Full-automatic milk bag gift box piece box wrapping system
The fully automated milk bag gift box packaging system has enabled automated packing and packaging of milk bag gift boxes, solving the problems of low efficiency and unstable quality of traditional manual operation, and achieving efficient and stable automated production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- TIANJIN XUTENGDA AUTOMATION EQUIP CO LTD
- Filing Date
- 2026-02-05
- Publication Date
- 2026-04-10
AI Technical Summary
The traditional packaging process for milk carton gift boxes relies on manual labor, which is inefficient, of inconsistent quality, and difficult to adapt to large-scale production. Furthermore, manual operation is prone to errors and requires a large amount of labor.
A fully automated milk carton gift box wrapping system was designed, including a box frame, a carton material hopper feeding device, a milk carton servo distribution device, a milk carton conveyor line, a carton pad picking device, and a carton folding mechanism, etc., to realize the automated conveying, stacking and sealing of milk cartons, pads and cartons.
It has achieved a fully automated process from milk bag supply to finished product output, with seamless connection, which has improved production efficiency, reduced manual intervention, and ensured the stability of packaging quality and the continuity of production.
Smart Images

Figure CN121822983A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automation, and in particular relates to a fully automatic milk carton gift box wrapping system. Background Technology
[0002] Traditional milk carton gift box packaging relies heavily on manual labor or semi-automatic equipment, but this has the following problems: manual placement of milk cartons, pads, cartons, and folding and sealing are time-consuming and difficult to adapt to the needs of large-scale production; manual operation is prone to problems such as missing pads, misaligned milk cartons, and improper folding of cartons, affecting packaging quality; the process is cumbersome, requires multiple people to work together, and has a high labor demand; and it is difficult to quickly adapt to the switching between different sizes of milk cartons, pads, or cartons.
[0003] Therefore, there is an urgent need for a fully automated, efficient, and high-precision milk carton gift box packaging system to solve the above problems. Invention Content In view of this, the present invention aims to propose a fully automatic milk carton gift box wrapping system, which solves the problems of low efficiency, unstable quality and reliance on manual labor in traditional packaging methods.
[0004] To achieve the above objectives, the technical solution created by this invention is implemented as follows: The fully automatic milk carton gift box wrapping system includes a box frame, a carton material hopper feeding device, a milk carton servo distribution device installed in the box frame, a milk carton conveyor line with padding, a milk carton conveyor line without padding, a system conveyor main line, a milk carton gripping and transferring device, a carton lower padding material well picking device, a carton lower padding material distribution device, a carton lower padding gripping and transferring device, a carton upper padding material well picking device, a carton upper padding material distribution device, a carton upper padding gripping and transferring device, a carton transfer device, a carton linkage picking device, a carton inclined conveyor line, a milk carton stacking device, a finished carton conveyor line, a carton folding mechanism, a carton gluing mechanism, a carton side leaf feeding device, and a carton upper and lower leaf feeding device; The milk pack body is transferred by the milk pack servo distribution device to either the milk pack conveyor line with pads or the milk pack conveyor line without pads. The milk bag gripping and transfer device is used to transfer the milk bag body that has entered the padded milk bag conveyor line to the main conveyor line of the system. Both the lower pad material well and the carton lower pad material well picking device are located on the top of the box frame. The lower pad material well is fed by the overhead crane in the workshop. The carton lower pad material well picking device is used to take out the stack of lower pad bodies in the lower pad material well and place them into the carton lower pad material sorting device. The carton lower pad material sorting device is used to separate the stack of lower pad bodies one by one. The separated lower pad bodies are transported to the system conveyor main line by the carton lower pad material grabbing and transfer device. The working principle of the upper carton pad material well picking device, the upper carton pad material distribution device, and the upper carton pad material grabbing and transferring device is the same as that of the lower carton pad material well picking device, the lower carton pad material distribution device, and the lower carton pad material grabbing and transferring device. The lower pad body first enters the system's main transmission line, the milk bag body is placed on the lower pad body, and the upper pad body is then placed on top of the milk bag body. The three combine and continue to be transmitted on the system's main transmission line. The sheet box hopper is transported to the sheet box hopper feeding device by an overhead crane. The sheet box hopper feeding device is used to remove the sheet box body from the sheet box hopper in stacks and transfer it to the sheet box transfer device. The sheet box transfer device is located below the main conveyor line of the system. The sheet box transfer device is used to transfer the sheet box body to the sheet box connecting rod picking device. The sheet box connecting rod picking device is used to remove the sheet box body one by one and transport it to the sheet box inclined conveyor line. The milk bag stacking device is located at the end of the main conveyor line of the system. It is used to adjust the pace of the conveyed pad milk bags so that it is consistent with the pace of the incline conveyor line of the carton. Through the milk bag stacking device, the pad milk bags and the carton body intersect at the finished carton conveyor line, and the pad milk bags are placed on the carton. The sheet box folding mechanism and the sheet box glue application mechanism are installed on the box frame. The sheet box folding mechanism is used to fold the conveyed sheet boxes into square boxes, and the sheet box glue application mechanism is used to apply glue to the positions on the sheet boxes that need to be glued. The side blade driving device of the plate box is used to drive and compact the side blades at both ends of the plate box, and the upper and lower blade driving device of the plate box is used to drive and compact the upper and lower blades at both ends of the plate box.
[0005] Furthermore, the milk bag gripping and transfer device includes a milk bag moving mechanism and a milk bag gripping mechanism; the gripping integrated plate of the milk bag gripping mechanism is installed on the moving end of the milk bag moving mechanism to realize the horizontal and vertical movement of the milk bag gripping mechanism; the milk bag gripping mechanism is provided with a plurality of milk bag gripping components to realize the simultaneous gripping operation of multiple milk bags. The milk bag moving mechanism includes a milk bag lateral moving mechanism and a milk bag vertical moving mechanism. The milk bag lateral movement mechanism includes a milk bag lateral fixing frame, a milk bag lateral movement motor, a milk bag lateral movement seat, and a milk bag lateral movement lead screw; the milk bag lateral fixing frame is equipped with a slide rail and the milk bag lateral movement motor. The milk bag lateral moving seat is slidably connected to the slide rail via a slider, and a nut seat is provided on the milk bag lateral moving seat. One end of the milk bag lateral moving screw is threadedly connected to the nut seat, and the other end is connected to the output end of the milk bag lateral moving motor, thereby realizing the drive to move the milk bag lateral moving seat. The milk bag vertical moving mechanism includes a milk bag vertical fixing frame, a milk bag vertical moving motor, a milk bag vertical moving seat, and a milk bag vertical moving screw; the milk bag vertical fixing frame is installed on the milk bag horizontal moving seat, the milk bag vertical moving motor is installed on the milk bag vertical fixing frame, and the milk bag vertical moving seat is provided with two connecting arms, which pass through the milk bag horizontal moving seat and are connected to the gripping integrated plate of the milk bag gripping mechanism; The vertical moving seat is equipped with a nut seat. One end of the milk bag vertical moving screw is threaded to the nut seat, and the other end is connected to the output end of the milk bag vertical moving motor, thereby realizing the driving of the vertical movement of the milk bag gripping mechanism.
[0006] Furthermore, the milk bag gripping mechanism includes milk bag gripping components and a gripping integrated plate, with a plurality of milk bag gripping components installed on the gripping integrated plate; The milk bag gripping assembly includes a milk bag gripping cylinder, a milk bag gripping top plate, clamping plates 1, 2, 3, and 4, and a hinge plate. The milk bag gripping top plate is mounted to the gripping integrated plate via a connecting frame. The milk bag gripping top plate is rectangular. Clamping plates 1, 2, 3, and 4 are connected to the four sides of the milk bag gripping top plate via rotating shafts, allowing the clamping plates to rotate relative to the milk bag gripping top plate. The milk bag gripping cylinder is mounted on the top of the milk bag gripping top plate, and its output end passes through the milk bag gripping top plate and connects to the hinge plate. The four sides of the hinge plate are respectively hinged to the inner sides of clamping plates 1, 2, 3, and 4 via a hinge arm. The milk bag gripping cylinder drives the hinge plate to move up and down, enabling the simultaneous opening and closing of clamping plates 1, 2, 3, and 4. The gripping integrated plate is provided with two guide rods, which are respectively set on both sides of the milk bag gripping cylinder. One end of the guide rod is connected to the gripping integrated plate, and the other end passes through the milk bag gripping top plate and connects to the hinge plate to realize linear guidance of the hinge plate. Each of the No. 1, No. 2, No. 3, and No. 4 clamps is provided with threaded holes. By setting a pad block and threading it into the threaded holes, the volume between the No. 1, No. 2, No. 3, and No. 4 clamps can be changed.
[0007] Furthermore, the carton lower pad material well picking device includes a lower pad picking frame, a lower pad picking X-axis moving assembly, a lower pad picking Y-axis moving assembly, a lower pad picking Z-axis moving assembly, and a lower pad picking mechanism; the lower pad picking X-axis moving assembly is mounted on the lower pad picking frame, the lower pad picking Y-axis moving assembly is mounted on the X-axis moving plate of the lower pad picking X-axis moving assembly, and the lower pad picking Z-axis moving assembly is mounted on the Y-axis moving plate of the lower pad picking Y-axis moving assembly; the lower pad picking mechanism is mounted on the Z-axis moving rod of the lower pad picking mechanism, realizing the three-degree-of-freedom movement of the lower pad picking mechanism; the lower pad picking mechanism is used to pick up materials from the lower pad material well.
[0008] Furthermore, the lower pad picking X-axis moving assembly includes a lower pad picking X-axis drive motor, a lower pad picking X-axis drive wheel, a lower pad picking X-axis driven wheel, a lower pad picking X-axis synchronous belt, a lower pad picking X-axis slide rail, and an X-axis moving plate; Two lower shim picking X-direction drive wheels are mounted on both sides of one end of the lower shim picking frame via mounting components, and two lower shim picking X-direction driven wheels are mounted on both sides of the other end of the lower shim picking frame via mounting components. The two lower shim picking X-direction drive wheels and the two lower shim picking X-direction driven wheels are connected by a transmission rod. The output end of the lower shim picking X-direction drive motor is connected to the lower shim picking X-direction drive wheels. The lower shim picking X-direction drive wheels and the lower shim picking X-direction driven wheels that are arranged opposite to each other are connected by a lower shim picking X-direction synchronous belt. Two lower pad picking X-axis slide rails are installed on the lower pad picking frame. The X-axis moving plate is slidably connected to the two lower pad picking X-axis slide rails via a slider, and the X-axis moving plate is connected to the two lower pad picking X-axis synchronous belts, thereby realizing the driving of the X-axis moving plate. The lower pad picking Y-axis moving assembly includes a lower pad picking Y-axis cylinder and a Y-axis moving plate; the Y-axis moving plate is slidably connected to the X-axis moving plate via a slide rail slider, the lower pad picking Y-axis cylinder is installed on the X-axis moving plate, and the output end of the lower pad picking Y-axis cylinder is connected to the Y-axis moving plate to drive the Y-axis moving plate. The lower shim picking Z-axis moving assembly includes a lower shim picking Z-axis motor and a Z-axis moving rod. A mounting plate is provided on the Y-axis moving plate. The Z-axis moving rod is mounted to the mounting plate via a slider rail, and the Z-axis moving plate passes through both the Y-axis and X-axis moving plates. The lower shim picking Z-axis motor is mounted to the mounting plate, and its output end is provided with a drive gear. The Z-axis moving rod is equipped with a rack, and the driving gear meshes with the rack to drive the Z-axis moving rod to move up and down.
[0009] Furthermore, the lower gasket picking mechanism includes a lower gasket picking mounting frame, a lower gasket picking cylinder, a first picking guide block, a second picking guide block, a first picking claw, and a second picking claw; The lower shim picking and mounting frame includes an upper lower shim picking plate, a lower lower shim picking plate, and a vertical plate. The two ends of the upper lower shim picking plate are connected to the lower lower shim picking plate via the vertical plate. The lower shim picking plate is installed at the lower end of the Z-axis moving rod, and the lower shim picking cylinder is installed on the lower surface of the lower shim picking plate. The lower gasket picking cylinder is a double-headed cylinder. The first picking guide block and the second picking guide block are respectively installed to the two output ends of the lower gasket picking cylinder through the connecting parts passing through the lower plate of the lower gasket picking cylinder. The lower surface of the lower plate for picking up the material is equipped with a slide rail, and the first picking guide block and the second picking guide block are respectively connected to the slide rail via sliders.
[0010] The first and second picking claws are respectively installed on the first and second picking guide blocks; The No. 1 and No. 2 picking claws have the same structure, including a lower pad picking rod and a lower pad picking piece. The lower pad picking piece is installed at the end of the lower pad picking rod, and the two lower pad picking pieces cooperate to clamp the lower pad body.
[0011] Furthermore, the carton lower pad material distribution device includes a lower pad material distribution well, a lower pad material distribution platform, and a lower pad material distribution assembly; the lower pad material distribution well is installed above the lower pad material distribution platform, and the lower pad material distribution assembly is installed in the middle of the lower pad material distribution platform. The lower pad material distribution well is used to store the stacked lower pad bodies, and the lower pad bodies are placed on the lower pad material distribution assembly through the lower pad material distribution well. The lower pad material distribution assembly is used to perform individual distribution operations on the stacked lower pad bodies. The lower gasket distribution platform includes an upper distribution platform, a lower distribution platform, and distribution guide plates. The upper and lower distribution platforms are connected by several connecting blocks. The upper and lower distribution platforms are respectively provided with an upper passage and a lower passage at their centers. Several distribution guide plates are arranged inside the upper and lower passages to form a lower gasket discharge channel, which corresponds to the lower gasket distribution well. A lower gasket distribution assembly is provided between the upper and lower distribution platforms. The lower pad distribution assembly includes a lower pad distribution motor and lower pad distribution wheels; a lower pad distribution wheel is provided at each of the four corners between the upper distribution platform and the lower distribution platform, and can rotate relative to the upper distribution platform; the lower pad distribution motor is installed on the upper distribution platform, and the output end of the lower pad distribution motor is provided with a drive gear, which is connected to each lower pad distribution wheel by spline meshing through a synchronous belt to drive the rotation of the lower pad distribution wheel.
[0012] Furthermore, the lower pad distribution wheel includes a rotating shaft and a distribution wheel body. The distribution wheel body is installed between the upper distribution platform and the lower distribution platform via the rotating shaft. The rotating shaft is also provided with a driven gear that meshes with the synchronous belt. The rotation of the drive gear can drive the four lower pad distribution wheels to rotate simultaneously. The material distribution wheel body includes a spiral blade and a limiting plate, which are respectively installed on both sides of the rotating shaft. The spiral blade has a wedge-shaped structure that increases in thickness from thin to thick, and the limiting plate has a flat plate structure. The thin end of the spiral blade is higher than the limiting plate, forming a misaligned structure. The limiting piece is used to limit the stacked lower pad bodies; the thin end of the spiral piece can enter between two lower pad bodies by rotating, and can separate two adjacent lower pad bodies by continuing to rotate.
[0013] Furthermore, the carton lower pad gripping and transferring device includes a carton lower pad discharging mechanism and a carton lower pad transferring mechanism; the lower pad body separated by the carton lower pad discharging mechanism enters the carton lower pad discharging mechanism, the carton lower pad discharging mechanism is used to arrange a number of lower pad bodies, and the carton lower pad transferring mechanism is used to grip the arranged lower pads and transfer them to the system conveyor main line.
[0014] Furthermore, the carton under-pad transfer mechanism includes a carton under-pad transfer frame, a carton under-pad lateral transfer assembly, a carton under-pad vertical transfer assembly, and a carton under-pad transfer plate; The transverse transfer assembly for the carton lower pad is installed onto the carton lower pad transfer frame, and the vertical transfer assembly for the carton lower pad is installed onto the moving end of the transverse transfer assembly for the carton lower pad. The carton lower pad transfer plate is installed on the moving end of the carton lower pad vertical transfer assembly. The carton lower pad transfer plate is provided with a number of carton lower pad transfer suction cups for adsorbing the lower pad body. The lateral transfer assembly for the carton bottom pad includes a lateral transfer motor for the carton bottom pad, a lateral transfer seat for the carton bottom pad, and a lateral transfer screw for the carton bottom pad; the carton bottom pad transfer frame is equipped with a slide rail and the lateral transfer motor for the carton bottom pad. The transverse transfer seat for the carton lower pad is slidably connected to the slide rail via a slider, and a nut seat is provided on the transverse transfer seat for the carton lower pad. One end of the transverse transfer screw for the carton lower pad is threadedly connected to the nut seat, and the other end is connected to the output end of the transverse transfer motor for the carton lower pad, thereby driving the movement of the transverse transfer seat for the carton lower pad. The carton lower pad vertical transfer assembly includes a carton lower pad vertical fixing frame, a carton lower pad vertical transfer cylinder, and a carton lower pad vertical transfer seat; the carton lower pad vertical fixing frame is installed on the carton lower pad horizontal transfer seat, the carton lower pad vertical transfer cylinder is installed on the carton lower pad vertical fixing frame, and the carton lower pad vertical transfer seat is slidably connected to the inner side of the carton lower pad vertical fixing frame through a slide rail slider. The carton lower pad vertical transfer seat is provided with two connecting arms, which pass through the carton lower pad horizontal transfer seat and are connected to the carton lower pad transfer plate; The output end of the vertical transfer cylinder for the carton lower pad is connected to the vertical transfer seat for the carton lower pad, thereby driving the movement of the carton lower pad transfer plate.
[0015] Furthermore, the piece box feeding device includes a piece box feeding frame, a piece box hopper, a piece box upper pushing mechanism, a piece box lower pushing mechanism, a piece box feeding lifting mechanism, and a piece box receiving mechanism; the piece box feeding lifting mechanism is installed in the middle of the piece box feeding frame, the piece box upper pushing mechanism and the piece box lower pushing mechanism are installed on the piece box feeding frame and are located on one side of the piece box feeding lifting mechanism; the piece box receiving mechanism is located on the other side of the piece box feeding lifting mechanism, and the piece box hopper is located between the piece box upper pushing mechanism and the piece box feeding lifting mechanism; the piece box body is placed in the piece box hopper, the piece box upper pushing mechanism is used to push the piece box body to the piece box feeding lifting mechanism; the piece box receiving mechanism is used to receive the piece box body and place it in the piece box feeding lifting mechanism; the piece box feeding lifting mechanism is used to move the piece box body from above to the lower discharge port; the piece box lower pushing mechanism is used to push the piece box body out from the discharge port.
[0016] Furthermore, the sheet box hopper is arranged in layers, with each layer used to hold the sheet box body; the sheet box pushing mechanism includes a pushing cylinder and a pushing frame, the pushing frame is slidably installed above the sheet box feeding frame via a slide rail slider, the pushing cylinder is installed on one side of the sheet box feeding frame, and the output end of the pushing cylinder is connected to the pushing frame to drive the movement of the pushing frame; the pushing frame is provided with a pushing plate, and the pushing plate corresponds to the number of layers in the sheet box hopper; The sheet box receiving mechanism includes a sheet box receiving cylinder and a sheet box receiving frame; the sheet box receiving frame is slidably installed on the sheet box feeding frame via a slider rail, and the corresponding sheet box receiving cylinder is installed on the sheet feeding frame side; the output end of the sheet box receiving cylinder is connected to the sheet box receiving frame to drive the movement of the sheet box receiving frame. The end side of the sheet box receiving rack is provided with a sheet box receiving rod, which is used to extend into the sheet box feeding and lifting mechanism to receive the sheet box body.
[0017] Furthermore, the sheet box feeding and lifting mechanism includes a sheet box feeding and lifting frame, a sheet box feeding and lifting motor, a lifting chain, and lifting support rods. The sheet box feeding and lifting frame consists of two frames, each with a drive sprocket and a driven sprocket on both sides. A lifting chain is installed between the drive sprocket and the driven sprocket, and several lifting support rods are arranged parallel to each other between the two lifting chains. The lifting support rods between the two frames correspond to each other and are arranged horizontally. The two inner lifting support rods are used to place the sheet box body. The sheet box feeding and lifting motor is installed on one side of the frame, and the output end of the sheet box feeding and lifting motor is connected to the drive sprockets of the two frames through a chain, thereby driving the lifting support rods to move up and down. A feeding outlet is formed at the bottom of the frame. A receiving baffle is provided on the frame near the sheet box receiving mechanism. The sheet box lowering mechanism includes a lowering pusher frame and a lowering pusher cylinder. The lowering pusher frame is slidably installed below the sheet box feeding frame via a slide rail slider. The lowering pusher cylinder is installed on one side of the sheet box feeding frame. The output end of the lowering pusher cylinder is connected to the lowering pusher frame to drive the movement of the lowering pusher frame. A lowering pusher plate is provided on the end side of the lowering pusher.
[0018] Furthermore, the wafer box transfer device includes a wafer box transfer conveyor, a wafer box alignment mechanism, a wafer box transfer mechanism, and a wafer box buffer mechanism; the wafer box alignment mechanism, wafer box transfer mechanism, and wafer box buffer mechanism are all installed on the wafer box transfer conveyor; the wafer box transfer conveyor is used to transfer the wafer box body, and the wafer box transfer mechanism is used to transfer the wafer box body to the next wafer box linkage picking device; the buffer support rod of the wafer box buffer mechanism extends to catch the wafer box body pushed out during transfer, and the buffer support rod retracts to allow the wafer box body to fall into the wafer box linkage picking device located below the buffer support rod; The film box transfer conveyor is a conveying device in the form of a conveying roller. The film box transfer conveyor is arranged in sequence according to the conveying direction as a film box transfer first baffle, a film box alignment mechanism, a film box transfer mechanism, a film box buffer mechanism, and a film box transfer second baffle, wherein the film box buffer mechanism is located below the film box transfer mechanism. The film box transfer first baffle is used to block the film box body sent in from the film box feeding lifting mechanism, and the film box transfer second baffle is used to block the film box body moving on the conveying roller.
[0019] Furthermore, the film box alignment mechanism includes a film box alignment cylinder, a film box alignment pusher frame, and a film box alignment baffle; wherein the film box alignment pusher frame includes alignment pusher plates and alignment base plates; a plurality of alignment pusher plates are vertically installed on the alignment base plates, and the alignment pusher plates can pass through between the conveyor rollers. The film box alignment cylinder is installed on one side of the film box transfer conveyor, the film box exhaust baffle is installed on the other side of the film box transfer conveyor, a slide rail is provided below the film box transfer conveyor, the alignment base plate is installed on the slide rail by a slider, and the exhaust base plate is connected to the output end of the film box alignment cylinder to realize the drive of the film box alignment pusher frame to move. The film box transfer mechanism includes a film box transfer motor and a film box transfer frame; the film box transfer motor is mounted on one side of the film box transfer frame, and the film box transfer frame is slidably connected to the film box transfer frame via a slide rail slider. The film box transfer frame is equipped with a nut seat. The output end of the film box transfer motor is connected to the film box transfer screw. The film box transfer screw is connected to the nut seat to drive the film box transfer frame. The film box transfer frame is equipped with a film box transfer push plate. The chip box buffer mechanism includes a buffer cylinder and buffer support rods. The two buffer support rods are connected by a connecting plate and are mounted to the chip box transfer conveyor frame via a slide rail slider. The buffer cylinder is mounted to the chip box transfer conveyor frame, and the output end of the buffer cylinder is connected to the connecting plate to drive the two buffer support rods.
[0020] Furthermore, the piece box linkage material handling device includes a piece box storage mechanism and a piece box linkage material handling mechanism; the piece box storage mechanism is used to store the piece box body conveyed from the case transfer device, and a channel for the piece box body to pass through is formed in the middle of the piece box storage mechanism. The channel is provided with a limiting structure to limit the piece box body and store it in the channel; the piece box linkage material handling mechanism is located below the channel, and a suction cup is provided on the top of the piece box linkage material handling mechanism to remove the piece box in the upper channel and convey it to the piece box inclined conveyor line located on the side; The sheet box storage mechanism includes a sheet box storage support frame, a first storage adjustment plate, a second storage adjustment plate, a third storage adjustment plate, and a storage adjustment back plate; The storage adjustment back plate is fixedly installed to the sheet box storage support frame. The No. 1 storage adjustment plate and the storage adjustment back plate are set parallel to each other. The two ends of the No. 1 storage adjustment plate are slidably connected to the sheet box storage support frame through the No. 1 sliding component, the No. 2 interactive component, and the sheet box storage support frame, respectively, so that the No. 1 storage adjustment plate can move relative to the sheet box storage support frame. The No. 2 and No. 3 storage adjustment plates are set in parallel to each other. One end of the No. 2 storage adjustment plate is connected to the slider of the No. 1 sliding component through the No. 3 sliding component, and the other end is slidably connected to the storage adjustment back plate through the No. 4 sliding component. One end of the No. 3 storage adjustment plate is connected to the slider of the No. 2 sliding component via the No. 5 sliding component, and the other end is slidably connected to the storage adjustment back plate via the No. 6 sliding component; thus enabling the No. 2 and No. 3 storage adjustment plates to move relative to the No. 1 storage adjustment plate and the storage adjustment back plate.
[0021] Furthermore, the sheet box linkage material handling mechanism includes a linkage material handling base plate, a material handling horizontal moving box, a material handling vertical moving frame, a linkage material handling drive assembly, and a linkage material handling driven assembly; The material picking lateral moving box is slidably connected to the connecting rod material picking base plate via a slider rail, enabling the material picking lateral moving box to move laterally relative to the connecting rod material picking base plate. The vertical material picking frame is slidably connected to both sides of the horizontal material picking box via a slider rail, enabling the vertical material picking frame to move vertically relative to the horizontal material picking box. Both the connecting rod material picking drive assembly and the connecting rod material picking driven assembly are installed on the horizontal material picking moving box, and the two are connected by a synchronous belt. The connecting rod material picking drive assembly is used to drive the horizontal material picking moving box to move, and the connecting rod material picking driven assembly is used to drive the vertical material picking moving frame to move vertically. Furthermore, the linkage material handling drive assembly includes a linkage material handling drive motor, a linkage material handling drive rod, a linkage material handling drive wheel, a linkage material handling drive cam, and a linkage material handling drive arm; the linkage material handling drive motor is mounted to the material handling lateral moving box; one end of the linkage material handling drive rod is connected to the output end of the linkage material handling drive motor, and the other end passes through the material handling lateral moving box and is connected to the linkage material handling drive cam; the linkage material handling drive rod is provided with a linkage material handling drive wheel; the linkage material handling base plate is provided with a connecting seat, and the linkage material handling drive cam is hinged to the connecting seat through the linkage material handling drive arm; The linkage-driven material handling assembly includes a linkage-driven material handling rod, a linkage-driven material handling wheel, a linkage-driven material handling cam, and a linkage-driven material handling arm. The linkage-driven material handling rod is installed in the horizontal material handling box. Both ends of the linkage-driven material handling rod pass through the horizontal material handling box and are connected to a linkage-driven material handling cam. The two linkage-driven material handling cams are hinged to the connecting seats of the vertical material handling frame via the linkage-driven material handling arm. The linkage-driven material handling wheel is provided on the linkage-driven material handling rod, and the linkage-driven material handling wheel and the linkage-driven material handling drive wheel are connected by a synchronous belt. The material picking vertical moving frame includes a vertical moving top plate and vertical moving columns. A vertical moving column is set at each of the four corners of the lower surface of the vertical moving top plate. Each vertical moving column is slidably connected to both sides of the material picking horizontal moving box via a slider rail. Several suction cups are set on the upper surface of the vertical moving top plate.
[0022] Furthermore, the carton incline conveyor line is located below the main system conveyor line. The milk carton body, placed between the upper and lower pads, is conveyed via the main system conveyor line, while the carton body is conveyed via the incline conveyor line. The milk carton stacking device is used to adjust the rhythm of the milk carton body conveyed by the main system conveyor line so that it can be consistent with the conveying rhythm of the incline conveyor line. Thus, at the intersection of the milk carton stacking device and the incline conveyor line, the milk carton body can accurately fall onto the carton body and continue to be conveyed to the finished carton conveyor line.
[0023] Furthermore, the milk bag stacking device includes a first stacking side plate, a second stacking side plate, and a milk bag stacking mechanism. The first and second stacking side plates are connected by a connecting rod to form an integral mechanism, and a milk bag channel is formed between the first and second stacking side plates. Milk bags are conveyed to the milk bag channel via a milk bag tray conveying device. The milk bag stacking mechanism is located between the first and second stacking side plates, and a stacking platform is also provided between the first and second stacking side plates. The milk bag stacking mechanism is used to stack milk bags from the milk bag tray conveying device to the stacking platform, and the stacking platform works in conjunction with the milk bag stacking mechanism to adjust the milk bag pausing rhythm. The milk carton stacking mechanism includes a stacking motor, a stacking drive sprocket, a stacking drive chain, a stacking driven sprocket, a stacking driven chain, and a stacking rod. The stacking motor is located on the outside of the first stacking side plate, and several stacking drive sprockets are located on the inner side of the first stacking side plate. The stacking drive chain meshes with each of the stacking drive sprockets. Several stacking driven sprockets, corresponding one-to-one with the stacking drive sprockets, are located on the inner side of the second stacking side plate. The stacking driven chain meshes with each of the stacking driven sprockets. The stacking rod is positioned between the stacking drive chain and the stacking driven chain, enabling the stacking motor to drive the stacking rod to rotate following the chain.
[0024] Furthermore, the milk bag channel is equipped with a milk bag straightening mechanism for correcting the conveying posture of the milk bags. It includes a first straightening plate, a second straightening plate, and straightening fixing components. The first straightening plate is installed to the first side plate of the stacking through two straightening fixing components, and the second straightening plate is installed to the second side plate of the stacking through two straightening fixing components. The straightening fixing components can adjust the distance between the first straightening plate and the second straightening plate. The alignment and fixing assembly includes an L-shaped connecting piece, an alignment handwheel, an alignment threaded rod, and an alignment spring. The alignment threaded rod is fixedly installed on the outside of the first side plate of the stack. One end of the L-shaped connecting piece passes through the alignment threaded rod, and the other end extends into the first side plate of the stack and connects to the first alignment plate. An alignment spring is provided between the L-shaped connecting piece and the first side plate of the stack. The alignment handwheel is threadedly connected to the alignment threaded rod and is used to press and adjust the L-shaped connecting piece, thereby achieving the purpose of adjusting the first alignment plate.
[0025] Furthermore, the film box conveying mechanism includes two film box conveying mounting plates, and the two mounting plates are provided with chain drive assemblies for driving the film box conveying chain to rotate. The film box conveying chain is provided with several limit rods, and there is a work station between every two limit rods. The film box body is placed on the upper surface of the two film box conveying mounting plates, and the film box body is pushed by the limit rods of the two film box conveying chains. The first and second baffles of the sheet box conveyor have the same structure and are connected to the sheet box conveying mechanism in the same way. The first and second baffles of the sheet box conveyor and the two bias conveying mounting plates are all L-shaped, and the transition is an arc-shaped structure. The upper part of the first baffle of the sheet box conveyor is provided with a lower support plate and an upper blocking plate, and the sheet box body is selected and conveyed by the lower support plate and the upper blocking plate. The spacing adjustment mechanism includes a spacing adjustment handwheel, a spacing adjustment threaded rod, a spacing adjustment nut seat, and a spacing adjustment guide rod. The rotating seat is mounted on the support. The spacing adjustment threaded rod is connected to the plate box conveyor baffle through the spacing adjustment nut seat. One end of the spacing adjustment threaded rod is equipped with a handwheel, and the other end is connected to the rotating seat. A spacing adjustment guide rod is provided between the plate box conveyor baffle and the plate box conveyor mounting plate. The two spacing adjustment mechanisms on the same side have sprockets on their spacing adjustment threaded rods. The two sprockets are connected by a chain, which enables the two spacing adjustment mechanisms to work simultaneously.
[0026] Furthermore, the film box side leaf inserting device includes a first side leaf inserting mechanism and a second side leaf inserting mechanism; the first and second side leaf inserting mechanisms are located on both sides of the conveying equipment to realize the side leaf inserting work of the film box during conveying; the first inserting rod of the first side leaf inserting mechanism rotates counterclockwise, and the second inserting rod of the second side leaf inserting mechanism rotates clockwise, and the rotation direction of the two corresponds to the conveying direction of the conveying equipment; the first and second inserting rods rotate synchronously and cooperate to realize the inserting operation of the two side leaves of the film box.
[0027] Furthermore, the No. 1 side blade driving mechanism and the No. 2 side blade driving mechanism have the same structure. The No. 1 side blade driving mechanism includes a No. 1 side blade driving mounting frame, a No. 1 upper driving motor, a No. 1 lower driving motor, a No. 1 upper driving assembly, and a No. 1 lower driving assembly. The No. 1 side blade driving mounting frame includes a No. 1 top plate and a No. 1 bottom plate. The two ends of the No. 1 top plate are respectively connected to the two ends of the No. 1 bottom plate through connecting plates. The No. 1 upper driving motor and the No. 1 lower driving motor are both installed on the upper surface of the No. 1 top plate. The No. 1 upper driving assembly is installed on the lower surface of the No. 1 top plate. The No. 1 lower driving assembly is installed on the upper surface of the No. 1 bottom plate. The No. 1 upper driving motor is used to drive the No. 1 upper driving assembly to rotate, and the No. 1 lower driving motor is used to drive the No. 1 lower driving assembly to rotate. The No. 1 upper driving assembly and the No. 1 lower driving assembly have the same structure. The No. 1 upper driving assembly includes a No. 1 driving drive sprocket, a No. 1 driving driven sprocket, a No. 1 driving chain, and a No. 1 upper driving rod. The No. 1 driving drive sprocket and the No. 1 driving driven sprocket are installed on the No. 1 top plate. The No. 1 driving chain meshes with the No. 1 driving drive sprocket and the No. 1 driving driven sprocket. The No. 1 driving drive sprocket is connected to the output end of the No. 1 upper driving motor. The No. 1 driving chain is provided with a plurality of No. 1 upper driving rods. The No. 1 upper driving rod includes a No. 1 main rod and a No. 1 auxiliary rod. The end of the No. 1 main rod is hinged to the No. 1 driving chain, and the middle part of the No. 1 auxiliary rod is hinged to the No. 1 driving chain. The ends of the No. 1 main rod and the No. 1 auxiliary rod are also hinged to each other. The first driving rod rotates with the first driving chain. When the first driving chain is located at the arc of the two sprockets, the first main rod and the first auxiliary rod support are folded. When the first driving chain is located at the straight line between the two sprockets, the first main rod and the first auxiliary rod support are open, and the first auxiliary rod is perpendicular to the first driving chain.
[0028] Compared with existing technologies, the fully automatic milk carton gift box wrapping system of this invention has the following advantages: (1) The fully automatic milk carton gift box packaging system created by the present invention realizes a seamless connection of the entire process from milk carton supply, automatic padding, automatic feeding of carton, precise stacking of milk carton into carton, automatic folding and forming of carton, automatic gluing and sealing to finished product output; it eliminates manual handling, waiting and intervention between processes, realizes true full automation and unmanned continuous production, and the packaging cycle is much higher than manual operation, greatly improving work efficiency; all functional modules are highly integrated in a unified box frame or closely connected workstations, occupying less space and making the production line layout more reasonable.
[0029] (2) The fully automatic milk carton gift box wrapping system and the carton bottom pad material well picking device created by the present invention replace the manual picking and placing of pads. Through the cooperation of the three-degree-of-freedom motion mechanism and the picking claw, it can automatically, continuously and quickly pick up stacks of bottom pads from the material well.
[0030] (3) The fully automatic milk carton gift box wrapping system of the present invention, the carton bottom pad material distribution device adopts a four-group material distribution wheel synchronous drive design. Through the transmission method of driving gear to drive synchronous belt, the four material distribution wheels rotate synchronously, and the material is distributed synchronously from the four corners of the bottom pad. The force is uniform and the material distribution speed is controllable.
[0031] (4) The fully automatic milk carton gift box wrapping system of the present invention includes a carton material hopper feeding device. The layered carton material hopper can store multiple carton bodies at one time, providing sufficient material buffer for the production line. This reduces the frequency and time of production line stoppages caused by replenishing empty material hoppers, ensuring the smoothness of production. The receiving mechanism can extend into the lifting mechanism to pick up the carton, realizing a smooth transition of material from horizontal pushing to vertical conveying, reducing the risk of jamming and collision. The lifting mechanism, through the design of the lifting support rod, can stably support and transport the carton.
[0032] (5) The fully automatic milk carton gift box wrapping system and the carton transfer device of the present invention complete the carton transfer operation through automated equipment. By setting the carton alignment mechanism, the stacked carton bodies that become loose during the transfer process become a whole, which facilitates subsequent operations.
[0033] (6) The fully automatic milk carton gift box wrapping system and the carton linkage material picking device of the present invention integrate the three major functions of storage, picking and feeding into one device, avoiding the space occupation problem caused by the separate arrangement of independent material bins, picking machines and conveyor lines in traditional automation solutions. It is particularly suitable for production sites with limited factory space, realizing efficient utilization of limited space. Through the linkage drive and cam combination structure, the suction cup is driven to realize the composite movement of horizontal and vertical. The picking path is reasonable and the action is stable. It can quickly and accurately pick up the carton from the storage channel and transfer it to the next work station, significantly improving the production cycle and overall packaging efficiency.
[0034] (7) The fully automatic milk bag gift box wrapping system created by the present invention places the milk bag on the feeding device of the box. By setting the milk bag stacking device, the rhythm of the milk bag pad conveying device and the box conveying device is unified, so that the two conveying devices can smoothly place the milk bag on the box at the intersection point, thus ensuring the stability of the production line rhythm.
[0035] (8) The fully automatic milk carton gift box wrapping system of the present invention has a side leaf inserting device for the carton, which is symmetrically arranged on both sides of the conveying equipment. The side leaves of both sides can be inserted simultaneously during the conveying process without stopping or secondary positioning, which significantly improves the production cycle and the overall efficiency of the production line. The inserting rod adopts a connecting rod structure with the main rod and the auxiliary rod hinged together. It automatically folds in the arc section of the chain and unfolds in the straight section. The folded state reduces the turning space and avoids interference with the box body. Attached Figure Description
[0036] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments and descriptions of the invention are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings: Figure 1 A schematic diagram of the fully automatic milk carton gift box wrapping system described in an embodiment of the present invention; Figure 2 A schematic diagram of the hidden box frame of the fully automatic milk carton gift box wrapping system described in this embodiment of the invention. Figure 1 ; Figure 3 A schematic diagram of the hidden box frame of the fully automatic milk carton gift box wrapping system described in this embodiment of the invention. Figure 2 ; Figure 4 A schematic diagram of the combination of the sheet box hopper feeding device, sheet box transfer device, sheet box connecting rod picking device and clamping roller feeding device according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the cardboard box underfill material well material handling device according to an embodiment of the present invention; Figure 6This is a schematic diagram of the lower gasket feeding mechanism according to an embodiment of the present invention. Figure 1 ; Figure 7 This is a schematic diagram of the lower gasket feeding mechanism according to an embodiment of the present invention. Figure 2 ; Figure 8 A schematic diagram of the carton under-pad material distribution device described in an embodiment of the present invention; Figure 9 A schematic diagram of the lower gasket distribution platform described in an embodiment of the present invention; Figure 10 A cross-sectional view of the lower gasket distribution platform as described in an embodiment of the present invention; Figure 11 The embodiments described in this invention Figure 10 Enlarged view marked A; Figure 12 A schematic diagram of the layout of the lower gasket distribution wheel as described in an embodiment of the present invention; Figure 13 This is a schematic diagram of the cardboard box bottom pad gripping and transfer device according to an embodiment of the present invention; Figure 14 This is a schematic diagram of the carton under-pad transfer mechanism according to an embodiment of the present invention; Figure 15 This is a schematic diagram of the milk bag handling and transfer device according to an embodiment of the present invention; Figure 16 A cross-sectional view of the milk bag gripping component according to an embodiment of the present invention. Figure 1 ; Figure 17 A cross-sectional view of the milk bag gripping component according to an embodiment of the present invention. Figure 2 ; Figure 18 This is a schematic diagram of the sheet box hopper feeding device according to an embodiment of the present invention. Figure 1 ; Figure 19 This is a schematic diagram of the sheet box hopper feeding device according to an embodiment of the present invention. Figure 2 ; Figure 20 This is a cross-sectional view of the sheet box hopper feeding device according to an embodiment of the present invention; Figure 21 This is a schematic diagram of the wafer box transfer device according to an embodiment of the present invention. Figure 1 ; Figure 22 This is a schematic diagram of the wafer box transfer device according to an embodiment of the present invention. Figure 2 ; Figure 23 This is a schematic diagram of the sheet box connecting rod material handling device according to an embodiment of the present invention; Figure 24 This is a schematic diagram of the sheet box storage mechanism according to an embodiment of the present invention; Figure 25 This is a schematic diagram of the sheet box linkage material handling mechanism according to an embodiment of the present invention. Figure 1 ; Figure 26 This is a schematic diagram of the sheet box linkage material handling mechanism according to an embodiment of the present invention. Figure 2 ; Figure 27 This is a side view schematic diagram of the sheet box connecting rod material handling mechanism according to an embodiment of the present invention; Figure 28 This is a schematic diagram of a feeding device for placing milk carton into a carton, as described in an embodiment of the present invention. Figure 29 This is a schematic diagram of the milk carton stacking device according to an embodiment of the present invention. Figure 1 ; Figure 30 This is a schematic diagram of the milk carton stacking device according to an embodiment of the present invention. Figure 2 ; Figure 31 This is a schematic diagram of the milk carton stacking device according to an embodiment of the present invention. Figure 3 ; Figure 32 This is a cross-sectional view of the milk bag stacking device according to an embodiment of the present invention; Figure 33 This is a schematic diagram illustrating the cooperation between the milk bag stacking device and the milk bag tray conveying device according to an embodiment of the present invention; Figure 34 This is a schematic diagram of the inclined conveyor line for the sheet box according to an embodiment of the present invention; Figure 35 This is a schematic diagram of the side blade feeding device of the plate box according to an embodiment of the present invention; Figure 36 This is a side view of the sheet box side blade injection device according to an embodiment of the present invention; Figure 37 This is a cross-sectional view of the plate box side blade injection device according to an embodiment of the present invention.
[0037] Explanation of reference numerals in the attached figures: 1. Carton lower pad material well picking device; 11. Lower pad picking frame; 12. Lower pad picking X-axis moving assembly; 121. Lower pad picking X-axis drive motor; 122. Lower pad picking X-axis drive wheel; 123. Lower pad picking X-axis driven wheel; 124. Lower pad picking X-axis synchronous belt; 125. Lower pad picking X-axis slide rail; 126. X-axis moving plate; 13. Lower pad picking Y-axis moving assembly; 131. Lower pad picking Y-axis cylinder; 132. Y-axis moving plate; 14. Lower pad picking Z-axis moving assembly; 141. Lower pad picking Z-axis motor; 142. Z-axis moving rod; 15. Lower pad picking mechanism; 151. Lower pad picking mounting frame; 1511. Lower pad picking upper plate; 1512. Lower pad 1. Material Picking Lower Plate; 152. Lower Gasket Picking Cylinder; 153. No. 1 Picking Guide Block; 154. No. 2 Picking Guide Block; 155. No. 1 Picking Claw; 156. No. 2 Picking Claw; 2. Carton Lower Gasket Distributor; 21. Lower Gasket Distributor Well; 22. Lower Gasket Distributor Platform; 221. Upper Distributor Platform; 222. Lower Distributor Platform; 223. Distributor Guide Plate; 23. Lower Gasket Distributor Assembly; 231. Lower Gasket Distributor Motor; 232. Lower Gasket Distributor Wheel; 2321. Distributor Wheel Body; 2322. Spiral Blade; 2323. Limiting Plate; 3. Carton Lower Gasket Grabbing and Transfer Device; 31. Carton Lower Gasket Discharge Mechanism; 32. Carton Lower Gasket Transfer Mechanism; 321. Carton Lower Gasket Transfer Frame; 322. Carton Lower Gasket... 3221. Lateral transfer assembly for carton lower pad; 3222. Lateral transfer motor for carton lower pad; 3223. Lateral transfer seat for carton lower pad; 3224. Lateral transfer screw for carton lower pad; 323. Vertical transfer assembly for carton lower pad; 3231. Vertical transfer cylinder for carton lower pad; 3232. Vertical transfer seat for carton lower pad; 324. Transfer plate for carton lower pad; 4. Milk bag gripping and transfer device; 41. Milk bag moving mechanism; 411. Lateral moving mechanism for milk bag; 4111. Lateral fixing frame for milk bag; 4112. Lateral moving motor for milk bag; 4113. Lateral moving seat for milk bag; 4114. Lateral moving screw for milk bag; 412. Vertical moving mechanism for milk bag; 4121. Vertical fixing frame for milk bag; 4122. Vertical moving motor for milk bag. ; 4123. Milk bag vertical moving seat; 4124. Milk bag vertical moving screw; 42. Milk bag gripping mechanism; 421. Milk bag gripping assembly; 4211. Milk bag gripping cylinder; 4212. Milk bag gripping top plate; 4213. No. 1 clamping plate; 4214. No. 2 clamping plate; 4215. No. 3 clamping plate; 4216. No. 4 clamping plate; 4217. Hinge plate; 4218. Pad block; 422. Gripping integrated plate; 5. Sheet box hopper feeding device; 51. Sheet box feeding rack; 52. Sheet box hopper; 53. Sheet box upper pushing mechanism; 531. Upper pushing cylinder; 532. Upper pushing frame; 533. Upper pushing plate; 54. Sheet box lower pushing mechanism; 541. Lower pushing frame; 542. Lower pushing cylinder; 543. Lower pushing plate;55. Sheet box feeding lifting mechanism; 551. Sheet box feeding lifting frame; 552. Sheet box feeding lifting motor; 553. Lifting chain; 554. Lifting support rod; 555. Drive sprocket; 556. Driven sprocket; 557. Discharge port; 558. Receiving baffle; 56. Sheet box receiving mechanism; 561. Sheet box receiving cylinder; 562. Sheet box receiving frame; 563. Sheet box receiving rod; 6. Sheet box transfer device; 61. Sheet box transfer conveyor frame; 62. Sheet box aligning mechanism; 621. Sheet box aligning cylinder; 622. Sheet box aligning push plate frame; 623. Sheet box aligning baffle; 63. Sheet box transfer mechanism; 631. Sheet box transfer motor; 632. Sheet box transfer frame; 633. Sheet box transfer push plate; 64. Sheet box buffer mechanism; 6 41. Buffer cylinder; 642. Buffer support rod; 65. Sheet box transfer baffle 1; 66. Sheet box transfer baffle 2; 7. Sheet box linkage material handling device; 71. Sheet box storage mechanism; 711. Sheet box storage support frame; 712. Sheet box storage adjustment frame; 7121. Storage adjustment plate 1; 7122. Storage adjustment plate 2; 7123. Storage adjustment plate 3; 7124. Storage adjustment back plate; 72. Sheet box linkage material handling mechanism; 721. Linkage material handling bottom plate; 722. Material handling horizontal moving box; 723. Material handling vertical moving frame; 7231. Vertical moving top plate; 7232. Vertical moving column; 724. Linkage material handling drive assembly; 7241. Linkage material handling drive motor; 7242. Linkage material handling drive rod; 72 43. Linkage material picking drive wheel; 7244. Linkage material picking drive cam; 7245. Linkage material picking drive arm; 725. Linkage material picking driven assembly; 7251. Linkage material picking driven rod; 7252. Linkage material picking driven wheel; 7253. Linkage material picking driven cam; 7254. Linkage material picking driven arm; 8. Milk bag stacking device; 81. Stacking side plate No. 1; 82. Stacking side plate No. 2; 83. Milk bag stacking mechanism; 831. Stacking motor; 832. Stacking drive sprocket; 833. Stacking drive chain; 834. Stacking driven sprocket; 835. Stacking driven chain; 836. Stacking rod; 84. Stacking platform; 85. Milk bag straightening mechanism; 851. Straightening plate No. 1; 852. Straightening plate No. 2; 853. Straightening fixture Fixed components; 8531, L-shaped connecting piece; 8532, straightening handwheel; 8533, straightening threaded rod; 8534, straightening spring; 9. Plate box climbing conveyor line; 91. Plate box conveying mechanism; 911. Plate box conveying mounting plate; 912. Plate box conveying chain; 92. Plate box conveying first baffle; 921. Lower support plate; 922. Upper blocking plate; 93. Plate box conveying second baffle; 94. Spacing adjustment mechanism; 941. Spacing adjustment handwheel; 942. Spacing adjustment threaded rod; 943. Spacing adjustment nut seat; 944. Spacing adjustment guide rod; 10. Plate box side leaf insertion device; 101. First side leaf insertion mechanism; 1011. First side leaf insertion mounting frame; 10111. First top plate; 10112. First bottom plate;1012. Upper feed motor (No. 1); 1013. Lower feed motor (No. 1); 1014. Upper feed assembly (No. 1); 10141. Drive sprocket (No. 1); 10142. Driven sprocket (No. 1); 10143. Feed chain (No. 1); 10144. Upper feed rod (No. 1); 10145. Main rod (No. 1); 10146. Secondary rod (No. 1); 10147. Support sprocket; 1015. Lower feed assembly (No. 1); 102. Side-leaf feed mechanism (No. 2). Detailed Implementation
[0038] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.
[0039] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0041] The invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0042] Fully automated milk carton gift box wrapping system, such as Figures 1-4As shown, the system includes a carton frame, a carton hopper 52 feeding device 5, a milk carton servo distribution device installed in the carton frame, a milk carton conveyor line with pads, a milk carton conveyor line without pads, a system conveyor main line, a milk carton gripping and transferring device 4, a carton lower pad material well picking device 1, a carton lower pad material distribution device 2, a carton lower pad material gripping and transferring device 3, a carton upper pad material well picking device, a carton upper pad material distribution device, a carton upper pad material gripping and transferring device, a carton transfer device 6, a carton connecting rod picking device 7, a carton inclined conveyor line 9, a milk carton stacking device 8, a finished carton conveyor line, a carton folding mechanism, a carton gluing mechanism, a carton side leaf injection device 10, and a carton upper and lower leaf injection device; The milk pack body is transferred by the milk pack servo distribution device to either the milk pack conveyor line with pads or the milk pack conveyor line without pads. The milk bag gripping and transferring device 4 is configured to transfer the milk bag body that has entered the padded milk bag conveyor line to the main conveyor line of the system. Both the lower pad material well and the carton lower pad material well picking device 1 are located on the top of the box frame. The lower pad material well is fed by the overhead crane in the workshop. The carton lower pad material well picking device 1 is used to take out the stack of lower pad bodies in the lower pad material well and place them into the carton lower pad material sorting device 2. The carton lower pad material sorting device 2 is used to separate the stack of lower pad bodies one by one. The separated lower pad bodies are transported to the system conveying main line by the carton lower pad material grabbing and transfer device 3. The working methods of the carton upper pad material well picking device, the carton upper pad material distribution device, and the carton upper pad material gripping and transferring device are the same as those of the carton lower pad material well picking device 1, the carton lower pad material distribution device 2, and the carton lower pad material gripping and transferring device 3. The lower pad body first enters the system's main transmission line, the milk bag body is placed on the lower pad body, and the upper pad body is then placed on top of the milk bag body. The three combine and continue to be transmitted on the system's main transmission line. The sheet box hopper 52 is transported to the sheet box hopper 52 feeding device 5 by an overhead crane. The sheet box hopper 52 feeding device 5 is used to take the sheet box body out of the sheet box hopper 52 in stacks and transfer it to the sheet box transfer device 6. The sheet box transfer device 6 is located below the main conveyor line of the system. The sheet box transfer device 6 is used to transfer the sheet box body to the sheet box connecting rod picking device 7. The sheet box connecting rod picking device 7 is used to take out the sheet box body one by one and transport it to the sheet box inclined conveyor line 9. The milk bag stacking device 8 is located at the end of the system's main conveyor line. It is used to adjust the pace of the conveyed pad milk bags so that it is consistent with the pace of the carton incline conveyor line 9. Through the milk bag stacking device 8, the pad milk bags and the carton body intersect at the finished carton conveyor line, and the pad milk bags are placed on the carton. The sheet box folding mechanism and the sheet box glue application mechanism are installed on the box frame. The sheet box folding mechanism is used to fold the conveyed sheet boxes into square boxes, and the sheet box glue application mechanism is used to apply glue to the positions on the sheet boxes that need to be glued. The side blade driving device 10 is used to drive and compact the side blades at both ends of the box, and the upper and lower blade driving device is used to drive and compact the upper and lower blades at both ends of the box.
[0043] Preferred, such as Figures 15-17 As shown, the milk bag gripping and transfer device 4 includes a milk bag moving mechanism 41 and a milk bag gripping mechanism 42. The gripping integrated plate 422 of the milk bag gripping mechanism 42 is installed on the moving end of the milk bag moving mechanism 41 to realize the horizontal and vertical movement of the milk bag gripping mechanism 42. The milk bag gripping mechanism 42 is provided with a plurality of milk bag gripping components 421 to realize the simultaneous gripping operation of multiple milk bags.
[0044] Preferably, the milk bag moving mechanism 41 includes a milk bag lateral moving mechanism 411 and a milk bag vertical moving mechanism 412. The milk bag lateral moving mechanism 411 includes a milk bag lateral fixing frame 4111, a milk bag lateral moving motor 4112, a milk bag lateral moving seat 4113, and a milk bag lateral moving screw 4114. The milk bag lateral fixing frame 4111 is provided with a slide rail and the milk bag lateral moving motor 4112. The milk bag lateral moving seat 4113 is slidably connected to the slide rail by a slider, and a nut seat is provided on the milk bag lateral moving seat 4113. One end of the milk bag lateral moving screw 4114 is threadedly connected to the nut seat, and the other end is connected to the output end of the milk bag lateral moving motor 4112, thereby driving the movement of the milk bag lateral moving seat 4113. The milk bag vertical moving mechanism 412 includes a milk bag vertical fixing frame 4121, a milk bag vertical moving motor 4122, a milk bag vertical moving seat 4123, and a milk bag vertical moving screw 4124; the milk bag vertical fixing frame 4121 is installed on the milk bag horizontal moving seat 4113, the milk bag vertical moving motor 4122 is installed on the milk bag vertical fixing frame 4121, and the milk bag vertical moving seat 4123 is provided with two connecting arms, which pass through the milk bag horizontal moving seat 4113 and are connected to the gripping integrated plate 422 of the milk bag gripping mechanism 42; The vertical moving seat is equipped with a nut seat. One end of the milk bag vertical moving screw 4124 is threaded to the nut seat, and the other end is connected to the output end of the milk bag vertical moving motor 4122, thereby realizing the driving of the vertical movement of the milk bag gripping mechanism 42.
[0045] Preferably, the milk bag gripping mechanism 42 includes milk bag gripping components 421 and gripping integrated plate 422, with three milk bag gripping components 421 installed on the gripping integrated plate 422. By installing multiple independent gripping components side by side on the gripping integrated plate 422, multiple milk bags in a row can be gripped simultaneously at one time, significantly improving the efficiency of a single operation and perfectly matching the cycle time requirements of high-speed production lines. The number and layout of the gripping components can be flexibly configured on the gripping integrated plate 422 according to the product packaging form and the quantity requirements for each transfer, enabling the equipment to quickly adapt to different production orders and layouts. Preferably, the milk bag gripping assembly 421 includes a milk bag gripping cylinder 4211, a milk bag gripping top plate 4212, a first clamping plate 4213, a second clamping plate 4214, a third clamping plate 4215, a fourth clamping plate 4216, and a hinge plate 4217. The milk bag gripping top plate is mounted to the gripping integrated plate 422 via a connecting frame. The milk bag gripping top plate 4212 is rectangular. The first clamping plate 4213, the second clamping plate 4214, the third clamping plate 4215, and the fourth clamping plate 4216 are respectively connected to the four sides of the milk bag gripping top plate 4212 via rotating shafts, enabling the clamping plates to rotate relative to the milk bag gripping top plate 4212. The milk bag gripping cylinder 4211 is mounted on the top of the milk bag gripping top plate 4212, and the milk bag... The output end of the gripping cylinder 4211 passes through the milk bag gripping top plate 4212 and is connected to the hinge plate 4217. The four sides of the hinge plate 4217 are respectively hinged to the inner sides of the first clamping plate 4213, the second clamping plate 4214, the third clamping plate 4215, and the fourth clamping plate 4216 through a hinge arm. The milk bag gripping cylinder 4211 drives the hinge plate 4217 to move up and down, which can realize the simultaneous opening and closing of the first clamping plate 4213, the second clamping plate 4214, the third clamping plate 4215, and the fourth clamping plate 4216. This linkage mechanism ensures that the four clamping plates contact or leave the milk bag at the same time, gripping smoothly without squeezing the product off-center, forming a uniform centripetal clamping force on the milk bag, and avoiding excessive local pressure that could cause packaging deformation or damage.
[0046] Preferably, the gripping integrated plate 422 is provided with two guide rods, respectively located on both sides of the milk bag gripping cylinder 4211. One end of the guide rod is connected to the gripping integrated plate 422, and the other end passes through the milk bag gripping top plate 4212 and connects to the hinge plate 4217, thereby achieving linear guidance of the hinge plate 4217. This effectively prevents the hinge plate 4217 from rotating or jamming during movement, ensures vertical transmission of driving force, makes the opening and closing action of the clamping plate smoother and more reliable, and extends the service life of the cylinder and hinge components.
[0047] Preferably, each of the clamping plates 4213, 4214, 4215, and 4216 is provided with threaded holes. By setting a spacer 4218 and threadedly connecting it to the threaded holes, the volume of each clamping plate 4213, 4214, 4215, and 4216 can be changed. This allows it to adapt to milk bag products of different sizes and quantities, enhancing the versatility of the equipment.
[0048] Working principle of the milk bag gripping and transfer device: The horizontal movement motor drives the lead screw to move the entire vertical movement mechanism (including the gripping mechanism) directly above the milk bag. Then, the vertical movement motor drives the lead screw to lower the gripping mechanism to the preset gripping height. The milk bag gripping cylinder 4211 on each gripping component actuates, pushing the internal hinge plate 4217 downwards. The hinge plate 4217, through four hinge arms, synchronously pulls the four clamping plates inwards to close, thus firmly gripping the milk bag below. After gripping, the vertical movement motor reverses, raising the gripped milk bag to a safe height. Then, the horizontal movement motor drives the entire device horizontally above the system's main conveyor line. Upon reaching the target position, the gripping mechanism lowers again. Next, the milk bag gripping cylinder 4211 retracts, pulling the hinge plate 4217 upwards. Through the hinge arms, the four clamping plates synchronously open outwards, smoothly releasing the milk bag. After release, the device rises and moves horizontally back to the initial position, ready to begin the next work cycle.
[0049] Preferred, such as Figures 5-7 As shown, the carton lower pad material well picking device 1 includes a lower pad picking frame 11, a lower pad picking X-direction moving component 12, a lower pad picking Y-direction moving component 13, a lower pad picking Z-direction moving component 14, and a lower pad picking mechanism 15; The lower pad picking X-axis moving assembly 12 is installed on the lower pad picking frame 11, the lower pad picking Y-axis moving assembly 13 is installed on the X-axis moving plate 126 of the lower pad picking X-axis moving assembly 12, and the lower pad picking Z-axis moving assembly 14 is installed on the Y-axis moving plate 132 of the lower pad picking Y-axis moving assembly 13; the lower pad picking mechanism 15 is installed on the Z-axis moving rod 142 of the lower pad picking mechanism 15, realizing the three-degree-of-freedom movement of the lower pad picking mechanism 15; The lower gasket material taking mechanism 15 is used to take material from the lower gasket material well, which is fed by a crane system. Then, this device transports the lower gasket body in the material well to the main transmission line of the system.
[0050] Preferably, the lower pad picking X-direction moving assembly 12 includes a lower pad picking X-direction drive motor 121, a lower pad picking X-direction drive wheel 122, a lower pad picking X-direction driven wheel 123, a lower pad picking X-direction synchronous belt 124, a lower pad picking X-direction slide rail 125, and an X-direction moving plate 126; two lower pad picking X-direction drive wheels 122 are mounted on both sides of one end of the lower pad picking frame 11 via mounting members, and two lower pad picking X-direction driven wheels 123 are mounted on both sides of the other end of the lower pad picking frame 11 via mounting members, and the two lower pad picking X-direction drive wheels 122 and the two lower pad picking X-direction driven wheels... 123 are all connected by a transmission rod. The output end of the lower pad picking X-direction drive motor 121 is connected to the lower pad picking X-direction drive wheel 122. The lower pad picking X-direction drive wheel 122 and the lower pad picking X-direction driven wheel 123, which are arranged opposite to each other, are connected by the lower pad picking X-direction synchronous belt 124. Two lower pad picking X-direction slide rails 125 are installed on the lower pad picking frame 11. The X-direction moving plate 126 is slidably connected to the two lower pad picking X-direction slide rails 125 through a slider, and the X-direction moving plate 126 is connected to the two lower pad picking X-direction synchronous belts 124, thereby realizing the driving of the X-direction moving plate 126.
[0051] Preferably, the lower pad picking Y-axis moving assembly 13 includes a lower pad picking Y-axis cylinder 131 and a Y-axis moving plate 132; the Y-axis moving plate 132 is slidably connected to the X-axis moving plate 126 via a slide rail slider, the lower pad picking Y-axis cylinder 131 is installed on the X-axis moving plate 126, and the output end of the lower pad picking Y-axis cylinder 131 is connected to the Y-axis moving plate 132 to drive the Y-axis moving plate 132.
[0052] Preferably, the lower pad picking Z-axis moving assembly 14 includes a lower pad picking Z-axis motor 141 and a Z-axis moving rod 142. A mounting plate is provided on the Y-axis moving plate 132. The Z-axis moving rod 142 is mounted to the mounting plate via a slider rail, and the Z-axis moving plate passes through the Y-axis moving plate 132 and the X-axis moving plate 126. The lower pad picking Z-axis motor 141 is mounted to the mounting plate, and its output end is provided with a drive gear. The Z-axis moving rod 142 is equipped with a rack, and the driving gear meshes with the rack to drive the Z-axis moving rod 142 to move up and down.
[0053] Preferably, the lower gasket picking mechanism 15 includes a lower gasket picking mounting frame 151, a lower gasket picking cylinder 152, a first picking guide block 153, a second picking guide block 154, a first picking claw 155, and a second picking claw 156; wherein the lower gasket picking mounting frame 151 includes a lower gasket picking upper plate 1511, a lower gasket picking lower plate 1512, and a vertical plate, the two ends of the lower gasket picking upper plate 1511 are connected to the lower gasket picking lower plate 1512 through the vertical plate, the lower gasket picking upper plate 1511 is installed at the lower end of the Z-direction moving rod 142, and the lower gasket picking cylinder 152 is installed... The lower surface of the lower shim picking plate 1511 is connected to the lower shim picking cylinder 152, which is a double-headed cylinder. The first picking guide block 153 and the second picking guide block 154 are respectively installed to the two output ends of the lower shim picking cylinder 152 via connectors passing through the lower shim picking plate 1512. The lower surface of the lower shim picking plate 1512 is provided with a slide rail. The first picking guide block 153 and the second picking guide block 154 are respectively connected to the slide rail via sliders. The first picking claw 155 and the second picking claw 156 are respectively installed on the first picking guide block 153 and the second picking guide block 154. By providing slide rails on the first picking guide block 153 and the second picking guide block 154, the first picking claw 155 and the second picking claw 156 can operate more stably.
[0054] Preferably, the first picking claw 155 and the second picking claw 156 have the same structure, including a lower pad picking rod and a lower pad picking piece. The lower pad picking piece is installed at the end of the lower pad picking rod, and the two lower pad picking pieces cooperate to clamp the lower pad body. Using the picking rod can increase the picking depth, which is more effective for stacked lower pad bodies.
[0055] The working principle of the carton lower pad material well picking device 1 is as follows: the moving components in the X, Y and Z directions coordinate their movements to drive the picking mechanism to move directly above the lower pad material well; the Z component descends to bring the picking claw close to the pad, and then the double-headed cylinder pushes the two picking claws to move towards each other, using the picking plate to clamp the pad, and then lift and move it to the target position; the whole process achieves automatic and precise picking of the lower pad from the well through multi-degree-of-freedom coordination.
[0056] Preferably, the carton bottom pad dispensing device 2, such as Figures 8-12 As shown, it includes a lower gasket distribution well 21, a lower gasket distribution platform 22, and a lower gasket distribution assembly 23. The lower gasket distribution well 21 is installed above the lower gasket distribution platform 22, and the lower gasket distribution assembly 23 is installed in the middle of the lower gasket distribution platform 22. The lower gasket distribution well 21 is used to store the stacked lower gasket bodies, and the lower gasket bodies are placed on the lower gasket distribution assembly 23 through the lower gasket distribution well 21. The lower gasket distribution assembly 23 is used to perform individual distribution operations on the stacked lower gasket bodies.
[0057] Preferably, the lower gasket distribution well 21 is formed by a channel composed of several profiles.
[0058] Preferably, the lower gasket distribution platform 22 includes an upper distribution platform 221, a lower distribution platform 222, and distribution guide plates 223. The upper distribution platform 221 and the lower distribution platform 222 are connected by several connecting blocks. The upper distribution platform 221 and the lower distribution platform 222 are respectively provided with an upper passage and a lower passage at their centers. Several distribution guide plates 223 are arranged inside the upper passage and the lower passage to form a lower gasket discharge channel. The lower gasket discharge channel corresponds to the lower gasket distribution well 21. A lower gasket distribution assembly 23 is provided between the upper distribution platform 221 and the lower distribution platform 222.
[0059] Preferably, the lower pad distribution assembly 23 includes a lower pad distribution motor 231 and a lower pad distribution wheel 232; a lower pad distribution wheel 232 is provided at each of the four corners between the upper distribution platform 221 and the lower distribution platform 222, and can rotate relative to the upper distribution platform 221; the lower pad distribution motor 231 is installed on the upper distribution platform 221, and the output end of the lower pad distribution motor 231 is provided with a drive gear, which is connected to each lower pad distribution wheel 232 by spline meshing through a synchronous belt to drive the rotation of the lower pad distribution wheel.
[0060] Preferably, the lower pad distribution wheel 232 includes a rotating shaft and a distribution wheel body 2321. The distribution wheel body 2321 is installed between the upper distribution platform 221 and the lower distribution platform 222 via the rotating shaft. The rotating shaft is also provided with a driven gear that meshes with the synchronous belt. The rotation of the drive gear can drive the four lower pad distribution wheels 232 to rotate simultaneously.
[0061] Preferably, the material distribution wheel body 2321 includes a spiral blade 2322 and a limiting plate 2323. The spiral blade 2322 and the limiting plate 2323 are respectively installed on both sides of the rotating shaft. The spiral blade 2322 has a wedge-shaped structure that increases in thickness from thin to thick, and the limiting plate 2323 has a flat plate structure. The thin end of the spiral blade 2322 is higher than the limiting plate 2323, forming a misaligned structure.
[0062] Preferably, the limiting piece 2323 is used to limit the stacked lower pad bodies; the thin end of the spiral piece 2322 can enter between two lower pad bodies by rotation, and can separate two adjacent lower pad bodies by continued rotation.
[0063] The material distribution wheel body 2321 adopts a staggered structure design of spiral blade 2322 and limiting plate 2323. The spiral blade 2322 is a wedge-shaped structure from thin to thick. Its thin end can be smoothly inserted between two stacked lower pads. As the material distribution wheel rotates, it gradually separates the adjacent pads, thus avoiding the problem of multiple lower pads sticking together and being discharged at the same time. The flat plate structure of the limiting plate 2323 can stably limit the stacked lower pads, ensuring that the overall posture of the pads does not shift during the material distribution process, further improving the accuracy of single-sheet material distribution.
[0064] The working principle of the carton lower pad material distribution device 2 is as follows: the lower pad body is stacked in the lower pad distribution well 21. There are gaps between the two lower pads stacked together. As the distribution wheel body 2321 rotates, the thin end of the spiral blade 2322 enters between the two lower pad bodies through rotation. Continued rotation can open up the two adjacent lower pad bodies and finally complete the separation. The lowermost lower pad body falls down to the carton lower pad discharge mechanism 31.
[0065] Cardboard box under-pad material handling and transfer device 3, such as Figures 13-14 As shown, it includes a carton lower pad feeding mechanism 31 and a carton lower pad transfer mechanism 32; the lower pad body separated by the carton lower pad feeding mechanism enters the carton lower pad feeding mechanism 31, the carton lower pad feeding mechanism 31 is used to arrange a number of lower pad bodies, and the carton lower pad transfer mechanism 32 is used to grab the arranged lower pad bodies and transfer them to the system conveyor main line.
[0066] Preferably, the carton bottom pad transfer mechanism 32 includes a carton bottom pad transfer frame 321, a carton bottom pad lateral transfer assembly 322, a carton bottom pad vertical transfer assembly 323, and a carton bottom pad transfer plate 324; The transverse transfer assembly 322 for the carton lower pad is installed onto the carton lower pad transfer frame 321, and the vertical transfer assembly 323 for the carton lower pad is installed onto the movable end of the transverse transfer assembly 322 for the carton lower pad. The carton lower pad transfer plate 324 is installed on the moving end of the carton lower pad vertical transfer assembly 323. The carton lower pad transfer plate 324 is provided with a plurality of carton lower pad transfer suction cups for adsorbing the lower pad body.
[0067] Preferably, the carton lower pad lateral transfer mechanism includes a carton lower pad lateral transfer motor 3221, a carton lower pad lateral transfer seat 3222, and a carton lower pad lateral transfer lead screw 3223; the carton lower pad transfer frame 321 is equipped with a slide rail and the carton lower pad lateral transfer motor 3221. The transverse transfer seat 3222 for the carton lower pad is slidably connected to the slide rail via a slider, and a nut seat is provided on the transverse transfer seat 3222 for the carton lower pad. One end of the transverse transfer screw 3223 for the carton lower pad is threadedly connected to the nut seat, and the other end is connected to the output end of the transverse transfer motor 3221 for the carton lower pad, thereby driving the movement of the transverse transfer seat 3222 for the carton lower pad. The carton lower pad vertical transfer assembly 323 includes a carton lower pad vertical fixing frame, a carton lower pad vertical transfer cylinder 3231, and a carton lower pad vertical transfer seat 3232. The carton lower pad vertical fixing frame is installed on the carton lower pad horizontal transfer seat 3222, the carton lower pad vertical transfer cylinder 3231 is installed on the carton lower pad vertical fixing frame, and the carton lower pad vertical transfer seat 3232 is slidably connected to the inner side of the carton lower pad vertical fixing frame through a slide rail slider. The carton lower pad vertical transfer seat 3232 is provided with two connecting arms, which pass through the carton lower pad horizontal transfer seat 3222 and are connected to the carton lower pad transfer plate 324. The output end of the carton lower pad vertical transfer cylinder 3231 is connected to the carton lower pad vertical transfer seat 3232, thereby realizing the drive to move the carton lower pad transfer plate 324.
[0068] Preferably, the carton lower pad feeding mechanism 31 is a conveying mechanism equipped with a conveyor belt. The lower pad body enters the conveyor belt, and as the conveyor belt moves forward one position, the next lower pad body enters the conveyor belt. This part of the carton lower pad feeding mechanism 31 is a conventional conveying device, so the specific structure will not be described in detail.
[0069] Working principle: The lower pad body is stacked in the lower pad distribution well 21. There are gaps between the two lower pads stacked together. As the distribution wheel body 2321 rotates, the thin end of the spiral blade 2322 enters between the two lower pad bodies through rotation. Continued rotation can open up the two adjacent lower pad bodies and finally complete the separation. The bottom lower pad body falls down onto the conveyor belt. The conveyor belt moves forward in a step-by-step manner, dropping one pad at a time. Once the pad bodies are arranged on the conveyor belt, the horizontal transfer motor 3221 for the carton pads starts. It drives the horizontal transfer screw 3223 to rotate, causing the entire vertical transfer assembly 323 and the transfer plate 324 to move horizontally along the slide rail until all the suction cups on the transfer plate are precisely aligned with the top of the row of pad bodies to be grabbed on the conveyor belt. The vertical transfer cylinder 3231 for the carton pads starts, causing the vertical transfer plate to move downward with the suction cups, adsorbing all the pad bodies, and then transferring the pad bodies to the next packaging station.
[0070] The working methods of the upper carton pad material well picking device, the upper carton pad material distribution device, and the upper carton pad material gripping and transfer device are the same as those of the lower carton pad material well picking device 1, the lower carton pad material distribution device 2, and the lower carton pad material gripping and transfer device 3. The structures of the upper pad body and the lower pad body are also the same, except that they are placed on the upper and lower sides of the milk carton respectively. Therefore, the structures of the upper carton pad material well picking device, the upper carton pad material distribution device, and the upper carton pad material gripping and transfer device will not be described in detail here. The lower pad body first enters the system's main transmission line, the milk bag body is placed on the lower pad body, and the upper pad body is then placed on top of the milk bag body. The three combine and continue to be transmitted on the system's main transmission line.
[0071] Feeding device 52 of the sheet box hopper, such as Figures 18-20 As shown, it includes a piece box feeding rack 51, a piece box hopper 52, a piece box upper pushing mechanism 53, a piece box lower pushing mechanism 54, a piece box feeding lifting mechanism 55, and a piece box receiving mechanism 56. The sheet box feeding lifting mechanism 55 is installed in the middle of the sheet box feeding rack 51. The sheet box upper pushing mechanism 53 and the sheet box lower pushing mechanism 54 are installed in the sheet box feeding rack 51 and are located on one side of the sheet box feeding lifting mechanism 55. The sheet box receiving mechanism 56 is located on the other side of the sheet box feeding lifting mechanism 55. The sheet box hopper 52 is located between the sheet box upper pushing mechanism 53 and the sheet box feeding lifting mechanism. The piece box body is placed in the piece box hopper 52. The piece box pushing mechanism 53 is used to push the piece box body to the piece box feeding lifting mechanism 55. The piece box receiving mechanism 56 is used to receive the piece box body and place it into the piece box feeding lifting mechanism 55. The piece box feeding lifting mechanism 55 is used to move the piece box body from the top to the bottom discharge port 557. The piece box pushing mechanism 54 is used to push the piece box body out from the discharge port 557. This equipment integrates storage and feeding, forming a complete automated feeding cycle. The sheet boxes are pushed from the silo to the elevator, and after being vertically conveyed, they are pushed out from below. The whole process does not require manual intervention, which significantly improves the feeding cycle and continuity of the production line.
[0072] Preferably, the sheet box hopper 52 is arranged in layers, with each layer used to hold the sheet box body; this facilitates feeding according to the cycle time, reduces the frequency and time of production line downtime caused by replenishing empty hoppers, and ensures smooth production; the sheet box hopper 52 is hoisted to the feeding device by an overhead crane in the production line, ensuring the continuity of feeding. The sheet box pushing mechanism 53 includes an upper pushing cylinder 531 and an upper pushing frame 532. The upper pushing frame 532 is slidably installed above the sheet box feeding frame 51 via a slide rail slider. The upper pushing cylinder 531 is installed on one side of the sheet box feeding frame 51. The output end of the upper pushing cylinder 531 is connected to the upper pushing frame 532 to drive the movement of the upper pushing frame 532.
[0073] Preferably, the upper pusher rack 532 is provided with an upper pusher plate 533, and the upper pusher plate 533 corresponds to the number of layers of the sheet box hopper 52.
[0074] Preferably, the sheet box receiving mechanism 56 includes a sheet box receiving cylinder 561 and a sheet box receiving frame 562; the sheet box receiving frame 562 is slidably installed on the sheet box feeding frame 51 via a slider rail, and the corresponding sheet box receiving cylinder 561 is installed on the sheet feeding frame side. The output end of the sheet box receiving cylinder 561 is connected to the sheet box receiving frame 562 to drive the movement of the sheet box receiving frame 562; the end side of the sheet box receiving frame 562 is provided with a sheet box receiving rod 563, which is used to extend into the sheet box feeding lifting mechanism 55 to receive the sheet box body.
[0075] The receiving mechanism can extend into the lifting mechanism to pick up the sheet box, realizing a smooth transition of material from horizontal pushing to vertical conveying, reducing the risk of jamming and collision; the lifting mechanism, through its multi-support rod design, can stably support and transport the sheet box.
[0076] Preferably, the sheet box feeding lifting mechanism 55 includes a sheet box feeding lifting frame 551, a sheet box feeding lifting motor 552, a lifting chain 553, and a lifting support rod 554; The sheet box feeding lifting frame 551 consists of two frames. Each frame has a drive sprocket 555 and a driven sprocket 556 on both sides. A lifting chain 553 is arranged between the drive sprocket 555 and the driven sprocket 556. Several lifting support rods 554 are arranged parallel to each other between the two lifting chains 553. The lifting support rods 554 between the two frames are corresponding and horizontally arranged. The two inner lifting support rods 554 are used to place the sheet box body. The sheet box feeding lifting motor 552 is installed on one side of the frame. The output end of the sheet box feeding lifting motor 552 is connected to the drive sprocket 555 of the two frames through a chain, thereby driving the lifting support rods 554 to move up and down. A feeding outlet 557 is formed at the bottom of the frame. The frame near the receiving mechanism 56 of the sheet box is provided with a receiving baffle 558, which has a through hole for the receiving rod 563 of the sheet box to pass through; the pushing mechanism 53 on the sheet box pushes the sheet box body into the sheet box feeding lifting frame 551, and contacts the receiving baffle 558, realizing the whole sheet box body operation, making the sheet box body a whole, which facilitates subsequent feeding operations; The sheet box feeding lifting mechanism 55 adopts vertical lifting and conveying, which makes full use of vertical space, saves space, and is suitable for layout in factories with limited space.
[0077] Preferably, the sheet box lowering mechanism 54 includes a lowering pusher 541 and a lowering pusher cylinder 542. The lowering pusher 541 is slidably installed below the sheet box feeding rack 51 via a slide rail slider. The lowering pusher cylinder 542 is installed on one side of the sheet box feeding rack 51. The output end of the lowering pusher cylinder 542 is connected to the lowering pusher 541 to drive the movement of the lowering pusher 541. A lowering pusher plate 543 is provided on the end side of the lowering pusher.
[0078] Working principle: The feeding mechanism 53 pushes the piece box body in the piece box hopper 52 to the piece box feeding lifting mechanism 55. The piece box receiving mechanism 56 works and extends the piece box receiving rod 563. At this time, the piece box body is first pushed onto the piece box receiving rod 563. At the same time, the piece box body contacts the receiving baffle 558 during the pushing process to complete the alignment of the piece box body and make it neat. Then the piece box receiving rod 563 of the piece box receiving mechanism 56 retracts and the piece box body falls between the two lifting support rods 554. Then the lower pusher mechanism 54 operates to push the bottommost piece box body to the piece box transfer device 6. After completion, the piece box feeding lifting mechanism 55 operates, in which the piece box body moves down one position to the bottommost layer, and then the lower pusher mechanism 54 continues to push. After all the sheet boxes in the sheet box feeding lifting mechanism 55 have been fed, the above steps are repeated to feed the next sheet box hopper 52.
[0079] Film box transfer device 6, such as Figure 21 Figure 22 As shown, the device includes a wafer box transfer conveyor 61, a wafer box alignment mechanism 62, a wafer box transfer mechanism 63, and a wafer box buffer mechanism 64. The wafer box alignment mechanism 62, the wafer box transfer mechanism 63, and the wafer box buffer mechanism 64 are all installed on the wafer box transfer conveyor 61. The wafer box transfer conveyor 61 is used to transfer the wafer box body, and the wafer box transfer mechanism 63 is used to transfer the wafer box body to the wafer box connecting rod picking device 7. The buffer support rod 642 of the wafer box buffer mechanism 64 extends to catch the wafer box body that has been transferred out, and the buffer support rod 642 retracts to allow the wafer box body to fall into the wafer box connecting rod picking device 7 located below the buffer support rod 642.
[0080] Preferably, the film box transfer conveyor 61 is a conveying device in the form of a conveying roller. The structure of the film box transfer conveyor 61 is quite common in the market, so it will not be described in detail here. The film box transfer conveyor 61 is arranged in sequence according to the conveying direction as a film box transfer first baffle 65, a film box alignment mechanism 62, a film box transfer mechanism 63, a film box buffer mechanism 64, and a film box transfer second baffle 66, wherein the film box buffer mechanism 64 is located below the film box transfer mechanism 63. The film box transfer first baffle 65 is used to block the film box body fed in from the previous process, and the film box transfer second baffle 66 is used to block the film box body moving on the conveying roller.
[0081] Preferably, the film box alignment mechanism 62 includes a film box alignment cylinder 621, a film box alignment pusher frame 622, and a film box alignment baffle 623; wherein the film box alignment pusher frame 622 includes alignment pusher plates and alignment base plates; a plurality of alignment pusher plates are vertically installed on the alignment base plates, and the alignment pusher plates can pass through between the conveyor rollers. The film box alignment cylinder 621 is installed on one side of the film box transfer conveyor 61, the film box exhaust baffle is installed on the other side of the film box transfer conveyor 61, a slide rail is provided below the film box transfer conveyor 61, the alignment base plate is installed on the slide rail by a slider, and the exhaust base plate is connected to the output end of the film box alignment cylinder 621 to drive the movement of the film box alignment pusher 622.
[0082] Preferably, the film box transfer mechanism 63 includes a film box transfer motor 631 and a film box transfer frame 632; the film box transfer motor 631 is installed on one side of the film box transfer conveyor frame 61, and the film box transfer frame 632 is slidably connected to the film box transfer conveyor frame 61 via a slide rail slider. The film box transfer frame 632 is provided with a nut seat, the output end of the film box transfer motor 631 is connected to the film box transfer screw, and the film box transfer screw is connected to the nut seat to realize the drive of the film box transfer frame 632; the film box transfer frame 632 is provided with a film box transfer push plate 633.
[0083] Preferably, the chip box buffer mechanism 64 includes a buffer cylinder 641 and a buffer support rod 642. The two buffer support rods 642 are connected by a connecting plate and are mounted to the chip box transfer conveyor 61 by a slide rail slider. The buffer cylinder 641 is mounted to the chip box transfer conveyor 61, and the output end of the buffer cylinder 641 is connected to the connecting plate to drive the two buffer support rods 642. By setting up the chip box buffer mechanism 64, it is possible to avoid the chip box body not being properly transferred during the downward transfer process, thus making the production cycle of the production line more consistent.
[0084] Working principle: The sheet box enters the sheet box transfer conveyor frame 61 after passing through the previous sheet box hopper 52 feeding device 5. The sheet box transfer first baffle 65 blocks the sheet box body, and then continues to move under the transmission of the conveyor rollers. It moves to the sheet box aligning mechanism 62, which works to align the sheet boxes that have become loose due to the transmission. After alignment, the transmission continues. The sheet box transfer second baffle 66 blocks the sheet box body. Then the sheet box buffer mechanism 64 works to extend the buffer support rod 642. Next, the sheet box transfer mechanism 63 works, and the sheet box transfer push plate 633 pushes the sheet box body onto the two buffer support rods 642. Then the buffer support rods 642 retract, and the sheet box body falls into the sheet box connecting rod picking device 7 below.
[0085] Preferably, the sheet box connecting rod feeding device 7, such as Figure 23-27 As shown, it includes a piece box storage mechanism 71 and a piece box connecting rod material handling mechanism 72; the piece box storage mechanism 71 is used to store the piece box body conveyed from the previous process, and a channel for the piece box body to pass through is formed in the middle of the piece box storage mechanism 71. The channel is provided with a limiting structure to limit the piece box body so that it is stored in the channel. The piece box linkage material handling mechanism 72 is located below the channel. The top of the piece box linkage material handling mechanism 72 is equipped with a suction cup for taking out the piece boxes in the upper channel and conveying them to the piece box ramp conveyor line 9 located on the side. The vertical channel storage system utilizes the three-dimensional space above the material handling mechanism, superimposing the storage function above the workstation and completely avoiding the occupation of floor space by traditional independent material silos.
[0086] Preferably, the sheet box storage mechanism 71 includes a sheet box storage support frame 711, a first storage adjustment plate 7121, a second storage adjustment plate 7122, a third storage adjustment plate 7123, and a storage adjustment back plate 7124. The storage adjustment back plate 7124 is fixedly installed to the sheet box storage support frame 711. The first storage adjustment plate 7121 and the storage adjustment back plate 7124 are arranged in parallel relative to each other. The two ends of the first storage adjustment plate 7121 are slidably connected to the sheet box storage support frame 711 through the first sliding component, the second interactive component, and the first storage adjustment plate 7121, respectively, so that the first storage adjustment plate 7121 can move relative to the sheet box storage support frame 711. The No. 2 storage adjustment plate 7122 and the No. 3 storage adjustment plate 7123 are arranged in parallel to each other. One end of the No. 2 storage adjustment plate 7122 is connected to the slider of the No. 1 sliding component through the No. 3 sliding component, and the other end is slidably connected to the storage adjustment back plate 7124 through the No. 4 sliding component. One end of the No. 3 storage adjustment plate 7123 is connected to the slider of the No. 2 sliding component through the No. 5 sliding component, and the other end is slidably connected to the storage adjustment back plate 7124 through the No. 6 sliding component; thus enabling the No. 2 storage adjustment plate 7122 and the No. 3 storage adjustment plate 7123 to move relative to the No. 1 storage adjustment plate 7121 and the storage adjustment back plate 7124.
[0087] In this embodiment, the sliding components numbered one to six are coordinated by a set screw slider and a slide rail, and are all adjusted manually. Since the set screw slider is a conventional adjustment part, it will not be described in detail. In addition, other manual adjustment methods can also be used.
[0088] Through the sliding design of the No. 1 material adjustment plate 7121, No. 2 material adjustment plate 7122, No. 3 material adjustment plate 7123 and the material adjustment back plate 7124, it can be adapted to different sizes of sheet boxes. This adjustable material well design enables one set of equipment to meet the production needs of multiple specifications of products, reducing equipment modification costs and changeover time. Furthermore, the material storage mechanism 71 of this sheet box has no complex power components. It uses the weight of the sheet box to drop and store materials, and uses the lower bent adjustment plate for physical limiting and support. The structure is simple, the failure rate is low, and maintenance is convenient.
[0089] Preferably, the sheet box linkage material handling mechanism 72 includes a linkage material handling base plate 721, a material handling horizontal moving box 722, a material handling vertical moving frame 723, a linkage material handling drive assembly 724, and a linkage material handling driven assembly 725; The material picking horizontal moving box 722 is slidably connected to the connecting rod picking base plate 721 via a slider rail, so that the material picking horizontal moving box 722 can move laterally relative to the connecting rod picking base plate. The vertical material picking frame 723 is slidably connected to both sides of the horizontal material picking box 722 via a slider rail, so that the vertical material picking frame 723 can move vertically relative to the horizontal material picking box 722. Both the connecting rod material picking drive assembly 724 and the connecting rod material picking driven assembly 725 are installed on the material picking horizontal moving box 722, and the two are connected by a synchronous belt. The connecting rod material picking drive assembly 724 is used to drive the material picking horizontal moving box 722 to move, and the connecting rod material picking driven assembly 725 is used to drive the material picking vertical moving frame 723 to move vertically. The entire material handling action (lateral movement and vertical lifting) is driven by only one drive motor through a clever cam, linkage, and synchronous belt system. This mechanical linkage ensures strict synchronization and precise coordination of the suction cup lifting and lateral movement in time and space, resulting in reliable motion trajectory and high repeatability. Preferably, the connecting rod material picking drive assembly 724 includes a connecting rod material picking drive motor 7241, a connecting rod material picking drive rod 7242, a connecting rod material picking drive wheel 7243, a connecting rod material picking drive cam 7244, and a connecting rod material picking drive arm 7245; The connecting rod material picking drive motor 7241 is installed on the material picking lateral moving box 722. One end of the connecting rod material picking drive rod 7242 is connected to the output end of the connecting rod material picking drive motor 7241, and the other end passes through the material picking lateral moving box 722 and is connected to the connecting rod material picking drive cam 7244. The connecting rod material picking drive rod 7242 is provided with a connecting rod material picking drive wheel 7243. The connecting rod picking base plate 721 is provided with a connecting seat, and the connecting rod picking drive cam 7244 is hinged to the connecting seat through the connecting rod picking drive arm 7245.
[0090] Preferably, the connecting rod material-picking follower assembly 725 includes a connecting rod material-picking follower rod 7251, a connecting rod material-picking follower wheel 7252, a connecting rod material-picking follower cam 7253, and a connecting rod material-picking follower arm 7254; The connecting rod driven rod 7251 is installed to the material picking transverse moving box 722. Both ends of the connecting rod driven rod 7251 pass through the material picking transverse moving box 722 and are respectively connected to a connecting rod driven cam 7253. The two linkage-driven cams are respectively hinged to the connecting seat of the vertical moving frame 723 via the linkage-driven arm 7254; The connecting rod picking driven rod 7251 is provided with a connecting rod picking driven wheel 7252, and the connecting rod picking driven wheel 7252 and the connecting rod picking drive wheel 7243 are connected by a synchronous belt.
[0091] Preferably, the vertical moving frame 723 includes a vertical moving top plate 7231 and vertical moving columns 7232. A vertical moving column 7232 is respectively provided at the four corners of the lower surface of the vertical moving top plate. Each vertical moving column 7232 is slidably connected to both sides of the horizontal moving box 722 via a slider rail. Several suction cups are provided on the upper surface of the vertical moving top plate 7231. The vertical moving frame 723 for picking up materials is connected to the moving box via slider rails at the four corners. During movement, it can effectively resist off-center load, keep the suction cup plane horizontal, and ensure the stability of picking up and placing the box.
[0092] This linkage material handling mechanism achieves a motion trajectory that involves first moving to the bottom of the hopper, rising to pick up the material, and then directly moving it laterally. The path is a smooth curve. Compared with traditional robot paths that involve "falling down first and then rising" or "long-distance translation", the travel distance is shorter and the movements are more continuous, significantly reducing the cycle time for a single operation.
[0093] Preferably, the upper surface of the vertically movable top plate 7231 is also provided with a limiting rod, which is used to limit the plate box body, block the plate box when it is transported to the next process, and provide a forward pushing force.
[0094] Preferably, the lower ends of the first material storage adjustment plate 7121 and the material storage adjustment back plate 7124 are inwardly bent structures for placing the sheet box body.
[0095] The sheet boxes enter the sheet box storage mechanism 71 from the sheet box transfer device 6, and are received by the first storage adjustment plate 7121 and the storage adjustment back plate 7124 to achieve vertical stacking storage; the sheet box linkage picking mechanism 72 is activated, the linkage picking drive motor 7241 works, driving the linkage picking drive rod 7242 and drive cam to rotate, so that the picking horizontal moving box 722 moves horizontally. At the same time, when the drive rod rotates, it drives the linkage picking driven rod 7251 and driven cam to rotate synchronously through the drive wheel and synchronous belt on it. The two driven cams drive the picking vertical moving frame 723 to move vertically through the driven arm; The vertical moving frame 723 rises, the suction cup removes the piece box body from the piece box storage mechanism 71, and then the horizontal moving frame 722 moves horizontally to transport the piece box to the piece box climbing conveyor line 9.
[0096] This solution integrates three functional units—storage, retrieval, and delivery—with a tight spatial arrangement that shares the same planar projection area. This completely solves the problem of traditional layouts where the storage area, robotic arm work area, and conveyor line area need to be arranged sequentially, resulting in a long and cumbersome footprint. It is particularly suitable for the renovation of existing workshops with limited space.
[0097] A clamping roller feeding device is provided between the sheet box connecting rod picking device 7 and the sheet box climbing conveyor line 9. The clamping roller feeding device consists of two rotating rollers. The sheet box connecting rod picking mechanism 72, under the lateral movement of the picking transverse moving box 722, sends the sheet box body out to the two rotating rollers of the clamping roller feeding device, and then transports it to the sheet box climbing conveyor line 9, thus playing a connecting role. The clamping roller feeding device is a common structure, so it will not be described in detail.
[0098] like Figure 28-33 As shown, the carton incline conveyor line 9 is located below the main conveyor line of the system. The milk carton body, placed between the upper and lower pads, is conveyed through the main conveyor line of the system, while the carton body is conveyed through the carton incline conveyor line 9. The milk carton stacking device 8 is used to adjust the rhythm of the conveyed milk carton body so that it can be consistent with the conveying rhythm of the carton body. Thus, at the intersection of the milk carton stacking device 8 and the carton incline conveyor line 9, the milk carton body can be accurately dropped into the carton and then continue to be conveyed to the finished carton conveyor line.
[0099] Preferred, such as Figures 29-32As shown, the milk bag stacking device 8 includes a first stacking side plate 81, a second stacking side plate 82, and a milk bag stacking mechanism 83. The first stacking side plate 81 and the second stacking side plate 82 are connected by a connecting rod to form an integral mechanism, and a milk bag channel is formed between the first stacking side plate 81 and the second stacking side plate 82. The milk bags are conveyed to the milk bag channel through a milk bag tray conveying device. The milk bag stacking mechanism 83 is located between the first stacking side plate 81 and the second stacking side plate 82, and a stacking platform 84 is also provided between the first stacking side plate 81 and the second stacking side plate 82. The milk bag stacking mechanism 83 is used to stack the milk bags on the milk bag tray conveying device to the stacking platform 84. The stacking platform 84 cooperates with the milk bag stacking mechanism 83 to adjust the rhythm of milk bag pausing.
[0100] Preferably, the milk carton stacking mechanism 83 includes a stacking motor 831, a stacking drive sprocket 832555, a stacking drive chain 833, a stacking driven sprocket 834556, a stacking driven chain 835, and a stacking rod 836; the stacking motor 831 is provided on the outside of the first stacking side plate 81, and a plurality of stacking drive sprockets 832555 are provided on the inner side of the first stacking side plate 81; the stacking drive chain 833 is connected to each stacking drive sprocket. The sprockets 832555 are engaged; the inner side of the second side plate 82 of the stacking is provided with several stacking driven sprockets 834556 that correspond one-to-one with the stacking drive sprockets 832555; the stacking driven chain 835 is engaged with each stacking driven sprocket 834556; the stacking rod 836 is arranged between the stacking drive chain 833 and the stacking driven chain 835, so that the stacking motor 831 drives the stacking rod 836 to rotate with the chain.
[0101] Preferably, there are four stacking rods 836, which are used to correct the milk bags' movement during the rhythmic conveying process.
[0102] Preferably, the milk bag channel has a front section and a rear section, the front section is coordinated with the milk bag tray conveying device, and the rear section is provided with a stacking platform 84.
[0103] Preferably, the milk bag channel is equipped with a milk bag alignment mechanism 85 for correcting the conveying posture of the milk bags. It includes a first alignment plate 851, a second alignment plate 852, and alignment fixing components 853. The first alignment plate 851 is installed to the first side plate 81 of the stacking via two alignment fixing components 853, and the second alignment plate 852 is installed to the second side plate 82 of the stacking via two alignment fixing components 853. The alignment fixing components 853 can adjust the distance between the first alignment plate 851 and the second alignment plate 852. The alignment plates can guide the milk bags to automatically align during conveying, avoiding jamming or tilting caused by skewing.
[0104] Preferably, the alignment and fixing assembly 853 includes an L-shaped connecting piece 8531, an alignment handwheel 8532, an alignment threaded rod 8533, and an alignment spring 8534. The alignment threaded rod 8533 is fixedly installed on the outside of the first side plate 81 of the stacking unit. One end of the L-shaped connecting piece 8531 passes through the alignment threaded rod 8533, and the other end extends into the first side plate 81 of the stacking unit and connects to the first alignment plate 851. The alignment spring 8534 is provided between the L-shaped connecting piece 8531 and the first side plate 81 of the stacking unit. The alignment handwheel is threadedly connected to the alignment threaded rod and is used to press and adjust the L-shaped connecting piece 8531, thereby achieving the purpose of adjusting the first alignment plate 851. It can be adjusted according to different sizes of pallets, increasing adaptability.
[0105] Preferably, the second plate of the stacking platform 84 has several grooves on its surface to increase friction, preventing changes in the pallet's posture when it enters the platform. The platform is unpowered and stops immediately after the pallet enters, providing a clear starting position for the stacking rod 836 to push, ensuring consistent strokes each time.
[0106] Preferred, such as Figure 34 As shown, the incline conveyor line 9 is L-shaped and is a conveying path from bottom to top. It includes a piece box conveying mechanism 91, a piece box conveying first baffle 92, and a piece box conveying second baffle 93. The first baffle 92 and the second baffle 93 of the film box conveyor are respectively connected to the film box conveyor mechanism 91 through two spacing adjustment mechanisms 94.
[0107] Preferably, the film box conveying mechanism 91 includes two film box conveying mounting plates 911. Chain drive assemblies are provided on the two mounting plates to drive the film box conveying chain 912 to rotate. The film box conveying chain 912 is provided with several limiting rods, with each pair of limiting rods forming a workstation. The film box body is placed on the upper surface of the two film box conveying mounting plates 911, and is pushed by the limiting rods of the two film box conveying chains 912. The film box conveying mechanism 91 is a chain conveying device, a relatively common conveying structure, and therefore has not been described in detail here. In this device, by evenly arranging the limiting rods on the chain, the purpose of conveying according to a rhythmic beat can be achieved. Preferably, the first conveyor baffle 92 and the second conveyor baffle 93 of the film box have the same structure and are connected to the film box conveying mechanism 91 in the same way. The first conveyor baffle 92, the second conveyor baffle 93, and the two bias conveying mounting plates are all L-shaped, and the transition is an arc-shaped structure. Here, we will use the first conveyor baffle 92 as an example. The upper part of the first conveyor baffle 92 is provided with a lower support plate 921 and an upper blocking plate 922. The film box body is selected and conveyed by the lower support plate 921 and the upper blocking plate 922. The lower support plate 921 and the upper blocking plate 922 are also L-shaped. Because there is a curved structure during the upward conveying process of this device, if the film box passes through this part without restraint, there is a risk of the film box flying due to its own rigidity. Therefore, by setting the lower support plate 921 and the upper blocking plate 922, the film box can be conveyed smoothly.
[0108] Preferably, the spacing adjustment mechanism 94 includes a spacing adjustment handwheel 941, a spacing adjustment threaded rod 942, a spacing adjustment nut seat 943, and a spacing adjustment guide rod 944. The rotating seat is mounted on the support member. The spacing adjustment threaded rod 942 is connected to the plate box conveying first baffle 92 through the spacing adjustment nut seat 943. One end of the spacing adjustment threaded rod 942 is provided with a handwheel, and the other end is connected to the rotating seat. The spacing adjustment guide rod 944 is provided between the plate box conveying first baffle 92 and the plate box conveying mounting plate 911.
[0109] Preferably, the spacing adjustment threaded rods 942 of the two spacing adjustment mechanisms 94 on the same side are equipped with sprockets, and the two sprockets are connected by a chain, enabling the two spacing adjustment mechanisms 94 to work simultaneously. By setting the spacing adjustment mechanisms 94 to accommodate film boxes of different widths, the versatility of the equipment is greatly enhanced.
[0110] Working principle: Milk bags are conveyed from the milk bag tray conveyor to the milk bag stacking device 8. The tray containing the milk bags enters the stacking platform 84. Since the stacking platform 84 does not have a conveying function, it stops and enters a stationary state after the tray enters. At this time, the stacking rod 836 continues to rotate. When the stacking rod 836 contacts the milk bag, it will push the milk bag and the tray forward (the tray is grooved, and the milk bag placed in it can move together). At this time, the carton climbing conveyor 9 also conveys the carton body. The carton body and the milk bag are simultaneously transferred to the finished carton conveyor line at the intersection, and the milk bag falls on top of the carton body, which is convenient for subsequent folding and packaging of the carton body. Entering the finished carton conveyor line, since it can only move forward by pushing, the milk bag entering the finished carton conveyor line is determined by the milk bag stacking mechanism 83.
[0111] The sheet box folding mechanism and sheet box glue application mechanism are installed on the box frame. The sheet box folding mechanism is used to fold the conveyed sheet boxes into square boxes, and the sheet box glue application mechanism is used to apply glue to the areas on the sheet boxes that need to be glued. The sheet box folding mechanism consists of several folding guide rods and is set inside the box frame. By setting the trajectory of the folding guide rods, the sheet boxes change from an open state to a folded state after passing through. Because this folding mechanism is a relatively mature concept in product packaging lines and is already in use, it will not be described in detail here. The sheet box glue application mechanism is also a relatively mature piece of equipment. It completes the glue application work on the areas on the sheet boxes that need to be glued during conveying, which facilitates subsequent gluing and shaping.
[0112] After passing through the tablet box folding mechanism, the tablet box is folded, the milk bag is wrapped inside, and it moves toward the tablet box side leaf feeding device 10; The side vane feeding device 10 of the film box, such as Figures 35-37 As shown, it includes a first side-leaf insertion mechanism 101 and a second side-leaf insertion mechanism 102; the first side-leaf insertion mechanism 101 and the second side-leaf insertion mechanism 102 are arranged on both sides of the conveying equipment to realize the side-leaf insertion work of the film box during the conveying process. The first insert rod of the first side blade inserting device rotates counterclockwise, and the second insert rod of the second side blade inserting device rotates clockwise; the rotation direction of both corresponds to the conveying direction of the conveying equipment. The No. 1 and No. 2 feed rods rotate synchronously to achieve the feeding operation of the two side blades of the plate box; The No. 1 and No. 2 side leaf inserting mechanisms 102 are placed on both sides of the conveying equipment, which can simultaneously insert the left and right side leaves of the carton, significantly improving packaging efficiency and adapting to the rhythm of continuous production lines. The design of the No. 1 inserting rod rotating counterclockwise and the No. 2 inserting rod rotating clockwise is naturally matched with the forward direction of the carton, so that the side leaves fold and press together in motion, reducing interference and pauses and improving process continuity.
[0113] Preferably, the first side blade injection mechanism 101 and the second side blade injection mechanism 102 have the same structure. The first side blade injection mechanism 101 includes a first side blade injection mounting frame 1011, a first upper injection motor 1012, a first lower injection motor 1013, a first upper injection assembly 1014, and a first lower injection assembly 1015. The first side blade insertion mounting bracket 1011 includes a first top plate 10111 and a first bottom plate 10112. The two ends of the first top plate 10111 are respectively connected to the two ends of the first bottom plate 10112 through connecting plates. The No. 1 upper injection motor 1012 and the No. 1 lower injection motor 1013 are both installed on the upper surface of the No. 1 top plate 10111. The No. 1 upper injection assembly 1014 is installed on the lower surface of the No. 1 top plate 10111. The No. 1 lower injection assembly 1015 is installed on the upper surface of the No. 1 bottom plate 10112. The No. 1 upper injection motor 1012 is used to drive the No. 1 upper injection assembly 1014 to rotate. The No. 1 lower injection motor 1013 is used to drive the No. 1 lower injection assembly 1015 to rotate.
[0114] Preferably, the No. 1 upper driving component 1014 and the No. 1 lower driving component 1015 have the same structure. The No. 1 upper driving component 1014 includes a No. 1 driving drive sprocket 10141555, a No. 1 driving driven sprocket 10142556, a No. 1 driving chain 10143 and a No. 1 upper driving rod 10144. The first driving sprocket 10141555 and the first driven sprocket 10142556 are installed on the first top plate 10111. The first driving chain 10143 meshes with the first driving sprocket 10141555 and the first driven sprocket 10142556. The first driving sprocket 10141555 is connected to the output end of the first upper driving motor 1012. The first driving chain 10143 is provided with a plurality of first upper driving rods 10144.
[0115] The No. 1 upper driving rod 10144 of the No. 1 upper driving assembly 1014 and the No. 1 lower driving rod of the No. 1 lower driving assembly 1015 are spatially staggered. The No. 1 upper driving rod 10144 of the No. 1 upper driving assembly 1014 is used to drive the side leaf at the first end of the film box, and the No. 1 lower driving rod of the No. 1 lower driving assembly 1015 is used to drive the side leaf at the second end of the film box. The distance between adjacent No. 1 upper driving rod 10144 and No. 1 lower driving rod is always fixed and matches the size of the film box. The No. 1 upper driving rod 10144 and No. 1 lower driving rod can drive the side leaf in and hold it in place, so that the film box is firmly glued as a whole. The above describes the working principle of the first side vane feeding mechanism 101. The second side vane feeding mechanism 102 operates in the same way, and both work together. There are two side vanes at one end of the plate box, and the second side vane feeding device feeds the side vane on the other side. Figure 3 As shown.
[0116] Preferably, the first driving rod 10144 includes a first main rod 10145 and a first auxiliary rod 10146. The end of the first main rod 10145 is hinged to the first driving chain 10143, and the middle part of the first auxiliary rod 10146 is hinged to the first driving chain 10143. The ends of the first main rod 10145 and the first auxiliary rod 10146 are also hinged to each other.
[0117] Preferably, the first upper driving rod 10144 rotates with the first driving chain 10143, and rotates until the first driving chain 10143 is located at the arc of the two sprockets, and the first main rod 10145 and the first auxiliary rod 10146 are folded. Rotate until the first drive chain 10143 is positioned in a straight line between the two sprockets, with the main rod and the first auxiliary rod 10146 brackets in an open position, and the first auxiliary rod 10146 perpendicular to the first drive chain 10143.
[0118] Preferably, a support sprocket 10147 is provided between the first driving sprocket 10141555 and the first driven sprocket 10142556 to improve the stability of the straight section of the first driving chain 10143.
[0119] Working principle: After the wafer box finishes wrapping the product, it is conveyed to the side leaf insertion device. The first insertion rod 10144 of the first insertion assembly 1014 and the second insertion rod of the second insertion assembly rotate to the arc position, which is the folded state. At this time, the wafer box smoothly enters between the first side leaf insertion mechanism 101 and the second side leaf insertion mechanism 102 through the conveyor. With the conveyor and the opening of the first and second insertion rods, the two side leaves at one end of the wafer box abut against the first and second insertion rods respectively. At this time, the first lower insertion rod of the first lower insertion component 1015 and the second lower insertion rod of the second lower insertion component also move forward and become open. At this time, the film box has completely entered between the first side leaf insertion mechanism 101 and the second side leaf insertion mechanism 102. The first lower insertion rod and the second lower insertion rod are used to complete the insertion operation of the two side leaves at the other end of the film box. The side leaves of the film box have been coated with glue by the previous film box glue application mechanism. During a period of film box conveying, the four side leaves of the film box are respectively between the first upper insertion rod 10144, the first lower insertion rod, the second upper insertion rod, and the second lower insertion rod, thereby further completing the side leaf pasting and pressing operation.
[0120] Above the sheet box side leaf feeding device 10, there is also a sheet box compaction device, which is suspended on the box frame and has a compaction working surface. The film box body enters the film box side leaf feeding device 10 and also enters the film box compaction device. Its main function is to press the glued area of the film box to strengthen the bonding effect. This structure has no special conveying effect, it only serves as a suspended pressure plate, so it will not be described in detail.
[0121] The principle of the upper and lower leaf feeding device of the carton is the same as that of the side leaf feeding device 10 of the carton. The only difference is that the upper and lower leaf feeding device of the carton is flipped so that it can act on the upper and lower leaves to complete the overall sealing of the packaging. After the overall sealing is completed, the material is transferred to the receiving point, and the packaging work of this system is completed.
[0122] This system also includes a padless conveyor line, which is located on the side of the pad conveyor line. This is to accommodate situations where it is not necessary to place upper and lower pads on the milk bag. During the conveying process, the milk bag is transferred to the finished product box conveyor line by the milk bag gripping and transfer device 4 and placed on top of the box. The subsequent steps are the same as the box packaging steps described above, and will not be repeated here.
[0123] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A fully automatic milk carton gift box wrapping system, characterized in that: It includes a carton frame, a carton hopper feeding device, a milk carton servo distribution device installed in the carton frame, a milk carton conveyor line with pads, a milk carton conveyor line without pads, a system conveyor main line, a milk carton gripping and transferring device, a carton lower pad material well picking device, a carton lower pad material distribution device, a carton lower pad gripping and transferring device, a carton upper pad material well picking device, a carton upper pad material distribution device, a carton upper pad gripping and transferring device, a carton transfer device, a carton connecting rod picking device, a carton inclined conveyor line, a milk carton stacking device, a finished carton carton conveyor line, a carton folding mechanism, a carton glue application mechanism, a carton side leaf injection device, and a carton upper and lower leaf injection device; The milk pack body is transferred by the milk pack servo distribution device to either the milk pack conveyor line with pads or the milk pack conveyor line without pads. The milk bag gripping and transfer device is used to transfer the milk bag body that has entered the padded milk bag conveyor line to the main conveyor line of the system. Both the lower pad material well and the carton lower pad material well picking device are located on the top of the box frame. The lower pad material well is fed by the overhead crane in the workshop. The carton lower pad material well picking device is used to take out the stack of lower pad bodies in the lower pad material well and place them into the carton lower pad material sorting device. The carton lower pad material sorting device is used to separate the stack of lower pad bodies one by one. The separated lower pad bodies are transported to the system conveyor main line by the carton lower pad material grabbing and transfer device. The working principle of the upper carton pad material well picking device, the upper carton pad material distribution device, and the upper carton pad material grabbing and transferring device is the same as that of the lower carton pad material well picking device, the lower carton pad material distribution device, and the lower carton pad material grabbing and transferring device. The lower pad body first enters the system's main transmission line, the milk bag body is placed on the lower pad body, and the upper pad body is then placed on top of the milk bag body. The three combine and continue to be transmitted on the system's main transmission line. The sheet box hopper is transported to the sheet box hopper feeding device by an overhead crane. The sheet box hopper feeding device is used to remove the sheet box body from the sheet box hopper in stacks and transfer it to the sheet box transfer device. The sheet box transfer device is located below the main conveyor line of the system. The sheet box transfer device is used to transfer the sheet box body to the sheet box connecting rod picking device. The sheet box connecting rod picking device is used to remove the sheet box body one by one and transport it to the sheet box inclined conveyor line. The milk bag stacking device is located at the end of the main conveyor line of the system. It is used to adjust the pace of the conveyed pad milk bags so that it is consistent with the pace of the incline conveyor line of the carton. Through the milk bag stacking device, the pad milk bags and the carton body intersect at the finished carton conveyor line, and the pad milk bags are placed on the carton. The sheet box folding mechanism and the sheet box glue application mechanism are installed on the box frame. The sheet box folding mechanism is used to fold the conveyed sheet boxes into square boxes, and the sheet box glue application mechanism is used to apply glue to the positions on the sheet boxes that need to be glued. The side blade driving device of the plate box is used to drive and compact the side blades at both ends of the plate box, and the upper and lower blade driving device of the plate box is used to drive and compact the upper and lower blades at both ends of the plate box.
2. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: A milk bag gripping and transfer device includes a milk bag moving mechanism and a milk bag gripping mechanism; the gripping integrated plate of the milk bag gripping mechanism is installed on the moving end of the milk bag moving mechanism to realize the horizontal and vertical movement of the milk bag gripping mechanism; the milk bag gripping mechanism is provided with a number of milk bag gripping components to realize the simultaneous gripping operation of multiple milk bags. The milk bag moving mechanism includes a milk bag lateral moving mechanism and a milk bag vertical moving mechanism. The milk bag lateral movement mechanism includes a milk bag lateral fixing frame, a milk bag lateral movement motor, a milk bag lateral movement seat, and a milk bag lateral movement lead screw; the milk bag lateral fixing frame is equipped with a slide rail and the milk bag lateral movement motor. The milk bag lateral moving seat is slidably connected to the slide rail via a slider, and a nut seat is provided on the milk bag lateral moving seat. One end of the milk bag lateral moving screw is threadedly connected to the nut seat, and the other end is connected to the output end of the milk bag lateral moving motor, thereby realizing the drive to move the milk bag lateral moving seat. The milk bag vertical moving mechanism includes a milk bag vertical fixing frame, a milk bag vertical moving motor, a milk bag vertical moving seat, and a milk bag vertical moving screw; the milk bag vertical fixing frame is installed on the milk bag horizontal moving seat, the milk bag vertical moving motor is installed on the milk bag vertical fixing frame, and the milk bag vertical moving seat is provided with two connecting arms, which pass through the milk bag horizontal moving seat and are connected to the gripping integrated plate of the milk bag gripping mechanism; The vertical moving seat is equipped with a nut seat. One end of the milk bag vertical moving screw is threaded to the nut seat, and the other end is connected to the output end of the milk bag vertical moving motor, thereby realizing the driving of the vertical movement of the milk bag gripping mechanism.
3. The fully automatic milk carton gift box wrapping system according to claim 2, characterized in that: The milk bag gripping mechanism includes milk bag gripping components and gripping integrated plate, with several milk bag gripping components installed on the gripping integrated plate; The milk bag gripping assembly includes a milk bag gripping cylinder, a milk bag gripping top plate, clamping plates 1, 2, 3, and 4, and a hinge plate. The milk bag gripping top plate is mounted to the gripping integrated plate via a connecting frame. The milk bag gripping top plate is rectangular. Clamping plates 1, 2, 3, and 4 are connected to the four sides of the milk bag gripping top plate via rotating shafts, allowing the clamping plates to rotate relative to the milk bag gripping top plate. The milk bag gripping cylinder is mounted on the top of the milk bag gripping top plate, and its output end passes through the milk bag gripping top plate and connects to the hinge plate. The four sides of the hinge plate are respectively hinged to the inner sides of clamping plates 1, 2, 3, and 4 via a hinge arm. The milk bag gripping cylinder drives the hinge plate to move up and down, enabling the simultaneous opening and closing of clamping plates 1, 2, 3, and 4. The gripping integrated plate is provided with two guide rods, which are respectively set on both sides of the milk bag gripping cylinder. One end of the guide rod is connected to the gripping integrated plate, and the other end passes through the milk bag gripping top plate and connects to the hinge plate to realize linear guidance of the hinge plate. Each of the No. 1, No. 2, No. 3, and No. 4 clamps is provided with threaded holes. By setting a pad block and threading it into the threaded holes, the volume between the No. 1, No. 2, No. 3, and No. 4 clamps can be changed.
4. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: The cardboard box bottom pad material well retrieving device includes a bottom pad retrieving frame, a bottom pad retrieving X-axis moving assembly, a bottom pad retrieving Y-axis moving assembly, a bottom pad retrieving Z-axis moving assembly, and a bottom pad retrieving mechanism. The bottom pad retrieving X-axis moving assembly is mounted on the bottom pad retrieving frame, the bottom pad retrieving Y-axis moving assembly is mounted on the X-axis moving plate of the bottom pad retrieving X-axis moving assembly, and the bottom pad retrieving Z-axis moving assembly is mounted on the Y-axis moving plate of the bottom pad retrieving Y-axis moving assembly. The bottom pad retrieving mechanism is mounted on the Z-axis moving rod of the bottom pad retrieving mechanism, realizing the three-degree-of-freedom movement of the bottom pad retrieving mechanism. The bottom pad retrieving mechanism is used to retrieve materials from the bottom pad well.
5. The fully automatic milk carton gift box wrapping system according to claim 4, characterized in that: The lower pad picking X-direction moving assembly includes a lower pad picking X-direction drive motor, a lower pad picking X-direction drive wheel, a lower pad picking X-direction driven wheel, a lower pad picking X-direction synchronous belt, a lower pad picking X-direction slide rail, and an X-direction moving plate; Two lower shim picking X-direction drive wheels are mounted on both sides of one end of the lower shim picking frame via mounting components, and two lower shim picking X-direction driven wheels are mounted on both sides of the other end of the lower shim picking frame via mounting components. The two lower shim picking X-direction drive wheels and the two lower shim picking X-direction driven wheels are connected by a transmission rod. The output end of the lower shim picking X-direction drive motor is connected to the lower shim picking X-direction drive wheels. The lower shim picking X-direction drive wheels and the lower shim picking X-direction driven wheels that are arranged opposite to each other are connected by a lower shim picking X-direction synchronous belt. Two lower pad picking X-axis slide rails are installed on the lower pad picking frame. The X-axis moving plate is slidably connected to the two lower pad picking X-axis slide rails via a slider, and the X-axis moving plate is connected to the two lower pad picking X-axis synchronous belts, thereby realizing the driving of the X-axis moving plate. The lower pad picking Y-axis moving assembly includes a lower pad picking Y-axis cylinder and a Y-axis moving plate; the Y-axis moving plate is slidably connected to the X-axis moving plate via a slide rail slider, the lower pad picking Y-axis cylinder is installed on the X-axis moving plate, and the output end of the lower pad picking Y-axis cylinder is connected to the Y-axis moving plate to drive the Y-axis moving plate. The lower shim picking Z-axis moving assembly includes a lower shim picking Z-axis motor and a Z-axis moving rod. A mounting plate is provided on the Y-axis moving plate. The Z-axis moving rod is mounted to the mounting plate via a slider rail, and the Z-axis moving plate passes through both the Y-axis and X-axis moving plates. The lower shim picking Z-axis motor is mounted to the mounting plate, and its output end is provided with a drive gear. The Z-axis moving rod is equipped with a rack, and the driving gear meshes with the rack to drive the Z-axis moving rod to move up and down.
6. The fully automatic milk carton gift box wrapping system according to claim 5, characterized in that: The lower gasket material handling mechanism includes a lower gasket material handling mounting frame, a lower gasket material handling cylinder, a first material handling guide block, a second material handling guide block, a first material handling claw, and a second material handling claw; The lower shim picking and mounting frame includes an upper lower shim picking plate, a lower lower shim picking plate, and a vertical plate. The two ends of the upper lower shim picking plate are connected to the lower lower shim picking plate via the vertical plate. The lower shim picking plate is installed at the lower end of the Z-axis moving rod, and the lower shim picking cylinder is installed on the lower surface of the lower shim picking plate. The lower gasket picking cylinder is a double-headed cylinder. The first picking guide block and the second picking guide block are respectively installed to the two output ends of the lower gasket picking cylinder through the connecting parts passing through the lower plate of the lower gasket picking cylinder. The lower surface of the lower plate for picking up the material is equipped with a slide rail, and the first picking guide block and the second picking guide block are respectively connected to the slide rail via sliders; The first and second picking claws are respectively installed on the first and second picking guide blocks; The No. 1 and No. 2 picking claws have the same structure, including a lower pad picking rod and a lower pad picking piece. The lower pad picking piece is installed at the end of the lower pad picking rod, and the two lower pad picking pieces cooperate to clamp the lower pad body.
7. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: A carton bottom pad dispensing device includes a bottom pad dispensing well, a bottom pad dispensing platform, and a bottom pad dispensing assembly. The bottom pad dispensing well is installed above the bottom pad dispensing platform, and the bottom pad dispensing assembly is installed in the middle of the bottom pad dispensing platform. The bottom pad dispensing well is used to store stacked bottom pad bodies, and the bottom pad bodies are placed on the bottom pad dispensing assembly through the bottom pad dispensing well. The bottom pad dispensing assembly is used to dispense the stacked bottom pad bodies one by one. The lower gasket distribution platform includes an upper distribution platform, a lower distribution platform, and distribution guide plates. The upper and lower distribution platforms are connected by several connecting blocks. The upper and lower distribution platforms are respectively provided with an upper passage and a lower passage at their centers. Several distribution guide plates are arranged inside the upper and lower passages to form a lower gasket discharge channel, which corresponds to the lower gasket distribution well. A lower gasket distribution assembly is provided between the upper and lower distribution platforms. The lower pad distribution assembly includes a lower pad distribution motor and lower pad distribution wheels; a lower pad distribution wheel is provided at each of the four corners between the upper distribution platform and the lower distribution platform, and can rotate relative to the upper distribution platform; the lower pad distribution motor is installed on the upper distribution platform, and the output end of the lower pad distribution motor is provided with a drive gear, which is connected to each lower pad distribution wheel by spline meshing through a synchronous belt to drive the rotation of the lower pad distribution wheel.
8. The fully automatic milk carton gift box wrapping system according to claim 7, characterized in that: The lower shim distribution wheel includes a rotating shaft and a distribution wheel body. The distribution wheel body is installed between the upper distribution platform and the lower distribution platform via the rotating shaft. The rotating shaft is also provided with a driven gear that meshes with the synchronous belt. The rotation of the drive gear can drive the four lower shim distribution wheels to rotate simultaneously. The material distribution wheel body includes a spiral blade and a limiting plate, which are respectively installed on both sides of the rotating shaft. The spiral blade has a wedge-shaped structure that increases in thickness from thin to thick, and the limiting plate has a flat plate structure. The thin end of the spiral blade is higher than the limiting plate, forming a misaligned structure. The limiting piece is used to limit the stacked lower pad bodies; the thin end of the spiral piece can enter between two lower pad bodies by rotating, and can separate two adjacent lower pad bodies by continuing to rotate.
9. The fully automatic milk carton gift box wrapping system according to claim 8, characterized in that: A carton under-pad material handling and transfer device includes a carton under-pad discharge mechanism and a carton under-pad transfer mechanism. The under-pad bodies separated by the carton under-pad distribution mechanism enter the carton under-pad discharge mechanism, which is used to arrange several under-pad bodies. The carton under-pad transfer mechanism is used to handle the arranged under-pads and transfer them to the system's main conveyor line.
10. The fully automatic milk carton gift box wrapping system according to claim 9, characterized in that: The carton bottom pad transfer mechanism includes a carton bottom pad transfer frame, a carton bottom pad horizontal transfer assembly, a carton bottom pad vertical transfer assembly, and a carton bottom pad transfer plate; The transverse transfer assembly for the carton lower pad is installed onto the carton lower pad transfer frame, and the vertical transfer assembly for the carton lower pad is installed onto the moving end of the transverse transfer assembly for the carton lower pad. The carton lower pad transfer plate is installed on the moving end of the carton lower pad vertical transfer assembly. The carton lower pad transfer plate is provided with a number of carton lower pad transfer suction cups for adsorbing the lower pad body. The lateral transfer assembly for the carton bottom pad includes a lateral transfer motor for the carton bottom pad, a lateral transfer seat for the carton bottom pad, and a lateral transfer screw for the carton bottom pad; the carton bottom pad transfer frame is equipped with a slide rail and the lateral transfer motor for the carton bottom pad. The transverse transfer seat for the carton lower pad is slidably connected to the slide rail via a slider, and a nut seat is provided on the transverse transfer seat for the carton lower pad. One end of the transverse transfer screw for the carton lower pad is threadedly connected to the nut seat, and the other end is connected to the output end of the transverse transfer motor for the carton lower pad, thereby driving the movement of the transverse transfer seat for the carton lower pad. The carton lower pad vertical transfer assembly includes a carton lower pad vertical fixing frame, a carton lower pad vertical transfer cylinder, and a carton lower pad vertical transfer seat; the carton lower pad vertical fixing frame is installed on the carton lower pad horizontal transfer seat, the carton lower pad vertical transfer cylinder is installed on the carton lower pad vertical fixing frame, and the carton lower pad vertical transfer seat is slidably connected to the inner side of the carton lower pad vertical fixing frame through a slide rail slider. The carton lower pad vertical transfer seat is provided with two connecting arms, which pass through the carton lower pad horizontal transfer seat and are connected to the carton lower pad transfer plate; The output end of the vertical transfer cylinder for the carton lower pad is connected to the vertical transfer seat for the carton lower pad, thereby driving the movement of the carton lower pad transfer plate.
11. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: A piece box feeding device includes a piece box feeding frame, a piece box hopper, a piece box upper pushing mechanism, a piece box lower pushing mechanism, a piece box feeding lifting mechanism, and a piece box receiving mechanism. The piece box feeding lifting mechanism is installed in the middle of the piece box feeding frame. The piece box upper pushing mechanism and the piece box lower pushing mechanism are installed on the piece box feeding frame and are located on one side of the piece box feeding lifting mechanism. The piece box receiving mechanism is located on the other side of the piece box feeding lifting mechanism. The piece box hopper is located between the piece box upper pushing mechanism and the piece box feeding lifting mechanism. The piece box body is placed in the piece box hopper. The piece box upper pushing mechanism is used to push the piece box body to the piece box feeding lifting mechanism. The piece box receiving mechanism is used to receive the piece box body and place it into the piece box feeding lifting mechanism. The piece box feeding lifting mechanism is used to move the piece box body from above to the lower discharge port. The piece box lower pushing mechanism is used to push the piece box body out of the discharge port.
12. The fully automatic milk carton gift box wrapping system according to claim 11, characterized in that: The sheet box hopper is arranged in layers, with each layer used to hold the sheet box body; the sheet box pushing mechanism includes a pushing cylinder and a pushing frame. The pushing frame is slidably installed above the sheet box feeding frame via a slide rail slider. The pushing cylinder is installed on one side of the sheet box feeding frame, and the output end of the pushing cylinder is connected to the pushing frame to drive the movement of the pushing frame; the pushing frame is equipped with a pushing plate, which corresponds to the number of layers in the sheet box hopper. The sheet box receiving mechanism includes a sheet box receiving cylinder and a sheet box receiving frame; the sheet box receiving frame is slidably installed on the sheet box feeding frame via a slider rail, and the corresponding sheet box receiving cylinder is installed on the sheet feeding frame side; the output end of the sheet box receiving cylinder is connected to the sheet box receiving frame to drive the movement of the sheet box receiving frame. The end side of the sheet box receiving rack is provided with a sheet box receiving rod, which is used to extend into the sheet box feeding and lifting mechanism to receive the sheet box body.
13. The fully automatic milk carton gift box wrapping system according to claim 12, characterized in that: The sheet box feeding and lifting mechanism includes a sheet box feeding and lifting frame, a sheet box feeding and lifting motor, a lifting chain, and lifting support rods. The sheet box feeding and lifting frame consists of two frames, each with a drive sprocket and a driven sprocket on both sides. A lifting chain is installed between the drive sprocket and the driven sprocket, and several lifting support rods are arranged parallel to each other between the two lifting chains. The lifting support rods between the two frames correspond to each other and are arranged horizontally. The two inner lifting support rods are used to place the sheet box body. The sheet box feeding and lifting motor is installed on one side of the frame, and the output end of the sheet box feeding and lifting motor is connected to the drive sprockets of the two frames through a chain, thereby driving the lifting support rods to move up and down. A material outlet is formed at the bottom of the frame. A receiving baffle is provided on the frame near the sheet box receiving mechanism. The sheet box lowering mechanism includes a lowering pusher frame and a lowering pusher cylinder. The lowering pusher frame is slidably installed below the sheet box feeding frame via a slide rail slider. The lowering pusher cylinder is installed on one side of the sheet box feeding frame. The output end of the lowering pusher cylinder is connected to the lowering pusher frame to drive the movement of the lowering pusher frame. A lowering pusher plate is provided on the end side of the lowering pusher.
14. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: A wafer box transfer device includes a wafer box transfer conveyor, a wafer box alignment mechanism, a wafer box transfer mechanism, and a wafer box buffer mechanism. The wafer box alignment mechanism, wafer box transfer mechanism, and wafer box buffer mechanism are all mounted on the wafer box transfer conveyor. The wafer box transfer conveyor is used to convey the wafer box body, and the wafer box transfer mechanism is used to transfer the wafer box body to the wafer box linkage picking device. The buffer support rod of the wafer box buffer mechanism extends to catch the wafer box body pushed out during transfer, and retracts to allow the wafer box body to fall into the wafer box linkage picking device located below the buffer support rod. The film box transfer conveyor is a conveying device in the form of a conveying roller. The film box transfer conveyor is arranged in sequence according to the conveying direction as a film box transfer first baffle, a film box alignment mechanism, a film box transfer mechanism, a film box buffer mechanism, and a film box transfer second baffle, wherein the film box buffer mechanism is located below the film box transfer mechanism. The film box transfer first baffle is used to block the film box body sent in from the film box feeding lifting mechanism, and the film box transfer second baffle is used to block the film box body moving on the conveying roller.
15. The fully automatic milk carton gift box wrapping system according to claim 14, characterized in that: The film box alignment mechanism includes a film box alignment cylinder, a film box alignment pusher frame, and a film box alignment baffle; wherein the film box alignment pusher frame includes alignment pushers and alignment base plates; a plurality of alignment pushers are vertically installed on the alignment base plates, and the alignment pushers can pass through between the conveyor rollers. The film box alignment cylinder is installed on one side of the film box transfer conveyor, the film box exhaust baffle is installed on the other side of the film box transfer conveyor, a slide rail is provided below the film box transfer conveyor, the alignment base plate is installed on the slide rail by a slider, and the exhaust base plate is connected to the output end of the film box alignment cylinder to realize the drive of the film box alignment pusher frame to move. The film box transfer mechanism includes a film box transfer motor and a film box transfer frame; the film box transfer motor is mounted on one side of the film box transfer frame, and the film box transfer frame is slidably connected to the film box transfer frame via a slide rail slider. The film box transfer frame is equipped with a nut seat. The output end of the film box transfer motor is connected to the film box transfer screw. The film box transfer screw is connected to the nut seat to drive the film box transfer frame. The film box transfer frame is equipped with a film box transfer push plate. The chip box buffer mechanism includes a buffer cylinder and buffer support rods. The two buffer support rods are connected by a connecting plate and are mounted to the chip box transfer conveyor frame via a slide rail slider. The buffer cylinder is mounted to the chip box transfer conveyor frame, and the output end of the buffer cylinder is connected to the connecting plate to drive the two buffer support rods.
16. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: The sheet box linkage material handling device includes a sheet box storage mechanism and a sheet box linkage material handling mechanism. The sheet box storage mechanism is used to store the sheet box body conveyed from the box transfer device. A channel for the sheet box body to pass through is formed in the middle of the sheet box storage mechanism. The channel is equipped with a limiting structure to limit the sheet box body and store it in the channel. The sheet box linkage material handling mechanism is located below the channel. The top of the sheet box linkage material handling mechanism is equipped with a suction cup for taking out the sheet box in the upper channel and conveying it to the sheet box inclined conveyor line located on the side. The sheet box storage mechanism includes a sheet box storage support frame, a first storage adjustment plate, a second storage adjustment plate, a third storage adjustment plate, and a storage adjustment back plate; The storage adjustment back plate is fixedly installed to the sheet box storage support frame. The No. 1 storage adjustment plate and the storage adjustment back plate are set parallel to each other. The two ends of the No. 1 storage adjustment plate are slidably connected to the sheet box storage support frame through the No. 1 sliding component, the No. 2 interactive component, and the sheet box storage support frame, respectively, so that the No. 1 storage adjustment plate can move relative to the sheet box storage support frame. The No. 2 and No. 3 storage adjustment plates are set in parallel to each other. One end of the No. 2 storage adjustment plate is connected to the slider of the No. 1 sliding component through the No. 3 sliding component, and the other end is slidably connected to the storage adjustment back plate through the No. 4 sliding component. One end of the No. 3 material storage adjustment plate is connected to the slider of the No. 2 sliding component through the No. 5 sliding component, and the other end is slidably connected to the material storage adjustment back plate through the No. 6 sliding component. This enables the No. 2 and No. 3 storage adjustment plates to move relative to the No. 1 storage adjustment plate and the storage adjustment back plate.
17. The fully automatic milk carton gift box wrapping system according to claim 16, characterized in that: The plate box linkage material handling mechanism includes a linkage material handling base plate, a material handling horizontal moving box, a material handling vertical moving frame, a linkage material handling drive assembly, and a linkage material handling driven assembly; The material picking lateral moving box is slidably connected to the connecting rod material picking base plate via a slider rail, enabling the material picking lateral moving box to move laterally relative to the connecting rod material picking base plate. The vertical material picking frame is slidably connected to both sides of the horizontal material picking box via a slider rail, enabling the vertical material picking frame to move vertically relative to the horizontal material picking box. Both the connecting rod material picking drive assembly and the connecting rod material picking driven assembly are installed on the horizontal material picking box and are connected by a synchronous belt. The connecting rod material picking drive assembly is used to drive the horizontal material picking box to move, and the connecting rod material picking driven assembly is used to drive the vertical material picking frame to move vertically.
18. The fully automatic milk carton / gift box / wrapping system according to claim 17, characterized in that: The linkage material handling drive assembly includes a linkage material handling drive motor, a linkage material handling drive rod, a linkage material handling drive wheel, a linkage material handling drive cam, and a linkage material handling drive arm. The linkage material handling drive motor is mounted on the material handling lateral moving box. One end of the linkage material handling drive rod is connected to the output end of the linkage material handling drive motor, and the other end passes through the material handling lateral moving box and is connected to the linkage material handling drive cam. The linkage material handling drive rod is equipped with a linkage material handling drive wheel. The linkage material handling base plate is equipped with a connecting seat, and the linkage material handling drive cam is hinged to the connecting seat through the linkage material handling drive arm. The linkage-driven material handling assembly includes a linkage-driven material handling rod, a linkage-driven material handling wheel, a linkage-driven material handling cam, and a linkage-driven material handling arm. The linkage-driven material handling rod is installed in the horizontal material handling box. Both ends of the linkage-driven material handling rod pass through the horizontal material handling box and are connected to a linkage-driven material handling cam. The two linkage-driven material handling cams are hinged to the connecting seats of the vertical material handling frame via the linkage-driven material handling arm. The linkage-driven material handling wheel is provided on the linkage-driven material handling rod, and the linkage-driven material handling wheel and the linkage-driven material handling drive wheel are connected by a synchronous belt. The material picking vertical moving frame includes a vertical moving top plate and vertical moving columns. A vertical moving column is set at each of the four corners of the lower surface of the vertical moving top plate. Each vertical moving column is slidably connected to both sides of the material picking horizontal moving box via a slider rail. Several suction cups are set on the upper surface of the vertical moving top plate.
19. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: The milk carton inclined conveyor line is located below the main system conveyor line. The milk carton body, placed between the upper and lower pads, is conveyed through the main system conveyor line, while the milk carton body is conveyed through the inclined conveyor line. The milk carton stacking device is used to adjust the rhythm of the milk carton body conveyed from the main system conveyor line so that it can be consistent with the conveying rhythm of the inclined conveyor line. Thus, at the intersection of the milk carton stacking device and the inclined conveyor line, the milk carton body can be accurately dropped onto the milk carton body and then continue to be conveyed to the finished milk carton conveyor line.
20. The fully automatic milk carton gift box wrapping system according to claim 19, characterized in that: The milk bag stacking device includes a first stacking side plate, a second stacking side plate, and a milk bag stacking mechanism. The first and second stacking side plates are connected by a connecting rod to form an integral mechanism, and a milk bag channel is formed between the first and second stacking side plates. Milk bags are conveyed to the milk bag channel via a milk bag tray conveying device. The milk bag stacking mechanism is located between the first and second stacking side plates, and a stacking platform is also provided between the first and second stacking side plates. The milk bag stacking mechanism is used to stack milk bags from the milk bag tray conveying device to the stacking platform. The stacking platform works in conjunction with the milk bag stacking mechanism to adjust the milk bag pausing rhythm. The milk carton stacking mechanism includes a stacking motor, a stacking drive sprocket, a stacking drive chain, a stacking driven sprocket, a stacking driven chain, and a stacking rod. The stacking motor is located on the outside of the first stacking side plate, and several stacking drive sprockets are located on the inner side of the first stacking side plate. The stacking drive chain meshes with each of the stacking drive sprockets. Several stacking driven sprockets, corresponding one-to-one with the stacking drive sprockets, are located on the inner side of the second stacking side plate. The stacking driven chain meshes with each of the stacking driven sprockets. The stacking rod is positioned between the stacking drive chain and the stacking driven chain, enabling the stacking motor to drive the stacking rod to rotate following the chain.
21. The fully automatic milk carton / gift box / wrapping system according to claim 20, characterized in that: The milk bag channel is equipped with a milk bag straightening mechanism for correcting the conveying posture of the milk bags. It includes a first straightening plate, a second straightening plate, and straightening fixing components. The first straightening plate is installed to the first side plate of the stacking through two straightening fixing components, and the second straightening plate is installed to the second side plate of the stacking through two straightening fixing components. The straightening fixing components can adjust the distance between the first straightening plate and the second straightening plate. The alignment and fixing assembly includes an L-shaped connecting piece, an alignment handwheel, an alignment threaded rod, and an alignment spring. The alignment threaded rod is fixedly installed on the outside of the first side plate of the stack. One end of the L-shaped connecting piece passes through the alignment threaded rod, and the other end extends into the first side plate of the stack and connects to the first alignment plate. An alignment spring is provided between the L-shaped connecting piece and the first side plate of the stack. The alignment handwheel is threadedly connected to the alignment threaded rod and is used to press and adjust the L-shaped connecting piece, thereby achieving the purpose of adjusting the first alignment plate.
22. The fully automatic milk carton / gift box / wrapping system according to claim 19, characterized in that: The sheet box climbing conveyor line is L-shaped, which is a conveying path from bottom to top, and includes a sheet box conveying mechanism, a sheet box conveying first baffle and a sheet box conveying second baffle; The first and second baffles of the wafer conveyor are respectively connected to the wafer conveyor mechanism through two spacing adjustment mechanisms. The film box conveying mechanism includes two film box conveying mounting plates. The two mounting plates are equipped with chain drive assemblies for driving the film box conveying chain to rotate. The film box conveying chain is equipped with several limit rods, and there is a work station between every two limit rods. The film box body is placed on the upper surface of the two film box conveying mounting plates, and the film box body is pushed by the limit rods of the two film box conveying chains. The first and second baffles of the sheet box conveyor have the same structure and are connected to the sheet box conveying mechanism in the same way. The first and second baffles of the sheet box conveyor and the two bias conveying mounting plates are all L-shaped, and the transition is an arc-shaped structure. The upper part of the first baffle of the sheet box conveyor is provided with a lower support plate and an upper blocking plate, and the sheet box body is selected and conveyed by the lower support plate and the upper blocking plate. The spacing adjustment mechanism includes a spacing adjustment handwheel, a spacing adjustment threaded rod, a spacing adjustment nut seat, and a spacing adjustment guide rod. The rotating seat is mounted on the support. The spacing adjustment threaded rod is connected to the plate box conveyor baffle through the spacing adjustment nut seat. One end of the spacing adjustment threaded rod is equipped with a handwheel, and the other end is connected to the rotating seat. A spacing adjustment guide rod is provided between the plate box conveyor baffle and the plate box conveyor mounting plate. The two spacing adjustment mechanisms on the same side have sprockets on their spacing adjustment threaded rods. The two sprockets are connected by a chain, which enables the two spacing adjustment mechanisms to work simultaneously.
23. The fully automatic milk carton gift box wrapping system according to claim 1, characterized in that: The film box side leaf inserting device includes a first side leaf inserting mechanism and a second side leaf inserting mechanism. The first and second side leaf inserting mechanisms are located on both sides of the conveying equipment to realize the side leaf inserting work of the film box during conveying. The first inserting rod of the first side leaf inserting mechanism rotates counterclockwise, and the second inserting rod of the second side leaf inserting mechanism rotates clockwise. The rotation direction of the two mechanisms corresponds to the conveying direction of the conveying equipment. The first and second inserting rods rotate synchronously and cooperate to realize the inserting operation of the two side leaves of the film box.
24. The fully automatic milk carton gift box wrapping system according to claim 23, characterized in that: The No. 1 side blade driving mechanism and the No. 2 side blade driving mechanism have the same structure. The No. 1 side blade driving mechanism includes a No. 1 side blade driving mounting frame, a No. 1 upper driving motor, a No. 1 lower driving motor, a No. 1 upper driving assembly, and a No. 1 lower driving assembly. The No. 1 side blade driving mounting frame includes a No. 1 top plate and a No. 1 bottom plate. The two ends of the No. 1 top plate are respectively connected to the two ends of the No. 1 bottom plate through connecting plates. The No. 1 upper driving motor and the No. 1 lower driving motor are both installed on the upper surface of the No. 1 top plate. The No. 1 upper driving assembly is installed on the lower surface of the No. 1 top plate. The No. 1 lower driving assembly is installed on the upper surface of the No. 1 bottom plate. The No. 1 upper driving motor is used to drive the No. 1 upper driving assembly to rotate. The No. 1 lower driving motor is used to drive the No. 1 lower driving assembly to rotate. The No. 1 upper driving assembly and the No. 1 lower driving assembly have the same structure. The No. 1 upper driving assembly includes a No. 1 driving drive sprocket, a No. 1 driving driven sprocket, a No. 1 driving chain, and a No. 1 upper driving rod. The No. 1 driving drive sprocket and the No. 1 driving driven sprocket are installed on the No. 1 top plate. The No. 1 driving chain meshes with the No. 1 driving drive sprocket and the No. 1 driving driven sprocket. The No. 1 driving drive sprocket is connected to the output end of the No. 1 upper driving motor. The No. 1 driving chain is provided with a plurality of No. 1 upper driving rods. The No. 1 upper driving rod includes a No. 1 main rod and a No. 1 auxiliary rod. The end of the No. 1 main rod is hinged to the No. 1 driving chain, and the middle part of the No. 1 auxiliary rod is hinged to the No. 1 driving chain. The ends of the No. 1 main rod and the No. 1 auxiliary rod are also hinged to each other. The first driving rod rotates with the first driving chain. When the first driving chain is located at the arc of the two sprockets, the first main rod and the first auxiliary rod support are folded. When the first driving chain is located at the straight line between the two sprockets, the first main rod and the first auxiliary rod support are open, and the first auxiliary rod is perpendicular to the first driving chain.