Wind power steel plate groove machining device and machining method

By designing a beveling device for wind turbine steel plates that links automatic feeding and waste removal, the problems of difficult automatic feeding and inconvenient waste removal have been solved, realizing the automation and high efficiency of beveling and improving processing accuracy and efficiency.

CN121945854APending Publication Date: 2026-05-01SINOHYDRO BUREAU 4 JIUQUAN NEW ENERGY EQUIPCO
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Patent Information

Application Number
CN202610235003.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-27
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing beveling equipment for wind turbine steel plates suffers from problems such as difficulty in automatic feeding, low processing accuracy, and inconvenience in waste removal, which affect processing efficiency and quality.

Method used

A beveling device for wind power steel plates was designed. It uses a drive motor as a single power source and drives the feeding and waste cleaning components in conjunction with the transmission components to realize automatic feeding of steel plates and waste blowing. The combined cooperation of the automatic feeding component and the waste cleaning component realizes the automation and high efficiency of beveling.

Benefits of technology

It achieves automated feeding of steel plates and efficient cleaning of waste materials, improves the accuracy and efficiency of beveling, avoids the impact of waste material accumulation, and improves the cleanliness of the working environment and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wind power steel plate groove machining device and method, and relates to the technical field of wind power equipment machining, the wind power steel plate groove machining device comprises a workbench, and a groove machining assembly, an automatic feeding assembly, a waste cleaning assembly and a transmission assembly are arranged on the surface of the workbench; the groove machining assembly comprises an operation frame fixed to the back face of the workbench, a lifting screw is rotationally arranged on the inner side of the operation frame, and the surface of the lifting screw is in threaded connection with a lifting block. The driving motor serves as a single power source, through a gear and synchronous wheel belt linkage structure of the transmission assembly, a second conveying roller is driven to achieve steel plate feeding, meanwhile, an air guide impeller is synchronously driven to rotate at a high speed to generate air flow, and the air flow is precisely sprayed to a machining area at a waste collecting opening from an air nozzle through an air guide pipe and a flow dividing air pipe; conveying and feeding of the steel plate and blowing and collecting of machining waste are synchronously completed through one-time power input, and motion operation of feeding and waste removing is achieved.
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Description

Technical Field

[0001] This invention relates to the field of wind power equipment processing technology, specifically to a beveling device and processing method for wind power steel plate components. Background Technology

[0002] The core components of wind power equipment, such as towers and frames, are mostly made of thick steel plates spliced ​​and welded together. The processing accuracy of the welding bevel directly determines the welding quality and the structural strength of the equipment. Therefore, there are strict requirements for the consistency of the bevel angle, straightness and processing efficiency.

[0003] A cutting machine and its processing method for beveling steel plates, with patent publication number CN113681333A, are disclosed. In actual use, the beveling device for wind power steel plates proposed in this patent requires manual assistance to move the steel plate feeding and milling components, making it impossible to achieve automatic feeding and processing of steel plates. Furthermore, the steel plates are prone to shifting and deviating due to milling force during milling, resulting in beveling deviations. At the same time, the iron filings and waste generated during processing tend to accumulate in the milling area, requiring manual shutdown for cleaning. This not only affects the beveling accuracy but also interrupts the processing flow, further reducing work efficiency.

[0004] To address this, we propose a beveling device and processing method for wind turbine steel plates. Summary of the Invention

[0005] The purpose of this invention is to provide a beveling device and method for wind turbine steel plates to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a beveling device for wind power steel plates, comprising a worktable, wherein the surface of the worktable is provided with a beveling component, an automatic feeding component, a waste cleaning component and a transmission component;

[0007] The beveling assembly includes an operating frame fixed to the back of the worktable. A lifting screw is rotatably arranged on the inner side of the operating frame. A lifting block is threadedly connected to the surface of the lifting screw. A mounting frame is fixedly connected to the front end of the lifting block. An adjustment assembly is rotatably arranged on the inner side of the mounting frame. A milling cutter is rotatably arranged on the surface of the adjustment assembly.

[0008] The automatic feeding assembly includes extension frames symmetrically fixed on the left and right sides of the workbench. The inner side of the extension frames is rotatably equipped with a first conveying roller and several guide rollers. The surface of the workbench has a rectangular waste collection port, and the inner wall of the waste collection port is rotatably equipped with two second conveying rollers.

[0009] Preferably, the transmission assembly includes fixed plates fixedly connected to both sides of the operating frame. A drive motor is fixedly connected to the surface of the fixed plates. A drive shaft is fixedly connected to the output end of the drive motor. The end of the drive shaft away from the drive motor extends into the interior of the waste collection port and is fixedly connected to one end of the second conveying roller. A drive synchronous pulley is fixedly connected to the surface of the drive shaft. A driven shaft is rotatably connected to the back of the worktable. A driven synchronous pulley and a first transmission gear are fixedly connected to the surface of the driven shaft. A synchronous belt is installed between the drive synchronous pulley and the driven synchronous pulley.

[0010] Preferably, a linkage shaft is rotatably connected to the back of the workbench, and a second transmission gear is fixedly connected to the surface of the linkage shaft. The first transmission gear meshes with the second transmission gear, and the diameter of the first transmission gear is four times that of the second transmission gear. The waste cleaning assembly includes an air guide duct fixed to the surface of the fixed plate. The end of the linkage shaft away from the workbench extends into the interior of the air guide duct, and an air guide impeller is fixed to the end of the linkage shaft. Several air inlets are opened on the front of the air guide duct, and an air guide pipe is fixedly embedded on the back of the air guide duct.

[0011] Preferably, a horizontal plate is fixedly connected to the inner wall of the mounting frame, and a diversion air pipe is fixedly connected to the lower surface of the horizontal plate. A plurality of air nozzles are fixedly embedded on the lower surface of the diversion air pipe, and the plurality of air nozzles are evenly distributed in a linear array on the lower surface of the diversion air pipe. Both ends of the diversion air pipe are fixedly connected to air inlet hoses, and the end of the air inlet hose away from the diversion air pipe is fixedly connected to the end of the air guide pipe away from the air guide tube. The position of the diversion air pipe corresponds to the waste collection port, and the air nozzles are located directly above the waste collection port. A collection shell corresponding to the position of the waste collection port is fixed to the lower surface of the workbench.

[0012] Preferably, an electric telescopic rod is fixedly connected to the upper surface of the horizontal plate. The telescopic end of the electric telescopic rod extends to the lower part of the horizontal plate and is fixedly connected to a limiting pressure plate. Several limiting pressure rollers are rotatably connected to the surface of the limiting pressure plate. The limiting pressure rollers are located above the second conveying roller. Two guide slide rods are fixedly connected to the upper surface of the limiting pressure plate. A sliding through hole matching the guide slide rod is opened on the surface of the horizontal plate. The guide slide rod is slidably connected to the inner wall of the sliding through hole.

[0013] Preferably, the adjustment assembly includes a mounting shell fixedly connected to one side of the mounting frame, and two adjustment shafts rotatably connected to the inner side of the mounting frame. An adjustment motor is fixedly connected to the upper surface of the mounting shell, and a worm gear is fixedly connected to the rotating shaft of the adjustment motor. An adjustment seat is fixedly connected to the opposite ends of the two adjustment shafts. A rotary motor is fixedly connected to the inner wall of the adjustment seat. The rotating shaft of the rotary motor extends to the outside of the adjustment seat and is fixedly connected to the surface of the milling cutter. The position of the milling cutter corresponds to the waste collection port. One end of the adjustment shaft extends into the interior of the mounting shell and is fixedly connected to a worm wheel. The worm gear meshes with the worm wheel.

[0014] Preferably, a feeding motor is fixedly connected to the back of the extension frame, the rotating shaft of the feeding motor is fixedly connected to the end of the first conveying roller, a plurality of anti-slip grooves are evenly opened on the surface of the first conveying roller, and a plurality of guide rollers are evenly distributed on the surface of the extension frame.

[0015] Preferably, a lifting motor is fixedly connected to the inner side of the operating frame, the rotating shaft of the lifting motor is fixedly connected to the top end of the lifting screw, and the surface of the lifting block is provided with a threaded hole that matches the lifting screw. The lifting block is threadedly connected to the surface of the lifting screw through the threaded hole.

[0016] Preferably, limit blocks are fixedly connected to both sides of the lifting block, and two limit rods are fixedly connected to the inner side of the operating frame, with the limit blocks and limit rods slidably connected to each other.

[0017] A method for beveling steel plates for wind turbine components includes the following steps:

[0018] S1. Start the lifting motor 206 to adjust the vertical height of the milling cutter 205; start the adjusting motor 601 to adjust the beveling angle of the milling cutter 205, and keep the angle stable after adjustment;

[0019] S2. Place the wind turbine steel plate on the conveying roller and guide roller 303 of the extension frame 301, start the feeding motor 308 and drive motor 501 to realize the automatic horizontal feeding of the steel plate at the same time, and drive the wind guide impeller 403 to rotate to purge the processing area in advance.

[0020] S3. After the steel plate is conveyed to the processing position, the electric telescopic rod 305 is started, which drives the limit pressure roller 307 to press down and clamp the steel plate. The rotary motor 604 is started to drive the milling cutter 205 to rotate at high speed. The beveling is completed along with the steel plate feeding, and the processing waste is collected by blowing at the same time.

[0021] S4. After the steel plate beveling is completed, it is sent out from the other side of the worktable 1 by the conveyor roller, completing a single processing. Continuous feeding can be used to achieve batch processing.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] (1) This wind power steel plate beveling device uses a drive motor as a single power source. Through the gear and synchronous belt linkage structure of the transmission component, while driving the second conveying roller to feed the steel plate, it simultaneously drives the guide impeller to rotate at high speed to generate airflow. The airflow is precisely sprayed from the air nozzle to the processing area at the waste collection port through the air guide pipe and the split air pipe. One power input simultaneously completes the conveying and feeding of the steel plate and the blowing and collection of processing waste, realizing the feeding and waste removal operations. It effectively avoids the accumulation of processing waste in the milling area, which affects the beveling accuracy. At the same time, it cooperates with the collection shell to complete the centralized collection of waste, which greatly improves the overall efficiency of wind power steel plate beveling and the cleanliness of the working environment.

[0024] (2) The beveling device and processing method for wind power steel plates achieve automation and high efficiency in the beveling process by integrating the mechanical linkage design of the transmission components and coordinating the beveling, automatic feeding and waste cleaning components. By setting up the automatic feeding component, there is no need for manual movement of the milling component to perform beveling operations on the steel plate, thus realizing automatic feeding processing of the steel plate, which is conducive to improving the overall processing efficiency. Attached Figure Description

[0025] Figure 1 This is a front view structural diagram of the present invention;

[0026] Figure 2 This is a side view of the structure of the present invention;

[0027] Figure 3 for Figure 2 Enlarged structural diagram at point A;

[0028] Figure 4 This is a side sectional view of the beveling assembly of the present invention;

[0029] Figure 5 for Figure 4 Enlarged structural diagram at point B;

[0030] Figure 6 This is a schematic diagram of the internal structure of the air guide tube of the present invention;

[0031] Figure 7 This is a schematic diagram of the bottom view structure of the worktable of the present invention;

[0032] Figure 8 This is a schematic diagram of the rear view structure of the present invention;

[0033] Figure 9 This is a schematic diagram of the internal structure of the mounting shell of the present invention.

[0034] In the diagram: 1. Workbench; 2. Beveling assembly; 3. Automatic feeding assembly; 4. Waste cleaning assembly; 5. Transmission assembly; 6. Adjustment assembly;

[0035] 201. Operating frame; 202. Lifting screw; 203. Lifting block; 204. Mounting frame; 205. Milling cutter; 206. Lifting motor; 207. Limit block;

[0036] 301. Extension frame; 302. First conveyor roller; 303. Guide roller; 304. Second conveyor roller; 305. Electric telescopic rod; 306. Limiting plate; 307. Limiting roller; 308. Feeding motor;

[0037] 401. Waste collection port; 402. Air guide duct; 403. Air guide impeller; 404. Air inlet; 405. Air guide pipe; 406. Diverting air pipe; 407. Air nozzle; 408. Air inlet hose; 409. Collection shell;

[0038] 501. Drive motor; 502. Drive shaft; 503. Drive synchronous pulley; 504. Driven shaft; 505. Driven synchronous pulley; 506. First transmission gear; 507. Linkage shaft; 508. Second transmission gear; 509. Synchronous belt;

[0039] 601. Adjusting motor; 602. Worm gear; 603. Adjusting seat; 604. Rotary motor; 605. Worm wheel. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] Please see Figures 1-9 The present invention provides a technical solution: a beveling device for wind power steel plate components, including a workbench 1, on the surface of which beveling components 2, automatic feeding components 3, waste cleaning components 4 and transmission components 5 are provided.

[0042] The transmission assembly 5 includes fixed plates fixedly connected to both sides of the operating frame 201. A drive motor 501 is fixedly connected to the surface of the fixed plates. A drive shaft 502 is fixedly connected to the output end of the drive motor 501. One end of the drive shaft 502 away from the drive motor 501 extends into the interior of the waste collection port 401 and is fixedly connected to one end of the second conveying roller 304. A drive synchronous pulley 503 is fixedly connected to the surface of the drive shaft 502. A driven shaft 504 is rotatably connected to the back of the worktable 1. A driven synchronous pulley 505 and a first transmission gear 506 are fixedly connected to the surface of the driven shaft 504. A synchronous belt 509 is installed between the drive synchronous pulley 503 and the driven synchronous pulley 505.

[0043] A linkage shaft 507 is rotatably connected to the back of the workbench 1. A second transmission gear 508 is fixedly connected to the surface of the linkage shaft 507. A first transmission gear 506 meshes with the second transmission gear 508, and the diameter of the first transmission gear 506 is four times that of the second transmission gear 508. The waste cleaning assembly 4 includes an air duct 402 fixed to the surface of the fixed plate. The end of the linkage shaft 507 away from the workbench 1 extends into the interior of the air duct 402, and an air guide impeller 403 is fixed to the end of the linkage shaft 507. Several air inlets 404 are opened on the front of the air duct 402, and an air guide pipe 405 is fixedly embedded on the back of the air duct 402.

[0044] Through the transmission of the synchronous belt 509, the power of the drive shaft 502 can be transmitted to the driven shaft 504, realizing the synchronous rotation of the driven shaft 504. A linkage shaft 507 is rotatably connected to the back of the worktable 1 corresponding to the position of the first transmission gear 506. The linkage shaft 507 is vertically arranged, and its bottom end is connected to the back of the worktable 1 through a bearing. A second transmission gear 508 is fixedly connected to the surface of the linkage shaft 507. The first transmission gear 506 and the second transmission gear 508 mesh with each other, and the diameter of the first transmission gear 506 is four times that of the second transmission gear 508. Through the gear reduction and torque increase transmission, the linkage shaft 507 can be driven to rotate at high speed, providing power for the waste cleaning component 4.

[0045] A horizontal plate is fixedly connected to the inner wall of the mounting frame 204. A diversion air pipe 406 is fixedly connected to the lower surface of the horizontal plate. Several jet nozzles 407 are fixedly embedded on the lower surface of the diversion air pipe 406. The jet nozzles 407 are evenly distributed in a straight array on the lower surface of the diversion air pipe 406. Both ends of the diversion air pipe 406 are fixedly connected to air inlet hoses 408. The end of the air inlet hose 408 away from the diversion air pipe 406 is fixedly connected to the end of the air guide pipe 405 away from the air guide tube 402. The position of the diversion air pipe 406 corresponds to the waste collection port 401, and the jet nozzles 407 are located directly above the waste collection port 401. A collection shell 409 corresponding to the position of the waste collection port 401 is fixed on the lower surface of the workbench 1.

[0046] The jet nozzle 407 is located directly above the waste collection port 401, ensuring that the airflow can be accurately directed towards the milling area. Both ends of the split air pipe 406 are fixedly connected to air inlet hoses 408. The air inlet hoses 408 are flexible rubber tubes, with one end away from the split air pipe 406 fixedly connected to the other end of the air guide pipe 405 away from the air guide tube 402, achieving stable airflow delivery. The air inlet hoses 408 can extend and retract with the lifting and lowering of the mounting frame 204, without affecting the height adjustment of the beveling assembly 2. The lower surface of the worktable 1 is fixed with a collection shell 409 corresponding to the position of the waste collection port 401 via a bracket. The collection shell 409 is a rectangular shell with an opening at the top, its opening communicating with the bottom end of the waste collection port 401, used to collect the processing waste after blowing, achieving centralized waste collection.

[0047] The beveling assembly 2 includes an operating frame 201 fixed to the back of the worktable 1. A lifting screw 202 is rotatably arranged on the inner side of the operating frame 201. A lifting block 203 is threadedly connected to the surface of the lifting screw 202. A mounting frame 204 is fixedly connected to the front end of the lifting block 203. An adjustment assembly 6 is rotatably arranged on the inner side of the mounting frame 204. A milling cutter 205 is rotatably arranged on the surface of the adjustment assembly 6.

[0048] While driving the second conveying roller 304 to feed the steel plate, the drive motor 501 simultaneously drives the guide impeller 403 to rotate at high speed. When the guide impeller 403 rotates, it draws in air from outside the guide duct 402 through the air inlet 404, forming a high-speed airflow inside the guide duct 402. The airflow enters the split air pipe 406 through the guide pipe 405 and the air inlet hose 408, and then is precisely sprayed onto the milling area at the waste collection port 401 through several jet nozzles 407. The iron filings and waste generated during milling are directly blown into the waste collection port 401 and finally fall into the collection shell 409 for centralized collection. A single power input simultaneously completes the feeding of the steel plate and the blowing and collection of processing waste, eliminating the need for an additional power mechanism for waste cleaning, reducing the manufacturing cost and operating energy consumption of the equipment. At the same time, it achieves the synchronization of feeding and waste cleaning actions, effectively preventing the accumulation of processing waste in the milling area from affecting the normal operation of the milling cutter 205 and the beveling accuracy, and ensuring the flatness of the beveling surface.

[0049] A lifting motor 206 is fixedly connected to the inner side of the operating frame 201. The rotating shaft of the lifting motor 206 is fixedly connected to the top end of the lifting screw 202. The surface of the lifting block 203 is provided with a threaded hole that matches the lifting screw 202. The lifting block 203 is threadedly connected to the surface of the lifting screw 202 through the threaded hole. Limit blocks 207 are fixedly connected to both sides of the lifting block 203. Two limit rods are fixedly connected to the inner side of the operating frame 201. The limit blocks 207 are slidably connected to the surfaces of the limit rods.

[0050] The lifting motor 206 provides power for the rotation of the lifting screw 202. The forward and reverse rotation of the lifting motor 206 can drive the lifting screw 202 to rotate, thereby driving the lifting block 203 to move vertically up and down along the limit rod, realizing the adjustment of the beveling height. It is suitable for the beveling requirements of wind power steel plates of different thicknesses. There is no need for manual adjustment of the milling height. The adjustment accuracy is high and the operation is convenient, effectively improving the adaptability of the device.

[0051] The adjustment assembly 6 includes a mounting shell fixedly connected to one side of the mounting frame 204, and two adjustment shafts rotatably connected to the inner side of the mounting frame 204. An adjustment motor 601 is fixedly connected to the upper surface of the mounting shell. A worm gear 602 is fixedly connected to the rotating shaft of the adjustment motor 601. An adjustment seat 603 is fixedly connected to the opposite ends of the two adjustment shafts. A rotary motor 604 is fixedly connected to the inner wall of the adjustment seat 603. The rotating shaft of the rotary motor 604 extends to the outside of the adjustment seat 603 and is fixedly connected to the surface of the milling cutter 205. The position of the milling cutter 205 corresponds to the waste collection port 401. One end of the adjustment shaft extends into the interior of the mounting shell and is fixedly connected to a worm wheel 605. The worm gear 602 meshes with the worm wheel 605.

[0052] By adjusting the motor 601 to drive the worm gear 602 to rotate, the worm wheel 605 and the adjusting shaft can be driven to rotate synchronously, which in turn drives the adjusting seat 603 to rotate around the axis of the adjusting shaft, thereby realizing the adjustment of the machining angle of the milling cutter 205. Different bevel angles can be adjusted according to the welding requirements of wind power steel plate parts. After the adjustment is completed, the angle of the milling cutter 205 remains stable and will not be deviated due to machining vibration, ensuring the consistency of the bevel machining angle and improving the bevel machining accuracy.

[0053] An electric telescopic rod 305 is fixedly connected to the upper surface of the horizontal plate. The telescopic end of the electric telescopic rod 305 extends to the bottom of the horizontal plate and is fixedly connected to a limiting pressure plate 306. Several limiting pressure rollers 307 are rotatably connected to the surface of the limiting pressure plate 306. The limiting pressure rollers 307 are located above the second conveying roller 304. Two guide slide rods are fixedly connected to the upper surface of the limiting pressure plate 306. A sliding through hole matching the guide slide rod is opened on the surface of the horizontal plate. The guide slide rod is slidably connected to the inner wall of the sliding through hole.

[0054] The extension and retraction of the electric telescopic rod 305 can drive the limiting pressure plate 306 to move vertically, causing the limiting pressure roller 307 to press downwards onto the upper surface of the steel plate. This, together with the second conveying roller 304 below, achieves vertical clamping and limiting of the steel plate, preventing the steel plate from shifting or deviating due to milling force during beveling, ensuring the straightness of the steel plate feeding, and thus ensuring the straightness and accuracy of the beveling process. The limiting pressure roller 307 can rotate synchronously with the steel plate conveying, without obstructing the steel plate feeding process, ensuring the smoothness of the feeding.

[0055] The automatic feeding assembly 3 includes an extension frame 301 symmetrically fixed on the left and right sides of the workbench 1. The inner side of the extension frame 301 is rotatably equipped with a first conveying roller 302 and several guide rollers 303. The surface of the workbench 1 is provided with a rectangular waste collection port 401. The inner wall of the waste collection port 401 is rotatably equipped with two second conveying rollers 304.

[0056] A feeding motor 308 is fixedly connected to the back of the extension frame 301. The rotating shaft of the feeding motor 308 is fixedly connected to the end of the first conveying roller 302. Several anti-slip grooves are evenly opened on the surface of the first conveying roller 302. Several guide rollers 303 are evenly distributed on the surface of the extension frame 301.

[0057] Two second conveying rollers 304 are arranged in parallel, and the top of the second conveying rollers 304 is at the same height as the surface of the worktable 1 and the top of the first conveying roller 302, so as to realize the smooth conveying of the steel plate from the extension frame 301 to the worktable 1, ensuring that the steel plate is always in a horizontal state during the beveling process, and avoiding deviation in the straightness of the beveling process due to uneven conveying surface.

[0058] Working principle: In use, first start the lifting motor 206, which drives the lifting screw 202 to rotate, causing the lifting block 203 to move vertically up and down along the limit rod, adjusting the height of the mounting frame 204 and the milling cutter 205 so that the milling cutter 205 corresponds to the processing position of the steel plate; start the adjusting motor 601, which drives the worm gear 602 to rotate, causing the worm wheel 605 and the adjusting shaft to rotate, which in turn causes the adjusting seat 603 to rotate, adjusting the processing angle of the milling cutter 205, and keeping the angle of the milling cutter 205 stable after adjustment.

[0059] The wind turbine steel plate to be processed is placed on the first conveying roller 302 and guide roller 303 of the extension frame 301. The feeding motor 308 is started, driving the first conveying roller 302 to rotate and pushing the steel plate towards the worktable 1. At the same time, the drive motor 501 is started, driving the drive shaft 502 to rotate. On one hand, the drive motor 501 drives the second conveying roller 304 to rotate, which, together with the first conveying roller 302, realizes the automatic horizontal feeding of the steel plate, conveying the steel plate to the processing position below the milling cutter 205; on the other hand, the drive... The shaft 502 drives the driven shaft 504 to rotate via the drive synchronous pulley 503 and synchronous belt 509. The driven shaft 504 drives the linkage shaft 507 to rotate at high speed via the first transmission gear 506 and the second transmission gear 508. The linkage shaft 507 drives the guide impeller 403 to rotate at high speed inside the guide tube 402. The generated high-speed airflow enters the split air pipe 406 through the guide pipe 405 and the air inlet hose 408, and is then sprayed onto the milling processing area through the jet nozzle 407 to purge the processing area in advance and ensure that the processing area is free of impurities.

[0060] After the steel plate is conveyed to the processing position, the electric telescopic rod 305 is activated. The telescopic end of the electric telescopic rod 305 extends downward, driving the limiting pressure plate 306 and the limiting pressure roller 307 to move downward, so that the limiting pressure roller 307 presses against the upper surface of the steel plate. This, together with the second conveying roller 304, achieves clamping and limiting of the steel plate, preventing the steel plate from shifting during processing. Then, the rotary motor 604 is activated, driving the milling cutter 205 to rotate at high speed. The steel plate is continuously fed horizontally under the drive of the first conveying roller 302 and the second conveying roller 304. The milling cutter 205 mills the edge of the steel plate to form a bevel at a preset angle.

Claims

1. A beveling device for wind turbine steel plates, comprising a worktable (1), characterized in that: The surface of the workbench (1) is provided with a beveling assembly (2), an automatic feeding assembly (3), a waste cleaning assembly (4), and a transmission assembly (5). The beveling assembly (2) includes an operating frame (201) fixed to the back of the workbench (1). A lifting screw (202) is rotatably provided on the inner side of the operating frame (201). A lifting block (203) is threadedly connected to the surface of the lifting screw (202). A mounting frame (204) is fixedly connected to the front end of the lifting block (203). An adjustment assembly (6) is rotatably provided on the inner side of the mounting frame (204). A milling cutter (205) is rotatably provided on the surface of the adjustment assembly (6). The automatic feeding assembly (3) includes an extension frame (301) symmetrically fixed on the left and right sides of the workbench (1). The inner side of the extension frame (301) is rotatably provided with a first conveying roller (302) and several guide rollers (303). The surface of the workbench (1) is provided with a rectangular waste collection port (401). The inner wall of the waste collection port (401) is rotatably provided with two second conveying rollers (304).

2. The beveling device for wind turbine steel plates according to claim 1, characterized in that: The transmission assembly (5) includes a fixed plate fixedly connected to both sides of the operating frame (201). A drive motor (501) is fixedly connected to the surface of the fixed plate. A drive shaft (502) is fixedly connected to the output end of the drive motor (501). One end of the drive shaft (502) away from the drive motor (501) extends into the interior of the waste collection port (401) and is fixedly connected to one end of the second conveying roller (304). A drive synchronous wheel (503) is fixedly connected to the surface of the drive shaft (502). A driven shaft (504) is rotatably connected to the back of the worktable (1). A driven synchronous wheel (505) and a first transmission gear (506) are fixedly connected to the surface of the driven shaft (504). A synchronous belt (509) is installed between the drive synchronous wheel (503) and the driven synchronous wheel (505).

3. The beveling device for wind turbine steel plates according to claim 2, characterized in that: The back of the workbench (1) is rotatably connected to a linkage shaft (507), and a second transmission gear (508) is fixedly connected to the surface of the linkage shaft (507). The first transmission gear (506) meshes with the second transmission gear (508), and the diameter of the first transmission gear (506) is four times that of the second transmission gear (508). The waste cleaning assembly (4) includes a guide tube (402) fixed to the surface of the fixed plate. The end of the linkage shaft (507) away from the workbench (1) extends into the interior of the guide tube (402), and a guide impeller (403) is fixed at the end of the linkage shaft (507). Several air inlets (404) are opened on the front of the guide tube (402), and a guide pipe (405) is fixedly embedded on the back of the guide tube (402).

4. The beveling device for wind turbine steel plates according to claim 3, characterized in that: A horizontal plate is fixedly connected to the inner wall of the mounting frame (204). A diversion air pipe (406) is fixedly connected to the lower surface of the horizontal plate. A plurality of jet nozzles (407) are fixedly embedded on the lower surface of the diversion air pipe (406). The plurality of jet nozzles (407) are evenly distributed in a straight array on the lower surface of the diversion air pipe (406). Both ends of the diversion air pipe (406) are fixedly connected to air inlet hoses (408). The end of the air inlet hose (408) away from the diversion air pipe (406) is fixedly connected to the end of the air duct (405) away from the air duct (402). The position of the diversion air pipe (406) corresponds to the waste collection port (401), and the jet nozzles (407) are located directly above the waste collection port (401). A collection shell (409) corresponding to the position of the waste collection port (401) is fixed on the lower surface of the workbench (1).

5. The beveling device for wind turbine steel plates according to claim 4, characterized in that: An electric telescopic rod (305) is fixedly connected to the upper surface of the horizontal plate. The telescopic end of the electric telescopic rod (305) extends to the lower part of the horizontal plate and is fixedly connected to a limiting pressure plate (306). Several limiting pressure rollers (307) are rotatably connected to the surface of the limiting pressure plate (306). The limiting pressure rollers (307) are located above the second conveying roller (304). Two guide slide rods are fixedly connected to the upper surface of the limiting pressure plate (306). A sliding through hole matching the guide slide rod is opened on the surface of the horizontal plate. The guide slide rod is slidably connected to the inner wall of the sliding through hole.

6. The beveling device for wind turbine steel plates according to claim 5, characterized in that: The adjustment assembly (6) includes a mounting shell fixedly connected to one side of the mounting frame (204), and two adjustment shafts rotatably connected to the inner side of the mounting frame (204). An adjustment motor (601) is fixedly connected to the upper surface of the mounting shell. A worm gear (602) is fixedly connected to the rotating shaft of the adjustment motor (601). An adjustment seat (603) is fixedly connected to the opposite ends of the two adjustment shafts. A rotary motor (604) is fixedly connected to the inner wall of the adjustment seat (603). The rotating shaft of the rotary motor (604) extends to the outside of the adjustment seat (603) and is fixedly connected to the surface of the milling cutter (205). The position of the milling cutter (205) corresponds to the waste collection port (401). One end of the adjustment shaft extends into the interior of the mounting shell and is fixedly connected to a worm wheel (605). The worm gear (602) meshes with the worm wheel (605).

7. The beveling device for wind turbine steel plates according to claim 1, characterized in that: A feeding motor (308) is fixedly connected to the back of the extension frame (301). The rotating shaft of the feeding motor (308) is fixedly connected to the end of the first conveying roller (302). Several anti-slip grooves are evenly opened on the surface of the first conveying roller (302). Several guide rollers (303) are evenly distributed on the surface of the extension frame (301).

8. The beveling device for wind turbine steel plates according to claim 1, characterized in that: A lifting motor (206) is fixedly connected to the inner side of the operating frame (201). The rotating shaft of the lifting motor (206) is fixedly connected to the top end of the lifting screw (202). The surface of the lifting block (203) is provided with a threaded hole that matches the lifting screw (202). The lifting block (203) is threadedly connected to the surface of the lifting screw (202) through the threaded hole.

9. The beveling device for wind turbine steel plates according to claim 8, characterized in that: Limiting blocks (207) are fixedly connected to both sides of the lifting block (203), and two limiting rods are fixedly connected to the inner side of the operating frame (201). The limiting blocks (207) are slidably connected to the surfaces of the limiting rods.

10. A method for beveling wind turbine steel plates, utilizing a beveling apparatus for wind turbine steel plates as described in any one of claims 1-9, characterized in that: Includes the following steps: S1. Start the lifting motor (206) and adjust the vertical height of the milling cutter (205); Start the adjusting motor (601) to adjust the beveling angle of the milling cutter (205), and keep the angle stable after adjustment; S2. Place the wind turbine steel plate on the conveying roller and guide roller (303) of the extension frame (301), start the feeding motor (308) and drive motor (501) to realize the automatic horizontal feeding of the steel plate at the same time, and drive the wind guide impeller (403) to rotate to purge the processing area in advance; S3. After the steel plate is transported to the processing position, the electric telescopic rod (305) is started, which drives the limit pressure roller (307) to press down and clamp the steel plate. The rotary motor (604) is started to drive the milling cutter (205) to rotate at high speed. The bevel milling is completed along with the steel plate feeding, and the processing waste is collected by blowing at the same time. S4. After the steel plate beveling is completed, it is sent out from the other side of the workbench (1) by the conveyor roller to complete the single processing. It can be continuously fed to realize batch processing.

Citation Information

Patent Citations

  • Cutting machine for steel plate groove machining and machining method thereof

    CN113681333A