Automatic suspender machining equipment

Abstract

The invention relates to the technical field of mechanical automatic machining equipment, in particular to automatic suspender machining equipment. Comprising a feeding device, a rack, a synchronous carrying device, a first stamping machining device, a second stamping machining device, a rotary stamping machining device, a tapping device and a discharging device. The feeding device orderly guides the suspenders to feed through a stepped sorting assembly, a horizontal conveying assembly and the like. The synchronous carrying device is used for accurately guiding and driving to quickly transfer materials; the double-stamping machining device structure guarantees stamping precision and convenience of the two ends of the suspender; the rotary stamping processing device flexibly rotates the suspender to meet a special process; the tapping device ensures the tapping machining quality; and the discharging device realizes automatic output of finished products. Automatic operation is achieved in the whole process, the labor intensity is greatly relieved, manual operation errors are avoided, and efficient and high-precision machining of the suspender is achieved by means of the ingenious design of all the devices, such as the adjustable distance between the material taking assemblies and the precise adaptation of the stamping die.

Description

Technical Field

[0001] The present application relates to the technical field of mechanical automation processing equipment, and particularly to an automatic processing equipment for suspender bars. Background Art

[0002] In many industrial fields such as current construction, mechanical manufacturing, and automotive parts production, suspender bars, as a key connecting or supporting component, are widely used. With the rapid development of various industries, the demand for suspender bars is increasing day by day, and at the same time, higher requirements are put forward for their processing accuracy and production efficiency.

[0003] Most traditional processing methods for suspender bars rely on manual operations. Workers need to manually carry the suspender bars to each processing station, such as stamping, tapping and other processes, and then use simple tools to process them one by one. This manual mode has many disadvantages: on the one hand, the labor intensity of manual handling and operation is extremely high. Workers are prone to fatigue under long-term high-intensity work, which not only affects production efficiency, but may also lead to processing errors due to negligence, reducing product quality; on the other hand, it is difficult to ensure a high degree of consistency in the processing accuracy of each process. Due to differences in the operating habits and proficiency of different workers, the dimensional accuracy and surface quality of the finished suspender bars vary, and they cannot meet the requirements of some high-precision application scenarios.

[0004] In addition, with the continuous increase of labor costs, the cost of using traditional manual processing for suspender bars is also getting higher and higher, weakening the competitiveness of enterprises in the market. To overcome these problems, some enterprises have tried to introduce some semi-automatic equipment, but these equipment often have single functions and can only achieve the automation of one or two processing steps. The connection between each processing link still requires manual intervention, and the overall automation degree is still limited, and it cannot fundamentally solve the problems of low production efficiency and unstable processing accuracy.

[0005] Therefore, based on the above problems, the existing technology needs to be improved. Summary of the Invention

[0006] The purpose of the present application is to provide an automatic processing equipment for suspender bars.

[0007] The above technical purpose of the present application is achieved through the following technical solutions: an automatic processing equipment for suspender bars, comprising: A loading device for loading the suspender bars to be processed; A frame providing support for each device of the equipment; A synchronous handling device for sequentially handling the loaded suspender bars to the processing stations of each device according to the processing sequence; A first stamping processing device for receiving the handled suspender bars and performing stamping processing on one end of the suspender bars, and resetting the suspender bars after the processing is completed, waiting for the suspender bars to be handled to the second stamping processing device; A second stamping device is used to stamp the other end of the suspension rod processed by the first stamping device; A rotary stamping device for performing a specific stamping process on the suspension rod processed by the first stamping device and the second stamping device; Tapping device, to perform tapping operation on the hanger rod after punching; The unloading device unloads the processed boom.

[0008] By adopting the above technical solution, the loading device, synchronous transport device, various stamping processing devices, tapping devices and unloading devices work closely together, completely eliminating manual handling and operation, greatly reducing labor intensity, avoiding processing errors caused by workers' fatigue, and effectively ensuring the stability of product quality. Secondly, each processing station is precisely connected, and the synchronous transport device strictly transfers the hanger according to the processing sequence to ensure that each process is carried out in an orderly and efficient manner, greatly improving the overall production efficiency. Furthermore, according to different parts of the hanger and special processing requirements, the first and second stamping processing devices and the rotary stamping processing device are set, and the tapping device is used to meet the diversified and high-precision processing requirements, so that the finished hanger products are highly consistent in terms of dimensional accuracy and surface quality, which effectively enhances product competitiveness, meets the current high-quality demand for hangers in various industries, and reduces costs and increases efficiency for enterprises.

[0009] Optionally, the loading device includes a loading track, a stepped sorting component is provided at the end of the loading track, a horizontal conveying component is provided at the output end of the stepped sorting component, a workpiece receiving track is correspondingly provided at the end of the horizontal conveying component, a limit piece is provided at the end of the workpiece receiving track, and a workpiece pushing component is provided at the starting end, and the workpiece pushing component is used to push the hanging rod transported by the horizontal conveying component into the workpiece receiving track to arrange it and wait for transportation.

[0010] By adopting the above technical solution, the loading track is used as the starting guide to build a basic path for the boom transportation, ensuring that the materials flow to the subsequent links in an orderly manner. The stepped sorting component guides the booms to enter in sequence to avoid material clumping and confusion, and ensure the continuity and orderliness of the loading. The horizontal conveying component receives the sorted booms to achieve smooth and efficient transportation, and accurately delivers them to the workpiece receiving track. The limiter at the end of the workpiece receiving track provides precise positioning for the boom, and the workpiece pushing component at the starting end arranges the booms neatly, waiting for subsequent handling, which greatly improves the accuracy and efficiency of loading, lays a solid foundation for the smooth start of the entire processing process, and effectively reduces processing stagnation and errors caused by disordered loading.

[0011] Optionally, the synchronous transport device includes a transport mounting frame, a transport guide rail is provided on the transport mounting frame, a plurality of mutually connected synchronous transport guide blocks are installed on the transport guide rail, the synchronous transport guide block is connected to a transport driving member, and under the drive of the transport driving member, the synchronous transport guide block can slide along the transport guide rail, and each of the synchronous transport guide blocks is respectively provided with a material picking component or a synchronous clamping component.

[0012] By adopting the above technical solution, the transport mounting frame serves as a stable support, providing a reliable bearing foundation for the entire transport system; the transport guide rails and the interconnected synchronous transport guide blocks work well together, and the transport drive drives the guide blocks to slide along the guide rails. This precise guide and drive mechanism makes the running trajectory of the synchronous transport guide blocks highly controllable, thereby ensuring that the material picking components or synchronous clamping components on them can be accurately positioned at each processing station and material storage location. Multiple synchronous transport guide blocks can operate independently and in coordination. The material picking components can meet the flexible absorption of scattered booms, and the synchronous clamping components can efficiently handle booms that are grouped or have specific arrangement requirements. The two complement each other, greatly improving the efficiency, accuracy and adaptability of material handling, ensuring the efficiency and smoothness of material flow in the entire processing process, and laying a solid foundation for the seamless connection of subsequent processing links.

[0013] Optionally, the material picking assembly includes a material picking mounting plate, a material picking lifting drive component is provided on the material picking mounting plate, a mounting frame is provided at the output end of the material picking lifting drive component, a guide rod is provided on the mounting frame, a plurality of sliders are provided on the guide rod, a fixed mounting plate is provided on the slider, and a material picking suction head is provided on the fixed mounting plate; the mounting frame is also provided with a spacing adjustment structure and a telescopic driving component for adjusting the distance between the material picking suction heads on adjacent sliders, the slider is connected to the spacing adjustment structure, and the spacing adjustment structure is driven by the telescopic driving component to make the slider slide on the guide rod.

[0014] By adopting the above technical solution, the material reclaiming mounting plate provides a stable mounting base for the entire assembly, and the material reclaiming lifting drive can accurately control the vertical lifting of the mounting frame to adapt it to the material grabbing requirements at different heights, greatly enhancing the flexibility of material reclaiming. The guide rod and slider structure on the mounting frame build a stable and smooth moving track for the material reclaiming suction head, ensuring that the suction head runs smoothly and is accurately positioned. The combination of the spacing adjustment structure and the telescopic drive component drives the spacing adjustment structure through the telescopic drive component, and then drives the slider to move, thereby realizing flexible adjustment of the distance between adjacent material reclaiming suction heads. This enables the material reclaiming assembly to easily cope with booms of different specifications and different arrangement spacings. Whether it is a densely arranged or sparsely distributed boom, it can be efficiently and accurately absorbed, which significantly broadens the scope of application of the equipment, improves the efficiency and accuracy of the material handling link, and injects powerful power into the smooth advancement of the entire boom automatic processing process.

[0015] Optionally, the first stamping processing device has the same structure as the second stamping processing device, and the first stamping processing device includes a first stamping assembly, a first boom placement platform and a first pusher assembly which are sequentially arranged on a frame; the first pusher assembly is used to make one end of the boom processing on the first boom placement platform (42) flush.

[0016] By adopting the above technical solution, the first stamping processing device and the second stamping processing device have the same structure. On the one hand, it greatly simplifies the design and manufacturing process of the equipment, reduces the production cost and R&D cycle, and facilitates subsequent maintenance, overhaul and parts replacement; on the other hand, the standardized module construction effectively guarantees the stability and reliability of the equipment operation. Taking the first stamping processing device as an example, the first stamping assembly, the first boom placement platform and the first pusher assembly arranged on the frame in sequence work together in an orderly manner. The first pusher assembly exerts precise force to smoothly set one end of the boom to be processed on the first boom placement platform flush. The fully automated operation not only avoids the potential safety hazards caused by manual handling, but also relies on precise mechanical pushing and positioning to greatly improve the stamping processing accuracy, which effectively promotes the efficient and stable progress of the entire boom processing process.

[0017] Optionally, the first stamping assembly includes a first stamping mounting base, on which a first stamping driving member is provided. The output end of the first stamping driving member is connected to a first stamping die. The first stamping mounting base is provided with a plurality of first mounting grooves for fitting and mounting the hanging rods. The first stamping mounting base is provided with first mounting pins corresponding to the first mounting grooves for the end of the hanging rod to be fitted and mounted. The first mounting pins are provided with first avoidance holes for avoiding the stamping process of the first stamping die. Under the drive of the first stamping driving member, the hanging rods in the first mounting grooves are stamped. A blank holding mounting plate is provided on the first stamping mounting base, and a blank holding driving member is provided on the blank holding mounting plate. The output end of the blank holding driving member is provided with a blank holding block, and the blank holding block cooperates with the first hanging rod placement platform to fix the hanging rod.

[0018] By adopting the above technical solution, the first stamping mounting base, as the core load-bearing component, provides a solid foundation for the entire stamping operation and ensures the precise cooperation of each component. The first stamping driving member provided on the first stamping mounting base is paired with the first stamping die, which has strong power and stable output, and can accurately stamp the hanging rod according to the preset process parameters, effectively ensuring the processing accuracy and consistency. The multiple first mounting grooves for fitting and mounting the hanging rods, combined with the corresponding first mounting pins, enable the hanging rod to be accurately positioned before stamping, avoiding displacement deviation during the processing, and greatly improving the quality of the finished product. The first avoidance holes designed on the first mounting pins are used to avoid the stamping path of the stamping die, prevent component interference and damage, and extend the service life of the equipment. In addition, the combination of the blank holding mounting plate, the blank holding driving member and the blank holding block, and the cooperation of the blank holding block and the first hanging rod placement platform strongly fix the hanging rod at the moment of stamping, effectively resisting the stamping impact force, comprehensively improving the stability, accuracy and reliability of the stamping process, and laying a solid foundation for the high-quality forming of the hanging rod.

[0019] Optionally, the first boom placement platform includes a first mounting plate, on which a first position adjustment guide rail is provided. A first position adjustment guide block is provided on the first position adjustment guide rail, and the first position adjustment guide block is connected to a first position adjustment driving member. By driving the first position adjustment guide block to slide on the first position adjustment guide rail in a direction close to the first stamping assembly or the first pusher assembly through the first position adjustment driving member, a second mounting plate is provided on the first position adjustment guide block; a second position adjustment guide rail is provided on the second mounting plate, and the setting direction of the second position adjustment guide rail is the same as that of the first position adjustment guide rail. A second position adjustment guide block is provided on the second position adjustment guide rail, and the second position adjustment guide block is connected to a second position adjustment driving member. By driving the second position adjustment guide block to slide on the second position adjustment guide rail through the second position adjustment driving member, a receiving table is provided on the second position adjustment guide block, and a receiving groove is provided on the receiving table, and a suction attachment is provided in the receiving groove.

[0020] By adopting the above technical solution, the first mounting plate serves as a basic load-bearing member. The first position adjustment guide rail, the first position adjustment guide block, and the first position adjustment driving member on it cooperate with each other to construct a set of precise and efficient position control systems, which can accurately drive the second mounting plate to slide in a direction close to the first stamping assembly or the first pusher assembly, ensuring the precise and smooth transfer and connection of the boom in different processing stages, greatly improving the material flow efficiency, and reducing the time-consuming of process conversion. At the same time, the second position adjustment guide rail, the second position adjustment guide block, and the second position adjustment driving member arranged in the same direction on the second mounting plate further refine the fine-tuning function of the position of the receiving table. This multi-level fine adjustment mechanism enables the receiving table to be flexibly adapted according to processing requirements. Whether receiving, temporarily storing, or transporting the boom, the receiving groove can be accurately positioned to the best position. A suction attachment, such as a magnet, is provided in the receiving groove, which can provide a stable support for the boom, effectively avoiding processing deviations caused by unstable placement, and comprehensively ensuring the high precision and high stability of the processing process, effectively assisting the efficient and orderly progress of the entire boom automatic processing process.

[0021] Optionally, the first pusher assembly includes a pusher mounting frame, on which a pusher driving member is provided. A pusher block is provided at the output end of the pusher driving member, and the processed end of the boom on the first boom placement platform is made flush by the pusher block.

[0022] By adopting the above technical solution, the pusher mounting frame serves as a solid foundation, providing reliable support for the components inside the assembly and ensuring the structural stability during operation. The cooperation of the pusher driving member and the pusher block can stably and efficiently drive the boom to be flush on the first boom placement platform according to precise program instructions, enabling the processing process to proceed smoothly.

[0023] Optionally, the rotary stamping processing device includes a second stamping component, a second boom placement platform, and a rotary pusher component sequentially arranged on the frame; the rotary pusher component is used to level the processing ends of the booms on the second boom placement platform and rotate them, and push the booms into the second stamping component through the second boom placement platform for stamping processing. After the processing is completed, the second boom placement platform drives the booms to reset; the rotary pusher component includes a pusher guide rail arranged on the frame, a pusher guide block is arranged on the pusher guide rail, the pusher guide block is connected with a translation driving part, a pusher mounting plate is arranged on the pusher guide block, a rotating part is arranged on the pusher mounting plate, and a cylinder gripper is arranged at the output end of the rotating part for grasping and releasing the booms.

[0024] By adopting the above technical solutions, the frame provides stable support for the second stamping component, the second boom placement platform, and the rotary pusher component in the device, ensuring that each component maintains an accurate relative position during operation. The rotary pusher component plays a key role. The pusher guide rail, the pusher guide block, and the translation driving part cooperate to form a precise translation system, which can quickly and smoothly drive the pusher mounting plate to a specified position to realize boom pushing. The rotating part on the pusher mounting plate can flexibly rotate the booms as needed to adapt to different processing technology requirements, expanding the processing flexibility of the equipment. The cylinder gripper at the end of the rotating part accurately grasps and releases the booms, ensuring that the booms are stably clamped and precisely moved in each link of material handling, rotation, and reset, avoiding shaking and deviation during processing, effectively improving the processing accuracy and efficiency, and promoting the automatic processing equipment for booms to move towards automation and precision.

[0025] Optionally, the tapping device includes a tapping machine, a third boom placement platform, and a second pusher component sequentially arranged on the frame; the second pusher component is used to level the processing ends of the booms on the third boom placement platform.

[0026] By adopting the above technical solutions, the frame provides a solid installation foundation for the tapping machine, the third boom placement platform, and the second pusher component, ensuring that each component maintains an accurate relative position during operation and guaranteeing the processing accuracy. The second pusher component plays a key connecting role in the whole process. It can accurately and efficiently level the processing ends of the booms to be processed on the third boom placement platform, ensuring that the tapping operation is carried out on time and in an orderly manner. After the tapping process is completed, the third boom placement platform drives the booms to reset, preparing for the material flow of subsequent processes. This automatic pusher and reset mechanism not only avoids problems such as surface damage and processing position deviation of the booms caused by manual handling, but also greatly improves the efficiency of tapping processing, making the whole boom processing process more coherent and smooth, and effectively promoting the stable operation and overall efficiency improvement of the automatic processing equipment for booms in the precision processing link.

[0027] In summary, the present application has at least the following beneficial effects: 1. From the loading of the suspender to be processed, to the precise handling between workstations, and then to a series of complex processing procedures such as stamping, rotary stamping, and tapping, until the finished product is unloaded, there is no need for direct manual operation throughout the process. While greatly reducing the labor intensity, it also avoids processing errors and precision fluctuations caused by factors such as fatigue and proficiency differences in manual operations, ensuring that each finished suspender can meet the high-standard dimensional accuracy and surface quality requirements.

[0028] 2. In the loading device, the stepped sorting component, the adjustable material-taking component of the synchronous handling device, and the rotary stamping processing device that can flexibly rotate the suspender, etc., all aspects fully consider the different specifications and shape differences that the suspender may have in actual production. Through ingenious structural design, precise adaptation is achieved. Whether it is a common standard size or a specially customized suspender, the equipment can operate stably and efficiently, meeting the diverse market demands. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic structural diagram of an automatic suspender processing equipment; Figure 2 is a schematic structural diagram of the loading device; Figure 3 is a schematic structural diagram of the synchronous handling device; Figure 4 is a schematic structural diagram of the material-taking component; Figure 5 is a schematic structural diagram of the spacing adjustment structure and the telescopic drive component; Figure 6 is a schematic structural diagram of the synchronous clamping component; Figure 7 is an assembly schematic diagram of the first stamping processing device and the second stamping processing device; Figure 8 is a schematic structural diagram of the first stamping processing device; Figure 9 is a schematic structural diagram of the first stamping component; Figure 10 is a schematic structural diagram of the first suspender placement platform; Figure 11 is a schematic structural diagram of the first pusher component; Figure 12 is a schematic structural diagram of the rotary stamping processing device; Figure 13 is a schematic structural diagram of the rotary pusher component; Figure 14 is a schematic structural diagram of the tapping device.

[0030] Reference numerals 1. Loading device; 11. Loading track; 12. Stepped sorting assembly; 13. Horizontal conveying assembly; 14. Workpiece receiving track; 15. Limiting member; 16. Workpiece pushing assembly; 2. Rack; 3. Synchronous handling device; 31. Handling mounting frame; 32. Handling guide rail; 33. Synchronous handling guide block; 34. Handling drive member; 35. Retrieving assembly; 351. Retrieving mounting plate; 352. Retrieving lifting drive member; 353. Mounting frame; 354. Guide rod; 355. Slide block; 356, fixed mounting plate; 357, material picking suction head; 358, spacing adjustment structure; 359, telescopic drive component; 36, synchronous clamping assembly; 4, first stamping processing device; 41, first stamping assembly; 411, first stamping mounting seat; 412, first stamping drive member; 413, first stamping die; 414, first mounting groove; 415, first mounting pin; 416, first avoidance hole; 417, pressing material mounting plate; 418, pressing material drive member; 419, pressing block ; 42, first suspension rod placement platform; 421, first mounting plate; 422, first position adjustment guide rail; 423, first position adjustment guide block; 424, first position adjustment drive member; 425, second mounting plate; 426, second position adjustment guide rail; 427, second position adjustment guide block; 428, second position adjustment drive member; 429, receiving platform; 4210, receiving groove; 4211, adsorption member; 43, first pusher assembly; 431, pusher mounting frame; 432, Pushing drive member; 433, pushing block; 5, second stamping processing device; 6, rotating stamping processing device; 61, second stamping assembly; 62, second suspension rod placement platform; 63, rotating pushing assembly; 631, pushing guide rail; 632, pushing guide block; 633, translational driving member; 634, pushing mounting plate; 635, rotating member; 636, cylinder clamp; 7, tapping device; 71, tapping machine; 72, third suspension rod placement platform; 73, second pushing assembly; 8, unloading device. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with the accompanying drawings.

[0032] Embodiment 1, in this embodiment, refer to Figure 1, A boom automatic processing device, including a feeding device 1, a frame 2, a synchronous handling device 3, a first stamping processing device 4, a second stamping processing device 5, a rotary stamping processing device 6, a tapping device 7, and a blanking device 8. Among them, the feeding device 1 is used for feeding the boom to be processed; the frame 2 provides support for each device of the equipment; the synchronous handling device 3 sequentially transports the fed boom to the processing stations of each device according to the processing sequence; the first stamping processing device 4 performs stamping processing on one end of the boom; the second stamping processing device 5 performs stamping processing on the other end of the boom; the rotary stamping processing device 6 performs specific stamping processing on the boom; the tapping device 7 performs tapping operations on the boom; the blanking device 8 discharges the processed boom, achieving the effect of efficiently and stably completing the processing of the boom.

[0033] Specifically, referring to Figure 2 , the feeding device 1 includes a feeding track 11. A stepped sorting component 12 is provided at the end of the feeding track 11 for arranging the booms in a certain order. A horizontal conveying component 13 is provided at the output end of the stepped sorting component 12 for conveying the booms to the workpiece receiving track 14. A limiting component 15 is provided at the end of the workpiece receiving track 14, and a workpiece pushing component 16 is provided at the starting end. The workpiece pushing component 16 is used to push the booms conveyed by the horizontal conveying component 13 into the workpiece receiving track 14 to be arranged and wait to be transported. For example, the workpiece pushing component 16 can adopt a pneumatic push rod or an electric push rod, and by changing the stroke and speed of the push rod, precise pushing of booms of different sizes can be achieved.

[0034] Referring to Figures 3 - 6 , the synchronous handling device 3 includes a handling mounting frame 31. A handling guide rail 32 is provided on the handling mounting frame 31, and a number of interconnected synchronous handling guide blocks 33 are installed on the handling guide rail 32. The synchronous handling guide block 33 is connected with a handling driving part 34. Driven by the handling driving part 34, the synchronous handling guide block 33 can slide along the handling guide rail 32. Each synchronous handling guide block 33 is respectively provided with a material taking component 35 or a synchronous clamping component 36. For example, the handling driving part 34 can adopt a servo motor combined with a lead screw structure, and by adjusting the rotation speed and direction of the motor, precise positioning and rapid handling actions can be achieved.

[0035] Referring to Figure 4 and Figure 5, the material taking component 35 includes a material taking mounting plate 351. A material taking lifting driving member 352 is provided on the material taking mounting plate 351. An installation frame 353 is provided at the output end of the material taking lifting driving member 352. A guide rod 354 is provided on the installation frame 353. A plurality of sliders 355 are provided on the guide rod 354. A fixed mounting plate 356 is provided on the slider 355. A material taking suction head 357 is provided on the fixed mounting plate 356. A spacing adjusting structure 358 and a telescopic driving component 359 are further provided on the installation frame 353 for adjusting the distance between the material taking suction heads 357 on adjacent sliders 355. Preferably, the spacing adjusting structure 358 is a scissor link mechanism composed of a plurality of linkages hinged to form a rhombus unit, and is driven by the telescopic driving component 359 to realize telescoping. The slider 355 is connected to the spacing adjusting structure 358, and the spacing adjusting structure 358 is driven by the telescopic driving component 359 to make the slider 355 slide on the guide rod 354. For example, the material taking suction head 357 can adopt a vacuum suction cup or an electromagnetic suction cup, and by adjusting the number and position of the suction cups, it can adapt to boom of different sizes.

[0036] Referring to Figure 7 and Figure 8 , the first stamping device 4 and the second stamping device 5 have the same structure and are arranged in opposite directions. Taking the first stamping device 4 as an example, it includes a first stamping component 41, a first boom placing platform 42 and a first material pushing component 43 that are sequentially arranged on the frame 2. The first material pushing component 43 is used to make the processed end of the boom on the first boom placing platform 42 flush.

[0037] Specifically, referring to Figure 9, the first stamping assembly 41 includes a first stamping mounting base 411. The first stamping mounting base 411 is made of high-strength alloy material and, through precise machining and heat treatment processes, has good rigidity and stability, capable of withstanding the huge impact force generated during the stamping process. A first stamping driving member 412 is provided on the first stamping mounting base 411. The first stamping driving member 412 is a high-performance hydraulic cylinder, which has advantages such as large output force, stable movement, and fast response speed. The control system of the hydraulic cylinder adopts advanced proportional valve control technology, which can accurately adjust the stamping pressure, speed, and stroke to meet the stamping processing requirements of different specifications of hanging rods. The output end of the first stamping driving member 412 is connected to a first stamping die 413. The first stamping die 413 is custom-designed according to the shape and size of the hanging rod, made of high-quality die steel material, and undergoes fine machining and surface treatment to ensure the accuracy and wear resistance of the die. The working surface of the die is polished, which can make the surface of the stamped hanging rod smooth and reduce surface defects. The first stamping mounting base 411 is provided with several first mounting grooves 414 for fitting and installing the hanging rod. The size and shape of the first mounting grooves 414 match the outer shape of the hanging rod, which can accurately position the hanging rod and ensure the accuracy of the stamping process. The first stamping mounting base 411 is provided with first mounting pins 415 corresponding to the first mounting grooves 414 for fitting and installing one end of the hanging rod. The first mounting pins 415 are manufactured by high-precision processing technology, and the tolerances of their diameters and lengths are controlled within a very small range to ensure the fitting accuracy between the hanging rod and the mounting pins. The first mounting pins 415 are provided with first avoidance holes 416 for avoiding the stamping process of the first stamping die 413. When the first stamping driving member 412 drives the first stamping die 413 to move downward for stamping, the first avoidance holes 416 provide enough space for the die to avoid interference between the die and the mounting pins and ensure the smooth progress of the stamping process. The hanging rod in the first mounting groove 414 is stamped under the drive of the first stamping driving member 412. To ensure the stability of the hanging rod during the stamping process, a blank holder mounting plate 417 is provided on the first stamping mounting base 411. A blank holder driving member 418 is provided on the blank holder mounting plate 417, and the blank holder driving member 418 can be a small cylinder. The output end of the blank holder driving member 418 is provided with a blank holder 419, and the surface of the blank holder 419 is specially treated to have good anti-slip performance. After the hanging rod is placed in the first mounting groove 414, the blank holder driving member 418 drives the blank holder 419 to move downward, pressing the hanging rod tightly in the first mounting groove 414. The blank holder 419 cooperates with the first hanging rod placement platform 42 to fix the hanging rod, preventing the hanging rod from displacing and shaking during the stamping process, thereby improving the quality and accuracy of the stamping process.

[0038] Refer to Figure 10, the first boom placement platform 42 includes a first mounting plate 421. A first position adjustment guide rail 422 is provided on the first mounting plate 421. A first position adjustment guide block 423 is provided on the first position adjustment guide rail 422. The first position adjustment guide block 423 is connected to a first position adjustment driving member 424. By driving the first position adjustment guide block 423 with the first position adjustment driving member 424, the first position adjustment guide block 423 slides on the first position adjustment guide rail 422 in a direction close to the first stamping assembly 41 or the first pusher assembly 43. A second mounting plate 425 is provided on the first position adjustment guide block 423. A second position adjustment guide rail 426 is provided on the second mounting plate 425. The setting direction of the second position adjustment guide rail 426 is the same as that of the first position adjustment guide rail 422. A second position adjustment guide block 427 is provided on the second position adjustment guide rail 426. The second position adjustment guide block 427 is connected to a second position adjustment driving member 428. By driving the second position adjustment guide block 427 with the second position adjustment driving member 428, the second position adjustment guide block 427 slides on the second position adjustment guide rail 426. A receiving platform 429 is provided on the second position adjustment guide block 427. A receiving groove 4210 is provided on the receiving platform 429. An adsorbing member 4211 is provided in the receiving groove 4210. Preferably, the adsorbing member 4211 is a magnet, which can magnetically adsorb and cooperate with the boom, so that the boom is stably arranged on the receiving platform 429. For example, the first position adjustment driving member 424 and the second position adjustment driving member 428 can adopt air cylinders or electric cylinders, and by adjusting the stroke and speed, the precise positioning of the boom can be realized.

[0039] Referring to Figure 11 , the first pusher assembly 43 includes a pusher mounting frame 431. A pusher driving member 432 is provided on the pusher mounting frame 431. A pusher block 433 is provided at the output end of the pusher driving member 432. By means of the pusher block 433, the processed ends of the booms on the first boom placement platform 42 are made flush. For example, the pusher driving member 432 can adopt a linear motor or an air cylinder, and by adjusting the speed and force of the pusher block 433, it is ensured that the processed ends of multiple booms are flush.

[0040] Referring to Figure 12 and Figure 13, the rotary stamping device 6 includes a second stamping assembly 61, a second boom placement platform 62, and a rotary pusher assembly 63 that are sequentially arranged on the frame 2. The second stamping assembly 61 has the same structure as the first stamping assembly 41, and the second boom placement platform 62 has the same structure as the first boom placement platform 42. The rotary pusher assembly 63 is used to level the processing end of the booms on the second boom placement platform 62 and rotate them, and push the booms into the second stamping assembly 61 through the second boom placement platform 62 for stamping processing. After the processing is completed, the second boom placement platform 62 drives the booms to reset. The rotary pusher assembly 63 includes a pusher guide rail 631 arranged on the frame 2. A pusher guide block 632 is provided on the pusher guide rail 631. The pusher guide block 632 is connected to a translation drive member 633. A pusher mounting plate 634 is provided on the pusher guide block 632. A rotary member 635 is provided on the pusher mounting plate 634. A cylinder jaw 636 is provided at the output end of the rotary member 635 for grasping and releasing the booms. For example, the rotary member 635 can adopt a servo motor combined with a reducer, and by adjusting the speed and angle of the motor, precise rotation and positioning of the booms can be achieved.

[0041] Referring to Figure 14 , the tapping device 7 includes a tapping machine 71, a third boom placement platform 72, and a second pusher assembly 73 that are sequentially arranged on the frame 2. The second pusher assembly 73 is used to level the booms on the third boom placement platform 72. The third boom placement platform 72 pushes the booms into the tapping machine 71 for processing. After the processing is completed, the third boom placement platform 72 drives the booms to reset. For example, the tapping machine 71 can adopt an automatic feed tapping machine 71, and by adjusting the feed speed and torque, processing of different specifications of threads can be achieved.

[0042] The implementation principle of this embodiment is as follows: The booms to be processed are placed at the starting end of the loading track 11 and start to slide towards the end relying on their own gravity or with the assistance of a slight inclination angle of the loading track 11. When the booms reach the end of the loading track 11, the stepped sorting assembly 12 guides the booms to enter the horizontal conveying assembly 13 in sequence and orderly. The horizontal conveying assembly 13, under the drive of power (such as high-precision belt or chain drive), smoothly and uniformly conveys the sorted booms above the workpiece receiving track 14. The limit member 15 at the end of the workpiece receiving track 14 is pre-adjusted according to the length of the booms. When the horizontal conveying assembly 13 stops, the workpiece pushing assembly 16 at the starting end of the workpiece receiving track 14 quickly acts to accurately push the booms into the workpiece receiving track 14, making them arranged neatly and waiting to be transported.

[0043] According to the preset program, the control system starts the synchronous handling device 3. The handling driving part 34 drives the synchronous handling guiding block 33 on the handling guide rail 32 to accurately move to the corresponding position above the workpiece receiving track 14. The material taking component 35 starts according to the arrangement of the suspension rods. The material taking lifting driving part 352 adjusts the height of the installation frame 353 as required. The spacing adjusting structure 358 cooperates with the telescopic driving component 359 to flexibly adjust the spacing of the material taking suction heads 357 to accurately grasp the suspension rods. After grasping the suspension rods, under the action of the handling driving part 34, the synchronous handling guiding block 33 moves along the handling guide rail 32 and quickly and smoothly transports the suspension rods to the position above the first suspension rod placing platform 42 of the first stamping processing device 4 strictly according to the route set by the processing sequence.

[0044] The synchronous handling device 3 places the suspension rods on the first suspension rod placing platform 42. The first position adjusting driving part 424 and the second position adjusting driving part 428 work together to finely adjust the position of the receiving table 429 so that the suspension rods are accurately aligned with the first stamping component 41. The pusher driving part 432 of the first pusher component 43 starts to push the pusher block 433 forward, making the multiple suspension rods on the first suspension rod placing platform 42 flush. The first suspension rod placing platform 42 smoothly pushes the suspension rods into the first installation groove 414 of the first stamping component 41 and makes the suspension rods fit and install on the first installation pin 415. The pressing driving part 418 on the pressing installation plate 417 drives the pressing block 419 to press down to fix the suspension rods in cooperation with the first suspension rod placing platform 42. Subsequently, the first stamping driving part 412 drives the first stamping die 413 to perform stamping processing on one end of the suspension rod according to the preset process parameters. After stamping is completed, the pressing driving part 418 drives the pressing block 419 to rise, and the first suspension rod placing platform 42 drives the suspension rods to reset, waiting to be transported to the second stamping processing device 5.

[0045] The synchronous handling device 3 starts again, and transports the suspension rods processed by the first stamping processing device 4 to the corresponding position of the second stamping processing device 5 through the synchronous clamping component 36. At the same time, the material taking component 35 transports the suspension rods on the workpiece receiving track 14 to the first stamping processing device 4. After the suspension rods are placed on the suspension rod placing platform of the second stamping processing device 5, the pushing and fixing processes of the first stamping processing device 4 are repeated, and the second stamping component 61 performs stamping processing on the other end of the suspension rods to ensure that the processing accuracy of both ends of the suspension rods meets the standard.

[0046] The hanger rod that has completed stamping at both ends is transported by the synchronous handling device 3 to the second hanger rod placement platform 62 of the rotary stamping processing device 6. The translation driving member 633 of the rotary pusher assembly 63 drives the pusher mounting plate 634 to move along the pusher guide rail 631 to the position of the hanger rod. The rotary member 635 is activated, and according to the processing technology requirements, the rotation angle is precisely controlled by a servo motor cooperating with a reducer. The cylinder gripper 636 grabs the hanger rod and rotates it to a specific angle. The rotary pusher assembly 63 translates again to align the processed end of the rotated hanger rod. The second hanger rod placement platform 62 drives the hanger rod into the second stamping assembly 61 for specific stamping processing. After completion, the second hanger rod placement platform 62 drives the hanger rod to reset.

[0047] The synchronous handling device 3 transports the hanger rod that has undergone the previous processing steps to the third hanger rod placement platform 72 of the tapping device 7. After being in place, the second pusher assembly 73 aligns the processed end of the hanger rod on the third hanger rod placement platform 72. The third hanger rod placement platform 72 precisely pushes the hanger rod into the tapping machine 71. The tapping machine 71 performs tapping operations on the hanger rod according to the preset tapping parameters to process threads that meet the requirements. After tapping is completed, the third hanger rod placement platform 72 drives the hanger rod to reset.

[0048] Finally, the synchronous handling device 3 transports the hanger rod that has completed all processing steps above the blanking device 8. The blanking device 8 allows the hanger rod to automatically slide down to the collection area through an inclined chute, or uses a robotic arm to precisely grab and place it at the designated finished product storage location, completing the entire processing flow.

[0049] The automatic loading of the hanger rod is achieved through the loading device 1, the synchronous handling of the hanger rod between each processing station is achieved by the synchronous handling device 3, the first stamping processing device 4 and the second stamping processing device 5 respectively perform stamping processing on both ends of the hanger rod, the rotary stamping processing device 6 performs specific stamping processing on the hanger rod, the tapping device 7 performs tapping operations on the hanger rod, and finally the processed hanger rod is unloaded through the blanking device 8. The entire processing process requires no manual intervention, improving production efficiency, reducing labor intensity, and ensuring the consistency of product quality.

[0050] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A boom automatic processing equipment, characterized in that: include: A loading device (1) is used to load the suspension rod to be processed; A frame (2) provides support for various devices of the equipment; A synchronous transport device (3) transports the loaded suspension rods to the processing stations of each device in sequence according to the processing sequence; The first stamping device (4) receives the transported suspension rod and performs stamping processing on one end of the suspension rod, resets the suspension rod after the processing is completed, and waits for the suspension rod to be transported to the second stamping device (5); A second stamping device (5) is used to stamp the other end of the suspension rod processed by the first stamping device (4); A rotary stamping device (6) for performing specific stamping processing on the suspension rod processed by the first stamping device (4) and the second stamping device (5); A tapping device (7) for performing a tapping operation on the hanger rod after being punched; The unloading device (8) unloads the processed suspension rod.

2. The automatic processing equipment for suspension rods according to claim 1 is characterized in that: The loading device (1) comprises a loading track (11), a stepped sorting assembly (12) is provided at the end of the loading track (11), a horizontal conveying assembly (13) is provided at the output end of the stepped sorting assembly (12), a workpiece receiving track (14) is provided at the end of the horizontal conveying assembly (13), a stopper (15) is provided at the end of the workpiece receiving track (14), and a workpiece pushing assembly (16) is provided at the starting end, and the workpiece pushing assembly (16) is used to push the suspension rod transported by the horizontal conveying assembly (13) into the workpiece receiving track (14) to arrange and wait for being transported.

3. The automatic processing equipment for suspension rods according to claim 1 is characterized in that: The synchronous transport device (3) comprises a transport mounting frame (31), a transport guide rail (32) is arranged on the transport mounting frame (31), a plurality of mutually connected synchronous transport guide blocks (33) are installed on the transport guide rail (32), the synchronous transport guide block (33) is connected to a transport driving member (34), and under the drive of the transport driving member (34), the synchronous transport guide block (33) can slide along the transport guide rail (32), and each of the synchronous transport guide blocks (33) is respectively provided with a material picking component (35) or a synchronous clamping component (36).

4. The automatic processing equipment for suspension rods according to claim 3 is characterized in that: The material taking assembly (35) comprises a material taking installation plate (351), a material taking lifting driving member (352) is arranged on the material taking installation plate (351), a mounting frame (353) is arranged at the output end of the material taking lifting driving member (352), a guide rod (354) is arranged on the mounting frame (353), a plurality of slide blocks (355) are arranged on the guide rod (354), a fixed mounting plate (356) is arranged on the slide block (355), and a material taking lifting driving member (352) is arranged on the fixed mounting plate (356). The mounting frame (353) is also provided with a spacing adjustment structure (358) and a telescopic driving component (359) for adjusting the distance between the material taking suction heads (357) on adjacent sliders (355); the slider (355) is connected to the spacing adjustment structure (358), and the spacing adjustment structure (358) is driven by the telescopic driving component (359) to make the slider (355) slide on the guide rod (354).

5. The automatic processing equipment for suspension rods according to claim 1 is characterized in that: The first stamping device (4) has the same structure as the second stamping device (5). The first stamping device (4) comprises a first stamping assembly (41), a first suspension rod placement platform (42) and a first pusher assembly (43) which are sequentially arranged on the frame (2); the first pusher assembly (43) is used to make one end of the suspension rod on the first suspension rod placement platform (42) flush.

6. The automatic processing equipment for suspension rods according to claim 5, characterized in that: The first stamping assembly (41) comprises a first stamping mounting seat (411), a first stamping driving member (412) is arranged on the first stamping mounting seat (411), an output end of the first stamping driving member (412) is connected to a first stamping die (413), the first stamping mounting seat (411) is provided with a plurality of first mounting grooves (414) for engaging and mounting a suspension rod, the first stamping mounting seat (411) is provided with a first mounting pin (415) corresponding to the first mounting groove (414) for engaging and mounting one end of the suspension rod, and the first mounting pin (415) is provided at the first mounting groove (414). 5) is provided with a first avoidance hole (416) for avoiding the stamping process of the first stamping die (413), and the suspension rod in the first mounting groove (414) is stamped under the drive of the first stamping driving member (412), and the first stamping mounting seat (411) is provided with a material pressing mounting plate (417), and the material pressing mounting plate (417) is provided with a material pressing driving member (418), and the output end of the material pressing driving member (418) is provided with a pressing block (419), and the pressing block (419) cooperates with the first suspension rod placement platform (42) to fix the suspension rod.

7. The automatic processing equipment for suspension rods according to claim 5, characterized in that: The first suspension rod placement platform (42) comprises a first mounting plate (421), a first position adjustment guide rail (422) is provided on the first mounting plate (421), a first position adjustment guide block (423) is provided on the first position adjustment guide rail (422), the first position adjustment guide block (423) is connected to a first position adjustment driving member (424), the first position adjustment guide block (423) is driven by the first position adjustment driving member (424) to slide on the first position adjustment guide rail (422) towards the first stamping assembly (41) or the first push assembly (43), the first position adjustment guide block (423) is provided with a second mounting plate (425); the second mounting plate (425) is provided with a first Two position adjustment guide rails (426), the setting direction of the second position adjustment guide rail (426) is consistent with the setting direction of the first position adjustment guide rail (422), the second position adjustment guide rail (426) is provided with a second position adjustment guide block (427), the second position adjustment guide block (427) is connected to a second position adjustment driving member (428), and the second position adjustment guide block (427) is driven by the second position adjustment driving member (428) to slide on the second position adjustment guide rail (426), the second position adjustment guide block (427) is provided with a receiving platform (429), the receiving platform (429) is provided with a receiving groove (4210), and the receiving groove (4210) is provided with an adsorption member (4211).

8. The automatic processing equipment for suspension rods according to claim 5, characterized in that: The first pusher assembly (43) comprises a pusher mounting frame (431), a pusher driving member (432) is provided on the pusher mounting frame (431), a pusher block (433) is provided at the output end of the pusher driving member (432), and the pusher block (433) is used to make the processed end of the suspension rod on the first suspension rod placement platform (42) flush.

9. The automatic processing equipment for suspension rods according to claim 1, characterized in that: The rotary stamping processing device (6) comprises a second stamping assembly (61), a second suspension rod placement platform (62) and a rotary pusher assembly (63) which are sequentially arranged on the frame (2); the rotary pusher assembly (63) is used to make the processed end of the suspension rod on the second suspension rod placement platform (62) flush and rotate, and push the suspension rod into the second stamping assembly (61) through the second suspension rod placement platform (62) for stamping processing. After the processing is completed, the second suspension rod placement platform (62) drives the suspension rod to return to its original position; The rotating push assembly (63) comprises a push rail (631) arranged on the frame (2), the push rail (631) is provided with a push guide block (632), the push guide block (632) is connected to a translation driving member (633), the push guide block (632) is provided with a push mounting plate (634), the push mounting plate (634) is provided with a rotating member (635), and the output end of the rotating member (635) is provided with a cylinder clamp (636) for grabbing and releasing the suspension rod.

10. The automatic processing equipment for suspension rods according to claim 1, characterized in that: The tapping device (7) comprises a tapping machine (71), a third suspension rod placement platform (72) and a second pusher assembly (73) which are sequentially arranged on a frame (2); the second pusher assembly (73) is used to make one end of the suspension rod on the third suspension rod placement platform (72) flush with the other.

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