Device and method for monitoring continuous annealing state of cold-rolled strip steel based on laser ultrasound
Through monitoring devices and methods based on laser ultrasonic, online, non-destructive and real-time monitoring of grain size during continuous annealing of cold-rolled strip steel is achieved, which solves the problem of inaccurate annealing time control in the prior art, and improves the yield rate and material performance of strip steel forming.
Patent Information
- Application Number
- CN202510273229.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-10
AI Technical Summary
The prior art is difficult to realize online, non-destructive and real-time monitoring of grain size during continuous annealing of cold-rolled strips, resulting in inaccurate control of annealing time and affecting material performance.
The monitoring device and method based on laser ultrasonic is adopted to realize the tensioning of strip steel and the acquisition and processing of laser ultrasonic signals through low-level tensioning modules and high-level tensioning modules installed behind the annealing heating furnace, as well as monitoring components. Use the TWM monitoring probe and pulsed laser excitation probe, combined with the 3-RPS parallel mechanism and the synchronous drive motor to realize the automatic adjustment and synchronous movement of the probe, and collect and process the laser ultrasonic signal.
The online, non-destructive and real-time monitoring of the grain size of cold-rolled strip steel is realized, and the annealing process parameters can be adjusted in time, improving the yield rate of strip steel forming, and avoiding material waste caused by unqualified annealing.
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Figure CN119779994A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of ultrasonic nondestructive monitoring, and in particular relates to a device and method for monitoring the continuous annealing state of cold-rolled strip steel based on laser ultrasound. Background Art
[0002] With the wide application of steel in various fields, the requirements for steel quality and performance are getting higher and higher. Rolling is a common processing method for plate and strip products. During the processing of cold-rolled strip steel, due to the effect of cold rolling, work hardening will occur inside the material, resulting in increased hardness and reduced plasticity. In order to restore the plasticity and toughness of the material, continuous annealing is usually required. Continuous annealing can not only reduce hardness and improve plastic deformation ability, but also improve the stamping forming ability of the strip steel, so that the strip steel has good process mechanical properties. However, during the continuous annealing process, if the annealing time is insufficient, that is, "under-annealing", the microstructure inside the material cannot be fully recrystallized, the residual stress cannot be fully released, and the uniformity of the material is affected. On the contrary, if the annealing time is too long, that is, "over-annealing", the grains may merge and grow excessively, which may lead to reduced strength of the material and excessive plasticity, resulting in a decrease in the overall performance of the material. Therefore, precise control of the annealing time is crucial to obtain ideal microstructure and performance.
[0003] At present, the monitoring of grain size can be divided into two categories: destructive monitoring methods and non-destructive monitoring methods. Among them, metallographic method, transmission electron microscope, scanning electron microscope and other methods are destructive monitoring methods, and these methods are all offline monitoring and cannot achieve online real-time monitoring. In addition, there are non-destructive monitoring methods based on ultrasound, such as transmission attenuation method, relative attenuation method, attenuation spectrum method, spectrum analysis method, etc. Although these methods can achieve non-destructive monitoring, they have problems such as insufficient monitoring accuracy or complex operation, and low efficiency. It is impossible to monitor the grain size online in real time during the production process, affecting quality stability and production efficiency. In addition, the plate and strip materials have the characteristics of fast movement speed and high temperature during the production process, which undoubtedly increases the difficulty of online monitoring of grain size. Summary of the invention
[0004] In view of the above problems, the present invention provides a device and method for monitoring the continuous annealing state of cold-rolled strip based on laser ultrasound.
[0005] To achieve the above object, the present invention adopts the following technical solutions: A cold-rolled strip continuous annealing state monitoring device based on laser ultrasound comprises two low-position tensioning modules, two high-position tensioning modules and a monitoring component installed behind an annealing heating furnace, wherein the two high-position tensioning modules are respectively located in front of and behind the monitoring component, and the two low-position tensioning modules are respectively located on the outsides of the two high-position tensioning modules, and the tensioning of the strip is achieved through the cooperation of the low-position tensioning modules and the high-position tensioning modules. The monitoring component comprises a monitoring frame, and a No. 1 linear slide and a No. 2 linear slide are respectively installed on the upper and lower parts of the inner side of the monitoring frame, and the No. 1 linear slide is provided with a plurality of linear slides. A No. 3 linear slide is installed on the slider, and the No. 3 linear slide is arranged perpendicular to the No. 1 linear slide. A pulse laser excitation probe is installed on the slider of the No. 3 linear slide, and a TWM monitoring probe is installed on the slider of the No. 2 linear slide. The TWM monitoring probe is connected to the control console for processing the signal received by the TWM monitoring probe. The control console is also connected to the No. 1 linear slide, the No. 2 linear slide, the No. 3 linear slide and the pulse laser excitation probe, and is used to control the operation of the No. 1 linear slide, the No. 2 linear slide, the No. 3 linear slide and the pulse laser excitation probe.
[0006] Furthermore, the low-position tensioning module and the high-position tensioning module have the same structure but different size specifications. The low-position tensioning module includes two low-position tensioning frames symmetrically arranged on the left and right, a low-position slider is slidably arranged inside the low-position tensioning frame, a low-position tensioning roller is rotatably installed between the two low-position sliders, a limiting screw is fixedly connected to the upper end of the low-position slider, a limiting nut is threadedly connected to the limiting screw, and the limiting nut is rotatably installed on the low-position tensioning frame, and the limiting screw is lifted and lowered by rotating the limiting nut, thereby realizing the adjustment of the position of the low-position slider.
[0007] Furthermore, the lead screws of the No. 1 linear slide and the No. 2 linear slide pass through the monitoring frame and are respectively connected to the commutation output shaft of the T-type commutator and the commutation output shaft of the L-type commutator. The T-type commutator and the L-type commutator are both installed on one side of the monitoring frame. The input shaft of the T-type commutator is connected to the output shaft of the synchronous drive motor. The synchronous drive motor is installed on the monitoring frame. The input shaft of the L-type commutator is connected to the parallel output shaft of the T-type commutator through a detachable sleeve.
[0008] Furthermore, a fixing plate is fixedly connected to the inner side of the monitoring frame by bolts, two fixing bases are fixedly installed on the fixing plate by screws, a supporting rod is fixedly connected to the fixing base, a fixing frame is provided at the other end of the supporting rod, and an aperture is installed on the fixing frame.
[0009] Furthermore, a plurality of threaded connection holes are evenly distributed on the fixing plate to facilitate adjustment of the position of the fixing base.
[0010] Furthermore, a 3-RPS parallel mechanism is installed on the slider of the second linear slide, and the TWM monitoring probe is installed on the top plate of the 3-RPS parallel mechanism.
[0011] A method for monitoring the continuous annealing state of cold-rolled strip steel based on laser ultrasound comprises the following steps: Step 1, start the synchronous drive motor, move the TWM monitoring probe to the bottom of the strip, adjust the inclination angle of the TWM monitoring probe through the 3-RPS parallel mechanism, make the continuous laser emitted by the TWM monitoring probe perpendicular to the strip surface, and adjust the height of the TWM monitoring probe through the 3-RPS parallel mechanism, so that the continuous laser emitted by the TWM monitoring probe is focused on the strip surface; Step 2. After the TWM monitoring probe is adjusted, start the synchronous drive motor, move the pulse laser excitation probe and the TWM monitoring probe to the side close to the aperture for centering; cover the lens of the pulse laser excitation probe with a lens cap, adjust the aperture to the minimum, and adjust the aperture position so that the continuous laser emitted by the TWM monitoring probe can pass through the two apertures. According to the principle that two points determine a straight line, the straight line determined by the aperture is the optical path of the continuous laser. Cover the lens of the TWM monitoring probe with a lens cap, remove the lens cap on the pulse laser excitation probe, and remove the sleeve between the T-type commutator and the L-type commutator. At this time, the power of the synchronous drive motor cannot be transmitted to the L-type commutator, and can only control the movement of the pulse laser excitation probe. The position of the pulse laser excitation probe in the horizontal plane is adjusted by the No. 1 linear slide and the No. 3 linear slide. At the same time, the inclination angle of the pulse laser is adjusted by the angle fine-tuning function of the pulse laser excitation probe until the pulse laser can pass through the two apertures at the same time. At this time, the optical paths of the pulse laser excitation probe and the TWM monitoring probe are on the same straight line, and the centering is completed; Step 3, install the shaft sleeve between the T-type commutator and the L-type commutator, cover the lens of the pulse laser excitation probe with a lens cover, and remove the lens cover on the TWM monitoring probe; Step 4, start the synchronous drive motor, the pulse laser excitation probe and the TWM monitoring probe start to move synchronously, the stepping distance of the probe is dx, when the continuous laser just hits the strip, record the coordinate at this time as x1, continue to move, when the continuous laser just leaves the strip, record the coordinate at this time as x2, move the pulse laser excitation probe and the TWM monitoring probe to the x1 position, and remove the lens cover on the pulse laser excitation probe; Step 5, start detection. To avoid the lasers emitted by the pulse laser excitation probe and the TWM monitoring probe from meeting each other and damaging the equipment, limit the moving range of the pulse laser excitation probe and the TWM monitoring probe to (x1, x2-dx). Start the TWM monitoring probe, focus the continuous laser on one side of the strip, start the pulse laser excitation probe, focus the pulse laser on the other side of the strip, align the continuous laser and the pulse laser coaxially, drive the pulse laser excitation probe and the TWM monitoring probe to move synchronously in the horizontal direction through the synchronous drive motor, and record each monitored strip signal. Step 6, receiving the recorded strip steel signal, and processing and analyzing the strip steel signal to obtain the annealing state information of the strip steel; Step 7: As the strip continues to be fed, steps 5 and 6 are repeated until the annealing status monitoring of the entire strip is completed.
[0012] Further, the step 6 specifically includes the following steps: Step 6.1, receiving the recorded strip steel signal; Step 6.2, use a Butterworth filter to filter the strip signal to remove the noise signal, and the filter frequency range is 2-100MHz; Step 6.3, perform variational modal decomposition on the strip signal: ; in f is the input strip signal, To find the derivative symbol, is the Hilbert transform, t is the independent variable of time, u k is the kth modal component function after strip signal decomposition, is the base of natural logarithms, is an imaginary number, ω k is the modal center frequency of the kth modal component function, k=1, 2…M, M is the set mode number; The initial value M=1, for the signal f Decompose and get the decomposition signal u k , calculate the kurtosis value corresponding to this decomposition Q M , the kurtosis value calculation formula is: ; in N k is the number of sample points of the kth modal component function, n k is the sample point variable of the kth modal component function, x kis the time domain sequence of the kth modal component function, which is composed of the modal component function u k Calculated, is the mean of the time domain series of the kth modal component function, is the standard deviation of the time domain series of the kth modal component function; Step 6.4, change the set mode number, take M=M+1, repeat step 6.3 to get the kurtosis value after changing the set mode number Q M , when M=P, the loop is terminated and the next step is entered. P is the maximum set mode number, and P kurtosis values can be obtained in the end; Step 6.5, according to the maximum kurtosis principle, take the kurtosis value Q M The modal number M corresponding to the maximum is the optimal modal number M q , take M= M q , perform variational mode decomposition, and get M q Modal component functions after group decomposition u k , and the corresponding modal center frequency ω k , remove the two groups ω k The modal component function with the largest value u k , the residual mode component function u k Merge, and then perform a complex Morlet wavelet transform with a bandwidth parameter of 3 and a center frequency of 3: ; in, is the scale of wavelet transform, is the translation of the wavelet transform; the time-frequency spectrum WN obtained by complex Morlet wavelet transform is analyzed, and the frequency corresponding to the signal with the largest amplitude in the time-frequency spectrum WN is the center frequency. According to the analysis results, the relationship between the grain size of the target strip material and the center frequency in the time-frequency spectrum WN is calibrated to determine the lower cutoff frequency of the normal annealing state of the strip material. f 1 and upper cutoff frequency f 2 , if the center frequency is f 1 and f 2 It is normal if the center frequency is less than or equal to f 1 For over-annealing state, if the center frequency is greater than or equal to f2 Under-annealed state.
[0013] Compared with the prior art, the present invention has the following advantages: The present invention realizes online, non-destructive and real-time monitoring of the grain size of the steel strip through the laser ultrasonic technology, without contacting the surface of the steel strip, thus avoiding damage to the surface of the steel strip; it can monitor the change of the grain size in real time, and then adjust the annealing process parameters in time, improve the yield rate of the steel strip forming, and avoid the waste of the whole roll of steel strip material due to unqualified annealing which cannot be solved by the offline method; and the laser ultrasonic technology has a high spatial resolution, can accurately measure the grain size, and monitor the annealing state of the steel strip through the upper cutoff frequency and the lower cutoff frequency of the pre-calibrated steel strip material, is suitable for steel strips of different thicknesses and widths, and has good environmental adaptability.
[0014] The TWM monitoring probe of the present invention is installed on a 3-RPS parallel mechanism, which can realize adjustment of three degrees of freedom and automatic adjustment of the probe posture. At the same time, the present application sets two apertures, which assist the centering of the pulse laser excitation probe and the TWM monitoring probe through the apertures, thereby realizing high-precision coaxial centering adjustment of the optical path.
[0015] The present invention can realize synchronous movement of the first linear slide and the second linear slide through the T-type commutator and the L-type commutator. When adjustment is needed, the shaft sleeve can also be disassembled to realize the individual adjustment of the position of the pulse laser excitation probe.
[0016] The present invention performs variational modal decomposition on the one-dimensional ultrasonic signal of the steel strip, filters out the noise signal, then performs wavelet transform analysis to extract features, realizes online characterization of the grain size based on the eigenvalues, and achieves online monitoring of the annealing state of the steel strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the low-position tensioning module of the present invention; Figure 3 It is a structural schematic diagram of the monitoring component of the present invention; Figure 4 It is a structural schematic diagram of the fixing plate of the present invention; In the figure, there are low-position tensioning module 1, high-position tensioning module 2, monitoring assembly 3, low-position tensioning frame 101, low-position slider 102, low-position tensioning roller 103, limiting screw 104, limiting nut 105, monitoring frame 301, linear slide No. 1 302, linear slide No. 2 303, linear slide No. 3 304, pulse laser excitation probe 305, TWM monitoring probe 306, bushing 307, T-type commutator 308, L-type commutator 309, synchronous drive motor 310, fixing plate 311, fixing base 312, support rod 313, fixing frame 314, aperture 315, threaded connection hole 316, 3-RPS parallel mechanism 317. DETAILED DESCRIPTION
[0018] In order to further illustrate the technical solution of the present invention, the present invention is further described below through embodiments.
[0019] like Figures 1 to 4As shown, a cold-rolled strip continuous annealing state monitoring device based on laser ultrasound comprises two low-position tensioning modules 1, two high-position tensioning modules 2 and a monitoring component 3 installed behind the annealing heating furnace, wherein the two high-position tensioning modules 2 are respectively located in front of and behind the monitoring component 3, and the two low-position tensioning modules 1 are respectively located on the outsides of the two high-position tensioning modules 2, and the tensioning of the strip is achieved by the cooperation of the low-position tensioning module 1 and the high-position tensioning module 2, and the monitoring component 3 comprises a monitoring frame 301, and a No. 1 linear slide 302 and a No. 2 linear slide 303 are respectively installed on the upper and lower parts of the inner side of the monitoring frame 301, and the No. 1 linear slide The lead screws of the first linear slide 302 and the second linear slide 303 pass through the monitoring frame 301 and are respectively connected to the commutation output shaft of the T-type commutator 308 and the commutation output shaft of the L-type commutator 309. The T-type commutator 308 and the L-type commutator 309 are both installed on one side of the monitoring frame 301. The input shaft of the T-type commutator 308 is connected to the output shaft of the synchronous drive motor 310. The synchronous drive motor 310 is installed on the monitoring frame 301. The input shaft of the L-type commutator 309 is connected to the parallel output shaft of the T-type commutator 308 through a detachable sleeve 307. The third linear slide is installed on the slider of the first linear slide 302. The third linear slide 304 is arranged perpendicular to the first linear slide 302, a pulse laser excitation probe 305 is installed on the slider of the third linear slide 304, a 3-RPS parallel mechanism 317 is installed on the slider of the second linear slide 303, the TWM monitoring probe 306 is installed on the top plate of the 3-RPS parallel mechanism 317, the TWM monitoring probe 306 is connected to the control console for processing the signal received by the TWM monitoring probe 306, and the control console is also connected to the first linear slide 302, the second linear slide 303, the third linear slide 304 and the pulse laser excitation probe 305 , used to control the operation of linear slide No. 1 302, linear slide No. 2 303, linear slide No. 304 and pulse laser excitation probe 305. A fixing plate 311 is fixedly connected to the inner side of the monitoring frame 301 by bolts, and two fixing bases 312 are fixedly installed on the fixing plate 311 by screws. A supporting rod 313 is fixedly connected to the fixing base 312, and a fixing frame 314 is arranged at the other end of the supporting rod 313. An aperture 315 is installed on the fixing frame 314, and a plurality of threaded connection holes 316 are equidistantly arranged on the fixing plate 311 to facilitate the adjustment of the position of the fixing base 312.
[0020] The low-position tensioning module 1 and the high-position tensioning module 2 have the same structure but different size specifications. The low-position tensioning module 1 includes two low-position tensioning frames 101 symmetrically arranged on the left and right. A low-position slider 102 is slidably arranged inside the low-position tensioning frame 101, and a low-position tensioning roller 103 is rotatably installed between the two low-position sliders 102. A limiting screw 104 is fixedly connected to the upper end of the low-position slider 102, and a limiting nut 105 is threadedly connected to the limiting screw 104. The limiting nut 105 is rotatably installed on the low-position tensioning frame 101, and the limiting screw 104 is raised and lowered by rotating the limiting nut 105, thereby realizing the adjustment of the position of the low-position slider 102.
[0021] A method for monitoring the continuous annealing state of cold-rolled strip steel based on laser ultrasound comprises the following steps: Step 1, start the synchronous drive motor 310, move the TWM monitoring probe 306 to the bottom of the strip, adjust the inclination angle of the TWM monitoring probe 306 through the 3-RPS parallel mechanism 317, make the continuous laser emitted by the TWM monitoring probe 306 perpendicular to the strip surface, and adjust the height of the TWM monitoring probe 306 through the 3-RPS parallel mechanism 317, so that the continuous laser emitted by the TWM monitoring probe 306 is focused on the strip surface; Step 2, after the adjustment of the TWM monitoring probe 306 is completed, the synchronous drive motor 310 is started, and the pulse laser excitation probe 305 and the TWM monitoring probe 306 are moved to the side close to the aperture 315 for centering; the lens of the pulse laser excitation probe 305 is covered with a lens cover, and the aperture of the aperture 315 is adjusted to the minimum, and the position of the aperture 315 is adjusted so that the continuous laser emitted by the TWM monitoring probe 306 can pass through the two apertures 315. According to the principle of two points determining a straight line, the straight line determined by the aperture 315 is the optical path of the continuous laser, and the lens of the TWM monitoring probe 306 is covered with a lens cover, and the pulse laser excitation probe 305 is removed. The lens cover on the lens cover is removed, and the sleeve 307 between the T-shaped commutator 308 and the L-shaped commutator 309 is removed. At this time, the power of the synchronous drive motor 310 cannot be transmitted to the L-shaped commutator 309, and it can only control the movement of the pulse laser excitation probe 305. The position of the pulse laser excitation probe 305 in the horizontal plane is adjusted by the No. 1 linear slide 302 and the No. 3 linear slide 304. At the same time, the inclination angle of the pulse laser is adjusted by the angle fine-tuning function of the pulse laser excitation probe 305 until the pulse laser can pass through the two apertures 315 at the same time. At this time, the optical paths of the pulse laser excitation probe 305 and the TWM monitoring probe 306 are on the same straight line, and the centering is completed; Step 3, install the shaft sleeve 307 between the T-shaped commutator 308 and the L-shaped commutator 309, cover the lens of the pulse laser excitation probe 305 with a lens cover, and remove the lens cover on the TWM monitoring probe 306; Step 4, start the synchronous drive motor 310, the pulse laser excitation probe 305 and the TWM monitoring probe 306 start to move synchronously, the stepping distance of the probe is dx, when the continuous laser just hits the strip, the coordinate at this time is recorded as x1, continue to move, when the continuous laser just leaves the strip, the coordinate at this time is recorded as x2, move the pulse laser excitation probe 305 and the TWM monitoring probe 306 to the x1 position, and remove the lens cover on the pulse laser excitation probe 305; Step 5, start detection. To avoid the lasers emitted by the pulse laser excitation probe 305 and the TWM monitoring probe 306 from meeting each other and damaging the equipment, limit the moving range of the pulse laser excitation probe 305 and the TWM monitoring probe 306 to (x1, x2-dx), start the TWM monitoring probe 306, focus the continuous laser on one side of the strip, start the pulse laser excitation probe 305, focus the pulse laser on the other side of the strip, align the continuous laser and the pulse laser coaxially, drive the pulse laser excitation probe 305 and the TWM monitoring probe 306 to move synchronously in the horizontal direction through the synchronous drive motor 310, and record each monitored strip signal; Step 6, receiving the recorded strip steel signal, and processing and analyzing the strip steel signal to obtain the annealing state information of the strip steel; Step 7: As the strip continues to be fed, steps 5 and 6 are repeated until the annealing status monitoring of the entire strip is completed.
[0022] Further, the step 6 specifically includes the following steps: Step 6.1, receiving the recorded strip steel signal; Step 6.2, use a Butterworth filter to filter the strip signal to remove the noise signal, and the filter frequency range is 2-100MHz; Step 6.3, perform variational modal decomposition on the strip signal: ; in f is the input strip signal, To find the derivative symbol, is the Hilbert transform, t is the independent variable of time, u k is the kth modal component function after strip signal decomposition, is the base of natural logarithms, is an imaginary number, ω k is the modal center frequency of the kth modal component function, k=1, 2…M, M is the set mode number; The initial value M=1, for the signal f Decompose and get the decomposition signal u k, calculate the kurtosis value corresponding to this decomposition Q M , the kurtosis value calculation formula is: ; in N k is the number of sample points of the kth modal component function, n k is the sample point variable of the kth modal component function, x k is the time domain sequence of the kth modal component function, which is composed of the modal component function u k Calculated, is the mean of the time domain series of the kth modal component function, is the standard deviation of the time domain series of the kth modal component function; Step 6.4, change the set mode number, take M=M+1, repeat step 6.3 to get the kurtosis value after changing the set mode number Q M , when M=P, the loop is terminated and the next step is entered. P is the maximum set mode number, and P kurtosis values can be obtained in the end; Step 6.5, according to the maximum kurtosis principle, take the kurtosis value Q M The modal number M corresponding to the maximum is the optimal modal number M q , take M= M q , perform variational mode decomposition, and get M q Modal component functions after group decomposition u k , and the corresponding modal center frequency ω k , remove the two groups ω k The modal component function with the largest value u k , the residual mode component function u k Merge, and then perform a complex Morlet wavelet transform with a bandwidth parameter of 3 and a center frequency of 3: ; in, is the scale of wavelet transform, is the translation of the wavelet transform; the time-frequency spectrum WN obtained by complex Morlet wavelet transform is analyzed, and the frequency corresponding to the signal with the largest amplitude in the time-frequency spectrum WN is the center frequency. According to the analysis results, the relationship between the grain size of the target strip material and the center frequency in the time-frequency spectrum WN is calibrated to determine the lower cutoff frequency of the normal annealing state of the strip material.f 1 and upper cutoff frequency f 2 , if the center frequency is f 1 and f 2 It is normal if the center frequency is less than or equal to f 1 For over-annealing state, if the center frequency is greater than or equal to f 2 Under-annealed state.
[0023] The above shows and describes the main features and advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0024] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cold-rolled strip continuous annealing state monitoring device based on laser ultrasound, characterized in that: The invention comprises two low-position tensioning modules (1), two high-position tensioning modules (2) and a monitoring component (3) installed at the rear of an annealing heating furnace, wherein the two high-position tensioning modules (2) are respectively located in front of and behind the monitoring component (3), and the two low-position tensioning modules (1) are respectively located on the outside of the two high-position tensioning modules (2). The tensioning of the strip steel is achieved by the cooperation of the low-position tensioning modules (1) and the high-position tensioning modules (2). The monitoring component (3) comprises a monitoring frame (301), wherein a first linear slide (302) and a second linear slide (303) are respectively installed at the upper and lower parts of the inner side of the monitoring frame (301), and a third linear slide (304) is installed on the slider of the first linear slide (302). The third linear slide The platform (304) is arranged perpendicular to the first linear slide (302); a pulse laser excitation probe (305) is installed on the slider of the third linear slide (304); a TWM monitoring probe (306) is installed on the slider of the second linear slide (303); the TWM monitoring probe (306) is connected to a control console and is used to process the signal received by the TWM monitoring probe (306); the control console is also connected to the first linear slide (302), the second linear slide (303), the third linear slide (304) and the pulse laser excitation probe (305) and is used to control the operation of the first linear slide (302), the second linear slide (303), the third linear slide (304) and the pulse laser excitation probe (305).
2. The cold-rolled strip continuous annealing state monitoring device based on laser ultrasound according to claim 1 is characterized in that: The low-position tensioning module (1) and the high-position tensioning module (2) have the same structure but different size specifications. The low-position tensioning module (1) comprises two low-position tensioning frames (101) symmetrically arranged on the left and right. A low-position slider (102) is slidably arranged inside the low-position tensioning frame (101). A low-position tensioning roller (103) is rotatably installed between the two low-position sliders (102). A limiting screw (104) is fixedly connected to the upper end of the low-position slider (102). A limiting nut (105) is threadedly connected to the limiting screw (104). The limiting nut (105) is rotatably installed on the low-position tensioning frame (101). The limiting screw (104) is raised and lowered by rotating the limiting nut (105), thereby achieving adjustment of the position of the low-position slider (102).
3. The cold-rolled strip continuous annealing state monitoring device based on laser ultrasound according to claim 1 is characterized in that: The lead screws of the first linear slide (302) and the second linear slide (303) pass through the monitoring frame (301) and are respectively connected to the commutation output shaft of the T-type commutator (308) and the commutation output shaft of the L-type commutator (309); the T-type commutator (308) and the L-type commutator (309) are both installed on one side of the monitoring frame (301); the input shaft of the T-type commutator (308) is connected to the output shaft of the synchronous drive motor (310); the synchronous drive motor (310) is installed on the monitoring frame (301); and the input shaft of the L-type commutator (309) is connected to the parallel output shaft of the T-type commutator (308) via a detachable shaft sleeve (307).
4. The cold-rolled strip continuous annealing state monitoring device based on laser ultrasound according to claim 3 is characterized in that: A fixing plate (311) is fixedly connected to the inner side of the monitoring frame (301) by means of bolts, two fixing bases (312) are fixedly mounted on the fixing plate (311) by means of screws, a supporting rod (313) is fixedly connected to the fixing base (312), a fixing frame (314) is provided at the other end of the supporting rod (313), and an aperture (315) is mounted on the fixing frame (314).
5. The cold-rolled strip continuous annealing state monitoring device based on laser ultrasound according to claim 4 is characterized in that: A plurality of threaded connection holes (316) are equidistantly distributed on the fixing plate (311) to facilitate adjustment of the position of the fixing base (312).
6. The cold-rolled strip continuous annealing state monitoring device based on laser ultrasound according to claim 5 is characterized in that: A 3-RPS parallel mechanism (317) is installed on the slider of the second linear slide (303), and the TWM monitoring probe (306) is installed on the top plate of the 3-RPS parallel mechanism (317).
7. A method for monitoring the continuous annealing state of cold-rolled steel strip based on laser ultrasound, using the device for monitoring the continuous annealing state of cold-rolled steel strip based on laser ultrasound as claimed in claim 6, characterized in that: The following steps are involved: Step 1, start the synchronous drive motor (310), move the TWM monitoring probe (306) to below the strip, adjust the inclination angle of the TWM monitoring probe (306) by means of the 3-RPS parallel mechanism (317), so that the continuous laser emitted by the TWM monitoring probe (306) is perpendicular to the surface of the strip, and at the same time adjust the height of the TWM monitoring probe (306) by means of the 3-RPS parallel mechanism (317), so that the continuous laser emitted by the TWM monitoring probe (306) is focused on the surface of the strip; Step 2, after the adjustment of the TWM monitoring probe (306) is completed, the synchronous drive motor (310) is started, and the pulse laser excitation probe (305) and the TWM monitoring probe (306) are moved to the side close to the aperture (315) for centering; the lens of the pulse laser excitation probe (305) is covered with a lens cover, the aperture of the aperture (315) is adjusted to the minimum, and the position of the aperture (315) is adjusted so that the continuous laser emitted by the TWM monitoring probe (306) can pass through the two apertures (315). According to the principle that two points determine a straight line, the straight line determined by the aperture (315) is the optical path of the continuous laser, the lens of the TWM monitoring probe (306) is covered with a lens cover, and the pulse laser excitation probe (305) is removed. The lens cover on the lens cover is removed, and the shaft sleeve (307) between the T-shaped commutator (308) and the L-shaped commutator (309) is removed. At this time, the power of the synchronous drive motor (310) cannot be transmitted to the L-shaped commutator (309), and only the movement of the pulse laser excitation probe (305) can be controlled. The position of the pulse laser excitation probe (305) in the horizontal plane is adjusted by the No. 1 linear slide (302) and the No. 3 linear slide (304). At the same time, the inclination angle of the pulse laser is adjusted by the angle fine-tuning function of the pulse laser excitation probe (305) until the pulse laser can pass through the two apertures (315) at the same time. At this time, the optical paths of the pulse laser excitation probe (305) and the TWM monitoring probe (306) are on the same straight line, and the centering is completed; Step 3, install the shaft sleeve (307) between the T-type commutator (308) and the L-type commutator (309), cover the lens of the pulse laser excitation probe (305) with a lens cover, and remove the lens cover on the TWM monitoring probe (306); Step 4, start the synchronous drive motor (310), the pulse laser excitation probe (305) and the TWM monitoring probe (306) start to move synchronously, the stepping distance of the probe is dx, when the continuous laser just hits the steel strip, the coordinate at this time is recorded as x1, and the movement continues. When the continuous laser just leaves the steel strip, the coordinate at this time is recorded as x2, the pulse laser excitation probe (305) and the TWM monitoring probe (306) are moved to the x1 position, and the lens cover on the pulse laser excitation probe (305) is removed; Step 5, start detection. To prevent the lasers emitted by the pulse laser excitation probe (305) and the TWM monitoring probe (306) from colliding and damaging the equipment, the moving range of the pulse laser excitation probe (305) and the TWM monitoring probe (306) is limited to (x1, x2-dx). The TWM monitoring probe (306) is started, and the continuous laser is focused on one side of the strip. The pulse laser excitation probe (305) is started, and the pulse laser is focused on the other side of the strip. The continuous laser and the pulse laser are coaxially aligned. The pulse laser excitation probe (305) and the TWM monitoring probe (306) are driven by a synchronous drive motor (310) to move synchronously in the horizontal direction, and each monitored strip signal is recorded. Step 6, receiving the recorded strip steel signal, and processing and analyzing the strip steel signal to obtain the annealing state information of the strip steel; Step 7: As the strip continues to be fed, steps 5 and 6 are repeated until the annealing status monitoring of the entire strip is completed.
8. The method for monitoring the continuous annealing state of cold-rolled strip based on laser ultrasound according to claim 7, characterized in that: The step 6 specifically comprises the following steps: Step 6.1, receiving the recorded strip steel signal; Step 6.2, use a Butterworth filter to filter the strip signal to remove the noise signal, and the filter frequency range is 2-100MHz; Step 6.3, perform variational modal decomposition on the strip signal: ; in f is the input strip signal, To find the derivative symbol, is the Hilbert transform, t is the independent variable of time, u k is the kth modal component function after strip signal decomposition, is the base of natural logarithms, is an imaginary number, ω k is the modal center frequency of the kth modal component function, k=1, 2…M, M is the set mode number; The initial value M=1, for the signal f Decompose and get the decomposition signal u k , calculate the kurtosis value corresponding to this decomposition Q M , the kurtosis value calculation formula is: ; in N k is the number of sample points of the kth modal component function, n k is the sample point variable of the kth modal component function, x k is the time domain sequence of the kth modal component function, which is composed of the modal component function u k Calculated, is the mean of the time domain series of the kth modal component function, is the standard deviation of the time domain series of the kth modal component function; Step 6.4, change the set mode number, take M=M+1, repeat step 6.3 to get the kurtosis value after changing the set mode number Q M , when M=P, the loop is terminated and the next step is entered. P is the maximum set mode number, and P kurtosis values can be obtained in the end; Step 6.5, according to the maximum kurtosis principle, take the kurtosis value Q M The modal number M corresponding to the maximum is the optimal modal number M q , take M= M q , perform variational mode decomposition, and get M q Modal component functions after group decomposition u k , and the corresponding modal center frequency ω k , remove the two groups ω k The modal component function with the largest value u k , the residual mode component function u k Merge, and then perform a complex Morlet wavelet transform with a bandwidth parameter of 3 and a center frequency of 3: ; in, is the scale of wavelet transform, is the translation of the wavelet transform; the time-frequency spectrum WN obtained by complex Morlet wavelet transform is analyzed, and the frequency corresponding to the signal with the largest amplitude in the time-frequency spectrum WN is the center frequency. According to the analysis results, the relationship between the grain size of the target strip material and the center frequency in the time-frequency spectrum WN is calibrated to determine the lower cutoff frequency of the normal annealing state of the strip material. f 1 and upper cutoff frequency f 2 , if the center frequency is f 1 and f 2 It is normal if the center frequency is less than or equal to f 1 For over-annealing state, if the center frequency is greater than or equal to f 2 Under-annealed state.
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