Rubber ring vulcanizing mold
Through the design of components such as hydraulic cylinders and vertical rods, the synchronous disassembly of upper and lower dies is achieved, solving the problem of cumbersome disassembly and assembly of existing molds, improving processing efficiency and extending service life.
Patent Information
- Application Number
- CN202323555925.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2033-12-25
AI Technical Summary
When disassembling and assembly, existing rubber vulcanized molds are installed independently due to the upper mold and the lower mold, which leads to cumbersome disassembly and assembly, low efficiency, and affects processing efficiency.
A rubber ring vulcanization mold is designed, and the upper mold and the lower mold are clamped through the hydraulic cylinder, and the vertical rod and fixed components are used to realize the synchronous disassembly of the upper and lower molds. The horizontal shifting component drives the support plate and the lower mold seat for horizontal direction. Move and simplify the disassembly and assembly process.
It improves the disassembly and assembly efficiency, shortens the disassembly and assembly time, avoids collision and damage between the upper die and the lower die, and extends the service life of the spring.
Smart Images

Figure CN222115745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to rubber processing equipment, in particular to a rubber ring vulcanization mold. Background Art
[0002] Rubber vulcanization is one of the most important links in the production process of rubber products. The rubber vulcanization temperature directly affects the rubber vulcanization speed and the quality of the products. After vulcanization, the rubber has excellent tensile strength, wear resistance, heat resistance, cold resistance, chemical stability and other characteristics, and is suitable for the production of various rubber products.
[0003] The rubber ring is a common sealing material that can isolate liquids and prevent liquid leakage. During the processing of the rubber ring, the staff will place the rubber strip in the mold, and heat the rubber strip after the mold is closed to make it vulcanized and formed. The Chinese patent with publication number CN211164898U discloses a vulcanizer that is easy to replace molds, relates to the technical field of rubber processing, and aims to solve the more cumbersome technical problems when replacing molds of vulcanizers. The key points of its technical solution are: it includes a machine base and an upper mold and a lower mold. The machine base is provided with a push plate for placing the lower mold, and two locking holes are provided on the push plate, and the two locking holes are respectively located on both sides of the upper mold; a mounting hole is penetrated through the side wall of the lower mold, and a mounting plate is inserted in the mounting hole, a magnet sheet is provided on the upper surface of the mounting plate, and a first adsorption iron sheet that is magnetically attracted to the magnet sheet is provided on the top wall of the mounting hole; locking blocks are respectively provided on the two lower end faces of the mounting plate, and each locking block is respectively inserted in the locking hole at the corresponding position.
[0004] To summarize, when replacing the mold, the above patent first selects a lower mold that matches the size of the workpiece, pushes it along the upper surface of the push plate to just below the upper mold, and then separates the mounting plate from the top wall of the mounting hole and moves downward, so that the locking blocks are respectively inserted into the locking holes, thereby achieving the installation and fixation of the lower mold. However, since the upper mold and the lower mold are installed independently, the above patent needs to disassemble and assemble the upper mold and the lower mold separately when disassembling and assembling the mold, which will make the disassembly and assembly of the upper mold and the lower mold more troublesome and the disassembly and assembly efficiency low, which will in turn affect the processing efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a rubber ring vulcanization mold to solve the problem raised in the above background technology that since the upper mold and the lower mold are installed independently, the upper mold and the lower mold need to be disassembled and assembled separately when disassembling the mold in the above patent, which will cause the disassembly and assembly of the upper mold and the lower mold to be more troublesome, the disassembly and assembly efficiency is low, and then the processing efficiency will be affected.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a rubber ring vulcanization mold, comprising a frame,
[0007] A rectangular groove is provided at the midpoint of the frame, and a support plate is provided in the rectangular groove, a lower die seat is provided on the top of the support plate, and a lower die is fixed on the top of the lower die seat, vertical rods are provided through both sides of the lower die seat, and an upper die seat is fixed on the top of the vertical rods, and an upper die is fixed on the bottom of the upper die seat;
[0008] The support plate is provided with a fixing component, and the fixing component is used to fix the lower die base;
[0009] A transverse movement component is arranged inside the rectangular groove, and the transverse movement component is used to drive the support plate to move transversely;
[0010] An L-shaped fixing frame is fixed to one end of the top of the frame, and a hydraulic cylinder is fixed through the top of the L-shaped fixing frame. A clamping strip is fixed to the output end of the hydraulic cylinder. A slot is provided on the top of the upper die seat, and the clamping strip is located in the slot.
[0011] In the above technical scheme, the extension of the hydraulic cylinder will drive the clamping strip, the upper mold base and the upper mold to descend, so that the upper mold and the lower mold are closed, and the rubber strip can be heated to make it vulcanized and formed. During the descending process of the upper mold, it will simultaneously drive the vertical rod to move vertically on the lower mold base. When disassembling and assembling the lower mold base, the fixation of the lower mold base can be released by the fixing assembly, and then the support plate and the lower mold base can be driven to move laterally by the transverse movement assembly. At the same time, the lower mold base will drive the upper mold base to move laterally through the vertical rod. Compared with the comparative case, the lower mold base and the upper mold base can be disassembled at the same time, and the disassembly and assembly efficiency is high, which can shorten the disassembly and assembly time and improve the processing efficiency.
[0012] Preferably, a fixing block is fixed to the bottom of the vertical rod, and a spring 1 is sleeved below the vertical rod, and two ends of the spring 1 are respectively connected to the fixing block and the bottom of the lower mold base.
[0013] In the above technical solution, under the elastic force of spring 1, the fixed block and the vertical rod can produce an upward effect. When the hydraulic cylinder is separated from the upper die seat, the upper die seat can be supported, thereby preventing the upper die from colliding with the lower die and causing damage.
[0014] Preferably, the fixing assembly includes a handwheel, which is mounted on the side of the support plate, and a screw rod 1 is installed inside the support plate, the screw rod 1 is connected to the handwheel, and both ends of the screw rod 1 are threadedly connected to an L-shaped clamping plate, and both ends of the side of the lower mold base are provided with slots, and the L-shaped clamping plate is located in the slots.
[0015] In the above technical solution, the hand wheel can be rotated to drive the screw rod to rotate, and the screw rod can drive two sets of L-shaped clamps threadedly connected to it to move laterally closer to each other so that the L-shaped clamps can be inserted into the grooves on both sides of the lower mold base, thereby fixing the lower mold base during installation.
[0016] Preferably, limiting bolts are installed at both ends of the side of the lower die seat, and one end of the limiting bolt is in contact with the vertical rod.
[0017] In the above technical solution, after the lower die base and the upper die base are disassembled, the limit bolt can be rotated to lock the vertical rod, thereby reducing the tension borne by the spring 1 and increasing its service life.
[0018] Preferably, the transverse movement assembly includes a second screw rod, which is installed at one end of the interior of the rectangular groove, and a guide rod is fixed to the other end of the interior of the rectangular groove. A motor is fixed to the side of the frame, and the output end of the motor is connected to the second screw rod. The second screw rod and the guide rod respectively pass through the two ends of the support plate, and the second screw rod and the support plate are threadedly connected.
[0019] In the above technical solution, the motor drives the second screw rod to rotate, so that the second screw rod can drive the support plate threadedly connected thereto to move horizontally, and the guide rod can guide the horizontal movement of the support plate.
[0020] Preferably, a limiting rod is provided through the side of the upper die seat, and a pull ring is fixed to the end of the limiting rod away from the upper die seat, a second spring is sleeved on the limiting rod, and both ends of the second spring are respectively connected to the pull ring and the outer wall of the upper die seat.
[0021] In the above technical solution, after the fixing assembly releases the fixation of the lower die base, the pull ring can be pulled to drive the limit rod to move out of the slot to prevent the limit rod from blocking the card strip. Thereafter, when the lower die base and the upper die base move laterally, the card strip can be pulled out of the slot to separate the hydraulic cylinder from the upper die base.
[0022] Compared with the prior art, the utility model has the following beneficial effects: the rubber ring vulcanization mold,
[0023] (1) A vertical rod and a fixing assembly are provided. When the upper die is lowered, the vertical rod will simultaneously drive the vertical rod to move vertically on the lower die base. When the lower die base is disassembled, the fixing assembly can be used to release the fixation of the lower die base, and then the lateral movement assembly can be used to drive the support plate and the lower die base to move horizontally. At the same time, the lower die base will drive the upper die base to move horizontally through the vertical rod. Compared with the comparative case, the lower die base and the upper die base can be disassembled at the same time, and the disassembly and assembly efficiency is high, thereby shortening the disassembly and assembly time and improving the processing efficiency;
[0024] (2) A spring 1 and a limit bolt are provided. Under the elastic force of the spring 1, the fixed block and the vertical rod can be moved upward. When the hydraulic cylinder is separated from the upper die seat, the upper die seat can be supported to prevent the upper die from hitting the lower die and causing damage. At the same time, after the lower die seat and the upper die seat are disassembled, the limit bolt can be rotated to lock the vertical rod, thereby reducing the tension borne by the spring 1 and increasing its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0026] Figure 2 It is a side view structural diagram of the lower die base and the upper die base of the utility model;
[0027] Figure 3 This is a schematic diagram of the structure of the frame of the utility model from a top view;
[0028] Figure 4 It is a schematic diagram of the top structure of the upper die base of the utility model.
[0029] In the figure: 1. frame, 2. support plate, 3. lower die base, 4. lower die, 5. vertical rod, 6. upper die base, 7. upper die, 8. fixed block, 9. spring 1, 10. fixing assembly, 1001. hand wheel, 1002. screw rod 1, 1003. L-shaped clamping plate, 1004. slot, 11. limit bolt, 12. transverse movement assembly, 1201. screw rod 2, 1202. guide rod, 1203, motor, 13. L-shaped fixing frame, 14. hydraulic cylinder, 15. clamping strip, 16. slot, 17. limit rod, 18. pull ring, 19. spring 2. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-4 The utility model provides a technical solution: a rubber ring vulcanization mold, such as Figure 1 , Figure 2 Figure 3 and Figure 4 As shown, a rectangular groove is provided at the midpoint of the frame 1, and a support plate 2 is provided in the rectangular groove, a lower die base 3 is provided on the top of the support plate 2, and a lower die 4 is fixed on the top of the lower die base 3, vertical rods 5 are provided through both sides of the lower die base 3, and an upper die base 6 is fixed on the top of the vertical rods 5, and an upper die 7 is fixed on the bottom of the upper die base 6;
[0032] A fixing assembly 10 is provided on the support plate 2, and the fixing assembly 10 is used to fix the lower die base 3;
[0033] A transverse movement assembly 12 is disposed inside the rectangular groove, and the transverse movement assembly 12 is used to drive the support plate 2 to move transversely;
[0034] An L-shaped fixing frame 13 is fixed to one end of the top of the frame 1 , and a hydraulic cylinder 14 is fixed through the top of the L-shaped fixing frame 13 , a clamping strip 15 is fixed to the output end of the hydraulic cylinder 14 , a slot 16 is provided on the top of the upper die base 6 , and the clamping strip 15 is located in the slot 16 .
[0035] Specifically, a plurality of annular molding grooves are provided inside the lower mold 4, and a heater is provided inside the upper mold 7. After the rubber strip is placed on the lower mold 4 and the upper mold 7 and the lower mold 4 are closed, the rubber strip can be heated by the heater inside the upper mold 7 to be vulcanized and formed.
[0036] like Figure 1 and Figure 2 As shown, a fixing block 8 is fixed to the bottom of the vertical rod 5, and a spring 9 is sleeved below the vertical rod 5, and two ends of the spring 9 are respectively connected to the fixing block 8 and the bottom of the lower mold base 3.
[0037] like Figure 1 , Figure 2 and Figure 3 As shown, the fixing assembly 10 includes a handwheel 1001, which is installed on the side of the support plate 2, and a screw rod 1002 is installed inside the support plate 2, the screw rod 1002 is connected to the handwheel 1001, and both ends of the screw rod 1002 are threadedly connected with an L-shaped clamping plate 1003, and both ends of the side of the lower mold base 3 are provided with a slot 1004, and the L-shaped clamping plate 1003 is located in the slot 1004.
[0038] like Figure 1 and Figure 2 As shown, limiting bolts 11 are installed at both ends of the side of the lower die base 3, and one end of the limiting bolt 11 is in contact with the vertical rod 5.
[0039] like Figure 1 , Figure 2 and Figure 3 As shown, the transverse movement assembly 12 includes a screw rod 1201, which is installed at one end of the inside of the rectangular groove, and a guide rod 1202 is fixed to the other end of the inside of the rectangular groove. A motor 1203 is fixed to the side of the frame 1, and the output end of the motor 1203 is connected to the screw rod 1201, the screw rod 1201 and the guide rod 1202 respectively pass through the two ends of the support plate 2, and the screw rod 1201 and the support plate 2 are threadedly connected.
[0040] like Figure 1 and Figure 4 As shown, a limiting rod 17 is provided through the side of the upper die seat 6, and a pull ring 18 is fixed to the end of the limiting rod 17 away from the upper die seat 6, a spring 19 is sleeved on the limiting rod 17, and the two ends of the spring 19 are respectively connected to the pull ring 18 and the outer wall of the upper die seat 6.
[0041] Working principle: When in use, first place the rubber strip on the lower mold 4, then turn on the hydraulic cylinder 14 to extend it, which will drive the card strip 15, the upper mold base 6 and the upper mold 7 to descend, so that the upper mold 7 and the lower mold 4 are molded together, and the rubber strip can be heated to make it vulcanized and formed. During the descending process of the upper mold 7, it will simultaneously drive the vertical rod 5 to move vertically on the lower mold base 3. When it is necessary to replace different lower molds 4 and upper molds 7, first turn the hand wheel 1001 to drive the screw rod 1002 to rotate, so that the screw rod 1002 drives the two sets of L-shaped clamps 1003 away from each other. At this time, the L-shaped clamps 1003 will be pulled out of the card slots 1004 on both sides of the lower mold base 3, and then pull the pull ring 18 to drive the limit rod 17 to move out of the slot 16, and turn on the motor 1203 to drive the screw rod 2 1201 to rotate, so that the screw rod 2 1201 drives the support plate 2, the lower mold base 3, the vertical rod 5 and the upper mold base 6 to move horizontally away from the end of the L-shaped fixing frame 13 The upper die base 6 is moved laterally, and the strip 15 at the bottom of the hydraulic cylinder 14 is moved out of the slot 16 at the top of the upper die base 6. Then the lower die base 3 and the upper die base 6 can be disassembled and replaced. After replacing the mold, the hand wheel 1001 is turned to drive the screw rod 1002 to rotate, so that the screw rod 1002 drives the two sets of L-shaped clamps 1003 to approach each other. At this time, the L-shaped clamps 1003 will be stuck in the slots 1004 on both sides of the lower die base 3, and then the motor 1203 is turned on again to drive the screw rod 1201 to rotate, so that the screw rod 1201 drives the support plate 2, the lower die base 3, the vertical rod 5 and the upper die base 6 to move laterally toward one end of the L-shaped fixing frame 13. When the upper die base 6 moves laterally, the strip 15 at the bottom of the hydraulic cylinder 14 will be stuck in the slot 16 at the top of the upper die base 6, and then the pull ring 18 is released, and the spring 2 19 will drive the limit rod 17 to be stuck in the slot 16 to limit the strip 15, and then the operation can be carried out again.
[0042] This completes the entire operation, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0043] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rubber ring vulcanization mold, comprising a frame (1), characterized in that: A rectangular groove is provided at the midpoint of the frame (1), and a support plate (2) is provided in the rectangular groove, a lower die seat (3) is provided on the top of the support plate (2), and a lower die (4) is fixed on the top of the lower die seat (3), vertical rods (5) are provided on both sides of the lower die seat (3), and an upper die seat (6) is fixed on the top of the vertical rods (5), and an upper die (7) is fixed on the bottom of the upper die seat (6); The support plate (2) is provided with a fixing assembly (10), and the fixing assembly (10) is used to fix the lower die base (3); A transverse movement component (12) is arranged inside the rectangular groove, and the transverse movement component (12) is used to drive the support plate (2) to move transversely; An L-shaped fixing frame (13) is fixed to one end of the top of the frame (1), and a hydraulic cylinder (14) is fixed through the top of the L-shaped fixing frame (13), a clamping strip (15) is fixed to the output end of the hydraulic cylinder (14), and a slot (16) is provided on the top of the upper die seat (6), and the clamping strip (15) is located in the slot (16).
2. A rubber ring vulcanization mold according to claim 1, characterized in that: A fixing block (8) is fixed to the bottom of the vertical rod (5), and a spring (9) is sleeved below the vertical rod (5), with two ends of the spring (9) being respectively connected to the fixing block (8) and the bottom of the lower die seat (3).
3. The rubber ring vulcanization mold according to claim 1, characterized in that: The fixing assembly (10) comprises a hand wheel (1001), the hand wheel (1001) is mounted on the side of the support plate (2), and a screw rod (1002) is mounted inside the support plate (2), the screw rod (1002) is connected to the hand wheel (1001), and both ends of the screw rod (1002) are threadedly connected to an L-shaped clamping plate (1003), and both ends of the side of the lower mold base (3) are provided with a clamping groove (1004), and the L-shaped clamping plate (1003) is located in the clamping groove (1004).
4. The rubber ring vulcanization mold according to claim 1, characterized in that: Limiting bolts (11) are installed at both ends of the side of the lower die seat (3), and one end of the limiting bolt (11) is in contact with the vertical rod (5).
5. The rubber ring vulcanization mold according to claim 1, characterized in that: The transverse movement assembly (12) comprises a second screw rod (1201), wherein the second screw rod (1201) is installed at one end inside the rectangular groove, and a guide rod (1202) is fixed to the other end inside the rectangular groove. A motor (1203) is fixed to the side of the frame (1), and the output end of the motor (1203) is connected to the second screw rod (1201). The second screw rod (1201) and the guide rod (1202) respectively pass through the two ends of the support plate (2), and the second screw rod (1201) and the support plate (2) are threadedly connected.
6. The rubber ring vulcanization mold according to claim 1, characterized in that: A limiting rod (17) is provided through the side of the upper die seat (6), and a pull ring (18) is fixed to one end of the limiting rod (17) away from the upper die seat (6), and a second spring (19) is sleeved on the limiting rod (17), and the two ends of the second spring (19) are respectively connected to the pull ring (18) and the outer wall of the upper die seat (6).
Citation Information
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