Automatic plugging machine

By setting up a variety of feeding mechanisms and mold cavity structures in the plugging machine, combined with clamping drive components and cover grabbing robots, the problem of the plugging machine's incompatibility with different cover shapes is solved, and the efficiency and stability of the plugging machine are improved.

CN120229412BActive Publication Date: 2025-10-03GUANGDONG GUANHONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510584118.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-10-03
Estimated Expiration
2045-05-07

AI Technical Summary

Technical Problem

Existing plugging machines are not compatible with covers of different shapes at the same time, which means that when the shape of the cover is changed, the mold and feeding mechanism need to be replaced, which makes the operation complicated and inefficient.

Method used

An automatic plugging machine was designed, which included a cover conveying mechanism, a round cover feeding mechanism, a square cover feeding mechanism and a plugging mechanism. By setting a round cover mold cavity and a square cover mold cavity on the cover mold, and adopting a clamping drive component and a cover grabbing robot, automatic loading of covers of different shapes and installation of sealing plugs were achieved.

Benefits of technology

It can quickly adapt to the plugging requirements of different cover plates without changing the mold and feeding mechanism, improve the operating efficiency and ease of operation of the plugging machine, and ensure a stable connection between the sealing plug and the cover plate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120229412B_ABST
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Abstract

This application relates to the technical field of packaging equipment and proposes an automatic plugging machine, comprising a cover conveying mechanism, a round cover loading mechanism, a square cover loading mechanism, and a plugging mechanism. The cover conveying mechanism comprises a conveyor belt, and a plurality of cover molds are evenly connected to the conveyor chain of the conveyor belt. The cover molds are provided with round cover mold cavities and square cover mold cavities corresponding to round and square cover plates, respectively. The round cover loading mechanism comprises a round cover storage assembly and a round cover placing assembly, and the square cover loading mechanism comprises a square cover storage assembly and a square cover grabbing assembly. The plugging mechanism comprises a sealing plug storage assembly and a plugging assembly. This application enables the plugging machine to adapt to the packaging needs of cover plates of various shapes.
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Description

Technical Field

[0001] The present application relates to the technical field of packaging equipment, and in particular to an automatic plugging machine. Background Art

[0002] After the cover of the packaging box is produced, a sealing plug needs to be inserted into the plug hole of the cover by a plugging machine, and then the cover is sealed on the box body of the packaging box.

[0003] like Figure 1 The cover of the packaging box needs to be continuously switched between round cover and square cover due to the production needs of different batches of products. However, the current plugging machine can usually only adapt to a single-shaped cover structure and cannot be compatible with covers of different shapes at the same time. Once a cover product of a different shape is replaced, it can only be done through the loading mechanism and cover mold of the plugging machine, and the various mechanisms must be re-debugged. The overall operation is relatively inconvenient. Therefore, there is room for improvement. Summary of the Invention

[0004] In order to facilitate the plugging machine to be compatible with the packaging needs of cover plates of different shapes, the present application provides an automatic plugging machine.

[0005] The present application provides an automatic plugging machine, which adopts the following technical solution:

[0006] An automatic plugging machine comprises a cover conveying mechanism, a round cover feeding mechanism, a square cover feeding mechanism and a plugging mechanism;

[0007] The cover plate conveying mechanism includes a conveyor belt, and a plurality of cover plate molds are evenly connected to the conveying chain of the conveyor belt. The cover plate molds are respectively provided with a round cover mold cavity and a square cover mold cavity corresponding to the round cover plate and the square cover plate;

[0008] The round cover feeding mechanism, the square cover feeding mechanism and the plugging mechanism are arranged in sequence along the conveying direction of the conveyor belt;

[0009] The round cover feeding mechanism includes a round cover storage assembly and a round cover placing assembly, wherein the round cover storage assembly is used to store round cover plates, and the round cover placing assembly is used to place the round cover plates at the round cover storage assembly into the round cover mold cavity on the cover plate mold;

[0010] The square cover feeding mechanism includes a square cover storage assembly and a square cover grabbing assembly; the square cover storage assembly is used to store square cover plates, and the square cover grabbing assembly is used to grab the square cover plates of the square cover storage assembly and place them into the square cover mold cavity on the cover plate mold;

[0011] The plugging mechanism includes a sealing plug storage assembly and a plugging assembly. The sealing plug storage assembly is used to store sealing plugs, and the plugging assembly is used to grab the sealing plugs of the sealing plug storage assembly and plug them into the plug holes of the round cover plate or the square cover plate on the cover plate mold.

[0012] By adopting the above technical solution, when performing plugging operations on covers of different shapes, the corresponding cover can be placed into the corresponding mold cavity of the conveyor cover mold by the round cover loading mechanism or the square cover loading mechanism according to production requirements. After the conveyor moves the cover mold with the cover to the plugging mechanism, the plugging assembly will load the sealing plug in the sealing plug storage assembly into the cover plug hole on the cover mold to achieve the sealing of the cover plug hole. Compared with the traditional plugging machine, when the cover type changes, the cover plugging operation can be continued by switching different cover loading mechanisms without replacing the cover mold and the loading mechanism, thereby effectively improving the operating efficiency of the plugging machine.

[0013] Preferably, the round cover storage assembly includes a round cover storage support, the round cover storage support is supported above the conveyor belt, the round cover storage support is provided with a round cover storage area, the round cover storage area is used to stack round cover plates, and the round cover storage area is provided with a cover outlet;

[0014] The round cover placing assembly includes a first clamping cover portion and a second clamping cover portion, and the first clamping cover portion and the second clamping cover portion are sequentially arranged below the cover outlet from top to bottom;

[0015] The first clamping cover portion includes two opposite first clamping cover plates, and the two first clamping cover plates are relatively slidably connected to the bottom of the round cover storage support;

[0016] The second clamping cover portion includes two second clamping cover plates arranged opposite to each other, and the two second clamping cover portions are relatively slidably connected to the bottom of the round cover storage support;

[0017] When the two first clamping cover plates of the first clamping cover portion are close to each other to clamp the circular cover plate, the two second clamping cover plates of the second clamping cover portion are away from each other to release the circular cover plate;

[0018] When the two first clamping cover plates at the first clamping cover portion move away from each other to release the circular cover plate, the two second clamping cover plates at the second clamping cover portion move closer to each other to clamp the circular cover plate.

[0019] By adopting the above technical solution, when the conveyor belt transports the empty cover mold to the bottom of the round cover feeding mechanism, the two second clamping cover plates of the second clamping cover part are moved away from each other to release the round cover plate originally located in the second clamping cover part, so that the round cover plate falls into the corresponding round cover mold cavity of the cover mold, and at the same time, the two first clamping cover plates of the first clamping cover part are moved close to each other to clamp the round cover plate that has fallen through the cover outlet from the round cover storage area at this time, thereby limiting the further falling of the round cover plate; after the round cover plate falls into the corresponding round cover mold cavity of the cover mold, the two first clamping cover plates of the first clamping cover part are moved away from each other to release the round cover plate clamped by the first clamping cover part, thereby causing it to fall into the second clamping cover part, and at the same time, the two second clamping cover plates of the second clamping cover part are moved close to each other to clamp the round cover plate that has fallen through the first clamping cover part, thereby limiting its further falling; the first clamping cover part and the second clamping cover part are used to alternately clamp and release the round cover plate, thereby achieving stable loading of the round cover plate.

[0020] Preferably, the round cover storage support is provided with a clamping drive assembly for driving the first clamping cover part and the second clamping cover part to alternately clamp and release the round cover plate; the clamping drive assembly includes a clamping drive member and two drive sliders;

[0021] The two first clamping cover plates and the two second clamping cover plates respectively correspond to the two driving sliders;

[0022] The first clamping cover plates at both locations are provided with first elongated holes, and the distance between the first elongated holes of the two locations of the first clamping cover plates gradually decreases from the front end of the round cover storage support to the rear end of the round cover storage support;

[0023] The two second clamping cover plates are each provided with a second long hole, and the distance between the second long holes of the two second clamping cover plates gradually increases from the front end of the round cover storage support to the rear end of the round cover storage support;

[0024] The driving slider is inserted into the first elongated hole corresponding to the first clamping cover plate and the second elongated hole corresponding to the second clamping cover plate;

[0025] The clamping driving member is used to drive the two driving slide blocks to slide along the front and rear end directions of the round cover storage support.

[0026] By adopting the above technical solution, the two driving sliders are driven to slide by the clamping drive component, which can drive the two first clamping cover plates and the two second clamping cover plates to move alternately relative to each other, thereby realizing the alternating clamping and release of the circular cover plates, so that the circular cover plates in the circular cover storage area can be placed in turn into the circular cover mold cavity corresponding to the conveyor belt cover mold through the cooperation of the first clamping cover part and the second clamping cover part.

[0027] Preferably, the square cover storage assembly comprises a frame, a square cover storage support is supported on the frame, the square cover storage support is provided with a square cover storage area, and the square cover storage area is used for stacking square cover plates;

[0028] The square cover grabbing assembly includes a cover grabbing robot and a square cover grabbing part. The cover grabbing robot is connected to the square cover grabbing part. The cover grabbing robot cooperates with the square cover grabbing part to grab the square cover plate located on the square cover storage area and place it into the square cover mold cavity of the cover plate mold.

[0029] By adopting the above technical solution, when the square cover is loaded, the conveyor belt moves the empty cover mold to the square cover loading mechanism, and the cover grabbing robot cooperates with the square cover grabbing part to grab the square cover on the square cover storage area and put it into the square cover mold cavity corresponding to the cover mold, so that the square cover can be automatically loaded, making the loading operation of the square cover simpler and more convenient.

[0030] Preferably, the frame is provided with a jacking assembly, the jacking assembly is located at the bottom of the square cover storage support, the jacking assembly includes a jacking rod and a jacking drive member, and the jacking drive member is used to drive the jacking rod to move vertically;

[0031] The square cover material storage area is provided with a through hole corresponding to the jacking rod, and the through hole is used for the jacking rod to pass through.

[0032] By adopting the above technical solution, after the square cover grabbing part grabs the square cover plate at the top of the square cover storage area, the lifting drive part of the lifting assembly drives the lifting rod to move upward to lift the remaining square cover plates in the square cover storage area upward, which is beneficial for the square cover grabbing part to always grab the square cover plates at a fixed material picking position, and there is no need to adjust the material picking position when grabbing the square cover plates due to the reduction of square cover plate transportation, which is beneficial to improving the material picking efficiency and stability of the square cover grabbing part for the square cover plates.

[0033] Preferably, there are several square cover storage areas on the square cover storage support, and the frame is provided with a sliding drive component corresponding to the square cover storage support, and the sliding drive component is used to drive the square cover storage support to slide in the horizontal direction, so as to drive the several square cover storage areas on the square cover storage support to be alternately located above the jacking assembly.

[0034] By adopting the above technical solution, when the square covers on a prescription cover storage area are exhausted, the square cover storage support can be driven to move by the sliding drive member, so that the square cover storage area equipped with square covers can be moved to above the jacking assembly to cooperate with the jacking assembly to continue to supply square covers upward, which is beneficial to improving the continuous supply of square covers and reducing the situation where the normal operation of the plugging machine is affected by the replenishment of square covers.

[0035] Preferably, the sealing plug storage assembly includes a plug storage bracket, a mounting groove is provided on the plug storage bracket, a plug storage turntable is rotatably connected in the mounting groove, a plurality of plugging grooves are evenly provided on the outer circumference of the plug storage turntable, and the plugging grooves are used for inserting the sealing plugs; the plug storage bracket is also provided with a rotary driving member for driving the plug storage turntable to rotate; the plug storage bracket is provided with a plug removal station, and the plug removal station is located on the moving path of the plug loading groove of the plug storage turntable;

[0036] The plugging assembly includes a plugging robot and a plug grabbing part. The plugging robot cooperates with the plug grabbing part to grab the sealing plug in the plugging groove located at the plug removal station and move it into the plug hole of the corresponding cover plate.

[0037] By adopting the above technical solution, the rotary drive member is used to drive the plug storage turntable to rotate, so that the plug loading grooves evenly distributed on the outer circumference of the plug storage turntable pass through the plug removal station one by one. When the plug loading groove moves to the plug removal station, the plug loading robot cooperates with the plug grabbing part to grab the sealing plug in the plug loading groove and insert it into the plug hole of the cover plate, thereby completing the packaging of the plug hole of the cover plate.

[0038] Preferably, it also includes a plugging mechanism, which is located downstream of the plugging mechanism. The plugging mechanism includes a plugging bracket, and the plugging bracket is provided with a plugging part and a plugging driving component. The plugging part is located above the moving path of the cover plate plug hole transported by the conveyor belt; the plugging driving component is driven and connected to the plugging part, and is used to drive the plugging part to rise and fall vertically.

[0039] By adopting the above technical solution, when the conveyor belt transports the sealed cover plate to the pressing mechanism, the pressing part is driven downward by the pressing drive to further squeeze the sealing cover on the cover plate plug hole, which is conducive to further compacting the sealing plug and reducing the loosening and falling off of the sealing plug at the plug hole during the subsequent movement of the cover plate.

[0040] In summary, this application includes at least one of the following beneficial technical effects:

[0041] 1. By setting up a round cover feeding mechanism and a square cover feeding mechanism, and opening different mold cavities on the cover mold corresponding to the square cover and the round cover, when changing the cover type, there is no need to stop the machine to replace the entire mold or feeding mechanism. Only the round cover feeding mechanism or the square cover feeding mechanism needs to be switched to quickly adapt to the plugging requirements of different cover plates, which significantly improves the efficiency of the capping machine and its operation and reduces the complexity of operation.

[0042] 2. Through the arrangement of the first clamping cover part and the second clamping cover part in the round cover placing assembly, the first clamping cover part and the second clamping cover part cooperate to alternately clamp and release the round cover plate, which is conducive to stably placing the round cover plate in the round cover storage area into the corresponding round cover mold cavity on the cover plate mold.

[0043] 3. By setting up the pressing plug mechanism, the sealing plug encapsulated on the corresponding cover plate is further compacted by the pressing plug mechanism, which is beneficial to improve the integrity of the connection between the sealing plug and the corresponding cover plate plug hole, and prevent the sealing plug from loosening and falling when the cover plate is subsequently moved. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 This is a schematic diagram of the circular cover plate and the square cover plate used in this application.

[0045] Figure 2 This is a schematic diagram of the overall structure of the plugging device used in this application.

[0046] Figure 3 It is a partial schematic diagram used in this application to illustrate the conveying mechanism.

[0047] Figure 4 This is a schematic diagram used in this application to illustrate the round cover feeding mechanism and the square cover feeding mechanism.

[0048] Figure 5 This is a structural diagram used in this application to illustrate the round cover feeding mechanism.

[0049] Figure 6 This is a schematic diagram used in the present application to illustrate the state in which the first clamping cover part and the second clamping cover part of the round cover placing assembly alternately clamp and release the round cover plate.

[0050] Figure 7 This is an exploded schematic diagram used in this application to illustrate the round cover feeding mechanism.

[0051] Figure 8 This is a structural diagram used in this application to illustrate the square cover storage assembly and the jacking assembly.

[0052] Figure 9 This is a schematic diagram used in this application to illustrate the square cover grabbing cover assembly.

[0053] Figure 10 This is a schematic diagram used in this application to illustrate the plugging structure.

[0054] Figure 11 This is a schematic diagram used in this application to illustrate the plugging robot.

[0055] Figure 12 It is a schematic diagram used to illustrate the sealing plug storage assembly in an embodiment of the present application.

[0056] Figure 13 It is a schematic diagram used to illustrate the plugging mechanism in an embodiment of the present application.

[0057] Description of reference numerals:

[0058] 1. Conveying mechanism; 11. Conveyor belt; 12. Cover plate mold; 121. Round cover mold cavity; 122. Square cover mold cavity; 2. Round cover feeding mechanism; 21. Round cover storage support; 211. Round cover storage area; 212. Round cover stop frame; 213. Slide structure; 22. Cover outlet; 23. First cover clamping part; 231. First cover clamping plate; 232. First long hole; 24. Second cover clamping part; 241. Second cover clamping plate; 242. Second long hole; 25. Clamping drive assembly; 251. Drive rod; 250. Drive slider; 252. Connecting plate; 253. Clamping drive member; 3. Square cover feeding mechanism; 31. Square cover storage assembly; 311. Frame; 312. Square cover storage support; 3120. Perforation; 3121. Square cover storage area; 3122. Square cover Baffle frame; 32. Square cover grabbing assembly; 321. Cap grabbing manipulator; 322. Square cover grabbing part; 3221. Cap grabbing bracket; 3222. Cap grabbing support plate; 3223. Cap grabbing suction cup; 3224. Cap grabbing cylinder; 313. Lifting assembly; 3131. Lifting rod; 3132. Lifting drive; 4. Plug loading mechanism; 41. Sealing plug storage assembly; 411. Plug storage bracket; 4110. Mounting slot; 4111. Connecting slot; 412. Plug storage turntable; 4121. Plug loading slot; 413. Rotary drive; 42. Plug loading assembly; 421. Plug loading manipulator; 422. Plug grabbing bracket; 423. Plug grabbing suction cup; 43. Plug supply assembly; 431. Plug sorting vibration disk; 5. Plug pressing mechanism; 51. Plug pressing bracket; 52. Plug pressing part; 53. Plug pressing drive. DETAILED DESCRIPTION

[0059] The following is combined with Figure 2-13 This application is described in further detail.

[0060] The present application discloses an automatic plugging machine, referring to Figure 2 , including a cover conveying mechanism 1, a round cover feeding mechanism 2, a square cover feeding mechanism 3, a plugging mechanism 4 and a pressing mechanism 5, wherein the round cover feeding mechanism 2, the square cover feeding mechanism 3, the plugging mechanism 4 and the pressing mechanism 5 are arranged in sequence along the conveying direction of the cover conveying mechanism 1.

[0061] Reference Figure 2 and Figure 3 The cover conveying mechanism 1 includes a conveyor belt 11 and a plurality of cover molds 12. The conveyor belt 11 includes two endless conveyor chains. The cover molds 12 are connected to the two endless conveyor chains of the conveyor belt 11 on opposite sides. The cover molds 12 are evenly distributed along the endless conveyor chains of the conveyor belt 11. The cover molds 12 are respectively provided with a round cover mold cavity 121 and a square cover mold cavity 122 corresponding to the round cover and the square cover mold cavity 121. The round cover mold cavity 121 is used to insert the round cover, and the square cover mold cavity 122 is used to insert the square cover.

[0062] Reference Figure 4 and Figure 5 The round cover feeding mechanism 2 includes a round cover storage component and a round cover placing component. The round cover storage component is used to stack round cover plates, and the round cover placing component is used to place the round cover plates on the round cover storage component into the round cover mold cavity 121 corresponding to the cover plate mold 12.

[0063] The dome storage assembly includes a dome storage support 21, which is supported above the conveyor belt 11 via a connecting frame. The front and rear ends of the dome storage support 21 are arranged parallel to the conveying direction of the conveyor belt 11. The dome storage support 21 is provided with a dome storage area 211 for stacking dome panels. A dome retaining frame 212 is provided around the dome storage area 211 to facilitate more stable stacking of dome panels within the dome storage area 211. The dome storage area 211 is provided with a dome outlet 22 for the dome panels to pass through.

[0064] Reference Figure 5 and Figure 6 The round cover placing assembly includes a first clamping cover portion 23 and a second clamping cover portion 24. The first clamping cover portion 23 and the second clamping cover portion 24 are sequentially arranged below the cover outlet 22 from top to bottom;

[0065] Reference Figure 4 and Figure 7 The first cover clamping portion 23 is used to clamp and release the circular cover that falls through the discharge port. The first cover clamping portion 23 includes two opposing first cover clamping plates 231. Both first cover clamping plates 231 are slidably connected to the bottom of the circular cover storage support 21 via a chute structure 213. The sliding direction of the two first cover clamping plates 231 is arranged perpendicular to the direction of the conveyor belt 11.

[0066] The second cover clamping portion 24 is used to clamp and release the circular cover that has fallen through the first cover clamping portion 23. The second cover clamping portion 24 includes two opposing second cover clamping plates 241. Both second cover clamping plates 241 are slidably connected to the bottom of the circular cover storage support 21 via a slide structure 213. The two second cover clamping plates 241 are respectively located below the two first cover clamping plates 231. The sliding direction of the two second cover clamping plates 241 is perpendicular to the direction of the conveyor belt 11.

[0067] Reference Figure 6 and Figure 7The round cover storage support 21 is provided with a clamping drive assembly 25 for driving the first clamping cover portion 23 and the second clamping cover portion 24 to alternately clamp and release the round cover. When the clamping drive assembly 25 drives the two first clamping cover plates 231 of the first clamping cover portion 23 toward each other to clamp the round cover, it also drives the two second clamping cover plates 241 of the second clamping cover portion 24 away from each other to release the round cover; when the clamping drive assembly 25 drives the two first clamping cover plates 231 of the first clamping cover portion 23 away from each other to release the round cover, it also drives the two second clamping cover plates 241 of the second clamping cover portion 24 toward each other to clamp the round cover.

[0068] Specifically, the clamping drive assembly 25 includes two drive rods 251, each slidably connected to the bottom of the dome storage support 21. The sliding direction of the drive rods 251 is parallel to the front and rear ends of the dome storage support 21. A drive slider 250 is connected to the bottom of each drive rod 251. Two first clamping plates 231 and two second clamping plates 241 correspond to the drive sliders 250 of the two drive rods 251, respectively. Each first clamping plate 231 has a first elongated hole 232 corresponding to the drive sliders 250. The distance between the two first elongated holes 232 gradually decreases from the front end of the dome storage support 21 to the rear end of the dome storage support 21. Each second clamping plate 241 has a second elongated hole 242 corresponding to the drive slider 250. The distance between the two second elongated holes 242 gradually increases from the front end of the storage support to the rear end of the dome storage support 21. The driving sliders 250 on the two driving rods 251 are both inserted into the first elongated hole 232 corresponding to the first clamping cover plate 231 and the second elongated hole 242 corresponding to the second clamping cover plate 241 .

[0069] The clamping drive assembly 25 also includes a connecting plate 252 and a clamping drive member 253. The connecting plate 252 is located at the front end of the round cover storage support 21. The ends of the two driving rods 251 are connected to the connecting plate 252. The clamping drive member 253 includes a clamping drive cylinder supported at the front end of the round cover storage support 21. The clamping drive cylinder piston rod is connected to the connecting plate 252, which is used to drive the connecting plate 252 to drive the two driving rods 251 to move along the front and rear end directions of the round cover storage support 21, and then drive the two first clamping cover plates 231 and the two second clamping cover plates 241 to alternately clamp and release the round cover plate through the driving sliders 250 on the two driving rods 251.

[0070] Reference Figure 4 and Figure 6When the conveyor belt 11 conveys the controlled cover mold 12 to the bottom of the storage and conveying support, the clamping drive assembly 25 drives the two first clamping cover plates 231 of the first clamping cover part 23 to approach each other to clamp the round cover falling through the discharge port of the round cover storage support 21 to limit its further falling. At the same time, the clamping drive assembly 25 drives the two second clamping cover plates 241 of the second clamping cover part 24 to move away from each other to release the round cover clamped by the second clamping cover part 24 and make it fall into the round cover mold cavity 121 opposite to the cover mold 12, completing the loading of the round cover.

[0071] After the circular cover falls into the corresponding circular cover mold cavity 121 of the cover mold 12, the clamping drive assembly 25 drives the two first clamping cover plates 231 of the first clamping cover part 23 to move away from each other to release the originally clamped circular cover and allow it to fall into the second clamping cover part 24. At the same time, the clamping drive assembly 25 drives the two second clamping cover plates 241 of the second clamping cover part 24 to move away from each other to clamp the circular cover that falls through the first clamping cover part 23 and limit its further falling.

[0072] The clamping drive assembly 25 drives the first clamping cover part 23 and the second clamping cover part 24 to alternately clamp and release the circular cover plate, so as to stably place the circular cover plate in the circular cover storage area 211 into the corresponding circular cover mold cavity 121 of the cover plate mold 12.

[0073] Reference Figure 4 and Figure 8 The square cover feeding mechanism 3 includes a square cover storage component 31 and a square cover grabbing component 32; the square cover storage component 31 is used to store square cover plates, and the square cover grabbing component 32 is used to grab the square cover plates of the square cover storage component 31 and place them into the corresponding square cover mold cavity 122 of the cover plate mold 12.

[0074] The square cover storage assembly 31 includes a frame 311, a square cover storage support 312 is provided on the frame 311, a square cover storage area 3121 is provided on the square cover storage support 312, and the square cover storage area 3121 is used for stacking square cover plates; the square cover storage support 312 is provided with a square cover blocking frame 3122 corresponding to the square cover storage area 3121, and the square cover blocking frame 3122 is surrounded by the outer periphery of the square cover storage area 3121, which is conducive to the square cover plates being stacked more firmly on the square cover storage area 3121.

[0075] Reference Figure 4 、 Figure 8 and Figure 9The square cover grabbing assembly 32 includes a cover grabbing robot 321 and a square cover grabbing part 322. The cover grabbing robot 321 cooperates with the cover grabbing part to grab the square cover located in the square cover storage area 3121 and place it into the square cover mold cavity 122 corresponding to the cover mold 12. The cover grabbing robot 321 adopts a horizontal linear module, which spans above the conveyor belt 11 and the square cover storage support 312. The square cover grabbing part 322 includes a grabbing cover bracket 3221, which is connected to the slide of the horizontal linear module. A grabbing cover support plate 3222 is supported at the bottom of the grabbing cover bracket 3221. The grabbing cover support plate 3222 is installed with a number of grabbing cover suction cups 3223. The grabbing cover suction cups 3223 are used to hold the square cover. The grabbing cover bracket 3221 is provided with a grabbing cover cylinder 3224 corresponding to the grabbing cover support plate 3222. The grabbing cover cylinder 3224 is arranged vertically downward, and the piston rod of the grabbing cover cylinder 3224 is connected to the grabbing cover support plate 3222, which is used to drive the grabbing cover support plate 3222 to rise and fall vertically.

[0076] When the subsequent conveyor belt 11 moves the cover mold 12 to the square cover loading mechanism 3, the cover grabbing robot 321 drives the square cover grabbing part 322 to move to the top of the square cover in the square cover storage area 3121, and then the square cover grabbing part 322 completes the grabbing of the square cover; then the cover grabbing robot 321 drives the square cover grabbing part 322 to drive the grabbed square cover to move into the square cover mold cavity 122 corresponding to the cover mold 12 to complete the automatic loading of the square cover.

[0077] Reference Figure 4 and Figure 8 The frame 311 is provided with a lifting assembly 313 corresponding to the square cover storage support 312. The lifting assembly 313 is located at the bottom of the square cover storage support 312. The lifting assembly 313 includes a lifting drive 3132 and two lifting rods 3131 arranged opposite each other. The lifting drive 3132 is drivingly connected to the two lifting rods 3131 to drive the two lifting rods 3131 up and down. In this embodiment, the lifting drive 3132 adopts an electric screw structure. The square cover storage area 3121 on the square cover loading support is provided with two through-holes 3120 corresponding to the two lifting rods 3131. The through-holes 3120 are used to pass through the corresponding lifting rods 3131.

[0078] After the cover grabbing robot 321 cooperates with the grabbing part to grab the square cover located at the top of the square cover storage area 3121, the two lifting rods 3131 are driven upward by the lifting drive part 3132 to lift the remaining square covers in the square cover storage area 3121 upward, which is beneficial for the square cover grabbing part 322 to always grab the square covers at a fixed material picking position. There is no need for the square cover grabbing part 322 to adjust the material picking position when grabbing the square covers due to the reduction of square cover conveying, which is beneficial for improving the material picking efficiency and stability of the square covers.

[0079] In this embodiment, two square cover storage areas 3121 are provided on the square cover storage support 312, and the two square cover storage areas 3121 are evenly distributed on the square cover storage support 312. The frame 311 is provided with a sliding drive member corresponding to the square cover storage support 312, and the sliding drive member is drivingly connected to the square cover storage support 312 to drive the square cover storage support 312 to slide in a horizontal direction, so as to drive the square cover storage areas 3121 on the square cover storage support 312 to be alternately located on the lifting assembly 313.

[0080] By setting up two prescription cover storage areas 3121, when the square covers in one prescription cover storage area 3121 are exhausted, the remaining square cover storage area 3121 can be switched in time to continue the loading operation, which is conducive to better maintaining the continuity of the square cover loading mechanism 3.

[0081] Reference Figure 10 and Figure 11 The plugging mechanism 4 includes a sealing plug storage assembly 41, a plugging assembly 42 and a plug supply assembly 43; the sealing plug storage assembly 41 is used to store sealing plugs, the plugging assembly 42 is used to grab the sealing plugs located at the sealing plug storage assembly 41 and install them into the plug holes of the corresponding cover plates; the plug supply assembly 43 is used to supply sealing plugs to the sealing plug storage assembly 41.

[0082] The sealing plug storage assembly 41 includes a plug storage bracket 411, with a mounting slot 4110 defined at the top. A material storage and plug storage turntable 412 is rotatably mounted within the top of the turntable 4110. Several plugging slots 4121 for storing sealing plugs are evenly distributed around the outer periphery of the turntable 412, each of which is open at the top. A rotary drive 413 is also located at the bottom of the plug storage bracket 411 to drive the rotation of the material storage and plug storage turntable 412. The plug storage bracket 411 also includes a material removal station located in the path of the plugging slots 4121 of the turntable 412.

[0083] Reference Figure 10 and Figure 12 The plugging assembly 42 includes a plugging robot 421 and a plug grabbing unit. The plugging robot 421 cooperates with the plug grabbing unit to grab the sealing plug located at the plug removal station and insert it into the plug hole of the corresponding cover plate. In this embodiment, the plugging robot 421 adopts a connecting rod mechanism. In other embodiments, the robot can also adopt an existing four-axis or five-axis robot arm. The plug grabbing unit includes a plug grabbing bracket 422 and a plug grabbing suction cup 423. The plug grabbing bracket 422 is connected to the driving end of the plugging robot 421, and the plug grabbing suction cup 423 is connected to the plug grabbing bracket 422. The plug grabbing suction cup 423 is used to suck the sealing plug.

[0084] When the conveyor belt 11 transports the cover plate mold 12 equipped with the cover plate to the plugging mechanism 4, the plugging robot 421 cooperates with the grabbing part to grab the sealing plug in the plugging groove 4121 of the material storage and plugging turntable 412 at the material picking station and plugs it into the plug hole of the corresponding cover plate to complete the packaging of the plug hole.

[0085] The plug supply assembly 43 includes a plug sorting vibration disk 431; a connecting groove 4111 is provided on the outer side of the plug storage bracket 411 corresponding to the plug sorting vibration disk 431, and the connecting groove 4111 is connected to the installation groove 4110; the material groove of the plug sorting vibration disk 431 extends to the connecting groove 4111 and is connected to the connecting groove 4111, and the sealing plug can be automatically replenished in the vacant plugging groove 4121 on the plug storage turntable 412 through the plug sorting vibration disk 431 via its own material groove and the connecting groove 4111 on the plug storage bracket 411.

[0086] Reference Figure 1 and Figure 13 The plugging mechanism 5 is used to press down the sealing plug at the cover plate plug hole. Specifically, the plugging mechanism 5 includes a plugging bracket 51. The plugging mechanism 5 is supported above the conveyor belt 11. The plugging bracket 51 is provided with a plugging part 52 and a plugging driver 53. The plugging part 52 is located above the moving path of the cover plate plug hole transported by the conveyor belt 11. The plugging driver 53 is driven and connected to the plugging part 52 for driving the plugging part 52 to lift and lower the plugging part 52 vertically. Specifically, the plugging driver adopts a cylinder.

[0087] After the subsequent conveyor belt 11 transports the packaged cover plate to the cover pressing mechanism, the press plug driving member 53 drives the press plug part 52 to move downward to press and fix the sealing plug located at the cover plate plug hole, which is conducive to making the sealing plug more firmly installed at the plug hole of the corresponding cover plate.

[0088] The implementation principle of the present application is that when it is necessary to plug the hole of the round cover, the round cover placing assembly at the round cover feeding mechanism 2 puts the round cover at the round cover storage assembly into the round cover mold cavity 121 corresponding to the cover mold 12 of the conveyor belt 11 to complete the automatic loading of the round cover, and then the installation and pressing of the sealing plug are completed respectively through the plugging mechanism 4 and the pressing mechanism 5; when it is necessary to plug the hole of the square cover, the square cover grabbing assembly 32 at the square cover feeding mechanism 3 cooperates with the jacking assembly 313 to put the square cover of the square cover storage assembly 31 into the square cover mold cavity 122 corresponding to the cover mold 12 of the conveyor belt 11 to complete the automatic loading of the square cover, and then the installation and further pressing of the sealing plug are completed respectively through the plugging mechanism 4 and the pressing mechanism 5.

[0089] This application can switch different feeding mechanisms according to the specific cover production needs, effectively improving the production efficiency of the plugging machine.

[0090] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An automatic plugging machine, characterized in that: It comprises a cover conveying mechanism (1), a round cover feeding mechanism (2), a square cover feeding mechanism (3) and a plugging mechanism (4); The cover plate conveying mechanism (1) comprises a conveyor belt (11), a plurality of cover plate molds (12) are evenly connected to the conveying chain of the conveyor belt (11), and the cover plate molds (12) are respectively provided with a round cover mold cavity (121) and a square cover mold cavity (122) corresponding to the round cover plate and the square cover plate; The round cover feeding mechanism (2), the square cover feeding mechanism (3), and the plugging mechanism (4) are arranged in sequence along the conveying direction of the conveyor belt (11); The round cover feeding mechanism (2) comprises a round cover storage component and a round cover placement component, wherein the round cover storage component is used to store round cover plates, and the round cover placement component is used to place the round cover plates at the round cover storage component into the round cover mold cavity (121) on the cover plate mold (12); The square cover feeding mechanism (3) comprises a square cover storage assembly (31) and a square cover grabbing assembly (32); the square cover storage assembly (31) is used to store square cover plates, and the square cover grabbing assembly (32) is used to grab the square cover plates from the square cover storage assembly (31) and place them into the square cover mold cavity (122) on the cover plate mold (12); The plugging mechanism (4) comprises a sealing plug storage assembly (41) and a plugging assembly (42), wherein the sealing plug storage assembly (41) is used to store the sealing plugs, and the plugging assembly (42) is used to grab the sealing plugs from the sealing plug storage assembly (41) and insert them into the plug holes of the round cover plate or the square cover plate on the cover plate mold (12); The round cover storage assembly comprises a round cover storage support (21), the round cover storage support (21) is supported above the conveyor belt (11), the round cover storage support (21) is provided with a round cover storage area (211), the round cover storage area (211) is used for stacking round cover plates, and the round cover storage area (211) is provided with a cover outlet (22); The round cover placing assembly comprises a first clamping cover portion (23) and a second clamping cover portion (24), wherein the first clamping cover portion (23) and the second clamping cover portion (24) are sequentially arranged below the cover outlet (22) from top to bottom; The first clamping cover portion (23) comprises two opposite first clamping cover plates (231), and the two first clamping cover plates (231) are relatively slidably connected to the bottom of the round cover storage support (21); The second clamping cover portion (24) comprises two second clamping cover plates (241) arranged opposite to each other, and the two second clamping cover plates (241) are relatively slidably connected to the bottom of the round cover storage support (21); When the two first clamping cover plates (231) of the first clamping cover part (23) approach each other to clamp the circular cover plate, the two second clamping cover plates (241) of the second clamping cover part (24) move away from each other to release the circular cover plate; When the two first clamping cover plates (231) of the first clamping cover portion (23) move away from each other to release the circular cover plate, the two second clamping cover plates (241) of the second clamping cover portion (24) move closer to each other to clamp the circular cover plate; The circular cover storage support (21) is provided with a clamping drive assembly (25) for driving the first clamping cover portion (23) and the second clamping cover portion (24) to alternately clamp and release the circular cover; the clamping drive assembly (25) includes a clamping drive member (253) and two driving sliders (250); The two first clamping cover plates (231) and the two second clamping cover plates (241) respectively correspond to the two driving sliders (250); The first clamping cover plates (231) at two locations are both provided with first elongated holes (232), and the distance between the first elongated holes (232) of the first clamping cover plates (231) at two locations gradually decreases from the front end of the round cover storage support (21) to the rear end of the round cover storage support (21); The two second clamping cover plates (241) are both provided with second elongated holes (242), and the distance between the second elongated holes (242) of the two second clamping cover plates (241) gradually increases from the front end of the round cover storage support (21) to the rear end of the round cover storage support (21); The driving slider (250) is provided through the first elongated hole (232) corresponding to the first clamping cover plate (231) and the second elongated hole (242) corresponding to the second clamping cover plate (241); The clamping driving member (253) is used to drive the two driving slide blocks (250) to slide along the front and rear end directions of the round cover storage support (21); The sealing plug storage assembly comprises a plug storage bracket (411), a mounting groove (4110) is provided on the plug storage bracket (411), a plug storage turntable (412) is rotatably connected in the mounting groove (4110), a plurality of plugging grooves (4121) are evenly provided on the outer circumference of the plug storage turntable (412), and the plugging grooves (4121) are used for inserting the sealing plug; the plug storage bracket (411) is also provided with a rotary driving member (413) for driving the plug storage turntable (412) to rotate; a plug removal station is provided on the plug storage bracket (411), and the plug removal station is located on the moving path of the plugging grooves (4121) of the plug storage turntable (412); The plugging assembly (42) includes a plugging manipulator (421) and a plug grabbing portion. The plugging manipulator (421) cooperates with the plug grabbing portion to grab the sealing plug in the plugging groove (4121) located at the plug removal station and move it into the plug hole of the corresponding cover plate.

2. The automatic plugging machine according to claim 1, characterized in that: The square cover material storage assembly (31) comprises a frame (311), a square cover material storage support (312) is supported on the frame (311), and the square cover material storage support (312) is provided with a square cover material storage area (3121), and the square cover material storage area (3121) is used for stacking square cover plates; The square cover grabbing assembly (32) comprises a grabbing manipulator (321) and a square cover grabbing portion (322); the grabbing manipulator (321) is cooperatively connected with the square cover grabbing portion (322); the grabbing manipulator (321) cooperates with the square cover grabbing portion (322) to grab the square cover plate located on the square cover material storage area (3121) and place it into the square cover mold cavity (122) of the cover plate mold (12).

3. The automatic plugging machine according to claim 2, characterized in that: The frame (311) is provided with a jacking assembly (313), the jacking assembly (313) is located at the bottom of the square cover storage support (312), the jacking assembly (313) includes a jacking rod (3131) and a jacking drive (3132), and the jacking drive (3132) is used to drive the jacking rod (3131) to move vertically; The square cover material storage area (3121) is provided with a through hole (3120) corresponding to the lifting rod (3131), and the through hole (3120) is used for the lifting rod (3131) to pass through.

4. The automatic plugging machine according to claim 3, characterized in that: A plurality of the square cover storage areas (3121) are provided on the square cover storage support (312), and a sliding drive member is provided on the frame (311) corresponding to the square cover storage support (312). The sliding drive member is used to drive the square cover storage support (312) to slide in a horizontal direction, so as to drive the plurality of the square cover storage areas (3121) on the square cover storage support (312) to be alternately located above the lifting assembly (313).

5. The automatic plugging machine according to claim 4, characterized in that: The utility model also includes a plugging mechanism (5), wherein the plugging mechanism (5) is located downstream of the plugging mechanism (4), and the plugging mechanism (5) includes a plugging bracket (51), wherein the plugging bracket (51) is provided with a plugging portion (52) and a plugging driving member (53), wherein the plugging portion (52) is located above the moving path of the cover plate plug hole conveyed by the conveyor belt (11); and the plugging driving member (53) is drivingly connected to the plugging portion (52) for driving the plugging portion (52) to rise and fall vertically.

Citation Information

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