Shunt die with vibration structure

By designing a vibration structure on the shunt die and using the vibration mechanism to discharge bubbles in the material, the hollowing problem caused by the traditional shunt die is solved and the strength and internal quality of the workpiece are improved.

CN222113067UActive Publication Date: 2024-12-06CHONGQING CRAFTSMAN PRECISION MOLD CO LTD
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Patent Information

Application Number
CN202323458413.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-06
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

During the feeding process, traditional shunt molds are prone to bubbles due to the high material temperature, which leads to hollowing inside the molded workpiece, which reduces the strength of the workpiece and cannot meet the usage standards.

Method used

A shunt mold with a vibration structure is designed, by installing a vibrating mechanism on the top of the upper fixed seat, including a fixing frame, a rotating rod, a driven gear, a cam, a drive motor, a driving gear, a T-shaped seat, a buffer plate and a spring. Use a vibrating mechanism to discharge the bubbles in the material to ensure the internal quality of the workpiece.

Benefits of technology

The vibrating structure effectively discharges bubbles in the material, improves the internal quality of the workpiece, enhances the strength of the workpiece, and makes it meet the usage standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of divergent dies, in particular to a divergent die with a vibration structure, which comprises an upper fixing seat, a vibration mechanism is mounted at the top of the upper fixing seat, and the vibration mechanism comprises a fixing frame; a supporting plate is fixedly connected to the rear end of the top of the fixing frame, a rotating rod is rotationally connected to the inner surface of the supporting plate, and a driven gear is fixedly connected to the rear end of the rotating rod. According to the divergent die, bubbles in materials can be discharged by arranging the vibrating mechanism, the output end of the driving motor drives the driving gear to rotate, the driving gear drives the rotating rod to rotate through the driven gear, the rotating rod drives the cam to rotate, the cam always presses the T-shaped seat while rotating, and the T-shaped seat drives the sleeve to move downwards through the buffer plate; and meanwhile, a second spring enables a buffer plate to reset, a raised head continuously knocks an upper fixing seat, the upper fixing seat drives an upper mold and a lower mold in the upper fixing seat to continuously vibrate, and through cooperation of the technology, the purpose of discharging material bubbles is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flow splitter moulds, in particular to a flow splitter mould with a vibration structure. Background Art

[0002] For modern ordinary extrusion dies, to produce hollow profiles, you must use a diverter die, which consists of an upper die and a lower die. The upper die generally serves to guide and position the hollow part of the hollow profile, and the lower die is the outer surface working zone and the hollow knife.

[0003] Although the existing technology has the characteristics of high production efficiency, during the feeding process of the traditional diverter mold, due to the high material temperature, bubbles are easily generated when the material enters the diverter mold, which easily causes a large number of hollows inside the molded workpiece, thereby reducing the strength of the workpiece and making the workpiece fail to meet the use standards.

[0004] Therefore, those skilled in the art provide a diverter die with a vibration structure to solve the problems raised in the above background technology. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the prior art has the disadvantage of poor processing quality, for which we propose a diverter die with a vibration structure.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A diverter die with a vibration structure comprises an upper fixed seat, a vibration mechanism is installed on the top of the upper fixed seat, and the vibration mechanism comprises a fixing frame;

[0008] The rear end of the top of the fixed frame is fixedly connected with a support plate, the inner surface of the support plate is rotatably connected with a rotating rod, the rear end of the rotating rod is fixedly connected with a driven gear, the front end of the rotating rod is fixedly connected with a cam, the rear end of the top of the inner surface of the fixed frame is fixedly installed with a driving motor, the output end of the driving motor is provided with a driving gear, and the driving gear is meshed with the driven gear, the inner surface of the middle end of the top of the fixed frame is provided with a T-shaped seat, the bottom of the T-shaped seat is provided with a buffer plate, the middle end of the bottom of the buffer plate is fixedly connected with a sleeve, the top of the inner cavity of the sleeve is provided with a first spring, the bottom of the first spring is provided with a movable block, the bottom of the movable block is provided with a convex head, the left and right sides of the inner surface of the fixed frame are fixedly connected with stabilizing bars, and the outer surface of the stabilizing bar is provided with a second spring.

[0009] As a further solution of the utility model: the second spring is symmetrically arranged, and the top of the second spring contacts the bottom of the buffer plate.

[0010] As a further solution of the utility model: the lower end of the left side of the upper fixing seat is movably connected to the lower fixing seat through a hinge, and the upper fixing seat and the lower fixing seat are symmetrically arranged in the upper and lower directions.

[0011] As a further solution of the utility model: a connecting block is provided on the right side of the upper fixing seat and the lower fixing seat, and a fastener is inserted into the inner surface of the connecting block.

[0012] As a further solution of the utility model: an upper mold is arranged at the front end of the inner side of the upper fixing seat and the lower fixing seat, and a feed hole is opened on the inner surface of the upper mold.

[0013] As a further solution of the utility model: a lower mold is arranged at the rear ends of the inner sides of the upper fixing seat and the lower fixing seat, and a discharge port is opened on the inner surface of the lower mold.

[0014] As a further solution of the utility model: arc-shaped through holes are provided at the middle ends of the inner sides of the upper fixing seat and the lower fixing seat, and the through holes are symmetrically provided.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model can discharge bubbles in the material by arranging a vibration mechanism, and the output end of the driving motor drives the active gear to rotate, and the active gear drives the rotating rod to rotate through the driven gear, and the rotating rod drives the cam to rotate. The cam keeps pressing the T-shaped seat while rotating, and the T-shaped seat drives the sleeve to move downward through the buffer plate. At the same time, the second spring resets the buffer plate, so that the convex head keeps hitting the upper fixed seat, and the upper fixed seat drives the upper mold and the lower mold inside it to vibrate continuously. Through the cooperation of the above-mentioned technologies, the purpose of discharging bubbles in the material is achieved.

[0017] 2. The utility model provides a second spring. When the buffer plate moves downward, the buffer plate will squeeze the second spring to deform it, thereby forming a buffer. By providing an upper fixed seat and a lower fixed seat, and the upper fixed seat and the lower fixed seat are movably connected by a hinge, the upper fixed seat and the lower fixed seat can be opened and closed. By providing a connecting block and a fastener, the two connecting blocks can be fixed together by the fastener. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a diverter die with a vibration structure;

[0019] Figure 2 It is a schematic diagram of the rear view structure of a diverter mold with a vibration structure;

[0020] Figure 3 It is a schematic diagram of the left view of the structure of a diverter mold with a vibration structure;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of a sleeve in a split flow mold with a vibration structure;

[0022] Figure 5 The diagram is a schematic diagram of the structure of a buffer plate in a diverter mold with a vibration structure.

[0023] In the figure: 1. upper fixed seat; 2. lower fixed seat; 3. upper mold; 4. feed hole; 5. vibration mechanism; 501. fixed frame; 502. driving gear; 503. driven gear; 504. support plate; 505. cam; 506. sleeve; 507. first spring; 508. stabilizing rod; 509. rotating rod; 510. T-shaped seat; 511. second spring; 512. movable block; 513. convex head; 514. driving motor; 515. buffer plate; 6. discharge port; 7. lower mold; 8. connecting block; 9. fastener. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 -5, a diverter mold with a vibration structure, comprising an upper fixed seat 1, a vibration mechanism 5 is installed on the top of the upper fixed seat 1, and the vibration mechanism 5 includes a fixing frame 501;

[0026] The rear end of the top of the fixed frame 501 is fixedly connected to a support plate 504, the inner surface of the support plate 504 is rotatably connected to a rotating rod 509, the rear end of the rotating rod 509 is fixedly connected to a driven gear 503, the front end of the rotating rod 509 is fixedly connected to a cam 505, and the rear end of the top of the inner surface of the fixed frame 501 is fixedly installed with a driving motor 514, the output end of the driving motor 514 is provided with a driving gear 502, and the driving gear 502 is meshed with the driven gear 503. A T-shaped seat 510 is provided on the inner surface, a buffer plate 515 is provided at the bottom of the T-shaped seat 510, a sleeve 506 is fixedly connected to the middle end of the bottom of the buffer plate 515, a first spring 507 is provided at the top of the inner cavity of the sleeve 506, a movable block 512 is provided at the bottom of the first spring 507, a boss 513 is provided at the bottom of the movable block 512, stabilizing rods 508 are fixedly connected to the left and right sides of the inner surface of the fixed frame 501, and a second spring 511 is provided on the outer surface of the stabilizing rod 508.

[0027] Through the above technical scheme, the bubbles in the material can be discharged by setting the vibration mechanism 5, and the output end of the driving motor 514 drives the active gear 502 to rotate, and the active gear 502 drives the rotating rod 509 to rotate through the driven gear 503, and the rotating rod 509 drives the cam 505 to rotate. While the cam 505 rotates, it keeps pressing the T-shaped seat 510, and the T-shaped seat 510 drives the sleeve 506 to move downward through the buffer plate 515. At the same time, the second spring 511 resets the buffer plate 515, so that the convex head 513 keeps hitting the upper fixed seat 1, and the upper fixed seat 1 drives the upper mold 3 and the lower mold 7 inside it to vibrate continuously. Through the cooperation of the above-mentioned technologies, the purpose of discharging the bubbles in the material is achieved.

[0028] Specifically, the second springs 511 are symmetrically arranged, and the top of the second spring 511 contacts the bottom of the buffer plate 515 .

[0029] Through the above technical solution, by providing the second spring 511, when the buffer plate 515 moves downward, the buffer plate 515 will squeeze the second spring 511 to deform it, thereby forming a buffer.

[0030] Specifically, the lower end of the left side of the upper fixing seat 1 is movably connected to the lower fixing seat 2 via a hinge, and the upper fixing seat 1 and the lower fixing seat 2 are symmetrically arranged up and down.

[0031] Through the above technical solution, by providing the upper fixing seat 1 and the lower fixing seat 2, and the upper fixing seat 1 and the lower fixing seat 2 are movably connected through a hinge, the upper fixing seat 1 and the lower fixing seat 2 can be opened and closed.

[0032] Specifically, a connection block 8 is disposed on the right side of the upper fixing seat 1 and the lower fixing seat 2 , and a fastener 9 is inserted into the inner surface of the connection block 8 .

[0033] Through the above technical solution, by providing the connection block 8 and the fastener 9 , the two connection blocks 8 can be fixed together by the fastener 9 .

[0034] Specifically, an upper mold 3 is disposed at the front end of the inner side of the upper fixing seat 1 and the lower fixing seat 2 , and a feed hole 4 is opened on the inner surface of the upper mold 3 .

[0035] Through the above technical solution, by providing the feed hole 4 , it is convenient for the material to enter the inner surface of the upper mold 3 through the feed hole 4 .

[0036] Specifically, a lower mold 7 is disposed at the rear ends of the inner sides of the upper fixing seat 1 and the lower fixing seat 2 , and a discharge port 6 is formed on the inner surface of the lower mold 7 .

[0037] Through the above technical solution, by providing the discharge port 6 , it is convenient for the extruded material to be discharged through the discharge port 6 .

[0038] Specifically, arc-shaped through holes are provided at the middle ends of the inner sides of the upper fixing seat 1 and the lower fixing seat 2, and the through holes are symmetrically provided.

[0039] Through the above technical solution, by providing the arc-shaped through hole, the feeding and discharging of materials can be facilitated.

[0040] The working principle of the utility model is: first, the upper mold 3 and the lower mold 7 are combined together, and then the fastener 9 is removed to separate the upper fixed seat 1 and the lower fixed seat 2, and the combined upper mold 3 and the lower mold 7 are placed on the inner surfaces of the upper fixed seat 1 and the lower fixed seat 2, and then the connecting block 8 is locked by the fastener 9, and then the upper fixed seat 1 and the lower fixed seat 2 are installed to the designated area, and then the driving motor 514 is turned on to work, and the output end of the driving motor 514 drives the active gear 502 to rotate, and the active gear 502 drives the rotating rod 509 to rotate through the driven gear 503, and the rotating rod 509 drives the cam 505 to rotate, and the cam 505 rotates while pressing the T-shaped seat 510, and the T-shaped seat 510 drives the sleeve 506 to move downward through the buffer plate 515, so that the convex head 513 keeps hitting the upper fixed seat 1, and the upper fixed seat 1 drives the upper mold 3 and the lower mold 7 inside it to vibrate continuously.

[0041] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A flow divider mold with a vibration structure, comprising an upper fixed seat (1), characterized in that: A vibration mechanism (5) is installed on the top of the upper fixing seat (1), and the vibration mechanism (5) comprises a fixing frame (501); The rear end of the top of the fixed frame (501) is fixedly connected to a support plate (504), the inner surface of the support plate (504) is rotatably connected to a rotating rod (509), the rear end of the rotating rod (509) is fixedly connected to a driven gear (503), the front end of the rotating rod (509) is fixedly connected to a cam (505), the rear end of the top of the inner surface of the fixed frame (501) is fixedly installed with a driving motor (514), the output end of the driving motor (514) is provided with a driving gear (502), and the driving gear (502) is meshed with the driven gear (503), and the middle end of the top of the fixed frame (501) is fixedly connected to a driven gear (503). A T-shaped seat (510) is provided on the inner surface of the fixing frame (501), a buffer plate (515) is provided at the bottom of the T-shaped seat (510), a sleeve (506) is fixedly connected to the middle end of the bottom of the buffer plate (515), a first spring (507) is provided at the top of the inner cavity of the sleeve (506), a movable block (512) is provided at the bottom of the first spring (507), a convex head (513) is provided at the bottom of the movable block (512), and a stabilizing rod (508) is fixedly connected to the left and right sides of the inner surface of the fixing frame (501), and a second spring (511) is provided on the outer surface of the stabilizing rod (508).

2. A flow divider with a vibration structure according to claim 1, characterized in that: The second springs (511) are symmetrically arranged, and the top of the second spring (511) contacts the bottom of the buffer plate (515).

3. The diverter mold with a vibration structure according to claim 1, characterized in that: The lower end of the left side of the upper fixing seat (1) is movably connected to the lower fixing seat (2) via a hinge, and the upper fixing seat (1) and the lower fixing seat (2) are symmetrically arranged in an upper and lower direction.

4. The splitter mold with a vibration structure according to claim 3, characterized in that: The right sides of the upper fixing seat (1) and the lower fixing seat (2) are both provided with connecting blocks (8), and the inner surfaces of the connecting blocks (8) are plugged with fasteners (9).

5. The splitter mold with a vibration structure according to claim 3, characterized in that: An upper mold (3) is provided at the front end of the inner side of the upper fixing seat (1) and the lower fixing seat (2), and a feed hole (4) is provided on the inner surface of the upper mold (3).

6. The splitter mold with a vibration structure according to claim 3, characterized in that: A lower mold (7) is provided at the rear ends of the inner sides of the upper fixing seat (1) and the lower fixing seat (2), and a discharge port (6) is provided on the inner surface of the lower mold (7).

7. The splitter mold with a vibration structure according to claim 1, characterized in that: The middle ends of the inner sides of the upper fixing seat (1) and the lower fixing seat (2) are both provided with arc-shaped through holes, and the through holes are symmetrically arranged.