Glazing mechanism for insulator processing

Abstract

The utility model discloses a glazing mechanism for insulator processing. The glazing mechanism comprises a liquid storage tank, a multi-station processing mechanism and a fixing mechanism, the upper surfaces of the left end and the right end of the liquid storage tank are fixedly connected with fixing frames correspondingly, and the right side of the liquid storage tank is fixedly connected with a fixing shell. The multi-station machining mechanism comprises a rotating shaft and crosses, the rotating shaft is rotationally connected to the middle between the two fixing frames, the right end of the rotating shaft extends into the fixing shell, and the crosses are fixedly connected to the left end and the right end of the rotating shaft correspondingly; the fixing mechanisms are arranged on the inner side faces of the two cross frames, and an insulating part is inserted between every two transversely adjacent fixing mechanisms. According to the glazing mechanism for insulator processing, multi-station glazing can reduce the burden of a single worker in the manufacturing process, the production period is shortened, the production efficiency is improved, and the production cost is reduced. And meanwhile, the coating material glaze can be uniformly covered on the surface of the insulating part and is uniformly adsorbed on each part of the insulating part, so that the adhesive force and the wear resistance of the coating are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator processing, in particular to a glazing mechanism for insulator processing. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components, and can withstand voltage and mechanical stress. There are many types of insulators with different shapes. Although the structures and appearances of different types of insulators are quite different, they are all composed of two major parts: insulating parts and connecting hardware. The purpose of insulator glazing is to protect the surface of the insulator and prevent it from being affected and damaged by the external environment, so as to better ensure the insulation performance and service life of the insulator. The traditional insulator glazing fixes the insulator on the workbench and then sprays the outer surface of the insulator with a spray gun. There are some problems. The traditional insulator glazing is caused by factors such as the different distances between the spray gun nozzle and the workpiece, the different nozzle movement speeds or the different spraying angles, which will lead to uneven coating thickness, thus affecting the service life of the insulator. At the same time, it is not possible to glaze at multiple stations, which reduces work efficiency. For this reason, we propose a glazing mechanism for insulator processing. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a glazing mechanism for insulator processing. Multi-station glazing can reduce the burden of individual workers in the manufacturing process and shorten the production cycle. At the same time, it can ensure that the coating material glaze is evenly covered on the surface of the insulating part and evenly adsorbed on various parts of the insulating part, thereby improving the adhesion and wear resistance of the coating, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a glazing mechanism for insulator processing, comprising a liquid storage tank, a multi-station processing mechanism and a fixing mechanism;

[0005] Liquid storage tank: The upper surfaces of the left and right ends of the liquid storage tank are respectively fixedly connected with fixing frames, and the right side of the liquid storage tank is fixedly connected with a fixed shell;

[0006] Multi-station processing mechanism: It includes a rotating shaft and a cross, the rotating shaft is rotatably connected to the middle part between the two fixed frames, the right end of the rotating shaft extends to the inside of the fixed shell, and the left and right ends of the rotating shaft are respectively fixedly connected with a cross;

[0007] Fixing mechanism: They are all arranged on the inner side of the two crosses, and insulating parts are inserted between the two laterally adjacent fixing mechanisms. Multi-station glazing can reduce the burden of a single worker in the manufacturing process and shorten the production cycle. At the same time, it can ensure that the coating material glaze is evenly covered on the surface of the insulating parts and evenly adsorbed on various parts of the insulating parts, thereby improving the adhesion and wear resistance of the coating.

[0008] Furthermore, it also includes a single-chip microcomputer, which is arranged on the front side of the fixed shell, and the output end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of the operation of the electrical appliance.

[0009] Furthermore, it also includes a liquid outlet pipe, which is arranged at the left end of the front side of the liquid storage tank, and the rear end of the liquid outlet pipe extends to the interior of the liquid storage tank. A valve is connected in series in the middle of the liquid outlet pipe to facilitate the replacement of new coating materials.

[0010] Furthermore, the multi-station processing mechanism also includes a half gear, a fixed shaft and a gear. The gear fixing sleeve is arranged on the right end of the rotating shaft. The fixed shaft is rotatably connected to the left inner wall of the fixed shell. The outer surface of the fixed shaft is fixedly sleeved with a half gear. The half tooth surface of the half gear is installed in coordination with the tooth surface of the gear to perform intermittent rotary glazing to ensure that the coating material glaze is evenly covered.

[0011] Furthermore, the multi-station processing mechanism also includes an arc block and a semicircle, the arc block is fixedly connected to the right side of the gear, the semicircle is fixedly connected to the right side of the half gear, the outer arc surface of the semicircle is matched with the inner arc surface of the arc block to prevent the gear and the half gear from being misaligned when there is no meshing.

[0012] Furthermore, the multi-station processing mechanism also includes a motor, which is installed on the right side of the fixed shell by bolts. The left end of the output shaft of the motor is fixedly connected to the right end of the fixed shaft, and the input end of the motor is electrically connected to the output end of the single-chip microcomputer to facilitate driving the multi-station processing mechanism.

[0013] Furthermore, the fixing mechanism includes a sliding column, a spring and a sleeve. The sliding columns are fixedly connected to the inner side surface of the cross, and the outer surfaces of the opposite inner ends of the sliding columns are slidably connected with sleeves. Springs are fixedly connected between the opposite outer sides of the sleeves and the inner side surface of the end of the cross away from the center of the rotation axis. The springs are sleeved on the outer surface of the sliding column, and two laterally adjacent sleeves are plugged into adjacent ends of the insulating part to facilitate loading and unloading of the insulating part.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the glazing mechanism for insulator processing has the following advantages:

[0015] 1. The staff will push the two sleeves adjacent to each other outwards, slide the sleeves on the outer surface of the sliding column through the expansion and contraction of the spring, so as to move the sleeves outwards, and then insert the left and right ends of the insulating part between the two sleeves respectively, and then loosen the sleeves, and the sleeves will rebound inwards through the force of the spring, and then the inner walls of the two sleeves will wrap the left and right ends of the insulating part. When the tooth surface of the half gear rotates to mesh with the tooth surface of the gear, it drives the rotating shaft to rotate, and the rotating shaft drives the cross to rotate. The cross drives the insulating part plugged into the fixing mechanism to rotate 90 degrees around the rotating shaft, and the cross is moved to the other side. The insulating parts at one station are rotated to the inside of the liquid storage tank for glazing at the second station. At the same time, the insulating parts after glazing are rotated away from the liquid storage tank for drying. When the insulating parts at the station are rotated to the top, the staff will push the two adjacent sleeves outward and slide the sleeves on the outer surface of the sliding column through the expansion and contraction of the spring, thereby moving the sleeves outward. Then the left and right ends of the insulating parts are taken out from between the two sleeves for installation as glazed insulating parts. Multi-station glazing can reduce the burden of individual workers in the manufacturing process, shorten the production cycle, and maximize production efficiency.

[0016] 2. Then pour the coating material glaze into the liquid storage tank, and at the same time control the motor operation through the single chip microcomputer. The output shaft of the motor drives the fixed shaft to rotate and drives the half gear to rotate. The half gear rotates through the half tooth surface meshing with the tooth surface of the gear, thereby driving the rotating shaft to rotate. The rotating shaft drives the cross to rotate. The cross drives the insulating part plugged in the fixed mechanism to rotate 90 degrees around the rotating shaft as the center, and rotates the cross on one side to the inside of the liquid storage tank for glazing. By rotating the insulating part into the liquid storage tank, it can be ensured that the coating material glaze is evenly covered on the surface of the insulating part and evenly adsorbed on various parts of the insulating part, so that the coating thickness is consistent, avoiding the problem of uneven coating.

[0017] 3. After rotating into the liquid storage tank, the output shaft of the motor drives the fixed shaft to rotate continuously to make the end of the half gear without tooth surface contact with the gear to prevent continuous rotation. When the end of the half gear without tooth surface rotates, the outer arc surface of the semicircle on the right side of the half gear will contact and slide with the inner arc surface of the arc block on the right side of the gear to perform intermittent rotation. The outer arc surface of the semicircle contacts and slides with the inner arc surface of the arc block to limit the position, preventing the gear and the half gear from being misaligned when there is no meshing. The insulating parts are fully immersed in the liquid storage tank to ensure that the coating material glaze is completely infiltrated on the surface of the insulating parts to achieve a uniform and consistent coating effect. While infiltrating, the coating material glaze can also penetrate into the surface of the insulating parts to improve the adhesion and wear resistance of the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2It is a schematic diagram of the structure of the utility model in cross section;

[0020] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;

[0021] Figure 4 It is a partial structural schematic diagram of the multi-station processing mechanism of the utility model.

[0022] In the figure: 1 liquid storage tank, 2 liquid outlet pipe, 3 single chip microcomputer, 4 fixed housing, 5 multi-station processing mechanism, 51 motor, 52 rotating shaft, 53 cross, 54 arc block, 55 half gear, 56 fixed shaft, 57 semicircle, 58 gear, 6 fixed frame, 7 insulating member, 8 fixed mechanism, 81 sliding column, 82 spring, 83 sleeve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , this embodiment provides a technical solution: a glazing mechanism for insulator processing, comprising a liquid storage tank 1, a multi-station processing mechanism 5 and a fixing mechanism 8;

[0025] Liquid storage tank 1: The upper surfaces of the left and right ends thereof are respectively fixedly connected with fixing frames 6, the right side of the liquid storage tank 1 is fixedly connected with a fixed shell 4, and also includes a single chip computer 3, the single chip computer 3 is arranged on the front side of the fixed shell 4, the output end of the single chip computer 3 is electrically connected to an external power supply, and also includes a liquid outlet pipe 2, the liquid outlet pipe 2 is arranged at the left end of the front side of the liquid storage tank 1, the rear end of the liquid outlet pipe 2 extends to the inside of the liquid storage tank 1, the middle part of the liquid outlet pipe 2 is connected in series with a valve, and then the coating material glaze is poured into the inside of the liquid storage tank 1, when the coating material glaze inside the liquid storage tank 1 is used for too long, the valve on the outer surface of the liquid outlet pipe 2 is opened to let the coating material glaze inside flow out, and replace it with a new coating material glaze;

[0026] The multi-station processing mechanism 5 includes a rotating shaft 52 and a cross 53. The rotating shaft 52 is rotatably connected to the middle part between the two fixed frames 6. The right end of the rotating shaft 52 extends to the inside of the fixed housing 4. The left and right ends of the rotating shaft 52 are respectively fixedly connected with the cross 53. The multi-station processing mechanism 5 also includes a half gear 55, a fixed shaft 56 and a gear 58. The gear 58 is fixedly sleeved on the right end of the rotating shaft 52. The fixed shaft 56 is rotatably connected to the left inner wall of the fixed housing 4. The outer surface of the fixed shaft 56 is fixedly sleeved with a half gear 55. The half tooth surface of the half gear 55 is installed in cooperation with the tooth surface of the gear 58. The multi-station processing mechanism 5 also includes an arc block 54 and a semicircle 57. The arc block 54 is fixedly connected to the right side of the gear 58. The semicircle 57 is fixedly connected to the right side of the gear 58. On the right side of the half gear 55, the outer arc surface of the semicircle 57 is matched with the inner arc surface of the arc block 54 for installation. The multi-station processing mechanism 5 also includes a motor 51. The motor 51 is installed on the right side of the fixed housing 4 by bolts. The left end of the output shaft of the motor 51 is fixedly connected to the right end of the fixed shaft 56. The input end of the motor 51 is electrically connected to the output end of the single-chip microcomputer 3. At the same time, the single-chip microcomputer 3 is used to control the operation of the motor 51. The output shaft of the motor 51 drives the fixed shaft 56 to rotate and drives the half gear 55 to rotate. The half gear 55 rotates through the meshing of the half tooth surface with the tooth surface of the gear 58, thereby driving the rotating shaft 52 to rotate. The rotating shaft 52 drives the cross 53 to rotate. The cross 53 drives the insulating member 7 plugged into the fixing mechanism 8 to rotate 90 degrees around the rotating shaft 52, and the cross 53 drives the insulating member 7 plugged into the fixing mechanism 8 to rotate 90 degrees around the rotating shaft 52. The frame 53 rotates to the inside of the liquid storage tank 1 for glazing. By rotating the insulating member 7 into the liquid storage tank 1, it can be ensured that the coating material glaze is evenly covered on the surface of the insulating member 7 and evenly adsorbed on various parts of the insulator, so that the coating thickness is consistent, avoiding the problem of uneven coating. After rotating into the liquid storage tank 1, the output shaft of the motor 51 drives the fixed shaft 56 to rotate continuously to contact the end of the half gear 55 without a tooth surface with the gear 58 to prevent continuous rotation. When the end of the half gear 55 without a tooth surface rotates, the outer arc surface of the semicircle 57 on the right side of the half gear 55 will contact the inner arc surface of the arc block 54 on the right side of the gear 58 and slide to perform intermittent rotation to limit the position. The outer arc surface of the semicircle 57 contacts the inner arc surface of the arc block 54 and slides to prevent When the gear and the half gear are not meshing, the teeth are misaligned. The insulating part 7 is fully immersed in the liquid storage tank 1 to ensure that the coating material glaze is completely infiltrated on the surface of the insulating part 7, so as to achieve a uniform and consistent coating effect. While infiltrating, the coating material glaze can also penetrate into the surface of the insulating part 7, thereby improving the adhesion and wear resistance of the coating. When the tooth surface of the half gear 55 rotates to mesh with the tooth surface of the gear 58, it drives the rotating shaft 52 to rotate, and the rotating shaft 52 drives the cross 53 to rotate. The cross 53 drives the insulating part 7 plugged in the fixing mechanism 8 to rotate 90 degrees around the rotating shaft 52 as the center, and the insulating part 7 at another station of the cross 53 is rotated to the inside of the liquid storage tank 1 for glazing at the second station. At the same time, the insulating part 7 after glazing is rotated to leave the liquid storage tank 1.Drying;

[0027] The fixing mechanism 8 is arranged on the inner side of the two crosses 53. The insulating member 7 is inserted between the two adjacent fixing mechanisms 8 in the transverse direction. The fixing mechanism 8 comprises a slide post 81, a spring 82 and a sleeve 83. The slide post 81 is fixedly connected to the inner side of the cross 53. The outer surface of the opposite inner end of the slide post 81 is slidably connected with the sleeve 83. The spring 82 is fixedly connected between the opposite outer side of the sleeve 83 and the inner side of the end of the cross 53 away from the center of the rotating shaft 52. The spring 82 is sleeved on the outer surface of the slide post 81. The adjacent ends of the insulating member 7 are inserted between the two adjacent sleeves 83 in the transverse direction. The two adjacent sleeves 83 in the transverse direction are pushed outward, and the sleeve 83 is slid on the outer surface of the slide post 81 through the expansion and contraction of the spring 82, so that Move the sleeve 83 outward, and then insert the left and right ends of the insulating part 7 between the two sleeves 83 respectively, and then loosen the sleeve 83. The sleeve 83 rebounds inward by the force of the spring 82, and then the inner walls of the two sleeves 83 wrap the left and right ends of the insulating part 7. When the insulating part 7 of the workstation rotates to the top, the staff will push the two laterally adjacent sleeves 83 outward and slide the sleeve 83 on the outer surface of the sliding column 81 through the expansion and contraction of the spring 82, thereby moving the sleeve 83 outward, and then take out the left and right ends of the insulating part 7 from between the two sleeves 83 respectively for installation as the glazed insulating part 7, thereby achieving multi-station glazing, which can reduce the burden of a single worker in the manufacturing process, shorten the production cycle, and maximize production efficiency.

[0028] The working principle of the glazing mechanism for insulator processing provided by the utility model is as follows: the staff pushes two sleeves 83 adjacent to each other in the horizontal direction outward, and slides the sleeve 83 on the outer surface of the sliding column 81 through the expansion and contraction of the spring 82, so as to move the sleeve 83 outward, and then respectively inserts the left and right ends of the insulating member 7 between the two sleeves 83, and then loosens the sleeve 83, and the sleeve 83 rebounds inwardly through the force of the spring 82, and then the inner walls of the two sleeves 83 wrap the left and right ends of the insulating member 7, and then pours the coating material glaze into the interior of the liquid storage tank 1, and at the same time, the single-chip microcomputer 3 controls the operation of the motor 51, and the output shaft of the motor 51 drives the fixed shaft 56 to rotate and drives the half gear 55 to rotate, and the half gear 55 is connected with the gear 5 through the half tooth surface. The tooth surface of 8 meshes and rotates, thereby driving the rotating shaft 52 to rotate, the rotating shaft 52 drives the cross 53 to rotate, and the cross 53 drives the insulating member 7 plugged into the fixing mechanism 8 to rotate 90 degrees around the rotating shaft 52, and the cross 53 on one side is rotated to the inside of the liquid storage tank 1 for glazing. By rotating the insulating member 7 into the liquid storage tank 1, it can be ensured that the coating material glaze is evenly covered on the surface of the insulating member 7 and evenly adsorbed on various parts of the insulator, so that the coating thickness is consistent, avoiding the problem of uneven coating. After rotating into the liquid storage tank 1, the output shaft of the motor 51 drives the fixed shaft 56 to rotate continuously to make the end of the half gear 55 without a tooth surface contact with the gear 58 to prevent continuous rotation. When the end of the half gear 55 without a tooth surface rotates, the half gear The outer arc surface of the semicircle 57 on the right side of the wheel 55 will contact and slide with the inner arc surface of the arc block 54 on the right side of the gear 58 to perform intermittent rotation to limit the position. The outer arc surface of the semicircle 57 contacts and slides with the inner arc surface of the arc block 54 to prevent the gear and the half gear from being misaligned when there is no meshing. The insulating part 7 is fully immersed in the liquid storage tank 1 to ensure that the coating material glaze is completely infiltrated into the surface of the insulating part 7 to achieve a uniform and consistent coating effect. While infiltrating, the coating material glaze can also penetrate into the surface of the insulating part 7 to improve the adhesion and wear resistance of the coating. When the tooth surface of the half gear 55 rotates to mesh with the tooth surface of the gear 58, it drives the rotating shaft 52 to rotate, and the rotating shaft 52 drives the cross 53 to rotate, and the cross 53 drives the solid The insulating part 7 plugged into the fixed mechanism 8 rotates 90 degrees around the rotating shaft 52, and the insulating part 7 of another station of the cross 53 is rotated to the inside of the liquid storage tank 1 for glazing at the second station. At the same time, the insulating part 7 after glazing is rotated to leave the liquid storage tank 1 for drying. When the insulating part 7 of the station rotates to the top, the staff will push the two sleeves 83 adjacent to each other in the horizontal direction outward, and slide the sleeve 83 on the outer surface of the sliding column 81 through the expansion and contraction of the spring 82, so as to move the sleeve 83 outward, and then take out the left and right ends of the insulating part 7 from between the two sleeves 83 respectively to install them as the glazed insulating part 7, so as to achieve multi-station glazing, which can reduce the burden of a single worker in the manufacturing process, shorten the production cycle, and maximize the production efficiency.When the coating material glaze inside the liquid storage tank 1 has been used for too long, the valve on the outer surface of the liquid outlet pipe 2 is opened to let the coating material glaze inside flow out and replace it with a new coating material glaze.

[0029] It is worth noting that the specific model of the single chip microcomputer 3 disclosed in the above embodiment is S7-200, and the motor 51 can be selected as D180M-0160030B-E. The single chip microcomputer 3 controls the operation of the motor 51 using the method commonly used in the prior art.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A glazing mechanism for insulator processing, Features: It comprises a liquid storage tank (1), a multi-station processing mechanism (5) and a fixing mechanism (8); Liquid storage box (1): the upper surfaces of the left and right ends thereof are respectively fixedly connected to fixing frames (6), and the right side of the liquid storage box (1) is fixedly connected to a fixed shell (4); The multi-station processing mechanism (5) comprises a rotating shaft (52) and a cross (53), wherein the rotating shaft (52) is rotatably connected to the middle portion between the two fixed frames (6), the right end of the rotating shaft (52) extends to the inside of the fixed housing (4), and the left and right ends of the rotating shaft (52) are respectively fixedly connected to the cross (53); The fixing mechanisms (8) are arranged on the inner side surfaces of the two crosses (53), and an insulating member (7) is inserted between two laterally adjacent fixing mechanisms (8).

2. A glazing mechanism for insulator processing according to claim 1, Features: It also includes a single-chip microcomputer (3), which is arranged on the front side of the fixed housing (4), and the output end of the single-chip microcomputer (3) is electrically connected to an external power supply.

3. The glazing mechanism for insulator processing according to claim 1, Features: It also comprises a liquid outlet pipe (2), which is arranged at the left end of the front side of the liquid storage box (1), the rear end of the liquid outlet pipe (2) extends to the interior of the liquid storage box (1), and a valve is connected in series in the middle of the liquid outlet pipe (2).

4. A glazing mechanism for insulator processing according to claim 2, Features: The multi-station processing mechanism (5) further comprises a half gear (55), a fixed shaft (56) and a gear (58), wherein the gear (58) is fixedly sleeved on the right end of the rotating shaft (52), the fixed shaft (56) is rotatably connected to the left inner wall of the fixed housing (4), the outer surface of the fixed shaft (56) is fixedly sleeved with the half gear (55), and the half tooth surface of the half gear (55) is mounted in cooperation with the tooth surface of the gear (58).

5. A glazing mechanism for insulator processing according to claim 4, Features: The multi-station processing mechanism (5) further comprises an arc block (54) and a semicircle (57); the arc block (54) is fixedly connected to the right side of the gear (58); the semicircle (57) is fixedly connected to the right side of the half gear (55); the outer arc surface of the semicircle (57) is mounted in cooperation with the inner arc surface of the arc block (54).

6. The glazing mechanism for insulator processing according to claim 4, Features: The multi-station processing mechanism (5) further comprises a motor (51), which is mounted on the right side surface of the fixed housing (4) by means of bolts, the left end of the output shaft of the motor (51) is fixedly connected to the right end of the fixed shaft (56), and the input end of the motor (51) is electrically connected to the output end of the single-chip computer (3).

7. The glazing mechanism for insulator processing according to claim 1, Features: The fixing mechanism (8) comprises a slide post (81), a spring (82) and a sleeve (83); the slide post (81) is fixedly connected to the inner side surface of the cross (53); the outer surface of the opposite inner side end of the slide post (81) is slidably connected to the sleeve (83); the spring (82) is fixedly connected between the opposite outer side surface of the sleeve (83) and the inner side surface of the cross (53) away from the center of the rotating shaft (52); the spring (82) is sleeved on the outer surface of the slide post (81); and two sleeves (83) adjacent to each other in the transverse direction are plugged into the adjacent ends of the insulating member (7).

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