisition is completed, the multiple fragment images in the image acquisition of the image acquisition device 2 15 and the image acquisition camera 1 12 are sorted and spliced ​​in time sequence to form a complete image;

[0069] S4: Prepare a standard image of a component without defects in advance, compare the acquired complete image with the standard image, and set a similarity threshold. If it is greater than the threshold, there is no defect, and if it is less than the threshold, there is a defect.

[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent prefabricated component quality detection device, characterized in that: It includes a conveying mechanism fixed to the ground through a leg group, a detection component arranged on the conveying mechanism and located in the middle of the conveying mechanism, and two groups of shading components arranged above the conveying mechanism and located on both sides of the detection component; The conveying mechanism includes a frame and a plurality of conveying rollers rotatably connected to the inner side of the frame through roller shafts, the outer wall of the roller shaft is connected to a pulley through a key, two adjacent pulleys are matched through a synchronous belt transmission, and a motor 1 is fixed to the outer wall of one side of the frame through bolts, and the output shaft of the motor 1 is connected to the end of one of the roller shafts through a coupling; The detection component includes an image acquisition camera 1 and an image acquisition device 2. The top outer wall of the frame is fixed with a gantry 1 by bolts. The image acquisition camera 1 is fixed to the top lower surface of the gantry 1, and the image acquisition device 2 is fixed to the bottom inner wall of the frame by bolts.

2. The intelligent prefabricated component quality detection device according to claim 1, characterized in that: The detection component also includes a fill light 1 and a fill light 2, wherein the fill light 1 is fixed to the side wall of the image acquisition camera 1, and the fill light 2 is fixed to the side wall of the image acquisition camera 2.

3. The intelligent prefabricated component quality detection device according to claim 2, characterized in that: The shading assembly includes a second gantry and a plurality of shading strips. The second gantry is fixed to the top outer wall of the frame by bolts, and the tops of the plurality of shading strips are fixed to one side of the top lower surface of the second gantry.

4. The intelligent prefabricated component quality detection device according to claim 1, characterized in that: A control switch 1 is fixed to the side wall of the frame, and a control switch 2 is fixed to the side wall of the gantry frame 1. The side wall of one of the roller shafts is connected to a transition shaft through a transmission component. The transition shaft is rotatably connected to the side wall of the frame, and a single protruding cam is fixed to the outer wall of the transition shaft. The pressing end of the control switch 2 contacts and cooperates with the single protruding cam.

5. The intelligent prefabricated component quality detection device according to claim 4, characterized in that: A multi-protrusion cam is fixed on the outer wall of the other roller shaft via a connecting shaft, and the pressing end of the control switch 1 contacts and cooperates with the multi-protrusion cam.

6. The intelligent prefabricated component quality detection device according to claim 5, characterized in that: The control switch 1 cooperates with the shutter control of the image collector 2, and the control switch 2 cooperates with the shutter control of the image collector 1.

7. The intelligent prefabricated component quality detection device according to claim 5, characterized in that: The transmission assembly includes a first cone wheel and a second cone wheel. The first cone wheel is fixed to the end of the roller shaft, and the second cone wheel is fixed to the outer wall of the transition shaft. The outer walls of the first cone wheel and the second cone wheel are driven by the same transmission rope.

8. The intelligent prefabricated component quality detection device according to claim 7, characterized in that: The transmission assembly also includes two limiting wheels respectively matched with the two sides of the transmission rope, the inner wall of the limiting wheel is rotatably connected to the limiting shaft frame, the side wall of the frame is fixed with a bracket by bolts, the inner wall of the bracket is provided with a guide groove, and the limiting shaft frame is movably matched with the inner wall of the guide groove.

9. The intelligent prefabricated component quality detection device according to claim 8, characterized in that: The end of the bracket is fixed with the second motor by bolts, the output shaft of the second motor is fixed with a screw rod by a coupling, and the screw rod is connected to the inner wall of the limiting shaft frame by threads.

10. A method for quality inspection of intelligent prefabricated components, which is a method for using the quality inspection device of intelligent prefabricated components according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Place the prefabricated component on the top of the conveying roller and start the motor 1 for conveying; S2: During the conveying process, the control switch 1 and the control switch 2 respectively control the image collector 2 and the image acquisition camera 1 to perform intermittent image acquisition; S3: after the image acquisition is completed, multiple fragment images in the image acquisition of the image acquisition device 2 and the image acquisition camera 1 are sorted and spliced ​​in time sequence to form a complete image; S4: Prepare a standard image of a component without defects in advance, compare the acquired complete image with the standard image, and set a similarity threshold. If it is greater than the threshold, there is no defect, and if it is less than the threshold, there is a defect.