Special glass uniform distribution forming system based on centrifugal mold

Abstract

The invention relates to the technical field of glass production, and discloses a special glass uniform distribution forming system based on a centrifugal mold, which comprises a case, a mold tray I pre-provided with a plurality of circular through holes is arranged above the case, a telescopic cylinder is arranged above the mold tray I, and a transmission part is arranged on the case and the mold tray I together; and the mold tray I and the telescopic cylinder are jointly provided with a centrifugal part. According to the special glass uniform distribution forming system based on the centrifugal mold, the defects that in an existing glass centrifugal machine, non-closed molds and open production environments are mostly adopted, heat dissipation is fast after the centrifugal mold is heated, cooling temperature changes too fast, and consequently glass melt is heated unevenly, cracks occur and the like can be overcome; when the glass melt is exposed in air to be centrifuged, the rotation may cause surface disturbance to wrap in a small amount of air to form bubbles; in the high-speed centrifugation process of an open type centrifugal mold, the problem that glass melt leaks easily to cause fire disasters or equipment damage is solved.

Description

Technical Field

[0001] The invention relates to the technical field of glass production, and in particular to a special glass uniform distribution molding system based on a centrifugal mold. Background Art

[0002] Special glass is a high-performance glass material made by adjusting the composition of traditional glass or using special processes. It has physical properties, optical properties and chemical stability that traditional glass does not have. The application of centrifugal molds in glass manufacturing is to generate centrifugal force by rotating the mold at high speed, so that the molten glass is evenly distributed on the mold surface, and after cooling, a uniformly formed glass product is obtained.

[0003] In this regard, the present application designs a special glass uniform distribution molding system based on a centrifugal mold. Existing glass centrifuges are mainly used for ordinary glass products, and most of them use non-closed molds and open production environments. Since special glass has high requirements for temperature control, the heat dissipates quickly after the centrifugal mold is heated, and the temperature changes too quickly during the cooling process, which will cause internal stress, resulting in uneven heating of the molten glass and defects such as cracks; and the viscosity of special glass in a molten state is significantly higher than that of ordinary glass, so the rotation speed needs to be increased to enhance the centrifugal force to evenly fill the mold. During this period, when the molten glass is exposed to the air and centrifuged, the high-speed rotation can expel the bubbles in the molten glass, but it will also cause surface disturbances and wrap a small amount of air to form micron-sized bubbles; in addition, during the high-speed centrifugation process of the open centrifugal mold, it is easy for the molten glass to leak and cause fire or equipment damage. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a special glass uniform distribution molding system based on a centrifugal mold, which can effectively solve the problems that most of the existing glass centrifuges use non-closed molds and an open production environment, the centrifugal mold dissipates heat quickly after being heated, and the temperature changes too quickly during the cooling process, resulting in defects such as uneven heating of the molten glass and cracks; and when the molten glass is exposed to the air for centrifugation, the high-speed rotation may cause surface disturbances, and a small amount of air is entrained to form micron-sized bubbles; in addition, during the high-speed centrifugal process, the open centrifugal mold is prone to leakage of molten glass, causing fire or equipment damage.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a special glass uniform distribution molding system based on a centrifugal mold, comprising: A chassis, a mold tray 1 with a plurality of circular through holes pre-opened is arranged above the chassis, a telescopic cylinder is arranged above the mold tray 1, a transmission part is arranged on the chassis and the mold tray 1, and a centrifugal part is arranged on the mold tray 1 and the telescopic cylinder; The transmission part includes a turntable installed in the middle of the mold tray, a ball screw is installed on the upper end of the turntable, the ball screw is a hollow structure, a screw nut is spirally connected to the outer wall of the ball screw, and a driving part is commonly provided on the chassis, the mold tray and the centrifugal part; Among them, the centrifugal part includes a stepped support column that is rotatably installed in multiple circular through holes on a mold tray, a lower mold is arranged on the upper side of the stepped support column, and a mold tray 2 with multiple mounting through holes pre-opened is installed on the inner wall of the inner cylinder of the telescopic cylinder, and the mounting through holes are designed in a trumpet shape. The mold tray 2 is fixedly sleeved on the lead screw nut, and circular support columns are rotatably installed in multiple mounting through holes on the mold tray 2. An upper mold is arranged at the lower end of the circular support column, and mounting rods are installed at the opposite ends of the lower mold and the upper mold, and auxiliary seals are commonly provided on each corresponding circular support column and the upper mold.

[0006] Furthermore, mounting grooves are provided at the opposite ends of the stepped support column and the corresponding circular support column, and a plurality of mounting rods are movably fitted on the corresponding inner walls of the mounting grooves respectively, and a plurality of stepped sliding holes are provided on the sides close to each other on the inner walls of the upper and lower mounting grooves, and the plurality of stepped sliding holes are evenly distributed circumferentially, and the plurality of stepped sliding holes are slidably connected with plug-in rods through compression springs, and circular slots are provided at positions corresponding to the plurality of stepped sliding holes on the outer wall of the mounting rod, and a plurality of guide slots connected to the circular slots are provided on the outer wall of the mounting end of the mounting rod, and annular rotating plates are rotatably sleeved on the outer walls of the plurality of stepped support columns and the plurality of circular support columns respectively, and the inner wall of the annular rotating plate is composed of a plurality of interference structures evenly distributed circumferentially, and the lower end of the annular rotating plate is rotatably connected to the mold tray.

[0007] Furthermore, a plurality of arc magnets are evenly embedded in the outer wall of the stepped support column, the outer wall of the circular support column and the inner wall of the annular rotating plate in a circumferential manner, the outer ends of the plurality of plug-in rods are movably in contact with the corresponding inner wall of the annular rotating plate, the inner ends of the plurality of plug-in rods are movably fitted on the corresponding inner wall of the circular slot, a receiving groove is provided on the upper end of the lower annular rotating plate, which is composed of a plurality of arc grooves evenly distributed in the upper side and a lower annular groove, an annular resistance plate is slidably connected in the receiving groove through a compression spring, a plurality of arc slides evenly distributed in the circumference are installed on the outer wall of the upper mold, arc sliding holes are provided at the positions corresponding to the plurality of arc slides at the upper end of the lower mold, the plurality of arc slides are respectively movably fitted on the corresponding inner walls of the arc sliding holes, and the lower ends of the plurality of arc slides are movably fitted on the annular resistance plate.

[0008] Furthermore, the auxiliary sealing component includes an annular plate 1 rotatably mounted on the upper end of the circular support column, an annular plate 2 is rotatably mounted on the upper end of the mold tray 2 corresponding to the position of the annular plate 1, the inner wall of the annular plate 2 is rotatably fitted on the outer wall of the circular support column, a compression spring is mounted on the outer wall of the circular support column at a position between the annular plate 1 and the annular plate 2, and a plurality of limiting grooves evenly distributed in a circle are provided on the outer wall of the circular support column corresponding to the mounting through hole, a counterweight plate is slidably connected to the limiting groove via a compression spring, and the outer end of the counterweight plate is movably abutted against the inner wall of the mounting through hole.

[0009] Furthermore, the upper and lower ends of the ball screw are optical axis sections, and the middle part is a spiral section. An auxiliary tray that is movably mounted on the outer wall of the ball screw optical axis section is provided on the upper side of the turntable. The upper end of the auxiliary tray is movably fitted on the second lower end surface of the mold tray, and a compression spring is provided on the outer wall of the ball screw between the turntable and the auxiliary tray.

[0010] Furthermore, the driving part includes a forward and reverse motor installed through a motor seat in the middle part of the chassis, the output shaft of the forward and reverse motor rotates through the chassis and is fixedly connected to the turntable, a support shaft rotatably connected to the turntable is installed on the inner wall of the upper end of the outer tube of the telescopic tube, the outer wall of the support shaft rotatably fits on the inner wall of the ball screw, and the outer walls on both sides of the outer tube of the telescopic tube are fixedly connected to the chassis through connecting plates.

[0011] Furthermore, the driving part also includes a servo motor installed through a motor seat on the right side of the forward and reverse motor in the chassis. The output shaft of the servo motor rotates through the chassis and is fixedly connected to a transmission gear. The inner gear ring and the outer gear ring are rotatably installed at the position corresponding to the transmission gear on the upper end of the chassis. The outer gear ring is fixedly sleeved on the outer wall of the inner gear ring, and the transmission gear is meshed with the inner gear ring. The lower ends of multiple stepped support columns are fixedly sleeved with passive gears, and the multiple passive gears are meshed with the outer gear ring.

[0012] Furthermore, a plurality of avoidance holes evenly distributed in a circle are opened at the lower end of the outer tube of the telescopic tube, avoidance holes are also opened at the positions corresponding to the avoidance holes on the left and right connecting plates on the outer wall of the telescopic tube, and automatic flamethrowers are installed through the positions corresponding to the plurality of avoidance holes on the outer wall of the inner tube of the telescopic tube.

[0013] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention provides a special glass uniform distribution molding system based on a centrifugal mold. The forward and reverse motors are used to control the forward and reverse rotation of the turntable, so that the inner cylinder of the telescopic cylinder can be freely controlled to rise or fall, and the mold tray one can continue to control the effect of driving multiple lower molds to rotate forward or reverse intermittently. In the closed environment of the telescopic cylinder, the temperatures of the lower mold and the upper mold are maintained at appropriate temperatures. After the glass product is formed, the forward and reverse motors are used to control the ball screw to drive the mold tray two to move upward through the screw nut, so that the lower mold is in an open state for secondary cooling and material removal, thereby avoiding the problem of rapid heat dissipation after the centrifugal mold is heated and the temperature changing too fast during the cooling process, which may cause defects such as uneven heating of the molten glass and cracks.

[0014] The servo motor is used to control multiple lower molds and upper molds to rotate at a lower speed, and then control the multiple lower molds and upper molds to rotate at a higher speed. During this period, as the centrifugal force generated by the rotation of the multiple lower molds and upper molds increases from small to large, the multiple counterweight plates will gradually extend to the outside of the circular support column, and jointly drive the corresponding upper mold to move downward. When the centrifugal force required for the molding of the special glass melt is reached, the multiple counterweight plates will also extend the maximum distance. At this time, the corresponding upper mold will gradually change from a semi-open state to a tightly fitting sealed state with the corresponding lower mold, so as to avoid the problem of air being wrapped around the surface to form bubbles when the glass melt is exposed to the air and centrifuged when the centrifugal force is enhanced at a high speed to evenly fill the mold, and the problem of fire or equipment damage caused by leakage of glass melt can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 is a schematic diagram of a three-dimensional structure in an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a three-dimensional partial cross section in an embodiment of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the transmission part in an embodiment of the present invention; Figure 4 It is a structural schematic diagram of a three-dimensional partial cross section of a centrifugal part in an embodiment of the present invention; Figure 5 For the present invention Figure 4 The enlarged schematic diagram of the X in the middle; Figure 6 It is a structural schematic diagram of a three-dimensional partial cross section of a mold tray 1 and a mold tray 2 in an embodiment of the present invention; Figure 7 It is a schematic diagram of the structure of three-dimensional separation of the lower mold in an embodiment of the present invention; Figure 8 It is a schematic diagram of the structure in which the stepped support column and the annular rotating plate are three-dimensionally separated in an embodiment of the present invention; Fig. 9 It is a schematic diagram of the structure of three-dimensional separation of the upper mold in an embodiment of the present invention; Fig.10 It is a schematic diagram of the structure in which the circular support column and the annular rotating plate are three-dimensionally separated in an embodiment of the present invention; Fig.11 Schematic diagram of the position state transformation of the lower mold and the upper mold during centrifugal molding in an embodiment of the present invention.

[0017] The numbers in the figure represent: 1. chassis; 2. mold tray one; 3. telescopic cylinder; 4. transmission part; 41. turntable; 42. ball screw; 43. screw nut; 44. driving part; 441. forward and reverse motor; 442. servo motor; 443. transmission gear; 444. passive gear; 45. auxiliary tray; 5. centrifugal part; 51. stepped support column; 52. lower mold; 53. mold tray two; 54. circular support column; 55. upper mold; 56. mounting rod; 561. plug-in rod; 562. annular rotating plate; 563. arc magnet; 564. annular resistance plate; 565. arc slide plate; 57. auxiliary sealing part; 571. annular plate one; 572. annular plate two; 573. counterweight plate; 6. automatic flamethrower. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] The present invention will be further described below in conjunction with the embodiments. Example

[0020] See also Figure 1-Figure 11 The present invention provides a technical solution: a special glass uniform distribution molding system based on a centrifugal mold, comprising: A chassis 1, a mold tray 2 with a plurality of circular through holes pre-opened is arranged above the chassis 1, a telescopic cylinder 3 is arranged above the mold tray 2, a transmission part 4 is arranged on the chassis 1 and the mold tray 2, and a centrifugal part 5 is arranged on the mold tray 2 and the telescopic cylinder 3; The transmission part 4 includes a turntable 41 installed in the middle of the mold tray 2, a ball screw 42 is installed on the upper end of the turntable 41, the ball screw 42 is a hollow structure, a screw nut 43 is spirally connected to the outer wall of the ball screw 42, and a driving member 44 is commonly provided on the chassis 1, the mold tray 2 and the centrifugal part 5; Among them, the centrifugal part 5 includes a stepped support column 51 which is rotatably installed in multiple circular through holes on the mold tray 2, and a lower mold 52 is arranged on the upper side of the stepped support column 51. A mold tray 2 53 with multiple mounting through holes pre-opened is installed on the inner wall of the inner cylinder of the telescopic cylinder 3, and the mounting through holes are designed in a trumpet shape. The mold tray 2 53 is fixedly sleeved on the screw nut 43, and circular support columns 54 are rotatably installed in multiple mounting through holes on the mold tray 2 53. An upper mold 55 is arranged at the lower end of the circular support column 54, and mounting rods 56 are installed at the opposite ends of the lower mold 52 and the upper mold 55. An auxiliary seal 57 is commonly arranged on each corresponding circular support column 54 and upper mold 55.

[0021] The stepped support column 51 and the corresponding circular support column 54 are provided with mounting grooves at the opposite ends, and a plurality of mounting rods 56 are movably fitted on the corresponding inner walls of the mounting grooves respectively. A plurality of stepped sliding holes are provided on the inner walls of the upper and lower mounting grooves on the sides close to each other, and the plurality of stepped sliding holes are evenly distributed circumferentially. A plug-in rod 561 is slidably connected in the plurality of stepped sliding holes through a compression spring. Circular slots are provided at positions corresponding to the plurality of stepped sliding holes on the outer walls of the mounting rods 56, and a plurality of guide slots connected to the circular slots are provided on the outer walls of the mounting ends of the mounting rods 56. An annular rotating plate 562 is rotatably sleeved on the outer walls of the plurality of stepped support columns 51 and the plurality of circular support columns 54 respectively, and the inner wall of the annular rotating plate 562 is composed of a plurality of interference structures evenly distributed circumferentially, and the lower end of the annular rotating plate 562 is rotatably connected to the mold tray 2.

[0022] A plurality of arc magnets 563 are evenly embedded in a circumference on the outer wall of the stepped support column 51, the outer wall of the circular support column 54 and the inner wall of the annular rotating plate 562; the outer ends of the plurality of plug-in rods 561 are movably abutted against the corresponding inner wall of the annular rotating plate 562; the inner ends of the plurality of plug-in rods 561 are movably fitted on the corresponding inner wall of the circular slot; a receiving groove is provided at the upper end of the lower annular rotating plate 562, which is composed of a plurality of arc grooves evenly distributed in a circumference on the upper side and a lower annular groove; an annular contact plate 564 is slidably connected in the receiving groove through a compression spring; a plurality of arc slides 565 evenly distributed in a circumference are installed on the outer wall of the upper mold 55; arc sliding holes are provided at the positions of the upper end of the lower mold 52 corresponding to the plurality of arc slides 565; the plurality of arc slides 565 are respectively movably fitted on the corresponding inner walls of the arc sliding holes, and the lower ends of the plurality of arc slides 565 are movably fitted on the annular contact plate 564.

[0023] The auxiliary seal 57 includes an annular plate 571 rotatably mounted on the upper end of the circular support column 54, and an annular plate 572 is rotatably mounted on the upper end of the mold tray 53 corresponding to the position of the annular plate 571. The inner wall of the annular plate 572 is rotatably fitted on the outer wall of the circular support column 54. A compression spring is sleeved on the outer wall of the circular support column 54 at a position between the annular plate 571 and the annular plate 572. A plurality of limiting grooves evenly distributed around the circumference are provided on the outer wall of the circular support column 54 corresponding to the mounting through hole. A counterweight plate 573 is slidably connected to the limiting groove via a compression spring, and the outer end of the counterweight plate 573 movably contacts the inner wall of the mounting through hole.

[0024] The upper and lower ends of the ball screw 42 are optical axis sections, and the middle part is a spiral section. An auxiliary tray 45 is movably mounted on the outer wall of the optical axis section of the ball screw 42 on the upper side of the turntable 41. The upper end of the auxiliary tray 45 is movably fitted on the lower end surface of the mold tray 2 53, and a compression spring is mounted on the outer wall of the ball screw 42 between the turntable 41 and the auxiliary tray 45.

[0025] The driving component 44 includes a forward and reverse motor 441 installed through a motor seat in the middle of the chassis 1. The output shaft of the forward and reverse motor 441 rotates through the chassis 1 and is fixedly connected to the turntable 41. A support shaft rotatably connected to the turntable 41 is installed on the inner wall of the upper end of the outer tube of the telescopic tube 3. The outer wall of the support shaft rotates and fits on the inner wall of the ball screw 42. The outer walls on both sides of the outer tube of the telescopic tube 3 are fixedly connected to the chassis 1 through connecting plates.

[0026] The driving member 44 also includes a servo motor 442 installed through a motor seat on the right side of the forward and reverse motor 441 in the chassis 1. The output shaft of the servo motor 442 rotates and passes through the chassis 1, and is fixedly connected to a transmission gear 443. The inner gear ring and the outer gear ring are rotatably installed at the position corresponding to the transmission gear 443 on the upper end of the chassis 1. The outer gear ring is fixedly sleeved on the outer wall of the inner gear ring, and the transmission gear 443 is meshed with the inner gear ring. The lower ends of multiple stepped support columns 51 are fixedly sleeved with passive gears 444, and the multiple passive gears 444 are meshed with the outer gear ring.

[0027] The lower end of the outer tube of the telescopic tube 3 is provided with a plurality of avoidance holes evenly distributed in a circle, and the positions of the avoidance holes on the left and right connecting plates on the outer wall of the telescopic tube 3 are also provided with avoidance holes, and the positions on the outer wall of the inner tube of the telescopic tube 3 corresponding to the plurality of avoidance holes are penetrated and installed with automatic flamethrowers 6.

[0028] When implementing: The inner cylinder of the telescopic cylinder 3 in the present application is initially retracted to the upper side to be in an open state. At this time, multiple automatic flamethrowers 6 are also located at the upper side position, and the mold tray 2 53 together with multiple upper molds 55 are all located at the upper side position. When the glass melt is fed, the turntable 41 is first controlled by the forward and reverse motor 441 to drive the mold tray 2 to rotate intermittently in the forward direction, and the mold tray 2 drives the multiple lower molds 52 to rotate intermittently. It should be noted that since the screw nut 43 is also located on the upper side and is in a state of being separated from the ball screw 42, when the turntable 41 drives the ball screw 42 to rotate forward, it will not restore the spiral connection with the screw nut 43 to drive the screw nut 43 to move, and at this time, the balls in the screw nut 43 will not be scattered under the blocking effect of the outer wall of the optical axis section at the upper end of the ball screw 42, so that the spiral connection with the ball screw 42 can be restored later, and then the external glass melt automatic feeding device will quantitatively deliver the glass melt to the multiple lower molds 52 in sequence.

[0029] When the molten glass is heated, after the feeding of the molten glass is completed in the multiple lower molds 52, the forward and reverse motors 441 are used to control the turntable 41 to rotate in the opposite direction. Under the gravity of the mold tray 2 53 and the multiple upper molds 55, the lead screw nut 43 will resume the spiral connection with the ball screw 42, so as to achieve the effect of controlling the ball screw 42 to drive the mold tray 2 53 to move downward through the lead screw nut 43. At this time, the mold tray 2 53 will drive the inner cylinder of the telescopic cylinder 3 to move downward to a position fitted on the mold tray 1 2, and the multiple upper molds 55 will also move downward with the mold tray 2 53, so that the multiple arc slides 565 Insert it into the corresponding arc-shaped sliding hole to achieve the docking effect of the upper mold 55 and the lower mold 52. During this period, when the screw nut 43 moves downward to the position of the lower optical axis section of the ball screw 42, the auxiliary tray 45 is squeezed to make it move downward synchronously until the screw nut 43 is disengaged from the ball screw 42 again, and as the ball screw 42 continues to rotate in the opposite direction, it will not restore the spiral connection with the screw nut 43 to drive the screw nut 43 to move, and then control multiple automatic flamethrowers 6 to heat the glass melt in the multiple lower molds 52, and keep the temperature of the lower mold 52 and the upper mold 55 at a suitable temperature.

[0030] During centrifugal forming of the molten glass, when the temperature of the molten glass in the multiple lower molds 52 is suitable, the servo motor 442 is used to control the transmission gear 443 to rotate, and the transmission gear 443 is used to drive the internal gear ring and the external gear ring to drive the multiple passive gears 444 to rotate synchronously. The multiple passive gears 444 drive the corresponding lower molds 52 and the upper mold 55 to rotate through the corresponding stepped support column 51. It should be noted that at this time, the multiple lower molds 52 and the upper mold 55 are in a semi-open state. The servo motor 442 is used to control the multiple lower molds 52 and the upper mold 55 to rotate at a relatively low speed. When the molten glass is slowly and evenly distributed under the centrifugal force, and the gas in the molten glass is discharged, the servo motor 442 is used to control the multiple lower molds 52 and the upper mold 55 to rotate at a high speed to achieve the centrifugal force required for the molding of the special molten glass. During this period, as the centrifugal force generated by the rotation of the multiple lower molds 52 and the upper mold 55 increases from small to large, the multiple counterweight plates 573 will gradually move toward the circular support column 5 4, and under the cooperation of the installation through hole, the corresponding upper mold 55 is driven to move downward, and the corresponding annular contact plate 564 is pressed together by the multiple arc-shaped slide plates 565 to make it return to the corresponding receiving slide groove. When the centrifugal force required for the special glass melt is reached, the multiple counterweight plates 573 will also extend to the maximum distance. At this time, the corresponding upper mold 55 will be tightly fitted with the corresponding lower mold 52 for sealing until the glass melt is gradually formed. After the glass melt is gradually formed, the multiple automatic flame spray guns 6 can be controlled to stop working and wait for the molded glass product to be initially cooled down, and then the servo motor 442 is used to control the multiple lower molds 52 and the upper mold 55 to gradually reduce the speed and then stop working. It should be noted that when the servo motor 442 controls the multiple lower molds 52 and the upper mold 55 to gradually reduce the speed, under the action of the compression spring, the multiple counterweight plates 573 will return to the corresponding limit slide groove, and the circular support column 54 will drive the upper mold 55 to move upward to restore to its original position.

[0031] When taking out the formed glass products, it is necessary to control the turntable 41 to rotate forwardly again through the forward and reverse motor 441. Under the action of the compression spring, the auxiliary tray 45 will push the screw nut 43 upward, and the auxiliary screw nut 43 and the ball screw 42 will resume the spiral connection, thereby achieving the effect of controlling the ball screw 42 to drive the mold tray 2 53 to move upward through the screw nut 43. At this time, the multiple upper molds 55 will also follow the upward movement and return to their original positions, so that the lower mold 52 is in an open state for cooling and material removal. Then, the turntable 41 is controlled by the forward and reverse motor 441 to drive the mold tray 2 from forward continuous rotation to forward intermittent rotation. The multiple lower molds 52 will drive the corresponding formed glass products to rotate forward intermittently, and then the external cooling equipment will perform secondary cooling on the multiple formed glass products in turn. After they are cooled to room temperature, the external automatic material removal equipment can take out the multiple formed glass products in turn.

[0032] When installing the lower mold 52 and the upper mold 55, the staff will rotate the corresponding annular rotating plate 562 by 45 degrees, so that the arc magnet 563 on the annular rotating plate 562 is respectively released from the magnetic connection with the arc magnet 563 on the corresponding stepped support column 51 or the circular support column 54. Under the action of the compression spring, the multiple plug-in rods 561 will slide toward the inner wall direction of the corresponding annular rotating plate 562, and then the staff will insert the installation rods 56 on the lower mold 52 or the upper mold 55 into the corresponding installation grooves, and control the multiple plug-in rods 561 to slide along the guide grooves on the outer walls of the installation rods 56 until the insertion end of the installation rod 56 on the lower mold 52 or the upper mold 55 is tightly fitted with the corresponding installation rods. On the inner wall of the groove, the staff will finally rotate the corresponding annular rotating plate 562 by 45 degrees again, so that the arc magnet 563 on the annular rotating plate 562 can restore the magnetic connection with the corresponding arc magnet 563 on the stepped support column 51 or the circular support column 54, and multiple plug-in rods 561 will be inserted into the corresponding circular slots respectively, so as to achieve the effect of quick plug-in of the lower mold 52 and the upper mold 55. When disassembling, the staff will rotate the corresponding annular rotating plate 562 by 45 degrees, so that the arc magnet 563 on the annular rotating plate 562 can release the magnetic connection with the corresponding arc magnet 563 on the stepped support column 51 or the circular support column 54, and the lower mold 52 and the upper mold 55 can be directly pulled out.

[0033] In summary, this application has the following advantages: Advantage 1: When the molten glass is heated, the forward and reverse rotation of the turntable 41 is controlled by the forward and reverse motor 441, so that the screw nut 43 and the ball screw 42 can be controlled to disengage or restore the spiral connection. During this period, whenever the screw nut 43 moves to the position of the upper or lower optical axis section of the ball screw 42, the screw nut 43 will be disengaged from the spiral connection with the ball screw 42, and as the ball screw 42 continues to rotate forward or reverse, it will not restore the spiral connection with the screw nut 43 to drive the screw nut 43 to move, thereby realizing the free control of the inner cylinder of the telescopic cylinder 3 to rise or fall, and continuing to control the mold tray 2 to drive the multiple lower molds 52 to rotate forward or reverse intermittently.

[0034] Advantage 2: At the same time, multiple upper molds 55 can be controlled to rise or fall with the mold tray 2 53, so that multiple arc-shaped slides 565 are inserted into corresponding arc-shaped sliding holes, thereby achieving the effect of controlling the upper mold 55 and the lower mold 52 to dock or disengage, and then controlling multiple automatic flamethrowers 6 to heat the molten glass in the multiple lower molds 52, and in the closed environment of the telescopic cylinder 3, the temperature of the lower mold 52 and the upper mold 55 is maintained at a suitable temperature to avoid the centrifugal mold from dissipating heat quickly after being heated, resulting in uneven heating of the molten glass and defects such as cracks.

[0035] Advantage three, when the glass solution is heated, the turntable 41 is controlled by the forward and reverse motor 441 to drive the mold tray 2 53 to rotate in the opposite direction. Under the transmission action of multiple passive gears 444 and the outer gear ring, the multiple lower molds 52 and the upper mold 55 will slowly rotate while rotating around the turntable 41, thereby achieving the effect of improving the uniformity of heating when the subsequent multiple automatic flamethrowers 6 heat the multiple lower molds 52, the upper mold 55 and the glass melt.

[0036] Advantage 4: When the glass melt is centrifugally formed, the servo motor 442 is used to control the multiple lower molds 52 and the upper mold 55 to rotate at a relatively low speed. When the glass melt is slowly and evenly distributed under the centrifugal force and the gas in the glass melt is discharged, the servo motor 442 is used to control the multiple lower molds 52 and the upper mold 55 to rotate at a relatively high speed to achieve the centrifugal force required for the special glass melt to be formed. During this period, as the centrifugal force generated by the rotation of the multiple lower molds 52 and the upper mold 55 increases from small to large, the multiple counterweight plates 573 will gradually extend outward from the circular support column 54, and under the cooperation of the installation through hole, jointly drive the corresponding upper mold 5 5 moves downward, and the corresponding annular abutment plate 564 is pressed together by the multiple arc-shaped slide plates 565 to make it return to the corresponding receiving slide groove. When the centrifugal force required for the special glass melt is reached, the multiple counterweight plates 573 will also extend to the maximum distance. At this time, the corresponding upper mold 55 will gradually change from a semi-open state to a tightly fitted sealing state with the corresponding lower mold 52, so as to avoid the problem that when the glass melt is exposed to the air and centrifuged at a high speed to uniformly fill the mold, the rotation may cause the surface to be wrapped with air to form bubbles, and the leakage of the glass melt can be avoided to cause fire or equipment damage.

[0037] Advantage five, when taking out the formed glass products, first control the formed glass products to be initially cooled down in the closed environment of the telescopic cylinder 3, and then control the ball screw 42 through the forward and reverse motor 441 to drive the mold tray 2 53 to move upward through the screw nut 43. At this time, the inner cylinder of the telescopic cylinder 3 and multiple upper molds 55 will also move upward and return to their original positions, so that the lower mold 52 is in an open state for secondary cooling and material removal. At the same time, it avoids the problem of internal stress caused by excessive temperature changes in the cooling process of the lower mold 52 and the upper mold 55, which affects the quality of the glass products.

[0038] Advantage 6: When installing the lower mold 52 and the upper mold 55, the corresponding annular rotating plate 562 is rotated 45 degrees to release the magnetic connection between the arc magnet 563 on the annular rotating plate 562 and the corresponding stepped support column 51 or the arc magnet 563 on the circular support column 54, and the mounting rod 56 on the lower mold 52 or the upper mold 55 is respectively inserted into the corresponding mounting groove, and the corresponding annular rotating plate 562 is rotated 45 degrees again to release the magnetic connection between the arc magnet 563 on the annular rotating plate 562 and the corresponding stepped support column 51 or the circular support column 54. The arc-shaped magnet 563 on the stepped support column 51 or the circular support column 54 restores the magnetic connection, and the multiple plug-in rods 561 are respectively inserted into the corresponding circular slots. When disassembling, the corresponding annular rotating plate 562 is rotated 45 degrees to release the magnetic connection between the arc-shaped magnet 563 on the annular rotating plate 562 and the corresponding arc-shaped magnet 563 on the stepped support column 51 or the circular support column 54, and the lower mold 52 and the upper mold 55 can be directly pulled out, thereby achieving the effect of quick loading and unloading of the lower mold 52 and the upper mold 55.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A special glass uniform distribution molding system based on a centrifugal mold, characterized in that: include: A machine case (1), a mold tray (2) having a plurality of circular through holes pre-opened therein is arranged above the machine case (1), a telescopic cylinder (3) is arranged above the mold tray (2), a transmission part (4) is arranged on the machine case (1) and the mold tray (2), and a centrifugal part (5) is arranged on the mold tray (2) and the telescopic cylinder (3); The transmission part (4) comprises a turntable (41) installed in the middle of the mold tray (2), a ball screw (42) is installed on the upper end of the turntable (41), the ball screw (42) is a hollow structure, a screw nut (43) is spirally connected to the outer wall of the ball screw (42), and a driving member (44) is commonly provided on the chassis (1), the mold tray (2) and the centrifugal part (5); The centrifugal part (5) comprises a stepped support column (51) rotatably mounted in a plurality of circular through holes on a mold tray (2), a lower mold (52) is arranged on the upper side of the stepped support column (51), a mold tray (53) with a plurality of pre-opened mounting through holes is mounted on the inner wall of the inner cylinder of the telescopic cylinder (3), the mounting through holes are trumpet-shaped, the mold tray (53) is fixedly sleeved on the lead screw nut (43), a circular support column (54) is rotatably mounted in a plurality of mounting through holes on the mold tray (53), an upper mold (55) is arranged at the lower end of the circular support column (54), mounting rods (56) are mounted on opposite ends of the lower mold (52) and the upper mold (55), and an auxiliary sealing member (57) is commonly arranged on each corresponding circular support column (54) and the upper mold (55).

2. According to claim 1, a centrifugal mold-based special glass uniform distribution molding system is characterized by: The stepped support column (51) and the corresponding circular support column (54) are provided with mounting grooves at opposite ends, and a plurality of mounting rods (56) are movably fitted on the inner walls of the corresponding mounting grooves. A plurality of stepped sliding holes are provided on the inner walls of the upper and lower mounting grooves on the sides close to each other, and the plurality of stepped sliding holes are evenly distributed on the circumference. A plug-in rod (561) is slidably connected in the plurality of stepped sliding holes through a compression spring. A circular slot is provided on the outer wall of the mounting rod (56) at positions corresponding to the plurality of stepped sliding holes, and a plurality of guide slots connected to the circular slot are provided on the outer wall of the mounting end of the mounting rod (56). An annular rotating plate (562) is rotatably sleeved on the outer walls of the plurality of stepped support columns (51) and the plurality of circular support columns (54), and the inner wall of the annular rotating plate (562) is composed of a plurality of abutment structures evenly distributed on the circumference, and the lower end of the annular rotating plate (562) is rotatably connected to the mold tray 1 (2).

3. The centrifugal mold-based special glass uniform distribution molding system according to claim 2, characterized in that: A plurality of arc-shaped magnets (563) are evenly embedded in a circumference on the outer wall of the stepped support column (51), the outer wall of the circular support column (54) and the inner wall of the annular rotating plate (562); the outer ends of the plurality of plug-in rods (561) are movably in contact with the inner wall of the corresponding annular rotating plate (562); the inner ends of the plurality of plug-in rods (561) are movably fitted to the inner wall of the corresponding circular slot; the upper end of the lower annular rotating plate (562) is provided with a receiving groove, which is formed by the plurality of arc-shaped grooves evenly distributed in a circumference on the upper side. The upper mold (55) is composed of an annular slide groove on the lower side, and an annular contact plate (564) is slidably connected in the slide groove through a compression spring. A plurality of arc-shaped slide plates (565) evenly distributed in a circumference are installed on the outer wall of the upper mold (55). The upper end of the lower mold (52) is provided with arc-shaped slide holes at positions corresponding to the plurality of arc-shaped slide plates (565). The plurality of arc-shaped slide plates (565) are movably fitted on the inner walls of the corresponding arc-shaped slide holes, and the lower ends of the plurality of arc-shaped slide plates (565) are movably fitted on the annular contact plate (564).

4. The centrifugal mold-based special glass uniform distribution molding system according to claim 1, characterized in that: The auxiliary seal (57) comprises an annular plate 1 (571) rotatably mounted on the upper end of the circular support column (54); an annular plate 2 (572) is rotatably mounted on the upper end of the mold tray 2 (53) at a position corresponding to the annular plate 1 (571); the inner wall of the annular plate 2 (572) is rotatably fitted on the outer wall of the circular support column (54); a compression spring is sleeved on the outer wall of the circular support column (54) at a position between the annular plate 1 (571) and the annular plate 2 (572); and a plurality of limiting slide grooves evenly distributed in a circumference are opened on the outer wall of the circular support column (54) corresponding to the mounting through hole; a counterweight plate (573) is slidably connected in the limiting slide groove via a compression spring; and the outer end of the counterweight plate (573) movably contacts the inner wall of the mounting through hole.

5. The centrifugal mold-based special glass uniform distribution molding system according to claim 1, characterized in that: The upper and lower ends of the ball screw (42) are optical axis sections, and the middle part is a spiral section. An auxiliary tray (45) movably sleeved on the outer wall of the optical axis section of the ball screw (42) is provided on the upper side of the turntable (41). The upper end of the auxiliary tray (45) is movably fitted on the lower end surface of the second mold tray (53). A compression spring is sleeved on the outer wall of the ball screw (42) between the turntable (41) and the auxiliary tray (45).

6. The centrifugal mold-based special glass uniform distribution molding system according to claim 1, characterized in that: The driving member (44) comprises a forward and reverse motor (441) installed in the middle of the chassis (1) through a motor seat, the output shaft of the forward and reverse motor (441) rotatably passes through the chassis (1) and is fixedly connected to the turntable (41), a support shaft rotatably connected to the turntable (41) is installed on the inner wall of the upper end of the outer tube of the telescopic tube (3), the outer wall of the support shaft rotatably fits on the inner wall of the ball screw (42), and the outer walls on both sides of the outer tube of the telescopic tube (3) are fixedly connected to the chassis (1) through connecting plates.

7. The centrifugal mold-based special glass uniform distribution molding system according to claim 6, characterized in that: The driving member (44) further comprises a servo motor (442) installed via a motor seat on the right side of the forward and reverse motor (441) in the chassis (1); an output shaft of the servo motor (442) rotatably penetrates the chassis (1) and is fixedly connected to a transmission gear (443); an inner gear ring and an outer gear ring are rotatably installed at the upper end of the chassis (1) at positions corresponding to the transmission gear (443); the outer gear ring is fixedly sleeved on the outer wall of the inner gear ring; the transmission gear (443) meshes with the inner gear ring; and a plurality of stepped support columns (51) are fixedly sleeved with a driven gear (444) at their lower ends; and the plurality of driven gears (444) mesh with the outer gear ring.

8. The centrifugal mold-based special glass uniform distribution molding system according to claim 6, characterized in that: The lower end of the outer tube of the telescopic tube (3) is provided with a plurality of avoidance holes evenly distributed in a circumference, and positions of the two left and right connecting plates on the outer wall of the telescopic tube (3) corresponding to the avoidance holes are also provided with avoidance holes, and positions on the outer wall of the inner tube of the telescopic tube (3) corresponding to the plurality of avoidance holes are penetrated and installed with automatic flamethrowers (6).

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