Low-voltage overhead line cable laying auxiliary device

By combining support wheels and limit wheels, the problems of wire insulation damage and friction during power construction are solved, achieving safe and efficient wire traction and reducing the labor intensity of construction workers.

CN120978570BActive Publication Date: 2026-03-10ZHONGSHAN CHENGDU ELECTRICAL ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In power construction, existing technologies pose risks such as damage to the wire insulation layer, wire friction, and pulling during wire threading operations, affecting the safety and efficiency of the operation, and also resulting in high labor intensity for construction workers.

Method used

The system employs a support mechanism and a wire limiting and guiding mechanism, including support wheels and limiting wheels. The position of the wire is controlled by a lifting component to prevent the wire from directly contacting the existing wire. The rotatable support wheels and limiting wheels reduce friction and achieve safe wire traction.

Benefits of technology

It improves the safety and efficiency of power construction, reduces the labor intensity of construction workers, reduces the risk of wire friction and pulling, and improves the efficiency of wire pulling and laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a low-voltage overhead line laying auxiliary device, which includes a support mechanism and a wire limiting and guiding mechanism. The support mechanism is used to support the ground. The wire limiting and guiding mechanism includes a base and a pair of limiting and guiding components. The base is set on the upper end of the support mechanism. The pair of limiting and guiding components are set on the base from the left and right, forming a wire-passing position. The limiting and guiding components include a lifting component, a support wheel, and a limiting wheel. The lifting component is set on the base. The support wheel is rotatably set on the lifting component with its rotation axis set along the front-back direction. The limiting wheels are rotatably set on the lifting component and are arranged in pairs. The rotation axis of the limiting wheels is perpendicular to the front-back direction. The pair of limiting wheels are respectively set at both ends of the support wheel, and a laying position is formed between the pair of limiting wheels and the support wheel. The above-described device can assist in wire-threading operations, making the operation safer and more efficient, and reducing the labor intensity of construction workers.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of electric power construction, in particular to a low-voltage overhead line pay-off auxiliary device. BACKGROUND

[0002] In electric power construction, threading operation is often needed, that is, new electric wires are paid out and pulled across the original overhead lines. In actual operation, the construction unit usually directly performs threading operation after simply bundling the original electric wires. Such operation has the following risks: 1. Due to insufficient protection treatment of the protective layer, the protective layer is damaged, and the insulation layer of the original line is directly rubbed and damaged by the threading; 2. The threading accidentally falls outside the protective layer, and the insulation layers of the two electric wires are directly rubbed and damaged; 3. The threading is directly placed on the original electric wire, and the original electric wire is pulled and dragged. The above risks greatly affect the safety of the operation and are easy to damage the existing line. In addition, due to the bundling of the protective layer and the need to pay attention to the above risks during the threading process, the efficiency of the operation is also affected, and the working intensity of the construction personnel is high. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application proposes a low-voltage overhead line pay-off auxiliary device which can assist in threading operation, so that the safety of the operation is high, the working efficiency is high, and the labor intensity of the construction personnel can also be reduced.

[0004] According to an embodiment of the present application, a low-voltage overhead line pay-off auxiliary device comprises: a support mechanism for supporting on the ground; an electric wire limiting and guiding mechanism comprising a base and a pair of limiting and guiding assemblies, the base is arranged on the upper end of the support mechanism, and the pair of limiting and guiding assemblies are arranged on the left and right sides of the base, a wire passing position is formed between the pair of limiting and guiding assemblies, the wire passing position is used for the electric wire to pass through, the limiting and guiding assembly comprises a lifting assembly, a supporting wheel and a limiting wheel, the lifting assembly is arranged on the base, the supporting wheel is rotatably arranged on the lifting assembly and the rotation axis is arranged in the front-back direction, the limiting wheel is rotatably arranged on the lifting assembly and is arranged in pairs, the rotation axis of the limiting wheel is perpendicular to the front-back direction, the pair of limiting wheels are arranged at the two ends of the supporting wheel in the axial direction and extend upward relative to the supporting wheel, and a wire paying-off position is formed between the pair of limiting wheels and the supporting wheel; the lifting assembly can be raised and lowered to raise and lower the positions of the supporting wheel and the limiting wheel as a whole.

[0005] According to the low-voltage overhead line pay-off auxiliary device, the following beneficial effects are achieved: during operation, the supporting mechanism is arranged on the ground below the overhead line, the wire limiting guide mechanism is arranged on the upper side of the supporting mechanism, the lifting assembly of the pair of limiting guide components is controlled to rise, the overhead line passes through the wire passing position formed between the limiting guide components, the wire to be pulled across is placed in the pay-off position on the limiting guide components, the wire is supported by the supporting wheel and limited between the pair of limiting wheels, the lifting assembly is controlled to rise to a height sufficient to support the wire in the pay-off position higher than the wire passing through the wire passing position; at this time, the operation of pulling the wire is performed, the wire is limited between the limiting wheel and the supporting wheel, and is isolated from the original wire, so that the original wire does not need to be wrapped with a protective layer, the wire to be pulled across does not rub against the existing wire, the workload is reduced, the contact and friction between the wires are avoided, the risk of mutual pulling and pulling is avoided, the operation efficiency and safety are improved; meanwhile, the wire passing through the wire passing position contacts the rotatable supporting wheel and the limiting wheel, the friction is reduced, the efficiency of pulling and paying off the wire is improved, and the operation efficiency is further improved.

[0006] According to some embodiments of the present application, the lifting assembly is configured to be controlled to lift on the ground.

[0007] According to some embodiments of the present application, the supporting mechanism is a ladder, and an upper end of the ladder is provided with a supporting platform for supporting the base.

[0008] According to some embodiments of the present application, the ladder is a telescopic ladder.

[0009] According to some embodiments of the present application, in a single limiting guide component, the supporting wheel is provided with a plurality of supporting wheels, the plurality of supporting wheels are arranged in an arc shape and sequentially lowered in position from a direction away from the wire passing position, and the limiting wheel is provided with a plurality of pairs and arranged along the arrangement direction of the supporting wheel.

[0010] According to some embodiments of the present application, the lifting assembly comprises a lifting platform, a wheel connecting seat and a lifting driving structure, the lower end of the lifting platform is arranged on the base, the wheel connecting seat is connected to the upper end of the lifting platform, the lifting driving structure is used to drive the lifting platform to lift, and the supporting wheel and the limiting wheel are arranged on the wheel connecting seat; the lifting platform comprises a platform member, a first hinged rod and a second hinged rod, the middle parts of the first hinged rod and the second hinged rod are hinged to each other to form a cross hinged frame, the upper end of the second hinged rod and the upper end of the first hinged rod are hinged to the front part and the rear part of the platform member respectively, the lower end of the first hinged rod is hinged to the base, and the lower end of the second hinged rod is arranged to be movable forward and backward relative to the base; the lifting driving structure is configured as a first forward and backward driver, and the first forward and backward driver is used to drive the lower end of the second hinged rod to move forward and backward.

[0011] According to some embodiments of the present application, the lifting driving structure comprises a connecting rod, a driving screw and a rotary driver, the driving screw is arranged forward and backward and is pivotally connected to the base, the connecting rod is arranged left and right and the left and right ends of the connecting rod are fixed with the lower ends of the second hinged rods of the corresponding pairs of the lifting platforms respectively, the middle part of the connecting rod is provided with a screw nut, the screw nut is threadedly connected to the driving screw, and the rotary driver is connected with the driving screw and is used to drive the driving screw to rotate; the rotary driver is configured to be controllable on the ground.

[0012] According to some embodiments of the present application, the lifting assembly comprises a lifting platform, a wheel connecting seat and a lifting driving structure, the lower end of the lifting platform is arranged on the base, the wheel connecting seat is connected to the upper end of the lifting platform, the lifting driving structure is used to drive the lifting platform to lift, and the supporting wheel and the limiting wheel are arranged on the wheel connecting seat; the wheel connecting seat is arranged movably left and right on the lifting platform, so that the corresponding pairs of the wheel connecting seats can move close to and away from each other, the wire limiting guide mechanism further comprises a wheel seat driving mechanism, the wheel seat driving mechanism is arranged on the lifting platform and is used to drive the wheel connecting seat to move left and right, and the opposite sides of the corresponding pairs of the wheel connecting seats are respectively provided with wire passing shells; when the corresponding pairs of the wheel connecting seats move close to each other, the wire passing shells enclose to form wire passing channels for the power lines to pass through; the wheel seat driving mechanism is configured to be controllable on the ground.

[0013] According to some embodiments of the present application, the limiting guide assembly is provided with an electric traction structure, the electric traction structure is used to pull the power lines passing through the wire limiting position left and right, and the electric traction structure is configured to be controllable on the ground.

[0014] According to some embodiments of the present invention, the device further includes a camera mechanism disposed on the wire limiting and guiding mechanism, used to capture images of the wire passing position and the wire releasing position and transmit them to a smart terminal; it also includes a wire threading travel detection mechanism disposed on the wire limiting and guiding mechanism, used to detect the travel of the wire being pulled, the wire threading travel detection mechanism communicating with the smart terminal or an information display mechanism to display the detected travel information; it also includes a wire threading speed detection mechanism disposed on the wire limiting and guiding mechanism, used to detect the speed at which the wire is pulled, the wire threading speed detection mechanism communicating with the smart terminal or an information display mechanism to display the detected speed; and it also includes a live detection mechanism disposed on the wire limiting and guiding mechanism, used to detect the electric field strength around the wire limiting and guiding mechanism, the live detection mechanism communicating with the smart terminal or an information display mechanism to display the detected electric field strength.

[0015] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the present invention;

[0018] Figure 2 for Figure 1 A magnified view of a portion of the image;

[0019] Figure 3 This is a three-dimensional schematic diagram of the operation performed using the embodiments of the present invention;

[0020] Figure 4 for Figure 3 Enlarged diagram of point A.

[0021] Figure label:

[0022] 100 supporting institutions, 110 supporting platforms;

[0023] The cable limiting and guiding mechanism 200, base 210, limiting and guiding assembly 220, lifting assembly 221, support wheel 222, limiting wheel 223, lifting platform 2211, wheel connecting seat 2212, lifting drive structure 2213, platform component 2211a, first hinge rod 2211b, second hinge rod 2211c, connecting rod 2213a, drive screw 2213b, rotary driver 2213c, and cable guide housing 2212a are included.

[0024] 300 camera units;

[0025] Smart terminal 400. Detailed Implementation

[0026] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0027] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0028] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0029] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.

[0030] Reference Figures 1 to 4A low-voltage overhead line laying auxiliary device includes a support mechanism 100 and a wire limiting and guiding mechanism 200. The support mechanism 100 is used to support the ground. The wire limiting and guiding mechanism 200 includes a base 210 and a pair of limiting and guiding components 220. The base 210 is located at the upper end of the support mechanism 100. The pair of limiting and guiding components 220 are arranged on the left and right sides of the base 210, forming a wire passage between the pair of limiting and guiding components 220. The wire passage is used for the power supply line to pass through. The limiting and guiding component 220 includes a lifting component 221, a support wheel 222, and a limiting wheel 223. The lifting component 221 is located on the base 210, and the support wheel 222... 2. A pair of limit wheels 223 are rotatably mounted on the lifting assembly 221 with their rotation axis set along the front-back direction. The rotation axis of the limit wheels 223 is perpendicular to the front-back direction. The two limit wheels 223 are respectively set at the two ends of the support wheel 222 along the axial direction and extend upward relative to the support wheel 222. A line-laying position is formed between the two limit wheels 223 and the support wheel 222. The lifting assembly 221 can be raised and lowered to raise and lower the position of the support wheel 222 and the limit wheels 223 as a whole.

[0031] During operation, the support mechanism 100 is placed on the ground below the overhead power line, and the power line limiting and guiding mechanism 200 is placed on the upper side of the support mechanism 100. The lifting components 221 of the two pairs of limiting and guiding components 220 are raised, allowing the overhead power line to pass through the crossing position formed between the limiting and guiding components 220. The power line to be pulled across is placed into the laying position on the limiting and guiding component 220, so that the power line is supported by the support wheel 222 and limited between the two pairs of limiting wheels 223. The height of the lifting components 221 is controlled to be sufficient to ensure that the height of the power line in the laying position is higher than the height of the crossing position. The wire is then pulled; at this point, the wire is confined between the limiting wheel 223 and the support wheel 222, isolated from the original wire. This eliminates the need for a protective layer on the original wire, and the wire to be pulled across will not rub against the existing wire. This reduces workload, avoids contact friction between wires, and prevents the risk of mutual pulling and tugging, improving work efficiency and safety. At the same time, the wire contacts the rotatable support wheel 222 and limiting wheel 223, which also reduces friction and improves the efficiency of wire pulling and releasing, further enhancing work efficiency.

[0032] In this embodiment, the lifting assembly 221 is configured to be controlled to lift from the ground, thereby facilitating operation by the operator without the need for climbing up and down.

[0033] In this embodiment, the support mechanism 100 is a ladder, with a support platform 110 at the top. The support platform 110 supports the base 210. The use of a ladder for the support mechanism 100 is convenient for on-site use and has low cost. It is conceivable that the support mechanism 100 is not limited to a ladder; for example, it could be other structures capable of providing support, such as a work vehicle with a lifting platform.

[0034] In some embodiments, the support platform 110 and the base 210 can be reinforced with fasteners, such as threaded fasteners or cable ties. In some embodiments, a clamping and fixing mechanism can also be provided on the base 210 to clamp and fix it to the support platform 110.

[0035] In this embodiment, the ladder is a telescopic ladder, which facilitates quick height adjustment. After a quick, approximate height adjustment, the lifting assembly 221 is used for more precise height adjustment to ensure that the wire is supported at a position higher than the original wire.

[0036] In this embodiment, a single limiting guide component 220 includes multiple support wheels 222 arranged in an arc shape, with their positions decreasing sequentially from the direction away from the wire guide position. Multiple pairs of limiting wheels 223 are arranged along the arrangement direction of the support wheels 222. This structure provides arc-shaped support and limiting of the wire, preventing excessive bending of the wire during the wire laying and pulling process.

[0037] In this embodiment, the lifting assembly 221 is provided with a limiting wheel connecting shaft, and the limiting wheel connecting shaft corresponds one-to-one with the limiting wheel 223. The support wheels 222 are spaced apart, and the limiting wheel connecting shaft is located between adjacent support wheels 222. The limiting wheel 223 is installed on the upper end of the corresponding limiting wheel connecting shaft. This structure utilizes the space between the support wheels 222 to set the limiting wheel connecting shaft, thereby facilitating the installation of the limiting wheel 223, resulting in a simple and compact structure.

[0038] In this embodiment, the lifting assembly 221 includes a lifting platform 2211, a wheel connecting seat 2212, and a lifting drive structure 2213. The lower end of the lifting platform 2211 is disposed on the base 210, the wheel connecting seat 2212 is connected to the upper end of the lifting platform 2211, and the lifting drive structure 2213 is used to drive the lifting platform 2211 to lift. Support wheels 222 and limit wheels 223 are disposed on the wheel connecting seat 2212. The lifting platform 2211 includes a platform component 2211a, a first hinge rod 2211b, and a second hinge rod 2211c. The middle parts of rod 2211b and the second hinge rod 2211c are hinged together to form a cross-shaped hinge frame. The upper ends of the second hinge rod 2211c and the first hinge rod 2211b are respectively hinged to the front and rear of the platform 2211a. The lower end of the first hinge rod 2211b is hinged to the base 210. The lower end of the second hinge rod 2211c is movable back and forth relative to the base 210. The lifting drive structure 2213 is configured as a first front and rear driver, which drives the lower end of the second hinge rod 2211c to move back and forth. When lifting adjustment is required, the lower end of the second hinge rod 2211c is driven to move back and forth by the first front and rear driver, thereby raising and lowering the cross-shaped hinge frame formed by the first hinge rod 2211b and the second hinge rod 2211c, thus realizing the overall raising and lowering of the lifting assembly 221. The above-mentioned lifting structure is simple, easy to implement, and the cross-shaped hinge frame provides stable structural support.

[0039] In this embodiment, the lifting drive structure 2213 includes a connecting rod 2213a, a drive screw 2213b, and a rotary driver 2213c. The drive screw 2213b is arranged front and rear and pivotally connected to the base 210. The connecting rod 2213a is arranged left and right, and its left and right ends are respectively fixed to the lower ends of the two second hinge rods 2211c of the two corresponding pairs of lifting platforms 2211. A lead screw nut is provided in the middle of the connecting rod 2213a, and the lead screw nut is threadedly connected to the drive screw 2213b. The rotary driver 2213c is connected to the drive screw 2213b and is used to drive the drive screw 2213b to rotate. The rotary driver 2213c is configured to be controllable from the ground. The rotary actuator 2213c drives the drive screw 2213b to rotate. The rotating drive screw 2213b adjusts the position of the lead screw nut on the drive screw 2213b, thereby causing the lower ends of the corresponding pairs of second hinge rods 2211c to move back and forth, realizing the raising and lowering of the cross-shaped hinge frame. The above-described lifting drive structure 2213 is simple in structure, and the screw-driven structure has a self-locking feature, thus providing stable support. It is conceivable that the first front and rear actuator is not limited to the above structure; for example, an electric push rod or other structures capable of driving the lower ends of the second hinge rods 2211c to move back and forth could also be used.

[0040] In this embodiment, the rotary actuator 2213c can be a manually driven mechanism. The rotary actuator 2213c includes a drive wheel and a drive belt. The drive wheel is fixed to the drive screw 2213b, and the drive belt is sleeved on the drive wheel. The drive belt can extend to the ground. Construction workers can pull the drive belt to rotate the drive wheel, thereby driving the drive screw 2213b to rotate, thus raising and lowering the lifting platform 2211. Because a drive belt extending to the ground is used, control can also be achieved from the ground. In some embodiments, the drive belt can also be replaced by a flexible shaft. One end of the flexible shaft is connected to the drive wheel, and the other end extends to the ground and is connected to a drive handwheel. The drive handwheel rotates the drive wheel via the flexible shaft, thereby driving the drive screw 2213b to rotate. It is conceivable that the rotary actuator 2213c can also be a motor. The output shaft of the motor is connected to the drive screw 2213b. The connection method can be a direct coaxial connection or a transmission mechanism such as a gear set. The motor is connected to a remote control circuit board, thus enabling control from the ground.

[0041] It is conceivable that the lifting platform 2211 is not limited to the above-mentioned structure. For example, it can adopt existing lifting equipment capable of lifting, such as some scissor lift devices, and select a model that can be remotely controlled, thereby realizing lifting control on the ground.

[0042] In this embodiment, the wheel connecting seat 2212 is movably mounted on the lifting platform 2211 to allow the corresponding pairs of wheel connecting seats 2212 to move closer and further apart. The wire limiting and guiding mechanism 200 also includes a wheel seat drive mechanism, which is mounted on the lifting platform 2211 and used to drive the wheel connecting seats 2212 to move left and right. Corresponding wire guide shells 2212a are respectively provided on opposite sides of the corresponding pairs of wheel connecting seats 2212. When the corresponding pairs of wheel connecting seats 2212 approach each other, the corresponding two wire guide shells 2212a enclose and form a wire passage for the power supply wire to pass through. The wheel seat drive mechanism is configured to be controllable from the ground. With the above structure, in some operations, by driving the corresponding two wheel connecting seats 2212 closer together, the wire passing through can be clamped in the internal wire passage by the two wire guide shells 2212a, thus providing more comprehensive protection. In actual operation, the two wire guide shells 2212a can clamp the uppermost wire, or a larger wire guide shell 2212a can be used to protect more than one wire. The specific configuration can be made according to the actual situation.

[0043] In this embodiment, the wheel connecting seat 2212 is slidably mounted on the corresponding lifting platform 2211 in the left-right direction. The wheel seat drive mechanism can be an electric push rod or a motor-driven screw slide mechanism mounted on the lifting platform 2211. The wheel connecting seat 2212 and the moving parts of the wheel seat drive mechanism are connected. In this embodiment, the wheel seat drive mechanism can be controlled remotely via electrical control, allowing for operation from the ground.

[0044] In this embodiment, the limiting guide assembly 220 is equipped with an electric traction structure. This electric traction structure is used to pull the wire through the laying position from left to right, and is configured to be controllable from the ground. Using this structure, the electric traction structure can pull the wire, assisting in the threading operation, improving efficiency, and reducing the labor intensity of workers.

[0045] In this embodiment, each limiting wheel 223 is movable in the forward and backward direction. A pair of limiting wheels 223 can approach and move away from each other, forming a wire clamping position when they approach. The electric traction structure includes a clamping driver for driving the pair of limiting wheels 223 to approach and move away from each other, and a traction driver for driving at least one of the pair of limiting wheels 223 to rotate. The clamping driver and the traction driver are configured to be controllable from the ground. When a wire needs to be pulled, the clamping driver drives the pair of limiting wheels 223 to approach, thereby clamping the passing wire. Then, the traction driver drives the limiting wheels 223 to rotate, pulling the wire forward through friction. The above-described electric traction structure, utilizing the limiting wheels 223 as traction wheels, is simple in structure and easy to implement.

[0046] In one embodiment, the traction driver may be a motor, and the output shaft of the motor is connected to the limiting wheel 223 for transmission, thereby driving the limiting wheel 223 to rotate.

[0047] In this embodiment, the position of the pair of limiting wheels 223 clamping the wire can be controlled and adjusted by a clamping position adjuster. The electric traction structure also includes pressure sensors for detecting the pressure of the wire on the pair of limiting wheels 223. The pressure sensors are connected to the controller and the clamping position adjuster. When the pressure sensor detects that the pressure of one of the pair of limiting wheels 223 is greater than the pressure of the other, the controller controls the clamping position adjuster to adjust the position of the two limiting wheels 223 clamping the wire towards the limiting wheel 223 with greater pressure. With the above settings, when pulling the wire, if the wire is biased towards one limiting wheel 223, the pressure on that limiting wheel 223 is greater than that on the other limiting wheel 223. The controller controls the clamping position adjuster to adjust the position of the two limiting wheels 223 clamping the wire towards that limiting wheel 223, thereby preventing the wire from bending excessively.

[0048] In this embodiment, the clamping driver can be a second front-rear driver corresponding one-to-one with the pair of two limiting wheels 223. The limiting wheels 223 are movably disposed in the lifting assembly 221 in the front-rear direction. Specifically, the limiting wheel connecting shaft used to connect and install the limiting wheels 223 can be slidably disposed in the wheel connecting seat 2212. The second front-rear driver is connected to the corresponding limiting wheel 223 and is used to drive the corresponding limiting wheel 223 to move back and forth. When it is necessary to clamp the traction wire, the two second front-rear drivers corresponding to the pair of two limiting wheels 223 drive the pair of two limiting wheels 223 to move closer together. When the clamping driver uses the above-mentioned second front-rear driver, the clamping position adjuster includes the pair of the above-mentioned second front-rear drivers. When it is necessary to adjust the position of the limiting wheel 223 clamping the wire, the pair of two second front-rear drivers drive the corresponding pair of two limiting wheels 223 to move in the same direction, thereby realizing the adjustment of the clamping position of the wire. In other embodiments, the clamping position adjuster is not limited to the above-described implementation. For example, the clamping driver and the corresponding pair of limiting wheels 223 are both mounted on the front and rear sliding seats, which are slidably mounted on the wheel connecting seat 2212. The clamping position adjuster can be a third front and rear driver, which is mounted on the wheel connecting seat 2212 and connected to the front and rear sliding seats to drive the front and rear sliding seats to move back and forth, thereby also achieving adjustment of the clamping position of the wire. In the above-described implementation, the second and third front and rear drivers can be electric push rods, linear motors, motor lead screw slides, etc., and can be configured according to actual conditions.

[0049] In some embodiments, the clamping driver is not limited to using a second front and rear driver that corresponds one-to-one with the pair of limit wheels 223, for example, using some electric clamping drivers, etc.

[0050] In some embodiments, the electric traction structure is configured for ground control. Specifically, the clamping driver and the traction driver can be connected to a remote control circuit board for remote control. Alternatively, in some embodiments, a sufficiently long wire is used to connect the clamping driver and the traction driver, extending to the ground and connecting to a control box, transmitting control signals via the wire to achieve control. Similarly, if a clamping position adjuster is added, ground control can also be achieved by using a remote control circuit board or a wire. Of course, in some embodiments, a purely mechanical mechanism, such as a flexible shaft or a transmission belt, can also be used to achieve ground control.

[0051] In this embodiment, both of the paired limiting guide components 220 are equipped with the aforementioned electric traction structure. When pulling the wire, the electric traction structures on the paired limiting guide components 220 can operate simultaneously, thus ensuring that the wire can be pulled at both the entry and exit points, resulting in a good traction effect. Of course, in some embodiments, an electric traction structure can also be provided on a single limiting guide component 220 to complete the wire pulling task.

[0052] In other embodiments, the electric traction structure is not limited to the structure described above. For example, the electric traction structure includes an electric telescopic device connected to the lifting assembly 221 and equipped with a telescopic end that can extend and retract left and right. The telescopic end is connected to an electric gripper. During wire threading, the wire passes through the support wheel 222 and the limiting wheel 223 while also passing through the electric gripper. When electric traction is required, the electric gripper first grips the wire, and then the electric telescopic device drives its telescopic end to extend and retract in the direction where the wire needs to be pulled. Then, the electric gripper releases the wire, and the electric telescopic device drives its telescopic end to return to its original position. This process is repeated to continuously pull the wire in the direction where it needs to be pulled. Using the above-described electric traction structure, the entire length of the wire is not rolled, making it less prone to slippage, and it is easy to adapt to wires of different specifications. In the above embodiments, the electric telescopic device can be a first electric telescopic rod, one end of which is hinged to the lifting assembly 221. The hinge axis is set along the front-to-back direction, and the first electric telescopic rod extends away from the wire-passing position. The electric traction structure also includes an electric angle adjuster for driving the first electric telescopic rod to rotate and adjust its angular position relative to the lifting assembly 221. With the above further improvement, when the first electric telescopic rod extends and retracts to pull the wire, the electric angle adjuster can drive the first electric telescopic rod to adjust its angular position, thereby adjusting the pulling angle according to the actual working conditions, improving wire-threading efficiency and avoiding excessive bending of the wire. The electric angle adjuster can be a second electric telescopic rod, one end of which is hinged to the lifting assembly 221, and the other end is hinged to a sliding seat. The sliding seat is slidably disposed on the first electric telescopic rod, thereby forming a linkage slider mechanism. When the second electric telescopic rod extends and retracts, it can drive the first electric telescopic rod to swing and achieve angle adjustment. In other embodiments, the electric angle adjuster can also be a motor, which drives the first electric telescopic rod to rotate and adjust the angle. It is understood that there are many other structures in the art that allow for angle adjustment of components, and those skilled in the art can configure them according to the actual situation.

[0053] In this embodiment, a camera mechanism 300 is also included. The camera mechanism 300 is disposed on the wire limiting and guiding mechanism 200 and is used to capture images of the wire crossing and laying positions and transmit them to the smart terminal 400. By setting up the camera mechanism 300, the operation can be captured, especially when adjusting the height of the lifting and lowering limiting and guiding component 220, allowing for more accurate adjustments. In this embodiment, the camera mechanism 300 specifically includes a camera and a camera communication circuit board. The camera is disposed on the wire limiting and guiding mechanism 200 and connected to the camera communication circuit board, which is used to transmit the images captured by the camera to the smart terminal 400. In some embodiments, the smart terminal 400 can be a mobile phone, tablet computer, laptop computer, etc.

[0054] In this embodiment, a wire threading travel detection mechanism is also included. This mechanism is disposed within the wire limiting and guiding mechanism 200 and is used to detect the travel distance of the wire being pulled. The wire threading travel detection mechanism communicates with the smart terminal 400 to display the detected travel distance information. By setting up the wire threading travel detection mechanism, the travel distance of the wire being pulled can be displayed, thereby facilitating the calculation of the wire length.

[0055] In this embodiment, a wire threading speed detection mechanism is also included. This mechanism is disposed within the wire limiting and guiding mechanism 200 and is used to detect the speed at which the wire is pulled. The wire threading speed detection mechanism communicates with the smart terminal 400 to display the detected speed. By setting up the wire threading speed detection mechanism, the speed at which the wire is pulled can be displayed, thereby facilitating control during operation.

[0056] The aforementioned threading stroke detection mechanism and threading speed detection mechanism can be implemented using an encoder. The encoder is connected to a controller and is equipped with a pressing structure, such as a pressure roller or pressure wheel, that presses the wire against the support wheel 222 or the limit wheel 223. When the wire is pulled, it drives the corresponding support wheel 222 or limit wheel 223 to rotate synchronously. The encoder and support wheel 222 or limit wheel 223 are correspondingly configured and used to detect the number of rotations. The number of rotations detected by the encoder is converted into stroke and speed information by the controller. In embodiments using an electric traction structure, the wire is clamped between the limit wheels 223 and pulled by the limit wheels 223. In this case, the traction driver can be a servo motor, and the threading stroke detection mechanism and threading speed detection mechanism can be stroke or speed sensors integrated into the servo motor. In other embodiments, the threading stroke detection mechanism and threading speed detection mechanism can also use a vision detection device. Utilizing regularly spaced markings on the wire, the vision detection device indirectly calculates the stroke and speed of the pulled wire by photographing and calculating the interval between the markings.

[0057] In this embodiment, a live-line detection mechanism is also included. This mechanism is disposed within the wire limiting and guiding mechanism 200 and is used to detect the electric field strength around the wire limiting and guiding mechanism 200. The live-line detection mechanism communicates with the smart terminal 400 to display the detected electric field strength. By setting up the live-line detection mechanism, the electric field strength can be detected, alerting operators to the danger. In this embodiment, the live-line detection mechanism can employ an electric field sensor.

[0058] In the above embodiments, the threading stroke detection mechanism, threading speed detection mechanism, and live-line detection mechanism communicate with the intelligent terminal 400. The intelligent terminal 400 can be configured as a control screen with a control host computer. The intelligent terminal 400 can also uniformly control various components that require electric remote control, thereby facilitating unified operation and monitoring. The intelligent terminal 400 can be fixed to the support mechanism 100 or set up independently, and communicate wirelessly.

[0059] In this embodiment, the threading stroke detection mechanism, the threading speed detection mechanism, and the live-line detection mechanism can also communicate with other information display mechanisms to display information. For example, the live-line detection mechanism can display the situation of electric field exceeding the limit through a warning light, while the detection of speed and stroke can be displayed through a display screen.

[0060] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0061] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A low voltage overhead line spooling aid characterised in that, The utility model relates to a support mechanism (100) for supporting on the ground, a wire limiting guide mechanism (200) comprising a base (210) and a pair of limiting guide components (220), the base (210) is used to set up on the upper end of the support mechanism (100), and the pair of limiting guide components (220) are set up on the left and right of the base (210), and the pair of limiting guide components (220) form a wire passing position between them, which is used for the wire to pass through in front and back, the limiting guide component (220) comprises a lifting assembly (221), a supporting wheel (222) and a limiting wheel (223), the lifting assembly (221) is set up on the base (210), the supporting wheel (222) is rotatably set up on the lifting assembly (221) and the rotation axis is set up along the front and back direction, the limiting wheel (223) is rotatably set up on the lifting assembly (221) and is set up in pairs, the rotation axis of the limiting wheel (223) is perpendicular to the front and back direction, and the pair of limiting wheels (223) are set up respectively corresponding the two ends of the supporting wheel (222) in the axial direction and are stretched upwards relative to the supporting wheel (222), and the pair of limiting wheels (223) and the supporting wheel (222) form a wire releasing position between them. The lifting assembly (221) is configured to be controlled to lift and lower on the ground. The support mechanism (100) is a ladder, and the upper end of the ladder is provided with a support platform (110) for supporting the base (210).

2. The low voltage overhead line stringing aid of claim 1, wherein: The ladder is a telescopic ladder.

3. The low voltage overhead line stringing aid of claim 1, wherein: In a single limiting guide component (220), the supporting wheel (222) is provided with a plurality of arc-shaped extending arrangements, and the positions of the plurality of supporting wheels (222) are sequentially lowered from the direction away from the wire passing position, and the limiting wheel (223) is provided with a plurality of pairs and arranged along the arrangement direction of the supporting wheel (222).

4. The low voltage overhead line stringing aid of claim 3, wherein: ​ 5. The low voltage overhead line spooling aid of claim 1, wherein: ​ 6. The low voltage overhead line stringing aid of claim 1 or 2, wherein: The lifting assembly (221) comprises a lifting platform (2211), a wheel connecting base (2212) and a lifting driving structure (2213), the lower end of the lifting platform (2211) is arranged on the base (210), the wheel connecting base (2212) is connected to the upper end of the lifting platform (2211), the lifting driving structure (2213) is used for driving the lifting platform (2211) to lift, and the supporting wheel (222) and the limiting wheel (223) are arranged on the wheel connecting base (2212); the lifting platform (2211) comprises a platform member (2211a), a first hinged rod (2211b) and a second hinged rod (2211c), the middle parts of the first hinged rod (2211b) and the second hinged rod (2211c) are hinged to each other to form a cross-shaped hinged frame, the upper end of the second hinged rod (2211c) and the upper end of the first hinged rod (2211b) are hinged to the front part and the rear part of the platform member (2211a) respectively, the lower end of the first hinged rod (2211b) is hinged to the base (210), and the lower end of the second hinged rod (2211c) is arranged to be movable forward and backward relative to the base (210); the lifting driving structure (2213) is configured as a first forward and backward driver, and the first forward and backward driver is used for driving the lower end of the second hinged rod (2211c) to move forward and backward.

7. The low voltage overhead line stringing aid of claim 6, wherein: The lifting driving structure (2213) comprises a connecting rod (2213a), a driving screw (2213b) and a rotary driver (2213c), the driving screw (2213b) is arranged forward and backward and is pivotally connected to the base (210), the connecting rod (2213a) is arranged left and right, and the left and right ends of the connecting rod (2213a) are fixed with the lower ends of two second hinged rods (2211c) of corresponding pairs of two lifting platforms (2211) respectively, a screw nut is arranged in the middle part of the connecting rod (2213a), the screw nut is threadedly connected to the driving screw (2213b), the rotary driver (2213c) is connected with the driving screw (2213b) and is used for driving the driving screw (2213b) to rotate, and the rotary driver (2213c) is configured to be controlled on the ground.

8. The low voltage overhead line stringing aid of claim 1, wherein: The lifting assembly (221) comprises a lifting platform (2211), a wheel connecting seat (2212) and a lifting driving structure (2213), the lower end of the lifting platform (2211) is arranged on the base (210), the wheel connecting seat (2212) is connected to the upper end of the lifting platform (2211), the lifting driving structure (2213) is used for driving the lifting platform (2211) to lift, and the supporting wheel (222) and the limiting wheel (223) are arranged on the wheel connecting seat (2212); the wheel connecting seat (2212) is movably arranged on the lifting platform (2211) to enable the corresponding two wheel connecting seats (2212) to approach and move away from each other, the wire limiting guide mechanism (200) further comprises a wheel seat driving mechanism, the wheel seat driving mechanism is arranged on the lifting platform (2211) and is used for driving the wheel connecting seat (2212) to move left and right, the opposite sides of the corresponding two wheel connecting seats (2212) are respectively provided with wire passing shells (2212a), and when the corresponding two wire passing shells (2212a) are arranged on the corresponding two wheel connecting seats (2212), the wire passing shells (2212a) are arranged on the corresponding two wheel connecting seats (2212) to form wire passing channels for the power lines to pass through, and the wheel seat driving mechanism is configured to be controlled on the ground.

9. The low voltage overhead line spooling aid of claim 1, wherein: The limiting guide assembly (220) is provided with an electric traction structure, the electric traction structure is used for pulling the power line at the wire laying position left and right, and the electric traction structure is configured to be controlled on the ground.

10. The low-voltage overhead line laying auxiliary device according to claim 1, characterized in that: It further comprises a camera mechanism (300), the camera mechanism (300) is arranged on the wire limiting guide mechanism (200), and is used for shooting images of the wire passing position and the wire laying position and transmitting the images to the intelligent terminal (400); It further comprises a wire passing stroke detection mechanism, the wire passing stroke detection mechanism is arranged on the wire limiting guide mechanism (200), and is used for detecting the stroke of the power line being pulled, and the wire passing stroke detection mechanism communicates with the intelligent terminal (400) or the information display mechanism to display the detected stroke information; It further comprises a wire passing speed detection mechanism, the wire passing speed detection mechanism is arranged on the wire limiting guide mechanism (200), and is used for detecting the speed of the power line being pulled, and the wire passing speed detection mechanism communicates with the intelligent terminal (400) or the information display mechanism to display the detected speed; It further comprises a live wire detection mechanism, the live wire detection mechanism is arranged on the wire limiting guide mechanism (200), and is used for detecting the electric field intensity on the side of the wire limiting guide mechanism (200), and the live wire detection mechanism communicates with the intelligent terminal (400) or the information display mechanism to display the detected electric field intensity.

Citation Information

Patent Citations

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