Novel gluten blocking machine based on aerodynamic force

Abstract

The utility model provides a novel gluten blocking machine based on aerodynamic force, which comprises a rack, and the rack is placed on the ground; the supporting mechanism comprises a supporting plate fixed to the machine frame and an air cylinder fixing support fixed to the machine frame. The limiting plates are arranged on the upper end face of the supporting plate, and a channel is formed between the limiting plates; the fixing plate is arranged on the upper end face of the limiting plate; the feeding mechanism comprises a stock bin arranged on the fixing plate, and the stock bin is connected with an air supply pipeline; the pushing mechanism comprises a mold plate arranged on the lower end face of the fixing plate, and the mold plate is connected with a pushing air cylinder; the gluten cutting machine has the advantages that the weight of gluten blocks can be accurate and uniform, the working efficiency is high, more gluten can be placed and processed at a time, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of gluten forming machines, in particular to a novel gluten block dividing machine based on air power. Background Art

[0002] Gluten is a plant protein composed of gliadin and glutenin. The nutritional components of gluten, especially the protein content, are higher than those of lean pork, chicken, eggs and most soy products. It is a high-protein, low-fat, low-sugar, low-calorie food. It also contains various trace elements such as calcium, iron, phosphorus and potassium. It is a traditional delicacy.

[0003] At present, the traditional production of gluten blocks is done by manual pressing and cutting, which is not only labor-intensive but also has low yield. The gluten blocks formed by manual rubbing are uneven, and the length of the gluten is uneven when the gluten is cut by hand. The product quality cannot be guaranteed. In addition, the cutting angle of the gluten cannot be controlled. With the mechanized production, gluten blockers have appeared on the market. The gluten blockers in the prior art rely on the natural gravity of the gluten to slide down and then cut. This method cannot ensure the uniform size and weight of the blocks, because during the sliding process, the gluten is easy to adhere to the slideway, resulting in the inability of the material holding hole to be filled with gluten, which in turn affects the gram weight of the gluten.

[0004] The patent publication number CN211993235U was retrieved, and the patent name is "A precisely adjustable feeding device for a gluten slitting machine", and specifically discloses a precisely adjustable feeding device for a gluten slitting machine, including a frame, a feed trough, a blanking trough and a silo; the feed trough is arranged obliquely downward, the blanking trough is arranged vertically, the lower end of the feed trough is connected to the upper end of the blanking trough, and the lower end of the blanking trough is fixed to the surface of the frame; a blanking port is provided on the surface of the frame directly below the blanking trough, and the silo is located below the blanking port; the top and bottom of the silo are open, and an adjustment block and an adjustment mechanism are provided in the silo, and the position of the adjustment block in the silo can be adjusted by the adjustment mechanism. The inclined feeding chute and the vertical feeding chute are used to shape the gluten strips. At the same time, the natural gravity of the gluten is used to shape the gluten when it is discharged, ensuring that the gluten blocks are cut evenly and the quality of the finished gluten products is guaranteed. At the same time, the adjustment mechanism of the silo can be used to adjust the height of the adjustment block in the silo, thereby adjusting the amount of gluten in the silo, and coordinating with the cutting knife to cut, so as to achieve precise adjustment of the size of the cut gluten blocks.

[0005] Through the analysis of the above public materials, it can be known that through the inclined feeding trough and the vertical feeding trough, workers must first cut the gluten into strips, and then place them in the trough for shaping. At the same time, the natural gravity of the gluten is used to shape the gluten when it is discharged, ensuring that the gluten blocks are cut to uniform sizes. Practice has shown that even at the position of the vertical feeding trough, it is impossible to ensure that the gluten fills the silo by relying solely on the dead weight of the gluten. It is not easy to fill the silo at the corner position. Therefore, the public materials are not good at grasping the weight of the gluten. Utility Model Content

[0006] In view of this, the utility model provides a new gluten chunking machine based on aerodynamics, which can not only achieve accurate and uniform weight of gluten chunks but also has high working efficiency. According to the size of the silo, more gluten can be processed at one time, eliminating the need for a worker to cut gluten strips, saving time and effort.

[0007] In order to solve the above technical problems, the utility model provides a new gluten block machine based on air power, comprising:

[0008] A rack, wherein the rack is placed on the ground;

[0009] A supporting mechanism, the supporting mechanism comprising a support plate fixed on the frame, and a cylinder fixing bracket fixed on the frame;

[0010] Limiting plates, the limiting plates are arranged on the upper end surface of the supporting plate, and channels are formed between the limiting plates;

[0011] A fixing plate, wherein the fixing plate is arranged on the upper end surface of the limiting plate;

[0012] A feeding mechanism, the feeding mechanism comprising a silo arranged on a fixed plate, the silo being connected to an air supply pipeline;

[0013] A pushing mechanism, the pushing mechanism comprising a mold plate arranged on the lower end surface of the fixed plate, the mold plate being connected to a pushing cylinder;

[0014] A slitting mechanism, the slitting mechanism comprising a material holding hole arranged on the mold plate;

[0015] The material return mechanism comprises a triangular bracket arranged on a fixed plate, a material return cylinder is arranged on one side of the triangular bracket, and a material return plate is connected to the end of the telescopic rod of the material return cylinder.

[0016] Furthermore, the supporting plate, the limiting plate and the fixing plate form a rectangular channel, the interior of which is used for the sliding of the mold plate, and the mold plate is arranged horizontally.

[0017] Furthermore, the material holding hole is an upper and lower through hole structure, and the shape is a long strip or a circle.

[0018] Furthermore, a pin shaft is arranged on the mold plate, a pushing cylinder is arranged on the cylinder fixing bracket, a connecting frame is arranged at the telescopic end of the pushing cylinder, the connecting frame is connected to the pin shaft, and the connecting frame is U-shaped.

[0019] Furthermore, the silo is a hollow structure, the lower end of which is fixedly connected to the upper end surface of the support plate, and the support plate is provided with a hole for the material in the silo to fall through the hole and enter the mold plate.

[0020] Furthermore, the shape of the stripping plate is consistent with the shape of the material holding hole.

[0021] Furthermore, the air supply pipeline is externally connected to an air pump for pressurizing the silo.

[0022] The beneficial effects of the above technical solution of the utility model are as follows:

[0023] 1. The weight of the gluten block can be made uniform. The fabric is filled in the material holes under pressure through air pressure. Since the volume of the material holes is calculated according to the density of the gluten block, the gluten block filling the material holes can maintain uniform weight.

[0024] 2. High working efficiency, more gluten can be processed at one time. Compared with the method relying on the deadweight of gluten, this technology can significantly improve working efficiency. The gluten is pushed downward by air power to enter and fill the material hole, and the feeding speed is faster. In addition, due to the setting of the silo, more gluten can be added to the silo at one time. Compared with the method of feeding in strips, it saves manpower for gluten strips, thus achieving the purpose of saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model;

[0026] Figure 2 It is a structural schematic diagram of the mold plate;

[0027] Figure 3 for Figure 2 Another embodiment of;

[0028] In the figure: 1. Frame; 2. Support plate; 3. Limit plate; 4. Fixed plate; 5. Cylinder fixing bracket; 6. Push cylinder; 7. Connecting frame; 8. Pin shaft; 9. Material bin; 10. Triangular bracket; 11. Material return cylinder; 12. Material return plate; 13. Material holding hole; 14. Mold plate; 15. Air supply pipeline. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-3, the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0030] like Figure 1-3 As shown: Example 1

[0031] A novel gluten chunking machine based on aerodynamics comprises a frame 1, which is placed on the ground; a supporting mechanism, which comprises a support plate 2 fixed on the frame 1, and a cylinder fixing bracket 5 fixed on the frame 1; a limiting plate 3, which is arranged on the upper end surface of the support plate 2, and a channel is formed between the limiting plates 3; a fixing plate 4, which is arranged on the upper end surface of the limiting plate 3; a feeding mechanism, which comprises a silo 9 arranged on the fixing plate 4, and the silo 9 is connected to an air supply pipeline; a pushing mechanism, which comprises a mold plate 14 arranged on the lower end surface of the fixing plate 4, and the mold plate 14 is connected to a pushing cylinder 6; a slitting mechanism, which comprises a material holding hole 13 arranged on the mold plate 14; a material return mechanism, which comprises a triangular bracket 10 arranged on the fixing plate 4, and a material return cylinder 11 is arranged on one side of the triangular bracket 10, and a material return plate 12 is connected to the end of the telescopic rod of the material return cylinder 11.

[0032] In this embodiment, the gluten forming machine includes a frame 1 and a support plate 2 arranged on the frame 1, the support plate 2 is fixed on the frame 1 by bolts, two limit plates 3 are arranged on the support plate 2, and a distance is left between the limit plates 3. A fixing plate 4 is placed on the upper end of the limit plate 3, and the fixing plate 4 fixes the fixing plate 4 and the limit plate 3 to the support plate 2 by bolts. The fixing plate 4, the limit plate 3 and the support plate 2 form a horizontal cavity structure, and a mold plate 14 is placed in the cavity. The mold plate 14 can move horizontally under the action of the pushing mechanism. The mold plate 14 is a plate-like structure, and a material holding hole 13 is arranged on the mold plate 14. The material holding hole 13 is a through hole structure. A hole is arranged at one end of the mold plate 14 for installing a pin shaft 8, and then the mold plate 14 is fixed to the connecting frame 7 by the pin shaft 8, and the connecting frame 7 is fixed on the telescopic end of the pushing cylinder 6, and then driven by the pushing cylinder 6, the horizontal reciprocating motion is performed to feed the material. A triangular bracket 10 is provided on the fixing plate 4 for fixing a material-removing cylinder 11 . A material-removing plate 12 is installed at the end of the telescopic rod of the material-removing cylinder 11 . The material-removing plate 12 pushes the block gluten in the material-receiving hole 13 downward. Example 2

[0033] The support plate 2, the limiting plate 3 and the fixing plate 4 form a rectangular channel, the interior of which is used for the sliding of the mold plate 14, and the mold plate 14 is arranged horizontally.

[0034] Different from the above-mentioned embodiment, in this embodiment, the support plate 2, two limiting plates 3 and the fixing plate 4 form a cavity channel for horizontal movement of the mold plate 14 and also for limiting the mold plate 14 in other directions. Example 3

[0035] The material holding hole 13 is a vertical through hole structure, and the shape is a long strip or a circle.

[0036] Different from the above-mentioned embodiment, in this embodiment, the shape of the material holding hole 13 is preferably a long strip or a circle, so as to facilitate the secondary cake pressing or winding process in the subsequent process. Example 4

[0037] The mold plate 14 is provided with a pin shaft 8, the cylinder fixing bracket 5 is provided with a pushing cylinder 6, the telescopic end of the pushing cylinder 6 is provided with a connecting frame 7, the connecting frame 7 is connected to the pin shaft 8, and the connecting frame 7 is U-shaped.

[0038] Different from the above embodiment, in this embodiment, the connecting frame 7 is preferably U-shaped, the mold plate 14 extends into the interior, and then fixed by the pin 8. Similarly, the connecting frame 7 can be plate-shaped, and can be detachably connected or fixedly connected to the mold plate 14. Example 5

[0039] The silo 9 is a hollow structure, with its lower end fixedly connected to the upper end surface of the support plate 2 , and a hole is provided on the support plate 2 for the material in the silo 9 to fall through the hole and enter the mold plate 14 .

[0040] Different from the above embodiment, in this embodiment, the lower end of the silo 9 is welded and fixed to the upper end surface of the fixed plate 4, the kneaded noodles are put into the silo 9, and a hole is punched on the fixed plate 4 at a position corresponding to the lower end of the silo 9 to allow the noodles to enter the material holding hole 13 under pressure. Example 6

[0041] The shape of the material stripping plate 12 is consistent with the shape of the material holding hole 13 , and the air supply pipeline is externally connected to an air pump for pressurizing the material bin 9 .

[0042] Different from the above-mentioned embodiments, in this embodiment, in order to produce gluten blocks with a circular or long strip structure, the shape of the material stripping plate 12 is consistent with that of the material receiving hole 13, and a cover body is provided at the upper end of the silo 9. The cover body and the cylinder body are locked and connected, and an air supply pipe is connected to the cover body. The air supply pipe is externally connected to an air pump, which can force the noodles to enter the material receiving hole 13 by pressurizing, and can fill the material receiving hole 13, thereby making the weight of each gluten block uniform.

[0043] The working method (or working principle) of the utility model:

[0044] When the present technology is working, the air supply pipe 15 is first connected to an external air pump, and the pushing cylinder 6 returns to the initial position, that is, the position of the material holding hole 13 is directly below the silo 9. A hole is provided on the fixed plate 4 for the channel for gluten discharge. The air pump is controlled by a controller, and a PLC control program can be written in advance. Then the controller is started, and the air pump starts to pump air into the silo 9. At this time, the gluten starts to be discharged. Under a certain pressure and time, the gluten fills the material holding hole 13, and then the pressurization stops. Under the action of the pushing cylinder 6, the mold plate 14 moves horizontally. When the material holding hole 13 runs to directly below the material return cylinder 11, the pushing cylinder 6 stops, and then the material return plate 12 pushes out the gluten in the material holding hole 13 through the operation of the material return cylinder 11.

Claims

1. A new type of gluten block machine based on air power, characterized by: include, A frame (1), wherein the frame (1) is placed on the ground; A supporting mechanism, the supporting mechanism comprising a support plate (2) fixed on the frame (1), and a cylinder fixing bracket (5) fixed on the frame (1); A limiting plate (3), wherein the limiting plate (3) is arranged on the upper end surface of the supporting plate (2), and a channel is formed between the limiting plates (3); A fixing plate (4), wherein the fixing plate (4) is arranged on the upper end surface of the limiting plate (3); A feeding mechanism, the feeding mechanism comprising a material bin (9) arranged on a fixed plate (4), the material bin (9) being connected to an air supply pipeline; A pushing mechanism, the pushing mechanism comprising a mold plate (14) arranged on the lower end surface of the fixed plate (4), the mold plate (14) being connected to a pushing cylinder (6); A slitting mechanism, the slitting mechanism comprising a material holding hole (13) arranged on a mold plate (14); A material return mechanism, the material return mechanism comprising a triangular bracket (10) arranged on a fixed plate (4), a material return cylinder (11) being arranged on one side of the triangular bracket (10), and a material return plate (12) being connected to the end of a telescopic rod of the material return cylinder (11).

2. A novel gluten block dividing machine based on air power according to claim 1, characterized in that: The supporting plate (2), the limiting plate (3) and the fixing plate (4) form a rectangular channel, the interior of which is used for the mold plate (14) to slide, and the mold plate (14) is arranged horizontally.

3. A novel gluten block dividing machine based on air power according to claim 2, characterized in that: The material holding hole (13) is a top and bottom through hole structure, and is in the shape of a long strip or a circle.

4. A novel gluten block dividing machine based on air power according to claim 3, characterized in that: The mold plate (14) is provided with a pin shaft (8), the cylinder fixing bracket (5) is provided with a pushing cylinder (6), a connecting frame (7) is provided at the telescopic end of the pushing cylinder (6), the connecting frame (7) is connected to the pin shaft (8), and the connecting frame (7) is U-shaped.

5. A novel gluten block dividing machine based on air power according to claim 4, characterized in that: The silo (9) is a hollow structure, the lower end of which is fixedly connected to the upper end surface of the support plate (2), and the support plate (2) is provided with a hole for the material in the silo (9) to fall through the hole and enter the mold plate (14).

6. A novel gluten block dividing machine based on air power according to claim 5, characterized in that: The shape of the stripping plate (12) is consistent with the shape of the material holding hole (13).

7. A novel gluten block dividing machine based on air power according to claim 6, characterized in that: The air supply pipeline is externally connected to an air pump for pressurizing the silo (9).

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