Intelligent cleaning device for optical filter
By designing an intelligent cleaning device for filters, the automatic and stable transfer of the steel basket is achieved by using round rods and linkage blocks, the problems of cumbersome operation and inefficiency in the prior art are solved, and the cleaning efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202510343910.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-22
AI Technical Summary
The existing filter cleaning machines are cumbersome to operate, and manual prediction of the moving position of the material rack and place the material basket smoothly, which is inefficient.
An intelligent cleaning device for filters is designed, including an ultrasonic cleaning box, telescopic cylinder, connecting rod and steel basket. Through the cooperation of round rod and linkage block, the automatic and stable transfer of the steel basket is achieved, reducing the need for manual prediction.
It reduces the difficulty of manual operation and improves cleaning efficiency. It manually shuts down the steel basket without operating the console, ensuring the continuity and efficiency of the cleaning process.
Smart Images

Figure CN119838937A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical filter production, and more specifically, to an intelligent cleaning device for optical filters. Background Art
[0002] The filter needs to be cleaned before coating. When cleaning the filter in the prior art, the filter is first placed in a material basket, and then the material basket is placed on a material rack in a cleaning machine. The material rack drives the material basket to move up and down, and the filter is cleaned in cooperation with an ultrasonic module in the cleaning machine. The prior cleaning machine is generally provided with several cleaning chambers arranged in succession. At regular intervals, the operator needs to transfer the filter in the lower cleaning chamber to the upper cleaning chamber to clean the filter step by step. During the transfer of the material basket and the filter, the material rack continues to reciprocate, so that the operator needs to predict the movement position of the material rack in order to place the material basket stably on the material rack. The operation is relatively cumbersome and inefficient. Summary of the invention
[0003] In order to overcome the disadvantage of complicated operation that the moving position of the material rack needs to be manually predicted in order to stably place the material basket on the material rack during the step-by-step cleaning of the filter, the present invention provides an intelligent cleaning device for the filter.
[0004] Technical solution: An intelligent cleaning device for a filter, comprising a machine box, an ultrasonic cleaning box, a telescopic cylinder, a connecting rod and a steel basket; a plurality of ultrasonic cleaning boxes are fixedly connected to the machine box; a plurality of telescopic cylinders are fixedly connected to the machine box; the telescopic ends of all telescopic cylinders are commonly fixedly connected to a connecting rod; a plurality of steel baskets are fixedly connected to the connecting rod, and the steel baskets are located inside the corresponding ultrasonic cleaning box; a connecting block, a movable block, a spring, a movable block, a spring, a round rod, a linkage block and a receiving assembly are also included; a plurality of connecting blocks are fixedly connected to each ultrasonic cleaning box Block; each connecting block is slidably connected to a movable block 1; each movable block 1 is fixedly connected to a plurality of springs 1, which are fixedly connected to the corresponding connecting block; each movable block 1 is slidably connected to two movable blocks 2; each movable block 2 is fixedly connected to a spring 2, which is fixedly connected to the corresponding movable block 1; each movable block 2 is fixedly connected to a round rod; each steel basket 1 is fixedly connected to a plurality of linkage blocks, which cooperate with the round rod; a receiving assembly is provided in the ultrasonic cleaning box, and the receiving assembly is used to hold the filter body.
[0005] Further explanation: the round rod and the linkage block are both made of wear-resistant material.
[0006] To further explain, the receiving component includes a steel basket 2 and a U-shaped frame; a steel basket 2 is provided in each ultrasonic cleaning box; a plurality of U-shaped frames are fixedly connected to each steel basket 2; and two receiving parts are provided on each steel basket 2.
[0007] Further description: a handle is provided on the steel basket 2.
[0008] Further description, it also includes groove blocks; each ultrasonic cleaning box is fixed with two groove blocks, and the groove blocks are located above the corresponding movable block two.
[0009] Further description, the groove block is provided with an oblique angle.
[0010] To further illustrate, the inner side of the groove block is configured as a friction surface.
[0011] Further description, it also includes guide vanes; a plurality of guide vanes are fixedly connected to the second steel basket.
[0012] To further explain, a heating module is provided in the ultrasonic cleaning box.
[0013] Further explanation: the inner wall of the ultrasonic cleaning box is made of stainless steel.
[0014] The beneficial effects of the present invention are: 1. The worker only needs to place the steel basket 2 on the static movable block 2, and the round rod and the linkage block can be used to automatically and smoothly transfer the steel basket 2 to the steel basket 1 that reciprocates up and down. During this process, the worker does not need to predict the position of the steel basket 1, which reduces the difficulty of manual operation. The worker also does not need to operate the console to shut down the steel basket 1, which can ensure the cleaning efficiency. Second, in the process of placing the steel basket 2 on the movable block 2, the person only needs to insert the steel basket 2 into the groove block located at the opening of the ultrasonic cleaning box, and the receiving part can be guided into the movable block 2 through the groove block, thus avoiding the problem of difficult alignment operation caused by the movable block 2 being located deep inside the ultrasonic cleaning box; 3. In the process of transferring steel basket 2 and guide plate, the cleaning liquid of the ultrasonic cleaning box on the far left is guided to the gap between the U-shaped frame and the filter body through the guide plate, and the upper dirty cleaning liquid remaining in the gap between the U-shaped frame and the filter body is flushed away, which is beneficial to improving the cleaning effect. In addition, the resistance of the guide plate and the friction of the receiving part act together on steel basket 2, so that steel basket 2 can slide down to movable block 2 in a damped manner, so that the manual operation only needs to insert the receiving part of steel basket 2 into the upper part of the groove block to stop applying force to steel basket 2 and perform the next transfer operation, which is beneficial to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The structure diagram of the intelligent cleaning device for the optical filter of the present invention is shown; Figure 2 A schematic diagram showing the structure of the inner side of the ultrasonic cleaning box of the present invention is shown; Figure 3 A schematic diagram of the structure of the inner side of the chassis of the present invention is shown; Figure 4 The schematic diagram of the structure of the round rod and the linkage block of the present invention is shown; Figure 5 The structural schematic diagram of the receiving assembly of the present invention is shown; Figure 6 An exploded view of the receiving assembly of the present invention is shown; Figure 7 The operating state diagram of the steel basket 1 of the present invention is shown; Figure 8 The operating state diagram of the steel basket 2 of the present invention is shown.
[0016] In the above drawings: 1-chassis, 2-ultrasonic cleaning box, 3-telescopic cylinder, 4-connecting rod, 5-steel basket one, 6-connecting block, 7-movable block one, 8-spring one, 9-movable block two, 10-spring two, 11-round rod, 12-linkage block, 13-filter body, 201-steel basket two, 202-U-shaped frame, 203-groove block, 204-guide plate, 91-receiving part. DETAILED DESCRIPTION
[0017] The present invention will now be described more fully below with reference to the accompanying drawings, in which currently preferred embodiments of the present invention are shown. However, the present invention may be implemented in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and these embodiments fully convey the scope of the present invention to the skilled person.
[0018] Example 1 An intelligent cleaning device for a filter, such as Figure 1-Figure 8As shown, it includes a machine box 1, an ultrasonic cleaning box 2, a telescopic cylinder 3, a connecting rod 4 and a steel basket 5; four ultrasonic cleaning boxes 2 are bolted to the machine box 1; two telescopic cylinders 3 are bolted to the machine box 1; the telescopic ends of all telescopic cylinders 3 are fixedly connected to a connecting rod 4, and the connecting rod 4 is set to be made of alloy; four steel baskets 5 are bolted to the connecting rod 4, and the steel basket 5 is located on the inner side of the corresponding ultrasonic cleaning box 2; it also includes a connecting block 6, a movable block 7, a spring 8, a movable block 9, a spring 10, a round rod 11, a linkage block 12 and a receiving assembly; each ultrasonic cleaning box 2 is bolted to There are two connecting blocks 6, and the connecting blocks 6 are set to be made of alloy material; each connecting block 6 is slidably connected to a movable block 7; two springs 8 are fixedly connected to the upper side of each movable block 7, and the spring 8 is fixedly connected to the corresponding connecting block 6; each movable block 7 is slidably connected to two movable blocks 2 9; each movable block 2 9 is fixedly connected to a spring 2 10, and the spring 2 10 is fixedly connected to the corresponding movable block 7; each movable block 2 9 is fixedly connected to a round rod 11; each steel basket 5 is fixedly connected to four linkage blocks 12, and the linkage blocks 12 cooperate with the round rod 11; a receiving component is arranged in the ultrasonic cleaning box 2.
[0019] The round rod 11 and the linkage block 12 are both made of wear-resistant material to increase their service life.
[0020] The receiving assembly includes a steel basket 201 and a U-shaped frame 202; a steel basket 201 is provided in each ultrasonic cleaning box 2; a plurality of U-shaped frames 202 are welded on each steel basket 201, and the filter body 13 is received by the U-shaped frame 202; and two receiving parts 91 are provided on each steel basket 201.
[0021] A handle is provided on the steel basket 201, and the handle is made of plastic material.
[0022] In the initial state, a steel basket 2 201 is placed in each steel basket 1 5, and the steel basket 2 201, the U-shaped frame 202 and the filter body 13 are all immersed in the cleaning liquid. The telescopic cylinder 3 drives the connecting rod 4 to reciprocate up and down, and the connecting rod 4 drives the four steel baskets 1 5 to reciprocate up and down at the same time. The steel basket 1 5 drives the steel basket 2 201, the U-shaped frame 202 and the filter body 13 to reciprocate up and down, and cooperates with the ultrasonic module in the ultrasonic cleaning box 2 to perform ultrasonic cleaning operations on the filter body 13.
[0023] The ultrasonic cleaning boxes 2 are arranged from the lower level to the upper level, and the leftmost ultrasonic cleaning box 2 is set as the upper level. When the filter body 13 is switched from the lower level cleaning to the upper level cleaning, the steel basket 201, the U-shaped frame 202 and the filter body 13 in the leftmost ultrasonic cleaning box 2 are manually taken out. This part of the filter body 13 has been cleaned and can be transferred to the coating workshop for coating operation. Then, the steel basket 201, the U-shaped frame 202 and the filter body 13 in the second ultrasonic cleaning box 2 from left to right are manually taken out. 2 and the filter body 13 are taken out, and then the steel basket 201 is transferred to the ultrasonic cleaning box 2 on the far left, and the receiving portion 91 of the steel basket 201 is placed on the movable block 2 9, and the force applied to the steel basket 201 is manually stopped and the next transfer operation is performed. At this time, the gravity of the steel basket 201, the U-shaped frame 202 and the filter body 13 all act on the movable block 2 9, and the movable block 2 9 is driven downward by gravity, and the movable block 2 9 drives the movable block 1 7 to move downward, and the spring 1 8 is stretched, as shown in FIG. Figure 7 As shown, this figure shows the state diagram of the steel basket 1 5 moving to the highest point and the movable block 2 9 not containing the steel basket 2 201. At this time, the round rod 11 and the linkage block 12 are just in contact, as shown in FIG. Figure 8 As shown, this figure shows a comparison diagram before and after the movable block 29 moves downward. The h in the figure is the distance that the round rod 11 moves downward after the movable block 29 holds the steel basket 201, that is, after the steel basket 201 is manually placed on the movable block 29, the round rod 11 will move downward to the movement path of the linkage block 12. During the upward movement of the linkage block 12 driven by the steel basket 15, the linkage block 12 moves upward to contact the round rod 11, and pushes the round rod 11 to move horizontally through the inclined surface thereon. The round rod 11 drives the movable block 29 to move horizontally and compresses the spring 210, so that the movable block 29 is away from the bottom of the receiving portion 91 of the steel basket 201, so that the movable block 29 stops receiving the steel basket 201, and at this time the steel basket 15 just moves to the lower side of the steel basket 201, so that the steel basket 201 falls smoothly and is received on the steel basket 15, and then the steel basket 15 drives steel basket 201 to move downward, so that the receiving part 91 of steel basket 201 moves to the bottom of movable block 29. At this time, spring 18 rebounds and drives movable block 17 and the parts thereon to move upward back to their original positions. At this time, the round rod 11 has been away from the movement path of the linkage block 12. In the subsequent process that steel basket 15 drives steel basket 201 to move up and down to clean the filter body 13, the round rod 11 and the linkage block 12 no longer operate in linkage coordination. When in use, workers only need to place steel basket 201 on the static movable block 29, and the round rod 11 and the linkage block 12 can cooperate to automatically and smoothly transfer steel basket 201 to the steel basket 5 that reciprocates up and down. In this process, workers do not need to predict the position of steel basket 5, which reduces the difficulty of manual operation. Workers do not need to operate the console to shut down steel basket 5, thereby ensuring cleaning efficiency.
[0024] Example 2 On the basis of Example 1, Figure 7 As shown, it also includes a groove block 203; each ultrasonic cleaning box 2 is bolted with two groove blocks 203, and the groove block 203 is located above the corresponding movable block 2 9, and the groove block 203 is used to guide the steel basket 201.
[0025] The groove block 203 is provided with an oblique angle, so that the receiving portion 91 of the steel basket 201 can be inserted into the groove block 203 more easily.
[0026] In the process of manually placing the steel basket 201 on the movable block 9, it is necessary to control the receiving portion 91 of the steel basket 201 to align with the movable block 9, and the movable block 9 is located deep inside the ultrasonic cleaning box 2, and the alignment operation is relatively difficult. Therefore, in the process of manually placing the steel basket 201 on the movable block 9, the manual operation only needs to insert the steel basket 201 into the groove block 203 located at the opening on the ultrasonic cleaning box 2, and the receiving portion 91 can be guided to the movable block 9 through the groove block 203, thereby avoiding the problem of difficult alignment operation caused by the movable block 9 being located deep inside the ultrasonic cleaning box 2.
[0027] Example 3 On the basis of Example 2, Figure 6 and Figure 7 As shown, the inner side of the groove block 203 is configured as a friction surface.
[0028] It also includes guide vanes 204; a plurality of guide vanes 204 are welded on the steel basket 201.
[0029] A heating module is provided in the ultrasonic cleaning box 2 for heating the cleaning liquid.
[0030] The inner wall of the ultrasonic cleaning box 2 is made of stainless steel to prevent rust.
[0031] After taking out the steel basket 201, the U-shaped frame 202 and the filter body 13 from the second ultrasonic cleaning box 2 from the left to the right, part of the cleaning liquid in the second ultrasonic cleaning box 2 from the left to the right will remain in the gap between the U-shaped frame 202 and the filter body 13. During the process of placing the steel basket 201, the U-shaped frame 202 and the filter body 13 into the leftmost ultrasonic cleaning box 2, and before the receiving portion 91 of the steel basket 201 is inserted into the groove block 203, the guide plate 204 moves downward in the cleaning liquid of the leftmost ultrasonic cleaning box 2, so that the guide plate 204 drives the cleaning liquid to move obliquely upward and impact the gap between the U-shaped frame 202 and the filter body 13, and the upper dirty cleaning liquid remaining in the gap between the U-shaped frame 202 and the filter body 13 is removed. Flushing out the cleaning liquid is beneficial to improving the cleaning effect. During the process of the receiving part 91 of the steel basket 201 sliding down the inner side of the groove block 203, since the inner side surface of the groove block 203 is set as a friction surface, the steel basket 201 is subjected to upward friction resistance, and, during this process, the guide plate 204 will be subjected to the upward resistance of the cleaning liquid from the ultrasonic cleaning box 2 on the far left. The upward resistances suffered by all the guide plates 204 act together on the steel basket 201, that is, during this process, the steel basket 201 will be subjected to liquid resistance and friction resistance, causing the steel basket 201 to slide down slowly, so that the manual operation only needs to insert the receiving part 91 of the steel basket 201 into the upper part of the groove block 203, and the force on the steel basket 201 can be stopped and the next transfer operation can be performed, which is beneficial to improving work efficiency.
[0032] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. An intelligent cleaning device for a filter, comprising a machine case (1); a plurality of ultrasonic cleaning boxes (2) are fixedly connected to the machine case (1); a plurality of telescopic cylinders (3) are fixedly connected to the machine case (1); a connecting rod (4) is commonly fixedly connected to the telescopic ends of all the telescopic cylinders (3); a plurality of steel baskets (5) are fixedly connected to the connecting rod (4), and the steel baskets (5) are located inside the corresponding ultrasonic cleaning boxes (2); the characteristics are: Each ultrasonic cleaning box (2) is fixedly connected to a plurality of connecting blocks (6); each connecting block (6) is slidably connected to a movable block (7); each movable block (7) is fixedly connected to a plurality of springs (8), which are fixedly connected to the corresponding connecting block (6); each movable block (7) is slidably connected to two movable blocks (9); each movable block (9) is fixedly connected to a spring (10), which is fixedly connected to the corresponding movable block (7); each movable block (9) is fixedly connected to a round rod (11); each steel basket (5) is fixedly connected to a plurality of linkage blocks (12), which are matched with the round rod (11); a receiving assembly is provided in the ultrasonic cleaning box (2), and the receiving assembly is used to hold the filter body (13).
2. The intelligent cleaning device for optical filters according to claim 1, characterized in that: The round rod (11) and the linkage block (12) are both made of wear-resistant material.
3. The intelligent cleaning device for an optical filter according to claim 1, characterized in that: The receiving assembly comprises a second steel basket (201); a second steel basket (201) is provided in each ultrasonic cleaning box (2); a plurality of U-shaped frames (202) are fixedly connected to each second steel basket (201); and two receiving portions (91) are provided on each second steel basket (201).
4. The intelligent cleaning device for a filter according to claim 3, characterized in that: A handle is provided on the steel basket 2 (201).
5. The intelligent cleaning device for a filter according to claim 3, characterized in that: It also includes groove blocks (203); each ultrasonic cleaning box (2) is fixedly connected to two groove blocks (203), and the groove blocks (203) are located above the corresponding movable block 2 (9).
6. The intelligent cleaning device for optical filters according to claim 5, characterized in that: The groove block (203) is provided with an oblique angle.
7. The intelligent cleaning device for an optical filter according to claim 6, characterized in that: The inner side of the groove block (203) is arranged as a friction surface.
8. The intelligent cleaning device for optical filters according to claim 7, characterized in that: It also includes guide plates (204); a plurality of guide plates (204) are fixedly connected to the second steel basket (201).
9. An intelligent cleaning device for a filter according to any one of claims 1 to 8, characterized in that: A heating module is provided in the ultrasonic cleaning box (2).
10. The intelligent cleaning device for optical filters according to claim 9, characterized in that: The inner wall of the ultrasonic cleaning box (2) is made of stainless steel.
Citation Information
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