Simplified manufacturing method of large-current TYPE-C10PIN quick-charging female head

By using 4 terminals in the TYPE-C 10PIN fast charging female to provide 8PIN current transmission contacts, combined with integrated terminal tape and injection molding technology, the problems of complex terminal structure and insufficient current transmission capabilities in the existing technology are solved, and a simpler and more reliable production process and greater current transmission effect are achieved.

CN119674663APending Publication Date: 2025-03-21FREEPORT GUANGDONG PRECISION IND CO LTD
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Patent Information

Application Number
CN202411849955.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The terminal structure of the existing TYPE-C 10PIN fast charging female head is complex and has a large number of soldered pins, which is difficult to meet the needs of greater current transmission.

Method used

The TYPE-C standard 8PIN current transmission terminal contacts are provided through 4 terminals, compatible with the USB Association's fast charging protocol, and the integrated terminal terminal tape is designed, and the metal spacer is assembled and positioned on the terminal terminal tape for injection molding, simplifying the structure and process.

Benefits of technology

It realizes a simpler and more reliable manufacturing process, reduces costs, meets the requirements of greater current transmission, and improves the durability and reliability of the product.

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Abstract

The invention discloses a simplified manufacturing method of a large-current TYPE-C 10PIN quick-charging female head, which comprises the following steps of: 1, providing a terminal material strip, and providing 8PIN current transmission terminal contacts of a TYPE-C standard by four of six welding pins connected with the terminal material strip so as to form a 10PIN type female head terminal group; step 2, assembling and positioning a metal middle spacer on the 10PIN type female head terminal group in the step 1; step 3, carrying out embedded injection molding; step 4, separating the edge material belt to obtain a single TYPE-C quick-charging female head main body; and step 5, loading into a shell. Thus, 8PIN current transmission terminal contacts of the TYPE-C standard are provided through the four terminals, a fast charging protocol pushed out by a USB association is compatible, the size of the terminals can be designed to be larger, meanwhile, an integrated terminal material belt is designed, a metal middle spacer is assembled and positioned on the terminal material belt to form a terminal spacer assembly, and then one-time injection molding is carried out, so that the terminal spacer assembly is formed. The structure and the process are simpler and more reliable, the cost is effectively reduced, and the transmission requirement of larger current is met.
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Description

Technical Field

[0001] The present invention relates to the field of TYPE-C fast charging female connector technology, and in particular to a simplified manufacturing method for a high-current TYPE-C 10PIN fast charging female connector. Background Art

[0002] With the promotion of TYPE-C connectors, it has become very common to use TYPE-C interfaces to facilitate charging of electronic devices. According to the USB Association, the standard TYPE-C female head requires 24PIN terminals, which include charging terminals, data transmission terminals, etc. There are many terminals, the adjacent terminals are densely packed, the spacing is small, and the manufacturing process is complicated.

[0003] Based on this, the industry has improved and designed some simple TYPE-C connectors for use only for charging and without data transmission functions (power sockets, cars, power banks, wireless headphones, etc.), which mainly reduces the number of terminals, such as: CN 209344410 U discloses a Type C 10PIN female socket, which has a standard 8-PIN (4-PIN GND terminal and 4-PIN VBUS terminal) charging terminal and a 2-PIN CC terminal, and can support a fast charging protocol. However, its terminal module is arranged in an insulating body in two rows, the upper and lower rows, the terminal module includes a first PIN pin (A1), a second PIN pin (A4), a third PIN pin (A5), a fourth PIN pin (A9), and a fifth PIN pin (A12) in the upper row, and also includes a sixth PIN pin (B12), a seventh PIN pin (B9), an eighth PIN pin (B5), a ninth PIN pin (B4), and a tenth PIN pin (B1) in the lower row; the two PIN pin soldering feet of the first PIN pin (A1) and the sixth PIN pin (B12) are simultaneously soldered to a pad position of a PCB circuit board; the two PIN pin soldering feet of the second PIN pin (A4) and the seventh PIN pin (B9) are simultaneously soldered to a pad position of a PCB circuit board a pad position; a third PIN pin (A5) soldering foot is separately soldered to a pad position of a PCB circuit board; an eighth PIN pin (B5) soldering foot is separately soldered to a pad position of a PCB circuit board; two PIN pin soldering feet of a fourth PIN pin (A9) and a ninth PIN pin (B4) are simultaneously soldered to a pad position of a PCB circuit board; two PIN pin soldering feet of a fifth PIN pin (A12) and a tenth PIN pin (B1) are simultaneously soldered to a pad position of a PCB circuit board; its terminal structure is not simplified enough, the number of soldering feet is large, the soldering is troublesome, and the soldering of smaller soldering feet is not conducive to further controlling the process yield; and the arrangement of multiple terminals in the upper and lower rows of terminals is limited by the standard size of the connector, and the size of each terminal is small, which is difficult to meet the requirements of larger current transmission.

[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the invention

[0005] In view of this, the present invention aims to solve the deficiencies in the prior art, and its main purpose is to provide a simplified manufacturing method for a large current TYPE-C 10PIN fast charging female plug, which provides TYPE-C standard 8PIN current transmission terminal contacts through 4 terminals, is compatible with the fast charging protocol launched by the USB Association, and the terminal size can be designed to be larger. At the same time, an integrated terminal strip is designed, and the metal middle spacer is assembled and positioned on the terminal strip to form a terminal spacer assembly, which is then injection molded once. The structure and process become simpler and more reliable, effectively reducing costs and meeting higher current transmission requirements.

[0006] To achieve the above purpose, the present invention adopts the following technical solutions: A simplified manufacturing method for a high-current TYPE-C 10PIN fast-charging female connector includes the following steps: Step 1: Provide a terminal strip; The terminal material strip includes a side material strip, and one side of the side material strip is respectively connected with six welding pins in a spacing manner: a GND1 welding pin, a VBUS1 welding pin, an A5 welding pin, a B5 welding pin, a VBUS2 welding pin, and a GND2 welding pin, the front side of the GND1 welding pin is integrally connected with an A1 contact portion and a B12 contact portion, the front side of the VBUS1 welding pin is integrally connected with an A4 contact portion and a B9 contact portion, the front side of the A5 welding pin is integrally connected with an A5 contact portion, the front side of the B5 welding pin is integrally connected with a B5 contact portion, the front side of the VBUS2 welding pin is integrally connected with an A9 contact portion and a B4 contact portion, and the front side of the GND2 welding pin is integrally connected with an A12 contact portion and a B1 contact portion, so as to form a 10PIN female terminal set; Step 2, providing a metal middle spacer, and assembling and positioning the metal middle spacer on the 10-pin female terminal group in step 1 to form a terminal spacer assembly; The metal middle spacer includes a left spacer portion and a right spacer portion, the left spacer portion is conductively connected to the GND1 welding pin, and the right spacer portion is conductively connected to the GND2 welding pin; Step 3, sending the terminal spacer assembly of step 2 into the injection mold for insert injection molding, and molding an insulating body on the terminal spacer assembly to form a TYPE-C fast charging female plug body; The A1 contact portion, A4 contact portion, A5 contact portion, A9 contact portion, and A12 contact portion are exposed to the top surface of the tongue of the insulating body, and the B1 contact portion, B4 contact portion, B5 contact portion, B9 contact portion, and B12 contact portion are exposed to the bottom surface of the tongue of the insulating body; Step 4, separating the TYPE-C fast charging female connector body from the side material belt in step 3 to obtain a single TYPE-C fast charging female connector body; Step 5: Provide a shell and install the TYPE-C fast charging female plug body of step 4 into the shell.

[0007] As a preferred solution, the terminal strip provided in step 1: The front side of the GND1 welding pin is connected to a first vertical plate portion, and the top and bottom of the first vertical plate portion serve as an A1 contact portion and a B12 contact portion respectively; The VBUS1 welding foot side is connected to a second vertical plate portion, and the top and bottom of the second vertical plate portion serve as an A4 contact portion and a B9 contact portion respectively; The front side of the VBUS2 welding pin is connected to a third vertical plate portion, and the top and bottom of the third vertical plate portion serve as an A9 contact portion and a B4 contact portion respectively; The front side of the GND2 welding pin is connected to a fourth vertical plate portion, and the top and bottom of the fourth vertical plate portion serve as an A12 contact portion and a B1 contact portion respectively; When insert injection molding is performed in step 3, the first vertical plate portion, the second vertical plate portion, the third vertical plate portion, and the fourth vertical plate portion each have an upper and lower extension height that penetrates the top surface and the bottom surface of the tongue piece.

[0008] As a preferred solution, the terminal strip provided in step 1: The GND1 welding pin, the VBUS1 welding pin, the A5 welding pin, the B5 welding pin, the VBUS2 welding pin, and the GND2 welding pin are arranged at flush intervals.

[0009] As a preferred solution, the terminal strip provided in step 1: The front side of the GND1 welding foot is connected to a first horizontal plate portion, and the first vertical plate portion is bent upward or downward from one side of the first horizontal plate portion; The front side of the VBUS1 welding foot is connected to a second horizontal plate portion, and the second vertical plate portion is bent upward or downward from one side of the second horizontal plate portion; The front side of the VBUS2 welding foot is connected to a third horizontal plate portion, and the third vertical plate portion is bent upward or downward from one side of the third horizontal plate portion; The front side of the GND2 welding foot is connected to a fourth horizontal plate portion, and the fourth vertical plate portion is bent upward or downward from one side of the fourth horizontal plate portion; The front side of the A5 welding foot is connected to the fifth horizontal plate portion, and the A5 contact portion is connected to the front side of the fifth horizontal plate portion; The front side of the B5 welding foot is connected to the sixth horizontal plate portion, and the B5 contact portion is connected to the front side of the sixth horizontal plate portion; The first transverse plate portion, the second transverse plate portion, the fifth transverse plate portion, the sixth transverse plate portion, the third transverse plate portion and the fourth transverse plate portion are sequentially arranged at equal intervals.

[0010] As a preferred solution, the terminal strip provided in step 1: the front ends of the first vertical plate portion and the fourth vertical plate portion are both provided with positioning grooves with their openings facing forward; The metal middle spacer provided in step 2: the left-side spacer portion and the right-side spacer portion both include a horizontal substrate portion, and the horizontal substrate portion is provided with a slot extending forward and backward; After the metal middle spacer is assembled from front to back toward the 10PIN female terminal, the horizontal substrate portion is inserted into the positioning groove, and the internal front end surface of the slot and the internal rear end surface of the positioning groove limit each other front and back.

[0011] As a preferred solution, the terminal strip provided in step 1 has a protruding clamping point at the top of the rear end of the first vertical plate portion and the fourth vertical plate portion to prevent the metal middle spacer from slipping out forward; The metal middle spacer provided in step 2: the rear end of the horizontal substrate portion is bent upward and extended to provide a rear end folded plate portion, the upper end of the rear end folded plate portion is connected to the top wall, and the card slot penetrates the rear end of the horizontal substrate portion and the rear end folded plate portion backward until it extends to the top wall; after the metal middle spacer is assembled from front to back toward the 10PIN female terminal, the rear end face of the card point and the inner rear end face of the card slot limit each other front and rear.

[0012] As a preferred embodiment, the metal middle partition provided in step 2: the outer side of the top wall is integrally connected with an outer side wall extending downward, the lower end of the outer side wall is integrally extended inward horizontally with a bottom wall, and the top wall, the outer side wall and the bottom wall form a C-shaped bending portion; after the metal middle partition is assembled from front to back toward the 10PIN female terminal, the bottom surface of the top wall is limited to the top surface of the corresponding first vertical plate portion or the second vertical plate portion, and the top surface of the bottom wall is limited to the bottom surface of the corresponding first horizontal plate portion or the second horizontal plate portion.

[0013] As a preferred solution, the terminal strip provided in step 1: The first vertical plate portion is formed by bending upward from the left side of the first horizontal plate portion, the second vertical plate portion is formed by bending upward from the left side of the second horizontal plate portion, the third vertical plate portion is formed by bending upward from the right side of the third horizontal plate portion, and the fourth vertical plate portion is formed by bending upward from the right side of the fourth horizontal plate portion.

[0014] As a preferred solution, in the terminal strip provided in step 1, the positioning groove is located at a middle height between the top surface and the bottom surface of the corresponding first vertical plate portion and the fourth vertical plate portion; In step 2, after the metal middle spacer is assembled from front to back toward the 10-pin female terminal, the horizontal substrate portion forms a reference positioning for the middle height position of the first vertical plate portion and the fourth vertical plate portion; When insert injection molding is performed in step 3, the outer edge of the horizontal substrate portion is used as an auxiliary positioning reference for injection molding.

[0015] As a preferred solution, the metal middle partition provided in step 2: the left partition portion and the right partition portion are connected into one piece through a front connecting arm, the metal middle partition portion is inserted into the 10PIN female terminal group at one time, the first vertical plate portion and the fourth vertical plate portion are connected via the left partition portion, the right partition portion and the front connecting arm to form an integrated U-shaped frame structure, and the front connecting arm is located in front of the A4 contact portion, A5 contact portion, A9 contact portion, B4 contact portion, B5 contact portion, and B9 contact portion and maintains a spacing.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly provides TYPE-C standard 8PIN current transmission terminal contacts through 4 terminals, is compatible with the fast charging protocol launched by the USB Association, and the terminal size can be designed to be larger. At the same time, an integrated terminal strip is designed, and the metal middle spacer is assembled and positioned on the terminal strip to form a terminal spacer assembly, which is then injection molded once. The structure and process become simpler and more reliable, effectively reducing costs and meeting greater current transmission requirements.

[0017] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a flowchart of a simplified manufacturing method of a high current TYPE-C 10PIN fast charging female connector according to an embodiment of the present invention; Figure 2 is a partial diagram of a terminal strip according to an embodiment of the present invention; Figure 3 is a three-dimensional diagram of a 10-pin female terminal assembly according to an embodiment of the present invention; Figure 4 is a top view of a 10-pin female terminal assembly according to an embodiment of the present invention; Figure 5is an exploded view of a 10-pin female terminal assembly according to an embodiment of the present invention; Figure 6 This is a diagram showing a state where a metal spacer according to an embodiment of the present invention is about to be inserted into a 10-pin female terminal assembly; Figure 7 is an assembly diagram of a metal spacer and a female terminal assembly according to an embodiment of the present invention; Figure 8 yes Figure 7 Middle K-direction view; Fig. 9 yes Figure 7 Middle M-direction view; Fig.10 yes Figure 7 The cross-section diagram at BB in the middle; Fig.11 This is a diagram showing a state where a TYPE-C fast charging female connector body according to an embodiment of the present invention is about to be inserted into a housing; Fig.12 It is a three-dimensional diagram of a high-current TYPE-C 10PINTYPE-C fast-charging female connector according to an embodiment of the present invention; Fig.13 It is another three-dimensional diagram of a high current TYPE-C 10PINTYPE-C fast charging female connector according to an embodiment of the present invention; Fig.14 It is a cross-sectional view of a TYPE-C fast charging female connector according to an embodiment of the present invention; Fig.15 This is a front view of a TYPE-C fast charging female connector according to an embodiment of the present invention.

[0019] Fig.16 It is a partial cross-sectional view of the first GND upper row contact part and the second GND upper row contact part when they are designed as upper and lower rows of spacing (mainly showing the terminal thickness); Fig.17 is a partial cross-sectional view of a first GND upper row contact portion and a second GND upper row contact portion formed at the top and bottom of the first vertical plate portion, respectively (mainly showing the terminal thickness); Fig.18 This is a disassembled diagram of a high-current TYPE-C 10PINTYPE-C fast-charging female connector according to an embodiment of the present invention.

[0020] Description of the accompanying drawings: terminal strip 1, edge strip 1', terminal spacer assembly 2, TYPE-C fast charging female plug body 3, 10PIN female plug terminal group 100, first GND terminal 10, first GND welding foot 11, first GND upper row contact portion 12, first GND lower row contact portion 13, first horizontal plate portion 101, first vertical plate portion 102, first VBUS terminal 20, first VBUS welding foot 21, first VBUS upper row contact portion 22, first VBUS lower row contact portion 23, second VBUS terminal 30, second VBUS welding foot 31, second VBUS upper row contact portion 32, second VBUS lower row contact portion 33, second GND terminal 40, second GND welding foot 41, second GND upper row contact portion 42, second GND lower row contact portion 43, first CC Terminal 50, first CC welding foot 51, first CC upper row contact portion 52, second CC terminal 60, second CC welding foot 61, second CC lower row contact portion 62, positioning groove C1, card point C2, second horizontal plate portion 201, second vertical plate portion 202, third horizontal plate portion 301, third vertical plate portion 302, fourth horizontal plate portion 401, fourth vertical plate portion 402, insulating body 200, shell 300, tongue 2001, annular plug interface 2002, metal middle partition 400, left partition portion 410, right partition portion 420, front connecting arm 430, horizontal substrate portion 4001, rear end folding plate portion 4002, C-shaped bending portion 4003, top wall 4031, outer wall 4032, bottom wall 4033, card groove C3, guide portion 4034, fifth horizontal plate portion 501, sixth horizontal plate portion 601. DETAILED DESCRIPTION

[0021] Please refer to Figures 1 to 18 As shown, it shows the specific structure of an embodiment of the present invention.

[0022] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0023] For a standard 24PINTYPE-C female connector, the pin definitions are (from left to right A1 to A12) GND, TX1+, TX1-, VBUS, CC1, D+, D-, SBU1, VBUS, RX2-, RX2+, GND; (from right to left B1 to B12) GND, TX2+, TX2-, VBUS, CC2, D+, D-, SBU2, VBUS, RX1-, RX1+, GND. The present invention is a simplified design based on the standard 24PINTYPE-C female connector. The A1\A4\A5\A9\A12\B1\B4\B5\B9\B12 mentioned in the present invention are the same as the A1\A4\A5\A9\A12\B1\B4\B5\B9\B12 of the standard 24PINTYPE-C female connector.

[0024] A simplified manufacturing method for a high-current TYPE-C 10PIN fast-charging female connector includes the following steps: Step 1, providing a terminal strip 1; The terminal strip 1 includes a side strip 1', and one side of the side strip 1' is connected with six welding pins in a spaced manner: a GND1 welding pin (i.e., a first GND welding pin 11), a VBUS1 welding pin (i.e., a first VBUS welding pin 21), an A5 welding pin (i.e., a first CC welding pin 51), a B5 welding pin (i.e., a second CC welding pin 61), a VBUS2 welding pin (i.e., a second VBUS welding pin 31), and a GND2 welding pin (i.e., a second GND welding pin 41), the front side of the GND1 welding pin is integrally connected with an A1 contact portion (i.e., a first GND upper row contact portion 12), a B12 contact portion (i.e., a second GND lower row contact portion 13), and the front side of the VBUS1 welding pin is integrally connected with an A4 contact portion ( The front side of the A5 welding foot is integrally connected with the A5 contact part (i.e., the first CC upper row contact part 52), the front side of the B5 welding foot is integrally connected with the B5 contact part (i.e., the second CC lower row contact part 62), the front side of the VBUS2 welding foot is integrally connected with the A9 contact part (i.e., the second VBUS upper row contact part 32), the B4 contact part (i.e., the second VBUS lower row contact part 33), the front side of the GND2 welding foot is integrally connected with the A12 contact part (i.e., the second GND upper row contact part 42), the B1 contact part (i.e., the second GND lower row contact part 43), so as to form a 10PIN female terminal set 100; Step 2, providing a metal spacer 400, and assembling and positioning the metal spacer 400 on the 10-pin female terminal group in step 1 to form a terminal spacer assembly 2; The metal middle spacer 400 includes a left spacer portion 410 and a right spacer portion 420, wherein the left spacer portion 410 is connected to the GND1 welding pin, and the right spacer portion 420 is connected to the GND2 welding pin; Step 3, sending the terminal spacer assembly 2 of step 2 into the injection mold for insert injection molding, and molding the insulating body 200 on the terminal spacer assembly 2 to form the TYPE-C fast charging female plug body 3; The A1 contact portion, A4 contact portion, A5 contact portion, A9 contact portion, and A12 contact portion are exposed from the top surface of the tongue of the insulating body 200 (arranged from left to right), and the B1 contact portion, B4 contact portion, B5 contact portion, B9 contact portion, and B12 contact portion are exposed from the bottom surface of the tongue of the insulating body 200 (arranged from right to left); the edge material strip 1' is located at the rear side of the insulating body 200; Step 4: Separate the TYPE-C fast charging female connector body 3 from the side material strip 1' in step 3 to obtain a single TYPE-C fast charging female connector body; Step 5: Provide a shell 300 and install the TYPE-C fast charging female connector body 3 of step 4 into the shell 300.

[0025] Furthermore, the terminal strip 1 provided in step 1: The front side of the GND1 welding pin is connected to a first vertical plate portion, and the top and bottom of the first vertical plate portion serve as an A1 contact portion and a B12 contact portion respectively; The VBUS1 welding foot side is connected to a second vertical plate portion, and the top and bottom of the second vertical plate portion serve as an A4 contact portion and a B9 contact portion respectively; The front side of the VBUS2 welding pin is connected to a third vertical plate portion, and the top and bottom of the third vertical plate portion serve as an A9 contact portion and a B4 contact portion respectively; The front side of the GND2 welding pin is connected to a fourth vertical plate portion, and the top and bottom of the fourth vertical plate portion serve as an A12 contact portion and a B1 contact portion respectively; When insert injection molding is performed in step 3, the first vertical plate portion, the second vertical plate portion, the third vertical plate portion, and the fourth vertical plate portion each have an upper and lower extension height that penetrates the top surface and the bottom surface of the tongue piece.

[0026] Furthermore, the terminal strip 1 provided in step 1: the GND1 soldering foot, the VBUS1 soldering foot, the A5 soldering foot, the B5 soldering foot, the VBUS2 soldering foot, and the GND2 soldering foot are arranged at flush intervals. The terminal strip 1 provided in step 1: the front side of the GND1 soldering foot is connected to a first horizontal plate portion, and the first vertical plate portion is bent upward or downward from one side of the first horizontal plate portion; the front side of the VBUS1 soldering foot is connected to a second horizontal plate portion, and the second vertical plate portion is bent upward or downward from one side of the second horizontal plate portion; the front side of the VBUS2 soldering foot is connected to a third horizontal plate portion, and the third vertical plate portion is bent upward or downward from one side of the third horizontal plate portion; the GND2 soldering foot The front side is connected with a fourth horizontal plate portion, and the fourth vertical plate portion is formed by bending upward or downward from one side of the fourth horizontal plate portion; the front side of the A5 welding foot is connected with a fifth horizontal plate portion, and the A5 contact portion is connected to the front side of the fifth horizontal plate portion; the front side of the B5 welding foot is connected with a sixth horizontal plate portion, and the B5 contact portion is connected to the front side of the sixth horizontal plate portion; the first horizontal plate portion, the second horizontal plate portion, the fifth horizontal plate portion, the sixth horizontal plate portion, the third horizontal plate portion and the fourth horizontal plate portion are arranged in a flush spacing in sequence. In this embodiment, the terminal strip 1 provided in step 1: the first vertical plate portion is formed by bending upward from the left side of the first horizontal plate portion, the second vertical plate portion is formed by bending upward from the left side of the second horizontal plate portion, the third vertical plate portion is formed by bending upward from the right side of the third horizontal plate portion, and the fourth vertical plate portion is formed by bending upward from the right side of the fourth horizontal plate portion.

[0027] Furthermore, the terminal strip 1 provided in step 1: the front ends of the first vertical plate portion and the fourth vertical plate portion are both provided with positioning grooves with their openings facing forward; the metal middle partition 400 provided in step 2: the left partition portion 410 and the right partition portion 420 both include a horizontal substrate portion, and the horizontal substrate portion is provided with a slot extending forward and backward; after the metal middle partition 400 is assembled from front to back toward the 10PIN female terminal, the horizontal substrate portion is inserted into the positioning groove, and the internal front end surface of the slot and the internal rear end surface of the positioning groove limit each other forward and backward. The terminal strip 1 provided in step 1: the top of the rear end of the first vertical plate portion and the fourth vertical plate portion is provided with a card point to prevent the metal middle spacer 400 from slipping forward; the metal middle spacer 400 provided in step 2: the rear end of the horizontal substrate portion is bent upward and extended to provide a rear end folded plate portion, the upper end of the rear end folded plate portion is connected to the top wall, and the card slot penetrates the rear end of the horizontal substrate portion and the rear end folded plate portion backward until it extends to the top wall; after the metal middle spacer 400 is assembled from front to back toward the 10PIN female terminal, the rear end face of the card point and the inner rear end face of the card slot limit each other front and back. The metal middle partition 400 provided in step 2: the outer side of the top wall is integrally connected with an outer side wall extending downward, the lower end of the outer side wall is integrally extended inward horizontally with a bottom wall, and the top wall, the outer side wall and the bottom wall form a C-shaped bending portion; after the metal middle partition 400 is assembled from front to back toward the 10PIN female terminal, the bottom surface of the top wall is limited to the top surface of the corresponding first vertical plate portion or the second vertical plate portion, and the top surface of the bottom wall is limited to the bottom surface of the corresponding first horizontal plate portion or the second horizontal plate portion.

[0028] Furthermore, the terminal strip 1 provided in step 1: the positioning groove is located at the middle height between the top and bottom surfaces of the corresponding first vertical plate portion and the fourth vertical plate portion; in step 2, after the metal middle spacer 400 is assembled from front to back toward the 10PIN female terminal, the horizontal substrate portion forms a reference positioning for the middle height position of the first vertical plate portion and the fourth vertical plate portion; when the mosaic injection molding is performed in step 3, the outer edge of the horizontal substrate portion is used as an auxiliary positioning reference for injection molding to ensure that the upper and lower glue thicknesses of the tongue are consistent, and the protruding heights of each vertical plate portion at the top and bottom surfaces of the tongue are consistent, which is conducive to better control of product quality and better contact reliability when the TYPE-C 10PIN fast charging female plug is plugged in and used. The metal middle partition 400 provided in step 2: the left partition part 410 and the right partition part 420 are connected into one by a front connecting arm, and the metal middle partition 400 is inserted into the 10PIN female terminal group at one time. The first vertical plate part and the fourth vertical plate part are connected via the left partition part 410, the right partition part 420 and the front connecting arm to form an integrated U-shaped frame structure, which further strengthens the structural strength around the tongue piece. The front connecting arm is located in front of the A4 contact part, the A5 contact part, the A9 contact part, the B4 contact part, the B5 contact part, and the B9 contact part and maintains the spacing.

[0029] The prepared TYPE-C fast charging female connector includes an insulating body 200, a female terminal group 100 arranged on the insulating body 200, and a shell 300 wrapped around the outer periphery of the insulating body 200 (the shell 300 is usually made of metal and has a covering and shielding effect). The insulating body 200 has a tongue 2001, and the female terminal group 100 is exposed on the upper and lower sides of the tongue 2001. An annular plug interface 2002 is formed between the inner wall surface of the shell 300 and the outer peripheral surface of the tongue 2001.

[0030] The female terminal group 100 includes a first GND terminal 10, a first VBUS terminal 20, a second VBUS terminal 30, and a second GND terminal 40 arranged in parallel and at intervals in sequence; the first GND terminal 10 includes a first GND welding foot 11 and a first vertical plate portion 102 integrally connected to the front side of the first GND welding foot 11, and the top and bottom of the first vertical plate portion 102 serve as the first GND upper row contact portion 12 and the first GND lower row contact portion 13 respectively; the first VBUS terminal 20 includes a first VBUS welding foot 21 and a second vertical plate portion 202 integrally connected to the front side of the first VBUS welding foot 21, and the top and bottom of the second vertical plate portion 202 are respectively used as the first GND upper row contact portion 12 and the first GND lower row contact portion 13. They respectively serve as the first VBUS upper row contact portion 22 and the first VBUS lower row contact portion 23; the second VBUS terminal 30 includes a second VBUS welding foot 31 and a third vertical plate portion 302 integrally connected to the front side of the second VBUS welding foot 31, and the top and bottom of the third vertical plate portion 302 respectively serve as the second VBUS upper row contact portion 32 and the second VBUS lower row contact portion 33; the second GND terminal 40 includes a second GND welding foot 41 and a fourth vertical plate portion 402 integrally connected to the front side of the second GND welding foot 41, and the top and bottom of the fourth vertical plate portion 402 respectively serve as the second GND upper row contact portion 42 and the second GND lower row contact portion 43.

[0031] The first GND terminal 10 includes a first GND soldering foot 11 and a first GND upper row contact portion 12 (i.e., A1 contact) and a first GND lower row contact portion 13 (i.e., B12 contact) integrally connected to the front side of the first GND soldering foot 11; the front end of the first GND soldering foot 11 is integrally connected to a first GND fixing portion, and the first GND fixing portion has a first horizontal plate portion 101, and one side (referring to the left or right side) of the first horizontal plate portion 101 is bent upward or downward to form a first vertical plate portion 102, and the first GND upper row contact portion 12 and the first GND lower row contact portion 13 are respectively formed on the top of the first vertical plate portion 102. The first vertical plate portion 102 has a left and right side, and the left and right side of the first vertical plate portion 102 are connected to the first vertical plate portion 102. The height of the positioning groove C1 is slightly higher than the height of the first horizontal plate portion 101, and a card point C2 is provided at the top of the rear end of the first vertical plate portion 102 to prevent the metal middle spacer 400 from slipping forward; the card point C2 is located at a height higher than the top of the first vertical plate portion 102, and the height of the positioning groove C1 is approximately located in the middle of the first vertical plate portion 102; The first VBUS terminal 20 includes a first VBUS soldering foot 21 and a first VBUS upper row contact portion 22 (i.e., A4 contact) and a first VBUS lower row contact portion 23 (i.e., B9 contact) integrally connected to the front side of the first VBUS soldering foot 21; the front end of the first VBUS soldering foot 21 is integrally connected to a first VBUS fixing portion, the first VBUS fixing portion has a second horizontal plate portion 201, one side (referring to the left or right side) of the second horizontal plate portion 201 is bent upward or downward to form a second vertical plate portion 202, the first VBUS upper row contact portion 22 and the first VBUS lower row contact portion 23 are respectively formed at the top and bottom of the second vertical plate portion 202; The first CC terminal 50 includes a first CC welding leg 51 and a first CC upper row contact portion 52 (i.e., A5 contact point) integrally connected to the front side of the first CC welding leg 51; a fifth horizontal plate portion 501 is connected between the first CC welding leg 51 and the first CC upper row contact portion 52, and the first CC upper row contact portion 52 is bent upward from the front end of the fifth horizontal plate portion 501 and then horizontally extended, so that the first CC upper row contact portion 52 is located at a height higher than the fifth horizontal plate portion 501; The second CC terminal 60 includes a second CC welding foot 61 and a second CC lower row contact portion 62 (i.e., B5 contact) integrally connected to the front side of the second CC welding foot 61; a sixth horizontal plate portion 601 is connected between the second CC welding foot 61 and the second CC upper row contact portion 62, the second CC upper row contact portion 62 integrally extends forward from the front end of the sixth horizontal plate portion 601, and the second CC upper row contact portion 62 is flush with the sixth horizontal plate portion 601; The second VBUS terminal 30 includes a second VBUS soldering foot 31 and a second VBUS upper row contact portion 32 (i.e., A9 contact) and a second VBUS lower row contact portion 33 (i.e., B4 contact) integrally connected to the front side of the second VBUS soldering foot 31; the front end of the second VBUS soldering foot 31 is integrally connected to a second VBUS fixing portion, the second VBUS fixing portion has a third horizontal plate portion 301, one side (referring to the left or right side) of the third horizontal plate portion 301 is bent upward or downward to form a third vertical plate portion 302, the second VBUS upper row contact portion 32 and the second VBUS lower row contact portion 33 are respectively formed at the top and bottom of the third vertical plate portion 302; The second GND terminal 40 includes a second GND soldering foot 41 and a second GND upper row contact portion 42 (i.e., A12 contact point) and a second GND lower row contact portion 43 (i.e., B1 contact point) integrally connected to the front side of the second GND soldering foot 41. The front end of the second GND soldering foot 41 is integrally connected to a second GND fixing portion, and the second GND fixing portion has a fourth horizontal plate portion 401, and one side (referring to the left or right side) of the fourth horizontal plate portion 401 is bent upward or downward to form a fourth vertical plate portion 402, and the second GND upper row contact portion 42 and the second GND lower row contact portion 43 are respectively formed at the top and bottom of the fourth vertical plate portion 402. Furthermore, a positioning groove C1 is provided at the front end of the second GND terminal 40, specifically, a positioning groove C1 is provided at the front end of the fourth vertical plate portion 402, the positioning groove C1 has a front end opening and passes through the left and right sides of the fourth vertical plate portion 402, the height of the positioning groove C1 is slightly higher than the height of the fourth horizontal plate portion 401, and a card point C2 is provided at the top of the rear end of the fourth vertical plate portion 402 to prevent the metal partition 400 from slipping forward; the height of the card point C2 is higher than the top of the fourth vertical plate portion 402, and the height of the positioning groove C1 is approximately located in the middle position of the fourth vertical plate portion 402.

[0032] The first GND soldering foot 11, the first VBUS soldering foot 21, the second VBUS soldering foot 31 and the second GND soldering foot 41 are arranged at the same level, that is, they are located at the same horizontal height, so as to be soldered and fixed one by one with the multiple pads arranged side by side on the PCB board. Moreover, the first GND upper row contact portion 12, the first VBUS upper row contact portion 22, the first CC upper row contact portion 52, the second VBUS upper row contact portion 32 and the second GND upper row contact portion 42 are arranged side by side and at the same level in sequence, and the first GND lower row contact portion 13, the first VBUS lower row contact portion 23, the second CC lower row contact portion 62, the second VBUS lower row contact portion 33 and the second GND lower row contact portion 43 are arranged side by side and at the same level in sequence; the first GND soldering foot 11, the first VBUS soldering foot 21, the first CC soldering foot 51, the second CC soldering foot 61, the second VBUS soldering foot 31 and the second GND soldering foot 41 are arranged at the same level in sequence. The first transverse plate portion 101 , the second transverse plate portion 201 , the third transverse plate portion 301 , the fourth transverse plate portion 401 , the fifth transverse plate portion 501 , and the sixth transverse plate portion 601 are arranged at equal intervals.

[0033] In this embodiment, the first GND terminal 10, the first VBUS terminal 20, the first CC terminal 50, the second CC terminal 60, the second VBUS terminal 30, and the second GND terminal 40 are an integrated terminal group, that is, the six terminals are connected together on the same material strip, and the six welding legs of the six terminals are connected side by side on the same side of the material strip. The structure is simple, and this integrated terminal material strip 1 is suitable for continuous stamping production. Compared with the two-row terminal group, the integrated terminal material strip 1 design of this embodiment makes the terminal position accuracy better controllable.

[0034] In this embodiment, the first vertical plate portion 102 is formed by bending upward from the left side of the first horizontal plate portion 101, the second vertical plate portion 202 is formed by bending upward from the left side of the second horizontal plate portion 201, the third vertical plate portion 302 is formed by bending upward from the right side of the third horizontal plate portion 301, and the fourth vertical plate portion 402 is formed by bending upward from the right side of the fourth horizontal plate portion 401, so that the first horizontal plate portion 101, the second horizontal plate portion 201, the third horizontal plate portion 301, and the fourth horizontal plate portion 401 can be designed with a larger width size, which not only meets the demand for transmitting a larger current, but also helps to more firmly position the terminal group in the insulating body.

[0035] The top and bottom of the vertical plate of the same terminal are used as the upper and lower contact parts of the corresponding terminals. In this way, the 4PIN terminal provides the TYPE-C standard 8PIN current transmission terminal contact, which is compatible with the fast charging protocol launched by the USB Association. The structure is simple and ingenious, which is convenient for the integrated design of the terminal group and easy to manufacture. It replaces the traditional upper and lower row terminal design, reduces the number of welding feet, simplifies the process, and improves the positioning accuracy of the female terminal group in the insulating body, which is conducive to improving the process efficiency and yield, and effectively reducing costs. Since the traditional 8PIN terminal is changed to a 4PIN terminal, the design size of each PIN terminal is more sufficient, which is convenient for designing larger terminals as needed. The cross-sectional area of ​​the contact part is effectively increased to meet the requirements of greater current transmission, which is conducive to further improving the fast charging effect. Moreover, the structural strength of the terminal group is better, which also strengthens the overall structural strength, durability and reliability of the tongue and the TYPE-C fast charging female head, and it is not easy to cause the TYPE-C fast charging female head to be damaged when electronic products are plugged in and out of charging, collision, etc. Comparison Fig.16 and Fig.17As shown, if the first GND upper row contact portion 12 and the second GND upper row contact portion 42 are designed as upper and lower rows of spacing, the area of ​​the local cross-section of the terminal is significantly smaller than the area of ​​the local cross-section of the terminal when the first GND upper row contact portion 12 and the second GND upper row contact portion 42 are respectively formed at the top and bottom of the first vertical plate portion 102. In other words, by adopting the vertical plate portion structure, that is, by using the first vertical plate portion 102, the second vertical plate portion 202, the third vertical plate portion 302, and the fourth vertical plate portion 402, the function of one terminal carrying two contacts is realized. For the PIN terminal, the cross-sectional area of ​​the contact portion, the cross-sectional area of ​​the fixing portion, and the cross-sectional area of ​​the welding foot and other parts can all be designed with a large area to meet the needs of large current transmission.

[0036] Since the first vertical plate portion 102, the second vertical plate portion 202, the third vertical plate portion 302, and the fourth vertical plate portion 402 are all formed by stamping on a metal plate and then bending it, it is very easy to stamp out the positioning groove C1 and the card point C2, and to design the shape and size of the top and bottom of the first vertical plate portion 102, the second vertical plate portion 202, the third vertical plate portion 302, and the fourth vertical plate portion 402. Moreover, the first vertical plate portion 102, the second vertical plate portion 202, the third vertical plate portion 302, and the fourth vertical plate portion 402 after bending make the overall structural strength of the female terminal group 100 better, and further make the connector more resistant to plugging and unplugging, and avoid the tongue breakage phenomenon.

[0037] During production, the female terminal group 100 can be integrally injection molded and fixed in the insulating body 200. The left and right sides of the tongue 2001 of the insulating body 200 are designed with hook adaptation protrusions at the front end to match the hook of the male head. The hook adaptation protrusion can be formed integrally by only the plastic part of the tongue 2001 itself, or a metal part can be embedded, and a hook adaptation protrusion protrusion imitation part is designed on the metal part. In this way, the hook adaptation protrusion imitation part is exposed on the left and right sides of the tongue 2001 as the hook adaptation protrusion, or the hook adaptation protrusion imitation part can be correspondingly embedded in the plastic hook adaptation protrusions on the left and right sides of the tongue 2001 to form the hook adaptation protrusion together.

[0038] In this embodiment, the TYPE-C fast charging female connector also includes a metal middle spacer 400, which is injection molded together with the female connector terminal group 100 and fixed in the insulating body 200. Specifically, a positioning groove C1 is provided at the front end of the first GND terminal 10 and the second GND terminal 40, and the metal middle spacer 400 is inserted into the positioning groove C1 to form contact and positioning with the corresponding first GND terminal 10 and the second GND terminal 40; the metal middle spacer 400 includes a left partition part 410 and a right partition part 420 with a left-right symmetrical design (the first GND terminal 10 and the second GND terminal 40 are also symmetrical structures to each other), and the left partition part 410 and the right partition part 420 are inserted into the corresponding positioning groove C1; and, the first GND terminal 10 and the second GND terminal 40 are provided with A card point C2 is provided to prevent the metal middle partition 400 from slipping forward, and the left partition part 410 and the right partition part 420 are restricted by the rear ends of the corresponding card point C2; wherein, the left partition part 410 and the right partition part 420 are connected into one body through a front connecting arm 430, which is convenient for producing the metal middle partition 400, and the metal middle partition 400 can also be inserted into the female terminal group 100 at one time; the front connecting arm 430 is located in front of the first VBUS terminal 20 and the second VBUS terminal 30 and maintains a spacing; of course, in other embodiments, the left partition part 410 and the right partition part 420 can also be set separately from each other.The left partition part 410 and the right partition part 420 both include a horizontal substrate part 4001, a rear end folding plate part 4002 and a C-shaped bending part 4003; the horizontal substrate part 4001 is provided with a card slot C3 extending forward and backward, the lower end of the rear end folding plate part 4002 is integrally connected to the rear end of the horizontal substrate part 4001, and is bent and extended upward, so that the upper end of the rear end folding plate part 4002 is located at a height higher than the horizontal substrate part 4001; the C-shaped bending part 4003 includes an integrally connected top wall 4031, an outer side wall 4032 and a bottom wall 4033, the upper and lower ends of the outer side wall 4032 are respectively connected to the outer ends of the top wall 4031 and the bottom wall 4033, so as to form a C-shaped structure, the left partition part 410 and the right partition part 4 The C-shaped bending portions 4003 of 20 are all designed to be opened inwards. Considering the smoothness of assembly, a guide portion 4034 extending obliquely downward and backward can be connected to the rear end of the bottom wall 4033; the structural design of the left partition portion 410 and the right partition portion 420 effectively strengthens the structural strength of the tongue 2001; the front end of the top wall 4031 is connected to the upper end of the rear end folding plate portion 4002, and the card slot C3 penetrates the rear end of the horizontal substrate portion 4001 and the rear end folding plate portion 4002 backward until it extends to the top wall 4031 (for example: about 1 / 3 to 1 / 2), so that the internal rear end surface formed by the card slot C3 on the top wall 4031 can be used to form a mutual limitation with the rear end surface of the card point C2 to prevent the metal middle partition 4000 from slipping forward.

[0039] The assembly process of the TYPE-C fast charging female connector is as follows: First, prepare the female terminal group 100 and the metal middle spacer 400; the female terminal group 100 is linearly conveyed in the form of a material belt on the continuous stamping production material belt, and the metal middle spacer 400 is inserted into the female terminal group 100 from front to back at the insertion station. During the relative front-to-back displacement of the female terminal group 100 and the metal middle spacer 400, the first vertical plate portion 102 and the fourth vertical plate portion 402 pass through the corresponding C-shaped bending portion 4003 and the card slot C3 until the positioning groove C1 is stuck in the internal front end surface of the card slot C3, and the card point C2 is buckled into the card slot. The metal spacer 400 and the female terminal assembly 100 are reliably assembled and positioned in the left-right direction, the front-back direction, and the up-down direction. The metal spacer 400 and the first GND terminal 10 and the second GND terminal 40 are firmly combined, such as Figure 10-12 As shown (the material strip is not shown); Then, the assembled female terminal assembly 100 and the metal middle spacer 400 are injection molded together (also referred to as embedded injection molding), so that the female terminal assembly 100 and the metal middle spacer 400 are embedded in the insulating body 200; usually, the metal middle spacer 400 enters the injection mold along with the material strip where the female terminal assembly 100 is located; Then remove the terminal strip 1 to obtain a single TYPE-C fast charging female connector body (the TYPE-C fast charging female connector body includes an insulating body 200 and a female connector terminal group 100 and a metal middle spacer 400 disposed on the insulating body 200); Then, a single TYPE-C fast charging female plug body is installed into the prepared shell 300, for example, the TYPE-C fast charging female plug body is installed into the shell 300 from the back to the front, and the preset spring pieces on the shell 300 are inserted into the corresponding recesses on the insulating body 200 to realize the mutual assembly and positioning of the TYPE-C fast charging female plug body and the shell 300. Six welding pins are exposed at the bottom of the shell 300 near the rear end.

[0040] The high-current TYPE-C 10PIN fast-charging female connector can be widely used in power sockets, charging adapters, power banks (also referred to as mobile storage devices, mobile chargers), headphone charging boxes, wireless headphones, charging devices in cars, desk lamps, fans, mobile phone holders, electric shavers, electric toys, etc. It can also be used in other electronic products that need to be equipped with charging interfaces. It realizes the fast-charging function of high-current transmission (usually without data transmission function) at a relatively low cost. The high-current TYPE-C 10PIN fast-charging female connector has a simple and reliable structure and a long service life. It is not easy to cause the TYPE-C fast-charging female connector to be damaged when the electronic product is charged, plugged in, used, collided, etc., so as to avoid affecting the user's experience of using the electronic product due to damage to the TYPE-C fast-charging female connector, and also avoid increasing the failure rate and repair rate of the electronic product or even the scrapping of the entire electronic product due to the failure of the TYPE-C fast-charging female connector. Therefore, the use of the high-current TYPE-C 10PIN fast-charging female connector of the present invention on electronic products is conducive to improving the user's experience of using the electronic product and reducing the after-sales service cost of the electronic product.

[0041] The design focus of the present invention is that it mainly provides TYPE-C standard 8PIN current transmission terminal contacts through 4 terminals, which is compatible with the fast charging protocol launched by the USB Association. The terminal size can be designed to be larger. At the same time, an integrated terminal strip 1 is designed, and the metal middle spacer is assembled and positioned on the terminal strip 1 to form a terminal spacer assembly, which is then injection molded once. The structure and process become simpler and more reliable, effectively reducing costs and meeting greater current transmission requirements.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A simplified manufacturing method for a high current TYPE-C 10PIN fast charging female connector, characterized in that: The steps include: Step 1: Provide a terminal strip; The terminal material strip includes a side material strip, and one side of the side material strip is respectively connected with six welding pins in a spacing manner: a GND1 welding pin, a VBUS1 welding pin, an A5 welding pin, a B5 welding pin, a VBUS2 welding pin, and a GND2 welding pin, the front side of the GND1 welding pin is integrally connected with an A1 contact portion and a B12 contact portion, the front side of the VBUS1 welding pin is integrally connected with an A4 contact portion and a B9 contact portion, the front side of the A5 welding pin is integrally connected with an A5 contact portion, the front side of the B5 welding pin is integrally connected with a B5 contact portion, the front side of the VBUS2 welding pin is integrally connected with an A9 contact portion and a B4 contact portion, and the front side of the GND2 welding pin is integrally connected with an A12 contact portion and a B1 contact portion, so as to form a 10PIN female terminal set; Step 2, providing a metal middle spacer, and assembling and positioning the metal middle spacer on the 10-pin female terminal group in step 1 to form a terminal spacer assembly; The metal middle spacer includes a left spacer portion and a right spacer portion, the left spacer portion is conductively connected to the GND1 welding pin, and the right spacer portion is conductively connected to the GND2 welding pin; Step 3, sending the terminal spacer assembly of step 2 into the injection mold for insert injection molding, and molding an insulating body on the terminal spacer assembly to form a TYPE-C fast charging female plug body; The A1 contact portion, A4 contact portion, A5 contact portion, A9 contact portion, and A12 contact portion are exposed to the top surface of the tongue of the insulating body, and the B1 contact portion, B4 contact portion, B5 contact portion, B9 contact portion, and B12 contact portion are exposed to the bottom surface of the tongue of the insulating body; Step 4, separating the TYPE-C fast charging female connector body from the side material belt in step 3 to obtain a single TYPE-C fast charging female connector body; Step 5: Provide a shell and install the TYPE-C fast charging female plug body of step 4 into the shell.

2. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 1 is characterized in that: Terminal strips provided in step 1: The front side of the GND1 welding pin is connected to a first vertical plate portion, and the top and bottom of the first vertical plate portion serve as an A1 contact portion and a B12 contact portion respectively; The VBUS1 welding foot side is connected to a second vertical plate portion, and the top and bottom of the second vertical plate portion serve as an A4 contact portion and a B9 contact portion respectively; The front side of the VBUS2 welding pin is connected to a third vertical plate portion, and the top and bottom of the third vertical plate portion serve as an A9 contact portion and a B4 contact portion respectively; The front side of the GND2 welding pin is connected to a fourth vertical plate portion, and the top and bottom of the fourth vertical plate portion serve as an A12 contact portion and a B1 contact portion respectively; When insert injection molding is performed in step 3, the first vertical plate portion, the second vertical plate portion, the third vertical plate portion, and the fourth vertical plate portion each have an upper and lower extension height that penetrates the top surface and the bottom surface of the tongue piece.

3. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 1 or 2, characterized in that: Terminal strips provided in step 1: The GND1 welding pin, the VBUS1 welding pin, the A5 welding pin, the B5 welding pin, the VBUS2 welding pin, and the GND2 welding pin are arranged at flush intervals.

4. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 3 is characterized in that: Terminal strips provided in step 1: The front side of the GND1 welding foot is connected to a first horizontal plate portion, and the first vertical plate portion is bent upward or downward from one side of the first horizontal plate portion; The front side of the VBUS1 welding foot is connected to a second horizontal plate portion, and the second vertical plate portion is bent upward or downward from one side of the second horizontal plate portion; The front side of the VBUS2 welding foot is connected to a third horizontal plate portion, and the third vertical plate portion is bent upward or downward from one side of the third horizontal plate portion; The front side of the GND2 welding foot is connected to a fourth horizontal plate portion, and the fourth vertical plate portion is bent upward or downward from one side of the fourth horizontal plate portion; The front side of the A5 welding foot is connected to the fifth horizontal plate portion, and the A5 contact portion is connected to the front side of the fifth horizontal plate portion; The front side of the B5 welding foot is connected to the sixth horizontal plate portion, and the B5 contact portion is connected to the front side of the sixth horizontal plate portion; The first transverse plate portion, the second transverse plate portion, the fifth transverse plate portion, the sixth transverse plate portion, the third transverse plate portion and the fourth transverse plate portion are sequentially arranged at equal intervals.

5. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 2 is characterized in that: The terminal strip provided in step 1: the front ends of the first vertical plate portion and the fourth vertical plate portion are both provided with positioning grooves with their openings facing forward; The metal middle spacer provided in step 2: the left-side spacer portion and the right-side spacer portion both include a horizontal substrate portion, and the horizontal substrate portion is provided with a slot extending forward and backward; After the metal middle spacer is assembled from front to back toward the 10PIN female terminal, the horizontal substrate portion is inserted into the positioning groove, and the internal front end surface of the slot and the internal rear end surface of the positioning groove limit each other front and back.

6. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 5 is characterized in that: The terminal strip provided in step 1: the top of the rear end of the first vertical plate portion and the fourth vertical plate portion is provided with a clamping point to prevent the metal middle spacer from falling out forward; The metal middle spacer provided in step 2: the rear end of the horizontal substrate portion is bent upward and extended to provide a rear end folded plate portion, the upper end of the rear end folded plate portion is connected to the top wall, and the card slot penetrates the rear end of the horizontal substrate portion and the rear end folded plate portion backward until it extends to the top wall; after the metal middle spacer is assembled from front to back toward the 10PIN female terminal, the rear end face of the card point and the inner rear end face of the card slot limit each other front and rear.

7. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 6 is characterized in that: The metal middle partition provided in step 2: the outer side of the top wall is integrally connected with an outer side wall extending downward, the lower end of the outer side wall is integrally extended inward horizontally with a bottom wall, and the top wall, the outer side wall and the bottom wall form a C-shaped bending portion; after the metal middle partition is assembled from front to back toward the 10PIN female terminal, the bottom surface of the top wall is limited to the top surface of the corresponding first vertical plate portion or the second vertical plate portion, and the top surface of the bottom wall is limited to the bottom surface of the corresponding first horizontal plate portion or the second horizontal plate portion.

8. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 4 is characterized in that: Terminal strips provided in step 1: The first vertical plate portion is formed by bending upward from the left side of the first horizontal plate portion, the second vertical plate portion is formed by bending upward from the left side of the second horizontal plate portion, the third vertical plate portion is formed by bending upward from the right side of the third horizontal plate portion, and the fourth vertical plate portion is formed by bending upward from the right side of the fourth horizontal plate portion.

9. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 6 is characterized in that: The terminal strip provided in step 1: the positioning groove is located at a middle height between the top surface and the bottom surface of the corresponding first vertical plate portion and the fourth vertical plate portion; In step 2, after the metal middle spacer is assembled from front to back toward the 10-pin female terminal, the horizontal substrate portion forms a reference positioning for the middle height position of the first vertical plate portion and the fourth vertical plate portion; When insert injection molding is performed in step 3, the outer edge of the horizontal substrate portion is used as an auxiliary positioning reference for injection molding.

10. The simplified manufacturing method of the high current TYPE-C 10PIN fast charging female connector according to claim 9, characterized in that: The metal middle partition provided in step 2: the left partition portion and the right partition portion are connected into one piece through a front connecting arm, the metal middle partition portion is inserted into the 10PIN female terminal group at one time, the first vertical plate portion and the fourth vertical plate portion are connected via the left partition portion, the right partition portion and the front connecting arm to form an integrated U-shaped frame structure, and the front connecting arm is located in front of the A4 contact portion, A5 contact portion, A9 contact portion, B4 contact portion, B5 contact portion, and B9 contact portion and maintains a spacing.

Citation Information

Patent Citations

  • Type C 10PIN female socket

    CN209344410U