Pulsating wire feeding mechanism and vacuum coating machine

By designing a pulsating wire feeding mechanism, using the scale display and the adjustment of the pressure regulating part, the length of the coated metal wire is accurately controlled, and the problems of inconsistent and uneven coating amounts in the prior art are solved, and high-quality coating products are achieved.

CN119876860BActive Publication Date: 2025-06-20SHANGHAI YUZHE ELECTROMECHANICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202510379588.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-20
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

In the prior art, the wire cut-off length is controlled by stroke or time, resulting in inconsistent coating amount and uneven coating.

Method used

A pulsating wire feeding mechanism is designed, including a main unit, a wire feeding wheel, a power part, a wire feeding wheel, a pressure regulating part, a fixed length wheel part and a cutting knife part. Through the scale display of the cutting board hole and the adjustment of the pressure regulating part, the length of the coated metal wire is accurately controlled.

Benefits of technology

Accurate control of the length of the coated wire is achieved, ensuring the accuracy of the deposition amount of the coating material, thereby improving the uniformity and consistency of the coating and improving the quality of the coating products.

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Abstract

The present invention relates to the technical field of vacuum coating, and specifically relates to a pulsating wire feeding mechanism and a vacuum coating machine, which includes a main machine part and a wire feeding wheel. The wire feeding wheel is rotatably arranged at one end of the main machine part and is used for holding the coating metal wire. It further includes: a power part, which is fixedly arranged above the left end of the main machine part and is located on the right side of the wire feeding wheel, and is used for providing power for the fixed-length wheel part; a wire feeding pressure wheel, which is arranged above the front side of the power part. By precisely controlling the length of the coating metal wire, the present invention can accurately control the consumption of the coating metal wire, thereby realizing the precise control of the deposition amount of the gaseous coating material, and further accurately controlling the thickness of the coating, effectively improving the uniformity and consistency of the coating, and further enhancing the quality of the subsequent coated products.
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Description

Technical Field

[0001] The present invention relates to the technical field of vacuum coating, and particularly to a pulsating wire feeding mechanism and a vacuum coating machine. Background Art

[0002] A pulsating wire feeding mechanism is a device in a vacuum coating equipment for intermittently and regularly supplying coating material wires to an evaporation source or other coating areas. Pulsating wire feeding can make the coating metal wire enter the evaporation boat more evenly for coating, which helps to improve the uniformity and consistency of coating, reduce the fluctuations and defects in coating thickness, and thus enhance the quality of coated products.

[0003] Chinese Patent with application number CN202310474679.7, a vacuum coating equipment and its using method, discloses a vacuum coating equipment. This equipment transports a substrate to a coating chamber through a feeding port based on a rotary feeding method, and then synchronously actuates a lateral sealing plate, an upper sealing plate, and a lower sealing plate through a screw-nut transmission component, an upper driving component, and a lower driving component, and then completely seals the substrate and a supporting part in the feeding port, and then performs vacuum pumping and coating treatment. After the coating is completed, the coated substrate is rotated and transported again until the blanking is completed. During the vacuum coating process, in the prior art, the metal wire is evaporated into a gaseous state by evaporation for coating. However, if the cutting length of the metal wire is controlled only by the stroke or time in the prior art, although the error seems very small in the wire state, there will be a volume difference in the gaseous state, resulting in inconsistent coating amount and uneven coating. Summary of the Invention

[0004] The main purpose of the present invention is to provide a pulsating wire feeding mechanism and a vacuum coating machine to solve the problem that in the prior art, the cutting length of the metal wire is controlled by the stroke or time, although the error seems very small in the wire state, there will be a volume difference in the gaseous state, resulting in inconsistent coating amount and uneven coating.

[0005] To achieve the above object, according to one aspect of the present invention, a pulsating wire feeding mechanism is provided, including a main body part and a wire feeding wheel. The wire feeding wheel is rotatably arranged at one end of the main body part for holding the coating metal wire, and further includes: a power part, which is fixedly arranged above the left end of the main body part and on the right side of the wire feeding wheel for providing power to a fixed-length wheel part;

[0006] A wire feeding pressure wheel, which is arranged above the front side of the power part for pressing the coating metal wire towards the fixed-length wheel part;

[0007] A pressure regulating part, which is located above the wire feeding pressure wheel for pushing the wire feeding pressure wheel to move up and down.

[0008] A fixed-length wheel part is provided on the front side of the wire supply wheel. The fixed-length wheel part includes a cutter part. When the cutter part rotates, it drives the wire supply pressure wheel to rotate through friction, clamps the coated metal wire between the two and conveys it to the right, and the cutter part cuts off the coated metal wire.

[0009] Further, the main body part includes a bottom plate group, a support plate group and a wire supply pipe group. The bottom plate group includes a bottom plate. The support plate group includes a middle support plate, a right support plate and a left support plate. The wire supply pipe group includes a left wire supply pipe and a right wire supply pipe. The middle support plate, the right support plate and the left support plate are all fixedly arranged above the bottom plate and are all located on the right side of the wire supply wheel. The left support plate is located on the left side of the middle support plate, and the right support plate is located on the right side of the middle support plate. The left wire supply pipe is fixedly arranged on the left side of the left support plate, and the right wire supply pipe is fixedly arranged on the right side of the left support plate.

[0010] Further, the power part includes a power source, a guide groove and a guide rod. The power source is fixedly connected to the left support plate. The guide groove is arranged in front of the side wall of the power source housing. The guide rod is located in the guide groove and is fixedly connected to the power source housing.

[0011] Further, a support block is arranged on the front side of the pressure regulating part, and the support block is slidably connected to the left support plate.

[0012] Further, the pressure regulating part includes a sliding part and a screw sleeve part. The sliding part includes a baffle, a knob and a screw rod. The screw sleeve part includes a pressure regulating shaft, a number of ball bearings and a screw sleeve. The pressure regulating shaft is slidably arranged in the guide groove, penetrates through the guide rod and is slidably connected to the guide rod. The ball bearings are all rotatably arranged at both end parts of the pressure regulating shaft. The screw sleeve is threadedly sleeved on the outer circle of the pressure regulating shaft. The baffle is fixedly connected to the left support plate. The screw rod is slidably connected to the baffle. The bottom end of the screw rod is fixedly connected to the pressure regulating shaft. The knob is rotatably arranged on the top of the baffle and is threadedly sleeved on the outer circle of the screw rod.

[0013] Further, the fixed-length wheel part further includes a locking shaft part and a fastening part. The locking shaft part is fixedly arranged in front of the side wall of the power source housing. The cutter part is sleeved on the outer circle of the locking shaft part. The fastening part is inserted between the cutter part and the locking shaft part.

[0014] Further, the cutter part includes a locking shaft body group, a cutter body group and a cutter plate group. The locking shaft body group includes a fixed-length wheel, a number of cutter guide grooves and two receiving grooves. The cutter body group includes a cutter body, two sliders and two springs. The cutter plate group includes a cutter plate and cutter plate holes. The cutter body is slidably connected to the fixed-length wheel. The receiving grooves are located in the fixed-length wheel and on both sides of the cutter body. The sliders are slidably arranged in the receiving grooves. The springs are located in the receiving grooves. The top end of the spring is fixedly connected to the fixed-length wheel, and the bottom end is fixedly connected to the slider. The cutter guide grooves are all arranged on the inner wall of the fixed-length wheel. The cutter plate is fixedly arranged on the front side surface of the fixed-length wheel. The cutter plate holes all penetrate through the cutter plate.

[0015] Further, the lock shaft portion includes a lock shaft body, a plurality of lock shaft guide grooves, and a lock shaft plate group. The lock shaft plate group includes a lock shaft plate and a plurality of lock shaft plate holes. The lock shaft guide grooves are all provided on the outer circle of the lock shaft body. The lock shaft plate is fixedly provided on the front side surface of the lock shaft body. The lock shaft plate holes are all penetratingly provided on the lock shaft plate.

[0016] Further, the fastening portion includes a fastening ring group and a convex block group. The fastening ring group includes a fastening ring, a plurality of outer guide strips, and a plurality of inner guide strips. The convex block group includes a convex block and a limiting hole. The outer guide strips are all fixedly provided on the outer circle of the fastening ring. The inner guide strips are all fixedly provided on the inner circle of the fastening ring. The convex block is fixedly provided at the front end of the outer circle of the fastening ring. The limiting hole is penetratingly provided on the convex block.

[0017] Further, a locking portion and a rotating handle portion are provided on the front side wall of the fastening ring. The locking portion includes a connecting block, a threaded rod, a threaded sleeve, and a limiting post. The rotating handle portion includes a rotating handle body and a plurality of convex strips. The rotating handle body is fixedly connected to the fastening ring. The convex strips are all fixedly provided on the outer side of the rotating handle body. The connecting block is fixedly connected to the fastening ring. The threaded rod is fixedly provided above the connecting block. The threaded sleeve is threadedly sleeved on the outer circle of the threaded rod. The limiting post is fixedly provided at the top of the threaded sleeve.

[0018] On the other hand, the present invention also provides a true evaporation coating system including a pulsating wire feeding mechanism and an evaporation tank. A plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged in the evaporation tank.

[0019] Compared with the prior art, the present invention has the following beneficial effects: The present invention shows the length of the cutter body protruding from the fixed-length wheel through the scale corresponding to the cutter plate hole. The circumference of the circular trajectory formed by adding this length to the radius of the fixed-length wheel is the length of the cut metal wire. In this way, the length of the coating metal wire can be accurately controlled, the amount of the coating metal wire can be accurately controlled, so as to realize the precise control of the deposition amount of the coating material, and then accurately control the thickness of the coating, effectively improving the uniformity and consistency of the coating, and further improving the quality of the subsequent coated products. Description of the Drawings

[0020] Figure 1 It is an overall schematic diagram of the pulsating wire feeding mechanism of the present invention;

[0021] Figure 2 It is a partial enlarged schematic diagram of the pulsating wire feeding mechanism of the present invention;

[0022] Figure 3 It is a schematic diagram of the voltage regulating portion structure of the pulsating wire feeding mechanism of the present invention;

[0023] Figure 4 It is a schematic diagram of the fixed-length wheel portion structure of the pulsating wire feeding mechanism of the present invention;

[0024] Figure 5 Cross-sectional view of the fixed-length wheel part of the pulsating wire feeding mechanism of the present invention Figure 1 ;

[0025] Figure 6 Cross-sectional view of the fixed-length wheel part of the pulsating wire feeding mechanism of the present invention Figure 2 ;

[0026] Figure 7 Schematic structural diagram of the cutter part of the pulsating wire feeding mechanism of the present invention;

[0027] Figure 8 Schematic structural diagram of the fastening part of the pulsating wire feeding mechanism of the present invention;

[0028] Figure 9 Schematic structural diagram of the locking part of the pulsating wire feeding mechanism of the present invention;

[0029] Figure 10 Schematic structural diagram of the lock shaft part of the present invention.

[0030] Reference numerals:

[0031] 1. Main machine part; 11. Base plate; 12. Middle support plate; 13. Right support plate; 15. Left wire feeding pipe; 16. Right wire feeding pipe; 17. Left support plate;

[0032] 2. Wire feeding wheel;

[0033] 3. Power part; 31. Servo motor; 32. Guide groove; 33. Guide rod;

[0034] 4. Support block;

[0035] 5. Fixed-length wheel part; 51. Cutter part; 52. Lock shaft part; 53. Fastening part; 54. Locking part; 55. Rotating handle part; 511. Fixed-length wheel; 512. Cutter guide groove; 513. Cutter body; 514. Receiving groove; 515. Slide block; 516. Spring; 517. Cutter plate; 518. Cutter plate hole; 521. Lock shaft body; 522. Lock shaft guide groove; 523. Lock shaft plate; 524. Lock shaft plate hole; 531. Fastening ring; 532. Outer guide bar; 533. Inner guide bar; 534. Convex block; 535. Limit hole; 541. Connection block; 542. Threaded rod; 543. Threaded sleeve; 544. Limit post; 551. Rotating handle body; 552. Convex strip;

[0036] 6. Pressure regulating part; 61. Baffle; 62. Knob; 63. Screw; 64. Pressure regulating shaft; 65. Ball; 66. Nut sleeve;

[0037] 7. Wire feeding pressure wheel. Detailed implementation manners

[0038] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, elaborate in detail on the specific implementation manners, structures, features and their effects of the present invention as follows.

[0039] Please refer to Figures 1 to 10 , on the one hand, this embodiment provides a pulsating wire feeding mechanism, including a main machine part 1 and a wire feeding wheel 2. The wire feeding wheel 2 is rotatably arranged at one end of the main machine part 1 and is used for holding the coating metal wire. It further includes: a power part 3, which is fixedly arranged above the left end of the main machine part 1 and on the right side of the wire feeding wheel 2 and is used to provide power for the fixed-length wheel part 5;

[0040] A wire feeding pressure wheel 7, which is arranged above the front side of the power part 3 and is used to press the coating metal wire towards the fixed-length wheel part 5;

[0041] A pressure regulating part 6, which is located above the wire feeding pressure wheel 7 and is used to push the wire feeding pressure wheel 7 to move up and down.

[0042] The fixed-length wheel part 5 is arranged on the front side of the wire feeding wheel 2. The fixed-length wheel part 5 includes a cutting part 51. When the cutting part 51 rotates, it drives the wire feeding pressure wheel 7 to rotate through friction, clamps the coating metal wire between the two and conveys it to the right, and the cutting part 51 cuts off the coating metal wire.

[0043] The main machine part 1 includes a bottom plate group, a support plate group and a wire feeding pipe group. The bottom plate group includes a bottom plate 11. The support plate group includes a middle support plate 12, a right support plate 13 and a left support plate 17. The wire feeding pipe group includes a left wire feeding pipe 15 and a right wire feeding pipe 16. The middle support plate 12, the right support plate 13 and the left support plate 17 are all fixedly arranged above the bottom plate 11 and on the right side of the wire feeding wheel 2. The left support plate 17 is on the left side of the middle support plate 12, the right support plate 13 is on the right side of the middle support plate 12, the left wire feeding pipe 15 is fixedly arranged on the left side of the left support plate 17, and the right wire feeding pipe 16 is fixedly arranged on the right side of the left support plate 17.

[0044] The power part 3 includes a power source, a guide groove 32 and a guide rod 33. The power source is fixedly connected to the left support plate 17. The guide groove 32 is arranged in front of the side wall of the power source housing. The guide rod 33 is located in the guide groove 32 and is fixedly connected to the power source housing. Grooves are opened on both sides of the guide groove 32. The ball 65 rolls in the groove, and the groove limits the ball 65 to prevent the screw 63 from skewing and being unable to vertically press the wire feeding pressure wheel 7 on the fixed-length wheel 511.

[0045] A support block 4 is arranged on the front side of the pressure regulating part 6. The support block 4 is slidably connected to the left support plate 17. In this embodiment, a servo motor is preferably used as the power source to drive the locking shaft body 521 to rotate.

[0046] The pressure regulating part 6 includes a sliding part and a screw sleeve part. The sliding part includes a baffle 61, a knob 62 and a screw rod 63. The screw sleeve part includes a pressure regulating shaft 64, a number of balls 65 and a screw sleeve 66. The pressure regulating shaft 64 is slidably arranged in the guide groove 32, penetrates through the guide rod 33 and is slidably connected to the guide rod 33. The balls 65 are rotatably arranged at both end parts of the pressure regulating shaft 64. The screw sleeve 66 is threadedly sleeved on the outer circle of the pressure regulating shaft 64. The baffle 61 is fixedly connected to the left support plate 17. The screw rod 63 is slidably connected to the baffle 61. The bottom end of the screw rod 63 is fixedly connected to the pressure regulating shaft 64. The knob 62 is rotatably arranged on the top of the baffle 61 and is threadedly sleeved on the outer circle of the screw rod 63. The screw sleeve 66 is rotatably connected to the wire feeding pressure wheel 7. Screwing the screw sleeve 66 onto the pressure regulating shaft 64 can install the wire feeding pressure wheel 7 on the side wall of the servo motor 31.

[0047] The fixed-length wheel part 5 further includes a locking shaft part 52 and a fastening part 53. The locking shaft part 52 is fixedly arranged in front of the side wall of the power source housing. The cutter part 51 is sleeved on the outer circle of the locking shaft part 52. The fastening part 53 is inserted between the cutter part 51 and the locking shaft part 52.

[0048] The cutter part 51 includes a locking shaft body group, a cutter body group and a cutter plate group. The locking shaft body group includes a fixed-length wheel 511, a number of cutter guide grooves 512 and two receiving grooves 514. The cutter body group includes a cutter body 513, two sliders 515 and two springs 516. The cutter plate group includes a cutter plate 517 and cutter plate holes 518. The cutter body 513 is slidably connected to the fixed-length wheel 511. The receiving grooves 514 are located in the fixed-length wheel 511 and on both sides of the cutter body 513. The sliders 515 are slidably arranged in the receiving grooves 514. The springs 516 are located in the receiving grooves 514. The top ends of the springs 516 are fixedly connected to the fixed-length wheel 511, and the bottom ends are fixedly connected to the sliders 515. The cutter guide grooves 512 are all arranged on the inner wall of the fixed-length wheel 511. The cutter plate 517 is fixedly arranged on the front side surface of the fixed-length wheel 511. The cutter plate holes 518 are all penetrated through the cutter plate 517.

[0049] It should be noted that the bottom edge of the cutter body 513 is inclined, and the inclination angle is 60°.

[0050] The locking shaft part 52 includes a locking shaft body 521, a number of locking shaft guide grooves 522 and a locking shaft plate group. The locking shaft plate group includes a locking shaft plate 523 and a number of locking shaft plate holes 524. The locking shaft guide grooves 522 are all arranged on the outer circle of the locking shaft body 521. The locking shaft plate 523 is fixedly arranged on the front end side surface of the locking shaft body 521. The locking shaft plate holes 524 are all penetrated through the locking shaft plate 523.

[0051] The fastening part 53 includes a fastening ring group and a bump group. The fastening ring group includes a fastening ring 531, a plurality of outer guide bars 532 and a plurality of inner guide bars 533. The bump group includes a bump 534 and a limiting hole 535. The outer guide bars 532 are all fixedly arranged on the outer ring of the fastening ring 531, the inner guide bars 533 are all fixedly arranged on the inner ring of the fastening ring 531, the bump 534 is fixedly arranged at the front end of the outer ring of the fastening ring 531, and the limiting hole 535 penetrates through the bump 534.

[0052] The outer guide bar 532 is inserted into the corresponding cutter guide groove 512, and the inner guide bar 533 is inserted into the corresponding lock shaft guide groove 522, connecting the cutter part 51, the lock shaft part 52 and the fastening part 53 together, preventing the cutter part 51 and the fastening part 53 from rotating relative to the lock shaft part 52, so that the cutter body 513 cannot cut the metal wire.

[0053] The front side wall of the fastening ring 531 is provided with a locking part 54 and a rotating handle part 55. The locking part 54 includes a connecting block 541, a threaded rod 542, a threaded sleeve 543 and a limiting post 544. The rotating handle part 55 includes a rotating handle body 551 and a plurality of convex strips 552. The rotating handle body 551 is fixedly connected with the fastening ring 531, the convex strips 552 are all fixedly arranged on the outer side of the rotating handle body 551, the connecting block 541 is fixedly connected with the fastening ring 531, the threaded rod 542 is fixedly arranged above the connecting block 541, the threaded sleeve 543 is threadedly sleeved on the outer ring of the threaded rod 542, and the limiting post 544 is fixedly arranged at the top end of the threaded sleeve 543.

[0054] The diameter of the limiting post 544 is smaller than the diameters of the cutter plate hole 518 and the lock shaft plate hole 524, ensuring that the limiting post 544 can be smoothly inserted into the cutter plate hole 518 and the lock shaft plate hole 524, fixing the cutter part 51 and the fastening part 53 on the lock shaft part 52, and preventing the cutter part 51 and the fastening part 53 from falling off the lock shaft part 52.

[0055] Scales are engraved on the cutter plate 517. When the limiting post 544 extends into the corresponding cutter plate hole 518, the scale corresponding to the cutter plate hole 518 is the moving distance of the fastening part 53. Since the bottom edge of the cutter body 513 is inclined and the inclination angle is 60°, according to the side length calculation rule of a right triangle, the length of the cutter body 513 protruding from the fixed length wheel 511 can be calculated based on the moving distance of the fastening part 53. The circumference of the circular trajectory formed by adding this length to the radius of the fixed length wheel 511 is the length of the cut metal wire.

[0056] Since the knob 62 is rotatably connected to the baffle 61, the screw 63 is fixedly connected to the pressure regulating shaft 64, and the knob 62 is threadedly connected to the screw 63, turning the knob 62 will drive the screw 63 to slide up and down. The screw 63 drives the pressure regulating shaft 64 to slide up and down in the guide groove 32, thereby adjusting the distance between the wire feeding pressure wheel 7 and the fixed length wheel part 5. Rotate the knob 62 to move the screw 63 upward, increasing the distance between the wire feeding pressure wheel 7 and the fixed length wheel part 5, which is convenient for the wire to pass through. Pull out the wire on the wire feeding wheel 2, insert one end of the wire into the left wire feeding pipe 15, pass it between the wire feeding pressure wheel 7 and the fixed length wheel part 5, and finally insert it into the right wire feeding pipe 16; rotate the knob 62 in the reverse direction to drive the screw 63 to move downward. The screw 63 pushes the wire feeding pressure wheel 7 downward through the pressure regulating shaft 64 and presses it against the outer ring of the fixed length wheel 511, clamping the wire between the two. Start the servo motor 31, and the servo motor 31 drives the locking shaft body 521 to rotate. The locking shaft body 521 drives the fixed length wheel 511 to rotate through the fastening ring 531. The fixed length wheel 511 drives the wire feeding pressure wheel 7 to rotate together through friction, pushing the wire forward along the right wire feeding pipe 16. When the cutter body 513 follows the fixed length wheel 511 to rotate to the tangent point of the wire feeding pressure wheel 7 and the fixed length wheel 511, under the pressure of the wire feeding pressure wheel 7, the cutter body 513 cuts the wire. Since the height of the cutter body 513 protruding from the fixed length wheel 511 remains unchanged, the lengths of the cut wires are equal, all equal to the circumference of the outer edge track of the cutter body 513; after the wire is cut, the servo motor 31 pauses working. Rotate the knob 62 to lift the wire feeding pressure wheel 7, pull the wire on the left side, pass it between the wire feeding pressure wheel 7 and the fixed length wheel 511, and extend it into the right wire feeding pipe 16. Then press the wire feeding pressure wheel 7 on the fixed length wheel 511, and the servo motor 31 works again, continuing to push the wire in the left wire feeding pipe 15 to the right wire feeding pipe 16 and pushing the previously cut wire in the right wire feeding pipe 16 forward. In this way, the wire feeding of the wire is completed in a cycle.

[0057] When it is necessary to change the length of the wire to be cut, rotate the threaded sleeve 543 to move it downward along the threaded rod 542, pull out the limit post 544 from the cutter plate hole 518 and the lock shaft plate hole 524, so that the limit post 544 loses its restriction on the cutter plate 517 and the lock shaft plate 523. Pinch the rotating handle part 55 and pull it outward to pull the fastening part 53 out of the cutter part 51. The fastening ring 531 no longer supports the cutter body 513 upward. The spring 516 rebounds, and the cutter body 513 is pushed by the slider 515 and slides into the fixed-length wheel 511. The top surface of the cutter body 513 is lower than the outer surface of the fixed-length wheel 511, preventing accidental injury by the cutter body 513 when replacing the cutter part 51. After the fastening part 53 is pulled out, remove the cutter part 51 from the lock shaft part 52, replace the fixed-length wheel 511 with a suitable radius, put the new fixed-length wheel 511 on the lock shaft part 52, and then insert the fastening part 53 into the gap between the cutter part 51 and the lock shaft part 52, so that the outer guide bar 532 is located in the cutter guide groove 512, the inner guide bar 533 is located in the lock shaft guide groove 522, and the cutter plate 517 is located directly above the lock shaft plate 523. At the same time, the limit post 544 is located directly below the cutter plate 517 and the lock shaft plate 523. Push the fastening part 53 inward. Since the bottom edge of the cutter body 513 is inclined and the outer end is higher than the inner end, when the fastening ring 531 advances, it pushes the cutter body 513 upward, pushing the cutter body 513 out of the fixed-length wheel 511, which is convenient for cutting the wire. Then rotate the threaded sleeve 543 to push the limit post 544 into the lock shaft plate hole 524 and the cutter plate hole 518 in sequence, fixing the cutter part 51 and the fastening part 53 on the lock shaft part 52 to prevent the cutter part 51 and the fastening part 53 from being thrown out when the servo motor 31 drives the lock shaft part 52 to rotate. If the radius of the replaced fixed-length wheel 511 is smaller, it is necessary to move the wire supply pressure wheel 7 downward to press the wire on the fixed-length wheel 511. If the radius of the replaced fixed-length wheel 511 is larger, it is necessary to move the wire supply pressure wheel 7 upward to press the wire on the fixed-length wheel 511. If the length of the wire is to be finely adjusted, there is no need to replace the cutter part 51. When the fastening part 53 is pulled out from between the cutter part 51 and the lock shaft part 52, the cutter body 513 moves downward under the action of the spring 516, and the length protruding from the fixed-length wheel 511 decreases, and its trajectory circumference decreases, and the length of the cut wire decreases accordingly. When the fastening part 53 is pushed inward between the cutter part 51 and the lock shaft part 52, the fastening ring 531 pushes the cutter body 513 to move upward under the spring 516, and the length protruding from the fixed-length wheel 511 increases, and its trajectory circumference increases, and the length of the cut wire also increases accordingly. After adjusting the position of the fastening part 53, insert the limit post 544 into the corresponding cutter plate hole 518 and lock shaft plate hole 524. The scale on the cutter plate 517 shows the length of the cutter body 513 protruding, and thus the length of the cut wire can be determined. Through this precisely controlled method, the amount of the coated wire can be accurately controlled, thereby realizing the precise control of the deposition amount of the coating material, and then accurately controlling the thickness of the coating, effectively improving the uniformity and consistency of the coating, and further improving the quality of the subsequent coated products.

[0058] On the other hand, this embodiment also provides a vacuum coating machine, including an evaporation coating system. The evaporation coating system includes a pulsating wire feeding assembly and an evaporation tank. A plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged in the evaporation tank; the pulsating wire feeding assembly includes the pulsating wire feeding mechanism as described above.

[0059] As mentioned above, it is only a preferred embodiment of the present invention and does not impose any formal restrictions on the present invention. Although the present invention has been disclosed above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the technical content disclosed above within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A pulsating wire feeding mechanism, comprising a main unit (1) and a wire feeding wheel (2), wherein the wire feeding wheel (2) is rotatably arranged at one end of the main unit (1) and is used to hold coated metal wire, characterized in that: Also includes: A power unit (3), the power unit (3) being fixedly arranged at the upper left end of the main machine unit (1) and located on the right side of the wire feeding wheel (2), and being used to provide power for the fixed-length wheel unit (5); A wire feeding pressing wheel (7), the wire feeding pressing wheel (7) being arranged above the front side of the power part (3) and being used for pressing the coated metal wire towards the fixed-length wheel part (5); A pressure regulating portion (6), the pressure regulating portion (6) being located above the wire feeding pressure wheel (7) and being used to push the wire feeding pressure wheel (7) to move up and down; a fixed-length wheel portion (5), the fixed-length wheel portion (5) being arranged at the front side of the wire supply wheel (2), the fixed-length wheel portion (5) comprising a cutter portion (51), and when the cutter portion (51) rotates, the wire supply pressure wheel (7) is driven to rotate by friction, so that the coated metal wire is clamped between the two and conveyed to the right, and the cutter portion (51) cuts the coated metal wire; The fixed-length wheel portion (5) further comprises a shaft locking portion (52) and a fastening portion (53), the cutter portion (51) being sleeved on the outer ring of the shaft locking portion (52), and the fastening portion (53) being inserted between the cutter portion (51) and the shaft locking portion (52); The cutter portion (51) comprises a locking shaft body group, a cutter body group and a cutter plate group; the locking shaft body group comprises a fixed-length wheel (511) and two receiving grooves (514); the cutter body group comprises a cutter body (513), two slide blocks (515) and two springs (516); the bottom edge of the cutter body (513) is inclined, and the outer end is higher than the inner end; the cutter plate group comprises a cutter plate (517) and a cutter plate hole (518); the cutter body (513) is slidably connected to the fixed-length wheel (511); The receiving groove (514) is located in the fixed-length wheel (511) and on both sides of the cutter body (513); the slider (515) is slidably arranged in the receiving groove (514); the spring (516) is located in the receiving groove (514); the top end of the spring (516) is fixedly connected to the fixed-length wheel (511); and the bottom end is fixedly connected to the slider (515); the cutter plate (517) is fixedly arranged on the front side of the fixed-length wheel (511); and the cutter plate holes (518) are all arranged through the cutter plate (517); The shaft locking portion (52) comprises a shaft locking body (521) and a shaft locking plate assembly, the shaft locking plate assembly comprises a shaft locking plate (523) and a plurality of shaft locking plate holes (524), the shaft locking plate (523) is fixedly arranged on the front end side of the shaft locking body (521), and the shaft locking plate holes (524) are all arranged through the shaft locking plate (523); The fastening portion (53) comprises a fastening ring group, and the fastening ring group comprises a fastening ring (531); A locking portion (54) is provided on the front side wall of the fastening ring (531), and the locking portion (54) comprises a connecting block (541), a threaded rod (542), a threaded sleeve (543) and a limiting column (544); the connecting block (541) is fixedly connected to the fastening ring (531); the threaded rod (542) is fixedly arranged above the connecting block (541); the threaded sleeve (543) is threadedly sleeved on the outer ring of the threaded rod (542); and the limiting column (544) is fixedly arranged at the top of the threaded sleeve (543).

2. The pulsating wire feeding mechanism according to claim 1, characterized in that: The main machine part (1) comprises a bottom plate group, a support plate group and a wire supply tube group, the bottom plate group comprises a bottom plate (11), the support plate group comprises a middle support plate (12), a right support plate (13) and a left support plate (17), the wire supply tube group comprises a left wire supply tube (15) and a right wire supply tube (16), the middle support plate (12), the right support plate (13) and the left support plate (17) are all fixedly arranged above the bottom plate (11) and are all located on the right side of the wire supply wheel (2), the left support plate (17) is located on the left side of the middle support plate (12), the right support plate (13) is located on the right side of the middle support plate (12), the left wire supply tube (15) is fixedly arranged on the left side of the left support plate (17), and the right wire supply tube (16) is fixedly arranged on the right side of the left support plate (17).

3. The pulsating wire feeding mechanism according to claim 2, characterized in that: The power unit (3) comprises a power source, a guide groove (32) and a guide rod (33); the power source is fixedly connected to the left support plate (17); the guide groove (32) is arranged in front of a side wall of a power source housing; the guide rod (33) is located in the guide groove (32) and is fixedly connected to the power source housing.

4. The pulsating wire feeding mechanism according to claim 3, characterized in that: A support block (4) is provided at the front side of the pressure regulating portion (6), and the support block (4) is slidably connected to the left support plate (17); the pressure regulating portion (6) comprises a sliding portion and a screw sleeve portion, the sliding portion comprises a baffle (61), a knob (62) and a screw rod (63), the screw sleeve portion comprises a pressure regulating shaft (64), a plurality of balls (65) and a screw sleeve (66), the pressure regulating shaft (64) is slidably arranged in the guide groove (32), penetrates the guide rod (33), and is connected to the guide rod (33). 3) Sliding connection, the balls (65) are rotatably arranged on both side ends of the pressure regulating shaft (64), the screw sleeve (66) is threadedly sleeved on the outer ring of the pressure regulating shaft (64), the baffle (61) is fixedly connected to the left support plate (17), the screw rod (63) is slidably connected to the baffle (61), the bottom end of the screw rod (63) is fixedly connected to the pressure regulating shaft (64), and the knob (62) is rotatably arranged on the top of the baffle (61) and threadedly sleeved on the outer ring of the screw rod (63).

5. The pulsating wire feeding mechanism according to claim 4, characterized in that: The shaft locking portion (52) is fixedly arranged in front of a side wall of the power source housing.

6. The pulsating wire feeding mechanism according to claim 5, characterized in that: The shaft locking body assembly further comprises a plurality of cutter guide grooves (512), and the cutter guide grooves (512) are all arranged on the inner wall of the fixed-length wheel (511).

7. The pulsating wire feeding mechanism according to claim 6, characterized in that: The shaft locking portion (52) further comprises a plurality of shaft locking guide grooves (522), and the shaft locking guide grooves (522) are all arranged on the outer ring of the shaft locking body (521).

8. The pulsating wire feeding mechanism according to claim 7, characterized in that: The fastening portion (53) further comprises a lug group, the fastening ring group further comprises a plurality of outer guide strips (532) and a plurality of inner guide strips (533), the lug group comprises a lug (534) and a limiting hole (535), the outer guide strips (532) are all fixedly arranged on the outer ring of the fastening ring (531), the inner guide strips (533) are all fixedly arranged on the inner ring of the fastening ring (531), the lug (534) is fixedly arranged on the front end of the outer ring of the fastening ring (531), and the limiting hole (535) is arranged through the lug (534).

9. The pulsating wire feeding mechanism according to claim 8, characterized in that: A handle portion (55) is provided on the front side wall of the fastening ring (531). The handle portion (55) comprises a handle body (551) and a plurality of convex strips (552). The handle body (551) is fixedly connected to the fastening ring (531), and the convex strips (552) are fixedly arranged on the outside of the handle body (551).

10. A vacuum coating machine, comprising a vapor deposition system, characterized in that: The evaporation system comprises the pulsating wire feeding mechanism according to any one of claims 1 to 9 and an evaporation tank, wherein a plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged in the evaporation tank.

Citation Information

Patent Citations

  • Vacuum coating device and method of using the same

    CN116426880B

  • Vacuum coating device

    CN215628253U

  • Crucible wire feeding evaporation roll-to-roll coating equipment

    CN219280022U