A plastic product processing corner waste recycling device

By coordinating the air duct blocking mechanism with the crushing mechanism, the crushing path of the edge material is controlled, solving the problem of low crushing efficiency of plastic product edge materials, realizing efficient and automated processing of edge materials, and improving the compactness and reliability of the device.

CN120396186BActive Publication Date: 2025-11-28DONGGUAN JIECAI PAPER & PLASTIC PACKAGING PRODUCTS CO LTD
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Patent Information

Application Number
CN202510688158.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-11-28
Estimated Expiration
2045-05-27

AI Technical Summary

Technical Problem

In the existing technology, the thickness of the scrap material from plastic product processing increases after winding, resulting in low crushing efficiency and an inability to effectively separate the fully crushed and insufficiently crushed scrap material, thus affecting the crushing quality and efficiency.

Method used

A scrap recycling device for plastic product processing was designed. It adopts the cooperation of an air duct blocking mechanism and a crushing mechanism. The air inlet channel is intermittently blocked through the transmission shaft connection. The airflow is used to control the crushing path of the scrap, ensuring that the insufficiently crushed scrap is crushed again, and the fully crushed scrap is quickly discharged.

Benefits of technology

It achieves fully automated continuous operation of edge material, improves crushing efficiency, reduces the introduction of power source, reduces energy consumption, avoids equipment failure caused by over-crushing and material accumulation, and improves the compactness and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of plastic product processing, and specifically provides a plastic product processing leftover material recycling device. The plastic product processing leftover material recycling device disclosed by the application comprises an outer cylinder, an inner cylinder, a feeding mechanism, a crushing mechanism, an air inlet channel, an air duct plugging mechanism and a leftover material collecting mechanism. The air duct plugging mechanism is connected with the transmission shaft on the crushing mechanism, thereby achieving intermittent plugging of the air inlet channel. When the air inlet channel is opened, airflow is directly connected to the collecting box, and the fully crushed leftover material is quickly discharged. When the air inlet channel is plugged, airflow is diverted upwards to blow through the leakage hole, thereby pushing the insufficiently crushed leftover material into contact with the blade II to perform secondary crushing. The fully crushed leftover material can pass through the leakage hole into the air inlet channel, or pass through the annular filter plate and the feeding pipe into the air inlet channel, thereby achieving double-path quick discharge and reducing the residence of the fully crushed leftover material.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plastic product processing, and particularly relates to a plastic product processing leftover material recycling device. BACKGROUND

[0002] With the popularity of the take-out industry, the use of disposable plastic meal boxes and tableware is increasing. The production of disposable tableware usually includes the steps of raw material melting, sheet forming, tableware vacuum forming, and product inspection. After vacuum forming of the sheet, the finished product is removed, and the leftover material is obtained. Since the tableware is formed by vacuum forming of the sheet, the leftover material is a continuous strip.

[0003] At present, when the leftover material is crushed, the leftover material is first wound by a winding roller to make the leftover material into a roll shape, and then crushed. However, the leftover material is very thick after winding, and it is not easy to crush into small particles. The entire crushing process takes a very long time, and the crushing efficiency is low.

[0004] Chinese patent document CN220547056U discloses a leftover material crushing device for disposable tableware production. The device solves the problem of crushing the leftover material after winding, which is very thick and difficult to crush, affecting subsequent recycling. The device blows the leftover material that has not been crushed or has not been fully crushed to the upper part of the inner cavity of the leakage cylinder, and the leftover material is crushed again by the knife roller. The leftover material is fully crushed.

[0005] The leftover material crushing device described above solves the problem of incomplete crushing to some extent, but still has the following problems: the airflow blows the leftover material that has not been crushed or has not been fully crushed to the upper part of the inner cavity of the leakage cylinder, and the leftover material is crushed again by the knife roller. However, the fully crushed leftover material is also blown to the upper part of the inner cavity of the leakage cylinder, and cannot be separated and discharged in time, which easily causes the leftover material to be over-crushed, resulting in a balance between crushing efficiency and quality.

[0006] In order to discharge the fully crushed leftover material in real time and ensure that the insufficiently crushed leftover material is intercepted and crushed again, we propose a plastic product processing leftover material recycling device. SUMMARY

[0007] In view of the above situation, in order to overcome the defects of the prior art, the present application provides a plastic product processing leftover material recycling device.

[0008] The technical scheme adopted by the present application is as follows: the present application discloses a plastic product processing edge and corner material recycling device, which comprises an outer cylinder, an inner cylinder, a feeding mechanism, a crushing mechanism, an air inlet channel, an air duct plugging mechanism and an edge material collecting mechanism, a support partition plate is fixedly arranged inside the outer cylinder, the inner cylinder is fixedly arranged on the support partition plate and penetrates through the top of the outer cylinder, the feeding mechanism is arranged in the inner cylinder, the crushing mechanism is arranged in the inner cylinder and located below the feeding mechanism, the air inlet channel horizontally penetrates through the outer cylinder and is attached to the lower part of the support partition plate, the edge material collecting mechanism is communicated with one end of the air inlet channel, the air duct plugging mechanism is arranged on the air inlet channel and located between the outer cylinder and the edge material collecting mechanism, a plurality of discharge ports are arranged on the circumferential wall of the inner cylinder in a spaced manner, a leakage hole is formed in the support partition plate, a feeding port is formed in the top of the air inlet channel, the feeding port is communicated below the leakage hole, the crushing mechanism comprises a transmission shaft, the transmission shaft penetrates through the inner cylinder and the outer cylinder in a horizontal rotating mode through a sealing bearing, one end of the transmission shaft is connected with the air duct plugging mechanism, the crushing mechanism further comprises a crushing assembly, and the crushing assembly is connected with the transmission shaft; a second blade is arranged on the transmission shaft, the second blade is located between the inner cylinder and the outer cylinder and above the leakage hole; a feeding pipe is connected between the outer cylinder and the air inlet channel.

[0009] Further, the crushing assembly comprises a conical platform and a crushing roller, the conical platform is fixedly installed in the inner cylinder, the crushing roller is symmetrically and rotatably installed on the top of the conical platform, a central shaft is fixedly connected to the axis of the crushing roller, a bevel gear one is fixedly connected to the lower end of the central shaft after penetrating through the conical platform, a motor one is connected to the other end of the transmission shaft, the motor one is fixedly installed on the side wall of the outer cylinder, two groups of bevel gear two are fixedly arranged on the transmission shaft, and the bevel gear one is engaged with the bevel gear two; a first blade is fixedly arranged on each of the two groups of crushing rollers, and the first blades on the two groups of crushing rollers are alternately distributed.

[0010] Further, the edge of the conical platform extends to the discharge port, the discharge port is located above the transmission shaft, an annular filter plate is fixedly embedded between the inner cylinder and the outer cylinder, and the annular filter plate is located above the discharge port; a cleaning rod is fixedly arranged on each of the two groups of crushing rollers, and the cleaning rod is in sliding contact with the top of the conical platform.

[0011] Further, the air duct plugging mechanism comprises a shell, a speed reducer, an incomplete gear, a driven gear, a winding wheel, a pull rope and a plugging plate, the shell is fixed on the outer cylinder sidewall, the speed reducer is fixed in the shell, one end of the transmission shaft is rotatably arranged in the shell and connected with the input end of the speed reducer, the incomplete gear is fixed on the output end of the speed reducer, a rotating shaft is rotatably arranged on the inner wall of the side of the shell away from the outer cylinder, the driven gear is fixed on one end of the rotating shaft in the shell and intermittently engaged with the incomplete gear, the winding wheel is fixed on the other end of the rotating shaft outside the shell, the top end of the pull rope is fixed on the winding wheel, a long slot is formed in the top of the air inlet channel and slidably matched with the plugging plate, the plugging plate is slidably contacted with the front and rear inner walls of the air inlet channel, the plugging plate is contacted with the bottom wall of the air inlet channel, the plugging plate is fixed on the top of the air inlet channel, and the bottom end of the pull rope is fixedly connected with the baffle.

[0012] Further, the air duct plugging mechanism further comprises a spring, a guide rod is fixed on the top of the baffle, the spring is slidably sleeved on the guide rod, a fixed plate is fixed on the sidewall of the shell away from the outer cylinder, the top end of the guide rod is slidably penetrated through the fixed plate and located on one side of the winding wheel, the pull rope is movably penetrated through the fixed plate, and the spring is abutted between the fixed plate and the baffle.

[0013] Further, the feeding mechanism comprises a feeding roller, the feeding roller is rotatably arranged in the inner cylinder, the feeding roller is provided in two groups and symmetrically arranged in the inner cylinder, and the two feeding rollers are contacted with each other, a second motor is arranged on the sidewall of the inner cylinder, the output end of the second motor is penetrated through the inner cylinder and connected with one of the feeding rollers, and a feeding opening is formed in the top of the inner cylinder.

[0014] Further, the feeding mechanism further comprises a material guiding table, the material guiding table is fixedly arranged in the inner cylinder, the feeding roller is located above the material guiding table, a guide groove is formed in the middle of the upper surface of the material guiding table, and a limiting hole is formed in the middle of the lower surface of the guide groove.

[0015] Further, the edge material collecting mechanism comprises a collecting box, one side of the collecting box is communicated with the air inlet channel, a filter screen is horizontally arranged in the collecting box, the filter screen is located above the position where the air inlet channel is communicated with the collecting box, an air outlet is arranged on the top of the collecting box, a discharging opening is arranged on the bottom of the collecting box, and a sealing door is arranged at the discharging opening.

[0016] Further, the communication position between the feeding pipe and the outer cylinder is located above the annular filter plate, and the communication position between the feeding pipe and the top of the air inlet channel is located between the plugging plate and the collecting box.

[0017] Further, the support partition top is fixed with material guide ramps on the front and rear sides respectively, the material guide ramps are attached to the outer side wall of the inner cylinder and the inner wall of the outer cylinder respectively, the material guide ramps are downward from the middle to the two ends, and the material leakage holes are located on the left and right sides of the inner cylinder and between the two ends of the two groups of material guide ramps.

[0018] The application has the following beneficial effects by adopting the above structure:

[0019] 1. The gap sealing of the air inlet channel is realized by the connection and cooperation of the air duct sealing mechanism and the transmission shaft on the crushing mechanism; when the air inlet channel is opened, the airflow is directly connected to the collection box, and the fully crushed edge material is quickly discharged; when the air inlet channel is sealed, the airflow is diverted upward to blow the material leakage hole, and the insufficiently crushed edge material is pushed into contact with the blade for secondary crushing; the fully crushed edge material can enter the air inlet channel through the material leakage hole, or enter the air inlet channel through the annular filter plate and the feeding pipe, realizing the function of double-path quick discharge and reducing the retention of fully crushed edge material.

[0020] 2. The crushing roller rotation (through bevel gear transmission) and the intermittent movement of the air duct sealing mechanism (through a reducer + incomplete gear transmission) are realized at the same time by the motor driving the transmission shaft, forming a whole that cooperates with each other, reducing the introduction of power sources, and improving the compactness and reliability of the device.

[0021] 3. The edge material after crushing is guided to slide off the discharge port through the conical inclined surface, the cleaning rod scrapes off the residual edge material with the rotation of the crushing roller, ensuring that the edge material is continuously conveyed between the outer cylinder and the inner cylinder, avoiding the accumulation of edge material in the crushing area; and the edge material is guided to the material leakage hole through the material guide ramp on the support partition, and the airflow is intermittently sprayed from the material leakage hole, so that the insufficiently crushed edge material moves upward under the action of the airflow and enters the secondary crushing cycle, improving the crushing sufficiency and realizing the full-process automatic continuous operation of the edge material, avoiding the efficiency reduction or equipment failure caused by material accumulation. DETAILED DESCRIPTION

[0022] The accompanying drawings are included to provide a further understanding of the application and constitute a part of the specification, which together with the embodiments of the application, serve to explain the application, and do not constitute a limitation on the application. In the drawings:

[0023] Figure 1 It is a schematic diagram of the overall structure of the application;

[0024] Figure 2 It is a partial sectional view of the application;

[0025] Figure 3 It is a schematic diagram of the connection structure of the crushing mechanism, air inlet channel and air duct sealing mechanism in the application;

[0026] Figure 4 Fig. 1 is a schematic view of the internal cylinder, the crushing mechanism and the feeding mechanism of the application; Figure 3 Fig. 2 is a schematic view of the internal cylinder, the crushing mechanism and the feeding mechanism of the application from another perspective;

[0027] Figure 5 Fig. 3 is a schematic view of the connection structure of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application;

[0028] Figure 6 Fig. 4 is a schematic view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application from another perspective; Figure 5 Fig. 5 is a schematic view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application from another perspective;

[0029] Figure 7 Fig. 6 is a partial sectional view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application; Figure 5 Fig. 7 is a partial sectional view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application;

[0030] Figure 8 Fig. 8 is a schematic view of the connection structure of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application;

[0031] Figure 9 Fig. 9 is a partial sectional view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application; Figure 8 Fig. 10 is a partial sectional view of the edge material collecting mechanism, the air inlet channel and the air duct blocking mechanism of the application;

[0032] Figure 10 Fig. 11 is an enlarged view of B in Fig. 10; Figure 4 Fig. 12 is an enlarged view of A in Fig. 10;

[0033] Figure 11 Fig. 13 is an enlarged view of A in Fig. 10. Figure 2 Fig. 14 is an enlarged view of B in Fig. 10. Fig. 15 is a schematic view of the application.

[0034] 1, outer cylinder, 2, internal cylinder, 3, feeding mechanism, 4, crushing mechanism, 5, air inlet channel, 6, air duct blocking mechanism, 7, edge material collecting mechanism, 8, discharge port, 9, material leakage hole, 10, feeding port, 11, feeding pipe, 12, annular filter plate, 13, support partition, 41, transmission shaft, 42, conical table, 43, crushing roller, 44, central shaft, 45, bevel gear one, 46, bevel gear two, 47, motor one, 48, blade one, 49, blade two, 410, cleaning rod, 411, material guide ramp, 61, housing, 62, speed reducer, 63, incomplete gear, 64, driven gear, 65, rope winding wheel, 66, pull rope, 67, blocking plate, 68, rotating shaft, 69, baffle, 610, spring, 611, guide rod, 612, fixed plate, 31, feeding roller, 32, motor two, 33, feeding port, 34, material guide table, 35, guide groove, 36, limiting hole, 71, collecting box, 72, filter screen, 73, air outlet, 74, sealing door. DETAILED DESCRIPTION

[0035] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments; based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0036] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0037] As Figures 1-7 shown, the plastic product processing edge material recycling device comprises an outer cylinder 1, an inner cylinder 2, a feeding mechanism 3, a crushing mechanism 4, an air inlet channel 5, an air duct blocking mechanism 6 and an edge material collecting mechanism 7, a support partition plate 13 is fixedly arranged inside the outer cylinder 1, the inner cylinder 2 is fixedly arranged on the support partition plate 13 and penetrates the top of the outer cylinder 1, the feeding mechanism 3 is arranged in the inner cylinder 2, the crushing mechanism 4 is arranged in the inner cylinder 2 and located below the feeding mechanism 3, the air inlet channel 5 horizontally penetrates the outer cylinder 1 and is attached below the support partition plate 13, the edge material collecting mechanism 7 is communicated with one end of the air inlet channel 5, the air duct blocking mechanism 6 is arranged on the air inlet channel 5 and located between the outer cylinder 1 and the edge material collecting mechanism 7, a plurality of discharge ports 8 are arranged on the circumferential wall of the inner cylinder 2, a plurality of leakage holes 9 are arranged on the support partition plate 13, a feeding port 10 is arranged on the top of the air inlet channel 5, the feeding port 10 is communicated below the leakage hole 9, the crushing mechanism 4 comprises a transmission shaft 41, the transmission shaft 41 horizontally penetrates the inner cylinder 2 and the outer cylinder 1 through a sealing bearing, one end of the transmission shaft 41 is connected with the air duct blocking mechanism 6, the crushing mechanism 4 further comprises a crushing assembly, the crushing assembly is connected with the transmission shaft 41; a second blade 49 is arranged on the transmission shaft 41, the second blade 49 is located between the inner cylinder 2 and the outer cylinder 1 and above the leakage hole 9; a feeding pipe 11 is connected between the outer cylinder 1 and the air inlet channel 5.

[0038] Working principle: the edge material to be crushed is sent into the inner cylinder 2 through the feeding mechanism 3, the crushing assembly in the inner cylinder 2 crushes the edge material, the crushed edge material enters the leakage hole 9 on the supporting partition plate 13 through the discharge port 8, the edge material meeting the crushing requirement passes through the leakage hole 9 and the feeding port 10 and enters the air inlet channel 5, the airflow in the air inlet channel 5 blows the crushed edge material into the edge material collecting mechanism 7 for collection, so that the completely crushed edge material can be collected in time; the air duct plugging mechanism 6 can block the air inlet channel 5, so that the airflow in the air inlet channel 5 flows upward from the leakage hole 9, thereby the edge material not fully crushed on the leakage hole 9 can be blown upward, the upward blown edge material is crushed by the blade two 49, so that the edge material can be fully crushed, and the fully crushed edge material can be sent into the air inlet channel 5 through the feeding pipe 11, so that the completely crushed edge material can be collected in time.

[0039] As shown in Figures 3-7 , the crushing assembly includes a conical table 42 and a crushing roller 43, the conical table 42 is fixedly installed inside the inner cylinder 2, the crushing roller 43 is symmetrically and rotatably installed on the top of the conical table 42, the center shaft 44 is fixedly connected to the axis of the crushing roller 43, the lower end of the center shaft 44 rotatably penetrates the rear of the conical table 42 and is fixedly connected with a bevel gear one 45, the other end of the transmission shaft 41 is connected with a motor one 47, the motor one 47 is fixedly installed on the side wall of the outer cylinder 1, two groups of bevel gear two 46 are fixedly arranged on the transmission shaft 41, the bevel gear one 45 is engaged with the bevel gear two 46; two groups of the crushing roller 43 are respectively fixedly provided with a blade one 48, and the blade ones 48 on the two groups of crushing rollers 43 are alternately distributed.

[0040] As shown in Figures 3-7 , the edge of the conical table 42 extends to the discharge port 8, the discharge port 8 is located above the transmission shaft 41, the annular filter plate 12 is fixedly and embedded between the inner cylinder 2 and the outer cylinder 1, and the annular filter plate 12 is located above the discharge port 8; two groups of the crushing roller 43 are respectively fixedly provided with a cleaning rod 410, and the cleaning rod 410 is in sliding contact with the top of the conical table 42.

[0041] The working principle of the crushing assembly is as follows: the motor 47 is started, the motor 47 drives the transmission shaft 41 to rotate, the bevel gear 46 is driven to rotate, the bevel gear 45 is driven to rotate, the central shaft 44 is driven to rotate, and the two sets of crushing rollers 43 are driven to rotate at high speed, and the blades 48 on the crushing rollers 43 crush the edge material; the crushed edge material slides to the discharge port 8 along the conical table 42, the edge material falls into the space between the outer cylinder 1 and the inner cylinder 2 through the discharge port 8, and then the fully crushed edge material enters the air inlet channel 5 through the leakage hole 9 and the feeding port 10 in sequence, the cleaning rods 410 on the two sets of crushing rollers 43 are arranged on the same side, and the two sets of cleaning rods 410 do not interfere with each other during rotation; it should be noted that the two sets of cleaning rods 410 on the two sets of crushing rollers 43 cover a cleaning blind area on the top of the conical table 42, and the cleaning blind area is provided as an inclined downward slope (not shown in the figure) to facilitate the sliding of the edge material, so that the cleaning blind area of the cleaning rod 410 is compensated, the edge material slides along the slope of the cleaning blind area, and the cleaning of the cleaning rod 410 is not affected.

[0042] As shown in Figure 4 , Figure 8 , Figure 9 , Figure 10 , the air duct plugging mechanism 6 comprises a housing 61, a speed reducer 62, an incomplete gear 63, a driven gear 64, a rope winding wheel 65, a pull rope 66 and a plugging plate 67, the housing 61 is fixed on the outer side wall of the outer cylinder 1, the speed reducer 62 is fixed in the housing 61, one end of the transmission shaft 41 penetrates into the housing 61 and is connected with the input end of the speed reducer 62, the incomplete gear 63 is fixed on the output end of the speed reducer 62, the rotating shaft 68 penetrates through the inner wall of the side of the housing 61 away from the outer cylinder 1 through a bearing, the driven gear 64 is fixed on one end of the rotating shaft 68 in the housing 61 and is intermittently engaged with the incomplete gear 63, the rope winding wheel 65 is fixed on the other end of the rotating shaft 68 outside the housing 61, the top end of the pull rope 66 is fixed on the rope winding wheel 65, the top of the air inlet channel 5 is provided with a long slot for sliding cooperation with the plugging plate 67, the plugging plate 67 is in sliding contact with the front and rear inner walls of the air inlet channel 5, the plugging plate 67 is in contact with the bottom wall of the air inlet channel 5, the plugging plate 67 is provided with a baffle 69 on the top, and the bottom end of the pull rope 66 is fixedly connected with the baffle 69.

[0043] As shown in Figure 4 , Figure 8 , Figure 9 , Figure 10As shown, the air duct plugging mechanism 6 further comprises a spring 610, the baffle 69 is provided with a guide rod 611 at the top, the spring 610 is sleeved on the guide rod 611, a fixed plate 612 is fixedly arranged on the side wall of the shell 61 away from the outer cylinder 1, the top end of the guide rod 611 is slidably penetrated through the fixed plate 612 and located on one side of the winding wheel 65, the pull rope 66 is movably penetrated through the fixed plate 612, and the spring 610 is in contact between the fixed plate 612 and the baffle 69.

[0044] The working principle of the air duct plugging mechanism 6 is as follows: when the transmission shaft 41 rotates, the incomplete gear 63 is driven to rotate at a reduced speed by the speed reducer 62, when the incomplete gear 63 is engaged with the driven gear 64, the driven gear 64 is driven to rotate, and then the rotating shaft 68 and the winding wheel 65 are driven to rotate, the winding wheel 65 winds the pull rope 66, and then drives the baffle 69, the plugging plate 67 and the guide rod 611 to rise, and the spring 610 is compressed, at this time, the plugging plate 67 temporarily no longer blocks the air inlet channel 5; when the incomplete gear 63 is separated from the driven gear 64, the baffle 69, the plugging plate 67 and the guide rod 611 are driven to move downward under the rebounding action of the spring 610, at this time, the plugging plate 67 reblocks the air inlet channel 5, and through the intermittent engagement of the incomplete gear 63 and the driven gear 64, the function of intermittently plugging the air inlet channel 5 by the plugging plate 67 is realized.

[0045] As shown in Figures 5-7 The feeding mechanism 3 comprises a feeding roller 31, the feeding roller 31 is rotatably installed in the inner cylinder 2, the feeding roller 31 is provided in two groups and the two groups of feeding rollers 31 are symmetrically arranged in the inner cylinder 2, the two feeding rollers 31 are in contact with each other, a second motor 32 is arranged on the side wall of the inner cylinder 2, the output end of the second motor 32 penetrates through the inner cylinder 2 and is connected with one of the two groups of feeding rollers 31, and a feeding opening 33 is formed in the top of the inner cylinder 2.

[0046] As shown in Figures 5-7 The feeding mechanism 3 further comprises a material guiding table 34, the material guiding table 34 is fixedly arranged in the inner cylinder 2, the feeding roller 31 is located above the material guiding table 34, a guide groove 35 is formed in the middle of the upper surface of the material guiding table 34, and a limiting hole 36 is formed in the middle of the lower surface of the guide groove 35.

[0047] The working principle of the feeding mechanism 3 is as follows: the two feeding rollers 31 can be in close contact and the relative rotation of the two feeding rollers 31 can be realized through the rubber sleeve sleeved on the surface of the feeding roller 31, the edge material can be pressed tightly through the rubber sleeve, the edge material can be driven to move downward under the action of friction, and the edge material can enter the inner cylinder 2 and the two groups of crushing rollers 43 through the guide groove 35 and the limiting hole 36 on the material guiding table 34.

[0048] The downward conveying side material can be guided into the limiting hole 36 through the guide slot 35 on the material guide table 34, so that the downward conveying side material is crushed by the blade 48.

[0049] As shown in Figures 8-9 The side material collecting mechanism 7 includes a collecting box 71, one side of which communicates with the air inlet channel 5, a filter screen 72 is horizontally installed inside the collecting box 71, and the filter screen 72 is located above the position where the air inlet channel 5 communicates with the collecting box 71, the filter screen 72 is horizontally installed, an air outlet 73 is arranged at the top of the collecting box 71, a discharge port is arranged at the bottom of the collecting box 71, and a sealing door 74 is arranged at the discharge port. During the crushing and collecting process of the side material, the sealing door 74 is closed, and when the crushing is completed, the sealing door 74 is opened, and the crushed side material in the collecting box 71 is taken out.

[0050] When the blocking plate 67 does not block the air inlet channel 5, the airflow of the air inlet channel 5 drives the fully crushed side material into the collecting box 71; when the blocking plate 67 blocks the air inlet channel 5, the area of the air inlet channel 5 between the collecting box 71 and the outer cylinder 1 is blocked at this time, and at this time, the airflow of the air inlet channel 5 can only flow into the outer cylinder 1 through the leakage hole 9. The airflow passing through the leakage hole 9 blows the side material not fully crushed at the leakage hole 9 from bottom to top, the upwardly blown side material contacts the blade two 49 to be crushed again, and after the upwardly blown side material is crushed by the blade two 49, the side material not fully crushed is blocked by the annular filter plate 12 after passing through the annular filter plate 12, and the fully crushed side material enters the air inlet channel 5 through the feeding pipe 11 and then enters the collecting box 71. By intermittently blocking the air inlet channel 5 through the blocking plate 67, the fully crushed side material can enter the air inlet channel 5 through the leakage hole 9 and the annular filter plate 12 and the feeding pipe 11, so that the fully crushed side material can enter the collecting box 71 as soon as possible, the crushing time of the side material is reduced, and the over-crushing of part of the side material is avoided, which affects the subsequent recovery and causes excessive dust during production. The size specification of the leakage hole 9 and the size specification of the filter hole on the annular filter plate 12 are the same, and only the fully crushed side material can pass through.

[0051] As shown in Figures 1-2 The communication position of the feeding pipe 11 and the outer cylinder 1 is above the annular filter plate 12, and the communication position of the feeding pipe 11 and the top of the air inlet channel 5 is between the blocking plate 67 and the collecting box 71, so that the upwardly blown side material can be blocked and filtered by the annular filter plate 12, and the side material passing through the annular filter plate 12 can enter the air inlet channel 5 along the feeding pipe 11 and finally enter the collecting box 71.

[0052] As shown in Figures 5-7As shown, the support partition plate 13 is provided with a material guide slope 411 on the top of the front and rear sides, which is attached to the outer side wall of the inner cylinder 2 and the inner wall of the outer cylinder 1, and the material guide slope 411 is downward from the middle to the two ends, and the material leakage hole 9 is located on the left and right sides of the inner cylinder 2 and between the two ends of the two groups of material guide slopes 411. Through the material guide slope 411, the edge material falling from the discharge port 8 can be guided to the material leakage hole 9, which facilitates the discharge of the edge material from the material leakage hole 9, and the airflow sprayed from the material leakage hole 9 can also blow the incompletely crushed edge material upward for secondary crushing.

[0053] In specific use, when the processing edge material of the plastic product is crushed and recycled, the end of the rolled edge material is placed between the two feeding rollers 31 through the feeding port 33, and the motor two 32 is started to drive one of the feeding rollers 31 to rotate. The two feeding rollers 31 can be in close contact through the rubber sleeve on the surface of the feeding roller 31, so that the relative rotation of the two feeding rollers 31 can be realized, and the edge material is pressed by the rubber sleeve, and at the same time, the edge material is driven downward under the action of friction and enters the inner cylinder 2 through the guide groove 35 and the limiting hole 36 on the material guide table 34 and between the two groups of crushing rollers 43;

[0054] At the same time, the motor one 47 is started to drive the transmission shaft 41 to rotate, thereby driving the bevel gear two 46 to rotate, the bevel gear one 45 to rotate, the center shaft 44 to rotate, and the two groups of crushing rollers 43 to rotate at high speed, and the blade one 48 on the crushing roller 43 crushes the edge material.

[0055] The crushed edge material will slide along the conical table 42 to the discharge port 8, and the cleaning rod 410 will clean and scrape off the edge material on the top of the conical table 42. The edge material falls between the outer cylinder 1 and the inner cylinder 2 through the discharge port 8, and then slides to the material leakage hole 9 through the material guide slope 411. The edge material that is not fully crushed and not crushed in time will be intercepted above the material leakage hole 9, and the fully crushed edge material will pass through the material leakage hole 9 and the feeding port 10 into the air inlet channel 5 in turn.

[0056] At the same time, the air inlet channel 5 is connected with the air blower, the air blower sends gas into the air inlet channel 5, the gas flows from the right end to the left end of the air inlet channel 5, and drives the fully crushed edge material into the collection box 71, and the gas is filtered by the filter screen 72 in the collection box 71 and discharged from the air outlet 73, while the edge material remains at the bottom of the collection box 71.

[0057] Meanwhile, when the transmission shaft 41 rotates, the incomplete gear 63 is also driven to rotate at a reduced speed by the speed reducer 62. When the incomplete gear 63 meshes with the driven gear 64, the driven gear 64 is driven to rotate, and in turn, the rotating shaft 68 and the rope winding wheel 65 are driven to rotate. The rope winding wheel 65 winds the pull rope 66, and in turn, the baffle 69, the blocking plate 67 and the guide rod 611 are lifted, and the spring 610 is compressed. At this time, the blocking plate 67 temporarily no longer blocks the air inlet channel 5. When the incomplete gear 63 is separated from the driven gear 64, the baffle 69, the blocking plate 67 and the guide rod 611 are lowered under the rebounding action of the spring 610. At this time, the blocking plate 67 re-blocks the air inlet channel 5. Through the intermittent meshing of the complete gear and the driven gear 64, the function of intermittently blocking the air inlet channel 5 by the blocking plate 67 is realized.

[0058] When the blocking plate 67 does not block the air inlet channel 5, the airflow of the air inlet channel 5 drives the fully crushed edge material into the collection box 71. When the blocking plate 67 blocks the air inlet channel 5, the area of the air inlet channel 5 between the collection box 71 and the outer cylinder 1 is blocked at this time. At this time, the airflow of the air inlet channel 5 can only flow into the outer cylinder 1 through the leakage hole 9. The airflow passing through the leakage hole 9 will blow the insufficiently crushed edge material at the leakage hole 9 from bottom to top. The upwardly blown edge material contacts the second blade 49 for secondary crushing. After the upwardly blown edge material is crushed by the second blade 49, it is filtered by the annular filter plate 12. The insufficiently crushed edge material is blocked by the annular filter plate 12, while the fully crushed edge material enters the air inlet channel 5 through the feed pipe 11 and then enters the collection box 71. Through the intermittent blocking of the air inlet channel 5 by the blocking plate 67, the fully crushed edge material can enter the air inlet channel 5 through the leakage hole 9 and the annular filter plate 12 and the feed pipe 11, and then enter the collection box 71 as soon as possible, reducing the crushing time of the edge material and avoiding the over-crushing of part of the edge material, which affects the subsequent recycling and causes excessive dust during production.

[0059] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0060] The foregoing merely illustrates the principles of the application and application of its leading features. This application is not limited to the illustrative embodiments shown and described herein. Rather, this application is capable of operating within a further range of conditions and environments than those specifically described herein, and further modifications can be made without departing from the spirit or scope of the application. Accordingly, the description is to be construed as illustrative only and not restrictive of the broad disclosure or application of the application. The specification and drawings are, accordingly, to be regarded simply as illustrative and with the scope of the application being measured by the appended claims, and not with the specification. No admission is made that any reference constitutes prior art. It is my intent, therefore, to be limited only as appears in the following claims.

[0061] Furthermore, it should be understood that although the description above relates to embodiments, not every embodiment contains only one independent technical solution, and the description above is only for the sake of clarity, and those skilled in the art should understand the description as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A device for recycling scrap materials from plastic product processing, characterized in that: The system includes an outer cylinder (1), an inner cylinder (2), a feeding mechanism (3), a crushing mechanism (4), an air inlet channel (5), an air duct sealing mechanism (6), and an edge material collection mechanism (7). A supporting partition (13) is fixedly installed inside the outer cylinder (1). The inner cylinder (2) is fixed to the supporting partition (13) and extends through the top of the outer cylinder (1). The feeding mechanism (3) is located inside the inner cylinder (2). The crushing mechanism (4) is located inside the inner cylinder (2) and below the feeding mechanism (3). The air inlet channel (5) horizontally extends through the outer cylinder (1) and is attached to the bottom of the supporting partition (13). The edge material collection mechanism (7) is connected to one end of the air inlet channel (5). The air duct sealing mechanism (6) is located on the air inlet channel (5) and between the outer cylinder (1) and the edge material collection mechanism (7). The circumferential wall of the inner cylinder (2) is... The upper part is provided with a discharge port (8), the support partition (13) is provided with a leakage hole (9), the top of the air inlet channel (5) is provided with a feed port (10), the feed port (10) is connected to the lower part of the leakage hole (9), the crushing mechanism (4) includes a drive shaft (41), the drive shaft (41) rotates horizontally through the inner cylinder (2) and the outer cylinder (1) through a sealed bearing, one end of the drive shaft (41) is connected to the air duct sealing mechanism (6), the crushing mechanism (4) also includes a crushing component, the crushing component is connected to the drive shaft (41); the drive shaft (41) is provided with a second blade (49), the second blade (49) is located between the inner cylinder (2) and the outer cylinder (1), and is located above the leakage hole (9); the outer cylinder (1) is connected to the air inlet channel (5) by a feed pipe (11).

2. The plastic product processing scrap recycling device according to claim 1, characterized in that: The crushing assembly includes a truncated cone (42) and a crushing roller (43). The truncated cone (42) is fixedly installed inside the inner cylinder (2). The crushing roller (43) is symmetrically rotated and installed on the top of the truncated cone (42). A central shaft (44) is fixedly connected to the axis of the crushing roller (43). The lower end of the central shaft (44) rotates through the truncated cone (42) and is fixedly connected to a bevel gear (45). The other end of the drive shaft (41) is connected to a motor (47). The motor (47) is fixedly installed on the side wall outside the outer cylinder (1). Two sets of bevel gears (46) are fixedly provided on the drive shaft (41). The bevel gears (45) mesh with the bevel gears (46). Blades (48) are fixedly provided on the two sets of crushing rollers (43), and the blades (48) that are close to each other on the two sets of crushing rollers (43) are alternately distributed.

3. The plastic product processing scrap recycling device according to claim 2, characterized in that: The edge of the truncated cone (42) extends to the discharge port (8), which is located above the drive shaft (41). An annular filter plate (12) is fixedly embedded between the inner cylinder (2) and the outer cylinder (1), and the annular filter plate (12) is located above the discharge port (8). Cleaning rods (410) are fixedly provided on the two sets of crushing rollers (43), and the cleaning rods (410) slide in contact with the top of the truncated cone (42).

4. The plastic product processing scrap recycling device according to claim 3, characterized in that: The duct sealing mechanism (6) includes a housing (61), a reducer (62), an incomplete gear (63), a driven gear (64), a rope reel (65), a pull rope (66), and a sealing plate (67). The housing (61) is fixedly mounted on the side wall of the outer cylinder (1). The reducer (62) is fixed inside the housing (61). One end of the drive shaft (41) rotates through the housing (61) and is connected to the input end of the reducer (62). The incomplete gear (63) is fixedly mounted on the output end of the reducer (62). A rotating shaft (68) is rotatably passed through the inner wall of the housing (61) away from the outer cylinder (1) via a bearing. The driven gear (64) 64) The rotating shaft (68) is fixedly located at one end inside the housing (61) and intermittently meshes with the incomplete gear (63). The rope winding wheel (65) is fixedly located at one end outside the housing (61) of the rotating shaft (68). The top end of the pull rope (66) is fixedly located on the rope winding wheel (65). The top of the air inlet channel (5) is provided with a long slot that slides with the sealing plate (67). The sealing plate (67) slides in contact with the front and rear inner walls of the air inlet channel (5). The sealing plate (67) contacts the bottom wall of the air inlet channel (5). The top of the sealing plate (67) is fixedly provided with a baffle (69). The bottom end of the pull rope (66) is fixedly connected to the baffle (69).

5. A plastic product processing scrap recycling device according to claim 4, characterized in that: The air duct sealing mechanism (6) also includes a spring (610). A guide rod (611) is fixedly provided on the top of the baffle (69). The spring (610) is slidably sleeved on the guide rod (611). A fixing plate (612) is fixedly provided on the side wall of the housing (61) away from the outer cylinder (1). The top of the guide rod (611) slides through the fixing plate (612) and is located on the side of the rope winding wheel (65). The pull rope (66) moves through the fixing plate (612). The spring (610) abuts against the fixing plate (612) and the baffle (69).

6. The plastic product processing scrap recycling device according to claim 5, characterized in that: The feeding mechanism (3) includes a feeding roller (31), which is rotatably installed inside the inner cylinder (2). There are two sets of feeding rollers (31), and the two sets of feeding rollers (31) are symmetrically arranged inside the inner cylinder (2). The two feeding rollers (31) are in contact with each other. A second motor (32) is provided on the side wall of the inner cylinder (2). The output end of the second motor (32) passes through the inner cylinder (2) and is connected to one of the sets of feeding rollers (31). A feeding port (33) is opened at the top of the inner cylinder (2).

7. The plastic product processing scrap recycling device according to claim 6, characterized in that: The feeding mechanism (3) also includes a guide platform (34), which is fixedly installed inside the inner cylinder (2). The feeding roller (31) is located above the guide platform (34). A guide groove (35) is provided in the middle of the upper surface of the guide platform (34), and a limit hole (36) is provided in the middle of the lower surface of the guide groove (35).

8. A device for recycling scrap materials from plastic product processing according to any one of claims 1-7, characterized in that: The edge material collection mechanism (7) includes a collection box (71), one side of which is connected to the air inlet channel (5). A filter screen (72) is horizontally installed inside the collection box (71), and the filter screen (72) is located above the connection between the air inlet channel (5) and the collection box (71). An air outlet (73) is provided at the top of the collection box (71), and a discharge port is provided at the bottom of the collection box (71). A sealing door (74) is provided at the discharge port.

9. A plastic product processing scrap recycling device according to claim 8, characterized in that: The connection between the feed pipe (11) and the outer cylinder (1) is located above the annular filter plate (12), and the connection between the feed pipe (11) and the top of the air inlet channel (5) is located between the sealing plate (67) and the collection box (71).

10. A plastic product processing scrap recycling device according to claim 7, characterized in that: The top front and rear sides of the support partition (13) are respectively provided with guide ramps (411). The guide ramps (411) are respectively attached to the outer wall of the inner cylinder (2) and the inner wall of the outer cylinder (1). The guide ramps (411) descend from the middle to both ends. The leakage hole (9) is located on the left and right sides of the inner cylinder (2) and between the two ends of the two sets of guide ramps (411).

Citation Information

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