Convex large-model combined building outer wall structure and construction method thereof
By designing the inner keel support, metal insulation layer, window components, conversion components, and outer keel support in the modular building exterior wall structure, the problems of difficult installation, numerous safety hazards, and high leakage risks of protruding building exterior walls are solved, achieving efficient installation and safe waterproofing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA CONSTR SCI & IND CORP LTD
- Filing Date
- 2026-03-11
- Publication Date
- 2026-04-10
AI Technical Summary
Existing technologies for protruding building facades present problems such as high installation difficulty, numerous safety hazards, significant leakage risks, and high costs.
It adopts a combined structure of inner keel support, metal insulation layer, window components, conversion components, outer keel support and outer decorative layer. The conversion components connect the outer keel support with the inner keel support, sharing a set of keel support, reducing installation difficulty and transferring the force to the main building structure, avoiding damage to the insulation system.
It improves installation efficiency, reduces costs, enhances safety and waterproofing performance, and ensures structural stability and security.
Smart Images

Figure CN121827480A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building technology, and in particular to a large-scale protruding composite building exterior wall structure and its construction method. Background Technology
[0002] In the context of the rapid development of urban industrial transformation, traditional industrial plants can no longer meet the requirements of corporate image display. Urban "industrial buildings on the upper floors" projects have set higher standards for the aesthetics of the facade. However, industrial buildings generally have larger column spacing, higher floor height, and more complex facade changes, which places higher demands on architectural design and construction.
[0003] Current technologies for constructing complex building facades to accommodate urban industrial structures often employ either aerated concrete blocks (or ALC panels) combined with external framing and aluminum panels, or metal sandwich panels with added aluminum panel designs. However, the aerated concrete block (or ALC panel) combined with external framing and aluminum panel design suffers from low assembly precision, long construction cycles, high difficulty, and significant safety and quality risks. The metal sandwich panel with added aluminum panel designs is typically used for small decorative elements, where the metal sandwich panel is formed in a single process. Therefore, for larger protruding elements, a single-step forming is not feasible, and installation is difficult, posing significant safety and leakage risks, and resulting in high costs. Summary of the Invention
[0004] This invention provides a large-scale protruding composite building exterior wall structure and its construction method, aiming to solve the problems of high installation difficulty, safety hazards, leakage hazards, and high cost of protruding building exterior walls in the prior art.
[0005] In a first aspect, embodiments of the present invention provide a large-scale, outwardly protruding modular building exterior wall structure, including an inner keel support, a metal insulation layer, window components, a conversion component, an outer keel support, and an outer decorative layer; the inner keel support is used to connect with the main building structure, and the metal insulation layer and the window components are disposed on the inner keel support; the conversion component passes through the metal insulation layer, with one end connected to the inner keel support and the other end connected to the outer keel support; the outer decorative layer is disposed on the outer keel support.
[0006] Furthermore, the inner keel support includes a first keel member, a connecting component, and an inner mesh-like keel frame; the length direction of the first keel member is arranged horizontally, and its two ends are connected to the main building structure; the inner mesh-like keel frame is connected to the first keel member through the connecting component, the metal insulation layer and the window component are disposed on the inner mesh-like keel frame, and the conversion component is connected to the inner mesh-like keel frame.
[0007] Furthermore, the inner mesh-like keel frame includes a plurality of second keel members spaced apart in the vertical direction and a plurality of third keel members spaced apart in the horizontal direction; the first keel members and the second keel members are connected by the connecting assembly; the second keel members and the third keel members are staggered to form a mesh distribution; the metal insulation layer is disposed on the third keel members and abuts against the second keel members; the window assembly is disposed on the frame composed of the second keel members and the third keel members.
[0008] Furthermore, the conversion assembly includes a first conversion sub-assembly and a second conversion sub-assembly; the first conversion sub-assembly is disposed through the metal insulation layer, with one end connected to the inner keel support and the other end connected to the second conversion sub-assembly; the second conversion sub-assembly is connected to the outer keel support.
[0009] Furthermore, the outer keel support includes a fourth keel member, a fifth keel member, and an outer mesh-like keel frame; the fourth keel member is connected to the conversion component, the fourth keel member is connected to the outer mesh-like keel frame through the fifth keel member, and the outer decorative layer is connected to the outer mesh-like keel frame.
[0010] Furthermore, the outer mesh-like keel frame includes a plurality of sixth keel members spaced apart in the horizontal direction and a plurality of seventh keel members spaced apart in the vertical direction; the sixth keel members and the seventh keel members are staggered to form a mesh distribution, the fourth keel members are connected to the corresponding sixth keel members through the fifth keel members, and the outer decorative layer is connected to the sixth keel members and the seventh keel members.
[0011] Furthermore, the outer keel support also includes a side support frame and a fixing member. The side support frame and the fixing member are located on both sides of the outer mesh keel frame, and the two ends of the side support frame are respectively connected to the inner keel support and the outer mesh keel frame. The two ends of the fixing member are respectively connected to the inner keel support and the outer mesh keel frame.
[0012] Furthermore, the side support frame includes an eighth keel member, a ninth keel member, a tenth keel member, and an eleventh keel member; the ninth keel member is located between the inner keel support and the outer mesh keel frame; the eighth keel member is connected to the inner keel support and the ninth keel member; the tenth keel member is connected to the ninth keel member and the outer mesh keel frame; and the eleventh keel member is connected to the ninth keel member and the tenth keel member.
[0013] Furthermore, the outer decorative layer includes a corrugated aluminum plate and a side decorative panel. The corrugated aluminum plate is disposed on the outer grid-like keel frame, and the side decorative panel includes a first aluminum single plate and a second aluminum single plate. The first aluminum single plate is disposed on the side support frame, and the second aluminum single plate is disposed on the fastener.
[0014] Secondly, embodiments of the present invention also provide a construction method for a convex, large-shaped modular building exterior wall structure, used to prepare the convex, large-shaped modular building exterior wall structure as described in the first aspect, comprising: Connect the inner keel support to the main building structure; One end of the conversion component is fixed to the inner keel support; The metal insulation layer and window assembly are installed and fixed on the inner keel support, and the conversion assembly is inserted through the vertical joint of the metal insulation layer and extends outward. Install the outer keel bracket and connect the outer keel bracket to the extended end of the conversion component; The outer decorative layer is installed and fixed onto the outer keel bracket.
[0015] This invention provides a large-scale, protruding modular building exterior wall structure and its construction method. The large-scale, protruding modular building exterior wall structure includes an inner keel support, a metal insulation layer, window components, a conversion component, an outer keel support, and an outer decorative layer. The inner keel support is used to connect to the main building structure, and the metal insulation layer and window components are mounted on the inner keel support. The conversion component passes through the metal insulation layer, with one end connected to the inner keel support and the other end connected to the outer keel support. The outer decorative layer is mounted on the outer keel support. This invention connects the outer and inner keel supports through the conversion component, using a single set of keel supports, improving installation efficiency and reducing costs. Furthermore, the conversion component transfers the force from the outer keel support to the inner keel support, and then to the main building structure, preventing damage to the insulation system and improving safety and waterproofing performance. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a structural schematic diagram of a large-scale protruding combined building exterior wall structure provided in an embodiment of the present invention; Figure 2This is a structural schematic diagram of a large-scale protruding composite building exterior wall structure provided in another embodiment of the present invention; Figure 3 This is a schematic flowchart illustrating the construction method of a convex, large-shaped modular building exterior wall structure according to an embodiment of the present invention.
[0018] The labels for the attached figures are as follows: 1. Inner keel support; 11. First keel component; 12. Connecting component; 13. Inner mesh keel frame; 131. Second keel component; 132. Third keel component; 14. Aluminum alloy corner bracket; 2. Metal insulation layer; 3. Window assembly; 4. Conversion assembly; 41. First conversion sub-assembly; 42. Second conversion sub-assembly; 5. Outer keel support; 51. Fourth keel component; 52. Fifth keel component; 53. Outer mesh keel frame; 531. Sixth keel component; 532. Seventh keel component; 54. Side support frame; 541. Eighth keel component; 542. Ninth keel component; 543. Tenth keel component; 544. Eleventh keel component; 55. Fixing component; 6. Outer decorative layer; 61. Corrugated aluminum plate; 62. First aluminum single panel; 63. Second aluminum single panel; 64. Light strip; 7. Structural column. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.
[0021] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.
[0022] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0023] Please see Figure 1 and Figure 2 , Figure 1 This is a structural schematic diagram of a large-scale protruding combined building exterior wall structure provided in an embodiment of the present invention; Figure 2 This is a structural schematic diagram of a large-scale, outwardly convex modular building exterior wall structure provided in another embodiment of the present invention. Figure 1 This can also be understood as a horizontal sectional view of the external wall structure of the convex large-shaped combined building provided in an embodiment of the present invention; Figure 2 It can also be understood as a vertical sectional view of the external wall structure of the convex large-shaped combined building provided in an embodiment of the present invention.
[0024] The externally projecting, large-shaped modular building exterior wall structure provided in this embodiment of the invention includes an inner keel support 1, a metal insulation layer 2, a window assembly 3, a conversion assembly 4, an outer keel support 5, and an outer decorative layer 6. The inner keel support 1 is used to connect with the main building structure, and the metal insulation layer 2 and the window assembly 3 are disposed on the inner keel support 1. The conversion assembly 4 passes through the metal insulation layer 2, with one end connected to the inner keel support 1 and the other end connected to the outer keel support 5. The outer decorative layer 6 is disposed on the outer keel support 5.
[0025] In this embodiment, refer to Figure 1 and Figure 2 The external convex shape modular building exterior wall structure provided in this embodiment consists of an inner keel support 1, a metal insulation layer 2, a window assembly 3, a conversion assembly 4, an outer keel support 5, and an outer decorative layer 6. The inner keel support 1 is connected to the structural column 7 in the main building structure. The metal insulation layer 2 and the window assembly 3 are both fixedly installed on the inner keel support 1. One end of the conversion assembly 4 is fixed to the inner keel support 1, and the other end of the conversion assembly 4 passes through the vertical joint of the metal insulation layer 2 and extends outward to connect with the outer keel support 5. The outer decorative layer 6 is installed on the outer keel support 5. The outer decorative layer 6 forms an external convex space that encloses the metal insulation layer 2. This invention utilizes a modular structural design, installing the metal insulation layer 2 and the outer decorative layer 6 on the inner keel support 1 and the outer keel support 5 respectively. This reduces damage to the metal insulation layer 2 caused by the combined system, avoids construction damage to the insulation layer, and connects the outer keel support 5 and the inner keel support 1 via a conversion component 4, sharing a single keel support. This effectively reduces the use of keel supports, improves installation efficiency, lowers the cost of the exterior wall, and enhances economic benefits. Simultaneously, the conversion component 4 transfers the force on the outer keel support 5 to the inner keel support 1, and then to the main building structure. This allows the load of the outer decorative layer 6 and the keel support to be directly transferred to the main building structure without passing through the insulation layer, preventing stress damage to the insulation system, ensuring the safety and stability of the entire structure, and improving safety and waterproofing performance.
[0026] In a more specific embodiment, the inner keel support 1 includes a first keel member 11, a connecting component 12, and an inner mesh keel frame 13; the length direction of the first keel member 11 is arranged horizontally, and its two ends are connected to the main structure of the building; the inner mesh keel frame 13 is connected to the first keel member 11 through the connecting component 12, the metal insulation layer 2 and the window component 3 are disposed on the inner mesh keel frame 13, and the conversion component 4 is connected to the inner mesh keel frame 13.
[0027] In this embodiment, refer to Figure 1 and Figure 2 The first keel member 11 is installed between the lower parts of the structural columns 7 of the main building structure. If the structural column 7 is a cast-in-place column, the first keel member 11 is pre-embedded and connected to the structural column 7; if the structural column 7 is a steel structure column, the first keel member 11 is welded and fixed to the structural column 7 by corbel cantilever plates. The first keel member 11 is connected to the inner grid-like keel frame 13 through the connecting component 12. The metal insulation layer 2 and the window component 3 are both installed on the inner grid-like keel frame 13. The inner grid-like keel frame 13 is connected to the outer keel support 5 through the conversion component 4 that passes through the metal insulation layer 2. Specifically, the metal insulation layer 2 is fixed to the outer surface of the inner grid-like keel frame 13, and the window component 3 is fixed to the opening frame formed in the area of the inner grid-like keel frame 13 that is not directly opposite the metal insulation layer 2.
[0028] Furthermore, see Figure 1 The connecting component 12 consists of two cantilevered channel steels, which are located on both sides of a corresponding second keel member 131 in the inner mesh keel frame 13. One end of the two cantilevered channel steels is welded to the first keel member 11, and the other end of the two cantilevered channel steels is connected to the second keel member 131 by a set of stainless steel bolts.
[0029] In a more specific embodiment, the inner mesh-like keel frame 13 includes a plurality of second keel members 131 spaced apart in the vertical direction and a plurality of third keel members 132 spaced apart in the horizontal direction; the first keel members 11 and the second keel members 131 are connected by the connecting component 12; the second keel members 131 and the third keel members 132 are staggered to form a mesh distribution; the metal insulation layer 2 is disposed on the third keel members 132 and abuts against the second keel members 131; the window component 3 is disposed on the frame composed of the second keel members 131 and the third keel members 132.
[0030] In this embodiment, refer to Figure 1 and Figure 2The inner mesh-like keel frame 13 is composed of several second keel members 131 spaced vertically and several third keel members 132 spaced horizontally. The length direction of the second keel members 131 is vertical, and the length direction of the third keel members 132 is horizontal. The second keel members 131 and third keel members 132 are staggered in a mesh distribution. Preferably, the spacing between two adjacent second keel members 131 is 1.85m, and the spacing between two adjacent third keel members 132 is 1m. Furthermore, the spacing between two adjacent second keel members 131 and two adjacent third keel members 132 can be adjusted appropriately according to different nodes, and is not specifically limited here. The metal insulation layer 2 is fixed to the third keel members 132 and abuts against the second keel members 131 via aluminum alloy corner brackets 14. The window assembly 3 is fixed to the frame composed of the second keel members 131 and third keel members 132. The metal insulation layer 2 is an integrated prefabricated structure, effectively improving installation efficiency.
[0031] For details, please refer to Figure 1 The metal insulation layer 2 consists of multiple layers. The horizontal seams between the metal insulation layers 2 are fixedly connected by their own tongue and groove joints, ensuring a tight seal without the need for adhesive treatment, effectively reducing costs. The vertical seams between the metal insulation layers 2 are sealed with sponge rods and rubber strips. The sponge rods have good thermal insulation properties, and the rubber strips have good waterproof properties. The size of the rubber strips must be larger than the width of the vertical seam to ensure a better sealing and waterproofing effect. Simultaneously, to ensure complete waterproofing, a layer of waterproof adhesive can be applied to the outside of the vertical seams. Furthermore, the metal insulation layer 2 includes a first metal layer, an insulation layer, and a second metal layer arranged sequentially from the inside out. The first metal layer, insulation layer, and second metal layer are integrally formed. The first metal layer is fixed to the third keel component 132 by aluminum alloy angle brackets 14, and the first metal layer abuts against the second keel component 131.
[0032] In a more specific embodiment, the conversion component 4 includes a first conversion sub-component 41 and a second conversion sub-component 42; the first conversion sub-component 41 is disposed through the metal insulation layer 2, with one end connected to the inner keel support 1 and the other end connected to the second conversion sub-component 42; the second conversion component 42 is connected to the outer keel support 5.
[0033] In this embodiment, refer to Figure 1 and Figure 2The first conversion sub-assembly 41 is installed through the metal insulation layer 2, and its two ends are respectively connected to the inner keel support 1 and the second conversion sub-assembly 42. The second conversion sub-assembly 42 is connected to the outer keel support 5. In one embodiment, the first conversion sub-assembly 41 is a cantilevered steel plate. One end of the cantilevered steel plate is welded to the corresponding second keel member 131 in the inner keel support 1, and the other end is installed through the metal insulation layer 2 and connected to the second conversion sub-assembly 42 by a set of stainless steel bolts. There may be multiple first conversion sub-assemblies 41, which are evenly distributed in the vertical direction. Preferably, the distance between two adjacent first conversion sub-assemblies 41 is 2m. Further, the second conversion sub-assembly 42 consists of two Z-shaped steel plates, which are located on both sides of the extended end of the first conversion sub-assembly 41, and the two Z-shaped steel plates are connected to the fourth keel member 51 in the outer keel support 5 by a set of stainless steel bolts. The second conversion sub-component 42 may be provided in multiple ways. The multiple second conversion sub-components 42 are evenly distributed in the vertical direction, and each second conversion sub-component 42 is located at the same height and connected to a corresponding first conversion sub-component 41 to form multiple conversion components 4 evenly distributed in the vertical direction. Preferably, the distance between two adjacent second conversion sub-components 42 is 2m.
[0034] In a more specific embodiment, the outer keel support 5 includes a fourth keel member 51, a fifth keel member 52, and an outer mesh keel frame 53; the fourth keel member 51 is connected to the conversion component 4, the fourth keel member 51 is connected to the outer mesh keel frame 53 through the fifth keel member 52, and the outer decorative layer 6 is connected to the outer mesh keel frame 53.
[0035] In this embodiment, refer to Figure 1 and Figure 2 The fourth keel component 51 is connected to the inner keel support 1 via the conversion component 4. The fourth keel component 51 is also connected to the outer mesh keel frame 53 via the fifth keel component 52. The outer mesh keel frame 53 is used to support the outer decorative layer 6. Both the fourth keel component 51 and the fifth keel component 52 are galvanized square steel pipes. The length direction of the fourth keel component 51 is vertical, and the length direction of the fifth keel component 52 is horizontal. Multiple fifth keel components 52 are provided, evenly distributed vertically. Preferably, the spacing between two adjacent fifth keel components 52 is 2m.
[0036] In a more specific embodiment, the outer mesh-like keel frame 53 includes a plurality of sixth keel members 531 spaced apart in the horizontal direction and a plurality of seventh keel members 532 spaced apart in the vertical direction; the sixth keel members 531 and the seventh keel members 532 are staggered to form a mesh distribution, the fourth keel member 51 is connected to the corresponding sixth keel member 531 through the fifth keel member 52, and the outer decorative layer 6 is connected to the sixth keel members 531 and the seventh keel members 532.
[0037] In this embodiment, refer to Figure 1 and Figure 2 The outer mesh-like keel frame 53 consists of several sixth keel members 531 spaced laterally and several seventh keel members 532 spaced vertically. The length direction of the sixth keel members 531 is vertical, and the length direction of the seventh keel members 532 is horizontal. The sixth keel members 531 and seventh keel members 532 are staggered in a mesh distribution. Preferably, the spacing between two adjacent sixth keel members 531 is 1.6m, and the spacing between two adjacent seventh keel members 532 is 0.5m. Preferably, both the sixth keel members 531 and seventh keel members 532 are made of galvanized square steel pipes. Furthermore, the sixth keel members 531 and seventh keel members 532 can be pre-assembled in the factory and directly hoisted as a whole during construction, further improving installation efficiency.
[0038] In a more specific embodiment, the outer keel support 5 further includes a side support frame 54 and a fixing member 55. The side support frame 54 and the fixing member 55 are located on both sides of the outer mesh keel frame 53, and the two ends of the side support frame 54 are respectively connected to the inner keel support 1 and the outer mesh keel frame 53. The two ends of the fixing member 55 are respectively connected to the inner keel support 1 and the outer mesh keel frame 53.
[0039] In this embodiment, refer to Figure 1 The outer keel support 5 also includes side support frames 54 and fasteners 55, which provide support for the outer decorative layers 6 on both sides of the outer mesh keel frame 53, further improving the stability of the structure. The two ends of the side support frames 54 and the two ends of the fasteners 55 are respectively connected to the second keel member 131 in the inner keel support 1 and the sixth keel member 531 in the outer mesh keel frame 53. Specifically, multiple fasteners 55 can be provided, evenly distributed vertically. Preferably, the spacing between two adjacent fasteners 55 is 2m.
[0040] In a more specific embodiment, the side support frame 54 includes an eighth keel member 541, a ninth keel member 542, a tenth keel member 543, and an eleventh keel member 544; the ninth keel member 542 is located between the inner keel support 1 and the outer mesh keel frame 53; the eighth keel member 541 is connected to the inner keel support 1 and the ninth keel member 542; the tenth keel member 543 is connected to the ninth keel member 542 and the outer mesh keel frame 53; and the eleventh keel member 544 is connected to the ninth keel member 542 and the tenth keel member 543.
[0041] In this embodiment, refer to Figure 1 One end of the eighth keel member 541 is vertically welded to the corresponding second keel member 131 in the inner keel support 1, and the other end of the eighth keel member 541 is vertically welded to the ninth keel member 542. Multiple eighth keel members 541 can be provided, and these multiple eighth keel members 541 are evenly distributed in the vertical direction. Preferably, the spacing between two adjacent eighth keel members 541 is 2m. The tenth keel member 543 is welded to the ninth keel member 542 and the outer mesh-like keel frame 53. Multiple tenth keel members 543 can be provided, and these multiple tenth keel members 543 are evenly distributed in the vertical direction. Preferably, the spacing between two adjacent tenth keel members 543 is 2m. The eleventh keel component 544 is welded to the ninth keel component 542 and the tenth keel component 543. Multiple eleventh keel components 544 can be provided, evenly distributed vertically. Preferably, the spacing between two adjacent eleventh keel components 544 is 2m. Further, the eleventh keel component 544 includes a first keel section and a second keel section. One end of the first keel section is welded to the ninth keel component 542, and the other end of the first keel section is vertically disposed on the second keel section. The second keel section is welded to the tenth keel component 543.
[0042] In a more specific embodiment, the outer decorative layer 6 includes a corrugated aluminum plate 61 and a side decorative panel. The corrugated aluminum plate 61 is disposed on the outer mesh-like keel frame 53. The side decorative panel includes a first aluminum single plate 62 and a second aluminum single plate 63. The first aluminum single plate 62 is disposed on the side support frame 54, and the second aluminum single plate 63 is disposed on the fastener 55.
[0043] In this embodiment, refer to Figure 1 The corrugated aluminum plate 61, the first aluminum single plate 62, and the second aluminum single plate 63 are respectively fixed to the outer mesh-like keel frame 53, the side support frame 54, and the fastener 55. Furthermore, both the first aluminum single plate 62 and the second aluminum single plate 63 are provided with grooves, and light strips 64 are installed in the grooves. The position of the grooves can be adjusted appropriately and is not specifically limited here.
[0044] The external convex modular building exterior wall structure provided in this invention includes an inner keel support 1, a metal insulation layer 2, window components 3, a conversion component 4, an outer keel support 5, and an outer decorative layer 6. The inner keel support 1 is used to connect with the main building structure, and the metal insulation layer 2 and window components 3 are disposed on the inner keel support 1. The conversion component 4 passes through the metal insulation layer 2, with one end connected to the inner keel support 1 and the other end connected to the outer keel support 5. The outer decorative layer 6 is disposed on the outer keel support 5. This invention connects the outer keel support 5 and the inner keel support 1 through the conversion component 4, sharing a single keel support, which improves installation efficiency and reduces costs. Furthermore, the conversion component 4 transmits the force of the outer keel support 5 to the inner keel support 1, and then to the main building structure, avoiding damage to the insulation system and improving safety and waterproof performance.
[0045] This invention also provides a construction method for a convex, large-shaped modular building exterior wall structure, used to prepare the convex, large-shaped modular building exterior wall structure as described in any of the foregoing embodiments, such as... Figure 3 As shown, Figure 3 This is a schematic flowchart of a construction method for a large-scale convex composite building exterior wall structure according to an embodiment of the present invention, which includes steps S11 to S15.
[0046] S11. Connect the inner keel support to the main building structure.
[0047] In this embodiment, an inner keel support is installed to connect with the structural columns in the main building structure. In one embodiment, step S11 includes: installing a first keel member in the inner keel support, such that the first keel member is installed between the top positions of the structural columns in the main building structure; installing an inner grid-like keel frame in the inner keel support, such that the corresponding second keel member in the inner grid-like keel frame is welded to the first keel member through a connecting component.
[0048] S12. Fix one end of the conversion component to the inner keel support.
[0049] In this embodiment, a conversion assembly is installed, with one end of the conversion assembly fixed to the inner keel support. Specifically, the first conversion sub-assembly of the conversion assembly is welded onto the corresponding second keel member in the inner keel support.
[0050] S13. Install and fix the metal insulation layer and window assembly on the inner keel bracket, and make the conversion assembly pass through the vertical joint of the metal insulation layer and extend outward.
[0051] In this embodiment, a metal insulation layer and a window assembly are installed. In one embodiment, an aluminum alloy angle bracket is installed on the third keel member in the inner keel support. The metal insulation layer is fixed to the third keel member by the aluminum alloy angle bracket. A vertical seam is provided between two adjacent metal insulation layers. The conversion component passes through the vertical seam and extends outward to extend through the metal insulation layer.
[0052] S14. Install the outer keel bracket and connect the outer keel bracket to the extended end of the conversion component.
[0053] In this embodiment, an outer keel bracket is installed, connecting it to the extended end of the conversion assembly that passes through the metal insulation layer. In one embodiment, when installing the outer keel bracket, the fourth keel member in the outer keel bracket can first be fixed to the conversion assembly using stainless steel bolts, and the fifth keel member in the outer keel bracket can be welded to the fourth keel member. Then, the side support frame and fixing member in the outer keel bracket are installed, wherein the side support frame includes an eighth keel member, a ninth keel member, a tenth keel member, and an eleventh keel member. One end of the eighth keel member is welded to the corresponding second keel member in the inner keel bracket, the ninth keel member is welded to the eighth keel member, the tenth keel member is welded to the ninth keel member, and the eleventh keel member is welded to the ninth and tenth keel members; the fixing member is welded to the corresponding second keel member in the inner keel bracket. Finally, install the outer mesh-like keel frame, fixing the corresponding sixth, tenth, and fifth keel members in the outer mesh-like keel frame by welding, and fixing the corresponding sixth keel member in the outer mesh-like keel frame to the fixing member using a set of stainless steel bolts. Alternatively, after step S11 and before step S13, one end of the eighth keel member in the side support frame can be welded to the corresponding second keel member in the inner keel bracket.
[0054] S15. Install and fix the outer decorative layer onto the outer keel bracket.
[0055] In this embodiment, an outer decorative layer is installed. Specifically, the first aluminum panel in the outer decorative layer is fixed to the eighth, ninth, and eleventh keel members in the outer keel bracket; the second aluminum panel in the outer decorative layer is fixed to the fixing members in the outer keel bracket; and the corrugated aluminum plate in the outer decorative layer is fixed to the outer mesh keel frame in the outer keel bracket. Additionally, a light strip can be installed and fixed within grooves provided on the first and second aluminum panels.
[0056] The construction method for the external convex large-shaped modular building exterior wall structure provided in this invention embodiment is used to prepare the external convex large-shaped modular building exterior wall structure as described in any of the foregoing embodiments. By connecting the outer keel support and the inner keel support through a conversion component, a set of keel supports is shared, which improves installation efficiency and reduces costs. Furthermore, the conversion component transmits the force of the outer keel support to the inner keel support and then to the main building structure, avoiding damage to the insulation system and improving safety and waterproof performance.
[0057] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and these modifications or substitutions should all be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A large-scale, outwardly protruding composite building exterior wall structure, characterized in that: include: Inner keel support, metal insulation layer, window assembly, conversion assembly, outer keel support and outer decorative layer; The inner keel support is used to connect with the main building structure. The metal insulation layer and the window assembly are set on the inner keel support. The conversion assembly passes through the metal insulation layer, with one end connected to the inner keel support and the other end connected to the outer keel support. The outer decorative layer is set on the outer keel support.
2. The externally projecting, large-shaped modular building exterior wall structure according to claim 1, characterized in that, The inner keel support includes a first keel member, a connecting component, and an inner grid-shaped keel frame; the length of the first keel member is arranged horizontally, and its two ends are connected to the main structure of the building; the inner grid-shaped keel frame is connected to the first keel member through the connecting component, the metal insulation layer and the window component are disposed on the inner grid-shaped keel frame, and the conversion component is connected to the inner grid-shaped keel frame.
3. The externally convex, large-shaped modular building exterior wall structure according to claim 2, characterized in that, The inner mesh-like keel frame includes a plurality of second keel members spaced apart in the vertical direction and a plurality of third keel members spaced apart in the horizontal direction; the first keel members and the second keel members are connected by the connecting assembly; the second keel members and the third keel members are staggered to form a mesh distribution; the metal insulation layer is disposed on the third keel members and abuts against the second keel members; the window assembly is disposed on the frame composed of the second keel members and the third keel members.
4. The convex, large-shaped modular building exterior wall structure according to any one of claims 1 to 3, characterized in that, The conversion assembly includes a first conversion sub-assembly and a second conversion sub-assembly; the first conversion sub-assembly is inserted through the metal insulation layer, with one end connected to the inner keel support and the other end connected to the second conversion sub-assembly; the second conversion sub-assembly is connected to the outer keel support.
5. The convex, large-shaped modular building exterior wall structure according to any one of claims 1 to 3, characterized in that, The outer keel support includes a fourth keel component, a fifth keel component, and an outer mesh-shaped keel frame; the fourth keel component is connected to the conversion component, the fourth keel component is connected to the outer mesh-shaped keel frame through the fifth keel component, and the outer decorative layer is connected to the outer mesh-shaped keel frame.
6. The externally convex, large-shaped modular building exterior wall structure according to claim 5, characterized in that, The outer mesh-like keel frame includes a plurality of sixth keel members spaced apart in the horizontal direction and a plurality of seventh keel members spaced apart in the vertical direction; the sixth keel members and the seventh keel members are staggered to form a mesh distribution, the fourth keel members are connected to the corresponding sixth keel members through the fifth keel members, and the outer decorative layer is connected to the sixth keel members and the seventh keel members.
7. The externally convex, large-shaped modular building exterior wall structure according to claim 5, characterized in that, The outer keel support also includes a side support frame and a fixing member. The side support frame and the fixing member are located on both sides of the outer grid-shaped keel frame, and the two ends of the side support frame are respectively connected to the inner keel support and the outer grid-shaped keel frame. The two ends of the fixing member are respectively connected to the inner keel support and the outer grid-shaped keel frame.
8. The externally projecting, large-shaped modular building exterior wall structure according to claim 7, characterized in that, The side support frame includes an eighth keel, a ninth keel, a tenth keel, and an eleventh keel; the ninth keel is located between the inner keel support and the outer mesh keel frame; the eighth keel is connected to the inner keel support and the ninth keel; the tenth keel is connected to the ninth keel and the outer mesh keel frame; and the eleventh keel is connected to the ninth and tenth keel.
9. The externally projecting, large-shaped modular building exterior wall structure according to claim 7, characterized in that, The outer decorative layer includes a corrugated aluminum plate and a side decorative panel. The corrugated aluminum plate is disposed on the outer grid-like keel frame. The side decorative panel includes a first aluminum single plate and a second aluminum single plate. The first aluminum single plate is disposed on the side support frame, and the second aluminum single plate is disposed on the fastener.
10. A construction method for a large-scale convex composite building exterior wall structure, used to prepare the large-scale convex composite building exterior wall structure as described in any one of claims 1 to 9, characterized in that, include: Connect the inner keel support to the main building structure; One end of the conversion component is fixed to the inner keel support; The metal insulation layer and window assembly are installed and fixed on the inner keel support, and the conversion assembly is inserted through the vertical joint of the metal insulation layer and extends outward. Install the outer keel bracket and connect the outer keel bracket to the extended end of the conversion component; The outer decorative layer is installed and fixed onto the outer keel bracket.