Material flotation device of flaking machine

By designing the material flotation device of the flapper slag discharge, liquid removal, slag discharge and material transport mechanism, the problem of low wood collection efficiency in the prior art is solved, efficient separation and collection of wood and impurities is achieved, and cost is reduced .

CN222132176UActive Publication Date: 2024-12-10WANHUA ECOBOARD INTEGRATED EQUIP CO LTD
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Patent Information

Application Number
CN202420105782.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-10
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing planer material flotation device has low collection efficiency, low degree of mechanization, high cost, and it is difficult to effectively separate impurities in wood.

Method used

A material flotation device of the planer including a flotation mechanism, a liquid removal mechanism, a slag discharge mechanism and a material transport mechanism is designed. The wood and impurities are separated by the flotation fluid, and the impurities are deposited at the bottom. The liquid removal mechanism is used to move the floating mechanism to float. The liquid selection allows the wood to float into the feeding tank, the material transporting mechanism independently collects the wood, and the slag discharge mechanism transports impurities, improving the wood collection efficiency.

Benefits of technology

It improves the collection efficiency and flotation efficiency of wood, reduces operating costs, and realizes efficient separation and collection of wood and impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material flotation device of a flaking machine, which comprises a flotation mechanism suitable for containing flotation liquid, and the flotation liquid is suitable for enabling wood processed by the flaking machine to float in the flotation liquid, so that impurities mixed in the wood are deposited at the bottom of the flotation mechanism; the liquid stirring mechanism is mounted above the flotation mechanism and is suitable for stirring the flotation liquid in the specified direction, so that the wood floating in the flotation liquid moves in the specified direction; at least one part of the deslagging mechanism is arranged at the bottom of the flotation mechanism, and the deslagging mechanism is suitable for conveying at least one part of impurities deposited at the bottom of the flotation mechanism out of the flotation mechanism; and the material conveying mechanism is arranged on the downstream of the flotation mechanism in the moving direction of the wood in the flotation mechanism and comprises a feeding groove which is in fluid communication with the flotation mechanism so as to receive the wood from the flotation mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood flotation, in particular to a material flotation device for a flaker. Background Art

[0002] In the process of producing particleboard, the wood needs to be processed by a flaker first to obtain wood chips of a certain size. However, since the wood itself is mixed with impurities such as soil and stones, these impurities are also mixed into the wood after being processed by the flaker. Therefore, the impurities need to be sorted out from the wood before further processing of the wood chips.

[0003] Publication No. CN218748365U discloses a bamboo shavings screening device for bamboo oriented structural particle board. In this patent, under the push of the scraper of the first scraper conveyor, the bamboo shavings are scraped to the feeding port of the first bamboo shavings collecting mesh belt conveyor, and then the first bamboo shavings collecting mesh belt conveyor brings the qualified bamboo shavings out of the oil flotation tank.

[0004] Since the first bamboo shavings collecting net belt conveyor is arranged obliquely in the oil flotation tank, and at least a portion of the first bamboo shavings collecting net conveyor is immersed in the oil, in the process of transporting qualified bamboo shavings, part of the qualified bamboo shavings may float back to the oil flotation tank with the oil, resulting in the problem of low efficiency in collecting shavings. Utility Model Content

[0005] In view of this, the main purpose of the utility model is to provide a material flotation device for a flaker, in order to partially solve at least one of the above-mentioned technical problems. By providing a feed trough connected to the fluid of the flotation mechanism, the floated wood in the feed trough can be independently taken out, thereby improving the collection efficiency of the wood.

[0006] According to one aspect of the utility model, there is provided a flotation device for material of a flaker, comprising: a flotation mechanism, adapted to contain a flotation liquid, wherein the flotation liquid is adapted to make wood processed by a flaker float in the flotation liquid, so that impurities mixed in the wood are deposited at the bottom of the flotation mechanism; a liquid-diverting mechanism, installed above the flotation mechanism, adapted to divert the flotation liquid in a specified direction, so that the wood floating in the flotation liquid moves in the specified direction; a slag-discharging mechanism, at least a part of which is arranged at the bottom of the flotation mechanism, adapted to transport at least a part of the impurities deposited at the bottom of the flotation mechanism out of the flotation mechanism; and a material-conveying mechanism, which is arranged downstream of the flotation mechanism in the moving direction of the wood in the flotation mechanism, and comprises a feeding trough in fluid communication with the flotation mechanism to receive the wood from the flotation mechanism.

[0007] According to an embodiment of the utility model, the liquid-prying mechanism includes at least one liquid-prying wheel, and each of the liquid-prying wheels includes: a barrel portion rotatably mounted above the flotation mechanism; a driving portion suitable for driving the barrel portion to rotate; and a plurality of teeth arranged on the surface of the barrel portion, suitable for moving the flotation liquid.

[0008] According to an embodiment of the utility model, the shifting teeth include inserting pieces, and the inserting pieces are inserted into the barrel portion in an array.

[0009] According to an embodiment of the utility model, the liquid diverting mechanism further comprises a lifting portion, which is adapted to control the depth of the liquid diverting mechanism immersed in the flotation liquid.

[0010] According to an embodiment of the utility model, the material transport mechanism further comprises a screw conveyor, a roller feeder or a belt conveyor extending into the feeding trough.

[0011] According to an embodiment of the utility model, the material transport mechanism further includes: a liquid collecting tank, arranged at the bottom of the material transport mechanism, suitable for collecting the flotation liquid carried by the wood; and a liquid discharge port, arranged at the bottom of the liquid collecting tank, to discharge the flotation liquid in the liquid collecting tank.

[0012] According to an embodiment of the utility model, the liquid discharge port is connected to the flotation mechanism and is suitable for recovering at least a portion of the flotation liquid to the flotation mechanism.

[0013] According to an embodiment of the utility model, the slag discharge mechanism includes a belt conveyor, which includes: a horizontal portion, immersed in the bottom of the flotation mechanism, configured to collect the impurities deposited from the flotation liquid; and an inclined portion, obliquely extending out of the flotation mechanism from one end of the horizontal portion to transport the impurities on the horizontal portion to the outside of the flotation mechanism.

[0014] According to an embodiment of the utility model, the belt conveyor includes: a driving wheel rotatably mounted above the flotation mechanism; a driven wheel rotatably mounted at the bottom of the flotation mechanism; two guide wheels rotatably mounted in the flotation mechanism; and a conveyor belt movably wrapped around the driving wheel and the driven wheel and bypassing the guide wheel, so that the portion of the conveyor belt located between the guide wheel and the driven wheel forms the horizontal portion, and the portion located between the guide wheel and the driving wheel forms the inclined portion.

[0015] According to an embodiment of the utility model, the belt conveyor also includes a plurality of baffles, which are installed on the conveyor belt perpendicular to the conveyor belt and the moving direction of the conveyor belt, and are arranged at intervals along the moving direction of the conveyor belt to prevent impurities located on the inclined portion from sliding downward.

[0016] According to the material flotation device for a flaker provided by the utility model, the flotation liquid contained in the flotation mechanism is used to separate the wood from the impurities mixed in the wood, and the wood is floated on the flotation liquid, and the impurities are deposited at the bottom of the flotation mechanism. The impurities deposited at the bottom of the flotation mechanism are transported out of the flotation mechanism through the slag discharge. The liquid-diverting mechanism diverts the flotation liquid to move the flotation liquid toward the feeding mechanism, and the wood floating on the flotation liquid enters the feeding trough, and the collection of the wood is completed through the feeding trough, and the wood collected by the feeding trough is taken out and transported to the transport mechanism, thereby completing the flotation of the wood. By independently taking out the floated wood in the feeding trough, the flotation operation of the wood inside the flotation mechanism is not affected, thereby improving the efficiency of wood collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a side view of a flaker material flotation device according to an exemplary embodiment of the present utility model;

[0018] Figure 2 is a front view of a liquid transfer wheel of a flaker material flotation device according to an exemplary embodiment of the utility model;

[0019] Figure 3 is a top view of a horizontal portion of a belt conveyor of a flaker material flotation device according to an exemplary embodiment of the present invention;

[0020] In the above drawings, the meanings of the reference numerals are as follows:

[0021] 10-Floatation mechanism;

[0022] 20-liquid diverting mechanism;

[0023] 21-liquid transfer wheel;

[0024] 22-shift teeth;

[0025] 23-insert;

[0026] 30-slag discharge mechanism;

[0027] 31- driving wheel;

[0028] 32- driven wheel;

[0029] 33-guide wheel;

[0030] 34- conveyor belt;

[0031] 35- baffle;

[0032] 36- protrusion;

[0033] 40- Material transport mechanism;

[0034] 41-Feeding chute;

[0035] 42-Liquid collecting tank. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0037] However, it should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. In the following detailed description, for ease of explanation, many specific details are set forth to provide a comprehensive understanding of the embodiments of the present invention. However, it is apparent that one or more embodiments may also be implemented without these specific details. In addition, in the following description, the description of the known technology is omitted to avoid unnecessary confusion of the concept of the present invention.

[0038] The terms used herein are only for describing specific embodiments and are not intended to limit the present invention. The term "comprising" used herein indicates the existence of features, steps, operations, but does not exclude the existence or addition of one or more other features.

[0039] In the case of using expressions such as "at least one of A, B, and C, etc.", it should generally be interpreted in accordance with the meaning of the expression generally understood by those skilled in the art (for example, "a system having at least one of A, B, and C" should include but is not limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and / or A, B, C, etc.). In the case of using expressions such as "at least one of A, B, or C, etc.", it should generally be interpreted in accordance with the meaning of the expression generally understood by those skilled in the art (for example, "a system having at least one of A, B, or C" should include but is not limited to a system having A alone, B alone, C alone, A and B, A and C, B and C, and / or A, B, C, etc.).

[0040] All terms (including technical and scientific terms) used herein have the meanings commonly understood by those skilled in the art unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification and should not be interpreted in an idealized or overly rigid manner.

[0041] In the prior art, wood floating on the flotation liquid is often collected by manual salvage, which has the problems of low mechanization, high cost and low efficiency. Therefore, how to improve the mechanization degree of material flotation equipment, reduce costs and improve efficiency has become a technical problem that needs to be solved urgently.

[0042] In view of this, the utility model provides a flotation device for a flaker material to improve the mechanization degree of the flotation device, reduce costs, and improve the efficiency of flotation of wood.

[0043] Figure 1 is a side view of a flaker material flotation device according to an exemplary embodiment of the present invention.

[0044] According to the utility model, a material flotation device for a flaker is provided. Figure 1 As shown, it includes: a flotation mechanism 10, which is suitable for containing flotation liquid, and wood composed of wood chips processed by a shaving machine 50 enters the flotation mechanism 10 through a feed port, and the flotation liquid is suitable for making the wood float in the flotation liquid, so that the impurities mixed in the wood are deposited at the bottom of the flotation mechanism 10. A liquid diverting mechanism 20, which is rotatably installed above the flotation mechanism 10 through a support frame (not shown in the figure), is suitable for diverting the flotation liquid in a specified direction, so that the wood floating in the flotation liquid moves in the specified direction. A slag discharge mechanism 30, at least a part of which is arranged at the bottom of the flotation mechanism 10, is suitable for transporting at least a part of the impurities deposited at the bottom of the flotation mechanism 10 out of the flotation mechanism 10. And a material transporting mechanism 40, which is arranged downstream of the flotation mechanism 10 in the moving direction of the wood in the flotation mechanism 10, and includes a feeding trough 41 connected to the fluid of the flotation mechanism 10 to receive the wood from the flotation mechanism 10.

[0045] According to the above-mentioned arrangement, the flotation liquid contained in the flotation mechanism 10 separates the wood from the impurities mixed in the wood, so that the wood floats on the flotation liquid and is deposited at the bottom of the flotation mechanism 10. The impurities deposited at the bottom of the flotation mechanism 10 are transported out of the flotation mechanism 10 through the slag discharge mechanism 30. The liquid diverting mechanism 20 diverts the flotation liquid in the direction of the feeding mechanism 40, so that the wood floating on the flotation liquid moves with the flotation liquid, and the wood enters the transport mechanism 40 through the feeding trough 41 with the flotation liquid, and the wood is transported out of the material flotation device of the chipper through the transport mechanism 40, so that the wood is further dried, processed, etc.

[0046] In an illustrative embodiment, the feed trough 41 includes a screen and a lifting baffle. After the wood enters the feed trough 41 along with the flotation liquid and reaches a predetermined amount, the lifting baffle is raised to discharge the flotation liquid in the feed trough 41. The wood remains in the feed trough 41 under the action of the screen. After the flotation liquid is discharged, the screen is opened to allow the wood to enter the material transport mechanism 40.

[0047] According to the above-mentioned arrangement, the feed trough 41 can collect as much wood as possible and transport it to the transport mechanism 40, thereby solving the problem of the wood in the transport mechanism 40 floating back to the flotation mechanism 10 along with the flotation liquid. Moreover, the operation of extracting the wood after flotation in the feed trough does not affect the flotation operation of the wood inside the flotation mechanism, thereby improving the efficiency of wood collection and flotation efficiency.

[0048] Figure 2 It is a front view of a liquid transfer wheel of a flaker material flotation device according to an exemplary embodiment of the utility model.

[0049] In an illustrative embodiment, Figure 1 and Figure 2 As shown, the liquid-displacing mechanism 20 includes at least one liquid-displacing wheel 21, each of which includes: a cylinder portion rotatably mounted above the flotation mechanism 10 through a mounting frame (not shown in the figure); a driving portion, suitable for driving the cylinder portion to rotate; and a plurality of teeth 22, which are arranged on the surface of the cylinder portion and are suitable for displacing the flotation liquid.

[0050] In an illustrative embodiment, Figure 2 As shown, the shifting tooth 22 includes inserting pieces 23, and the inserting pieces 23 are inserted into the barrel portion in an array.

[0051] According to the above arrangement, the inserting piece 23 can be driven to rotate by the cylinder to stir the flotation liquid, so that the flotation liquid drives the wood to flow toward the feeding part 40 .

[0052] In an illustrative embodiment, the liquid diverting mechanism 20 further includes a lifting portion (not shown in the figure) adapted to control the depth of the liquid diverting mechanism immersed in the flotation liquid.

[0053] According to the above arrangement, the liquid diverting mechanism 20 can be moved downward or upward by the lifting part, so as to control the contact area between the insert 23 of the liquid diverting mechanism 20 and the flotation liquid, so as to control the flow speed of the flotation liquid to the feeding mechanism 40 under the action of the liquid diverting mechanism.

[0054] In an illustrative embodiment, the material transport mechanism 40 further includes a screw conveyor, a roller feeder or a belt conveyor extending into the feeding trough.

[0055] In an illustrative embodiment, the material transport mechanism 40 further includes: a liquid collecting tank 42, disposed at the bottom of the material transport mechanism 40, suitable for collecting the flotation liquid carried by the wood; and a liquid discharge port (not shown in the figure), disposed at the bottom of the liquid collecting tank 42, to discharge the flotation liquid contained in the liquid collecting tank 42.

[0056] According to the above-mentioned arrangement, the flotation liquid carried by the wood can flow into the collecting tank 42 along the material transport mechanism 40, and the flotation liquid collected in the collecting tank 42 can be discharged from the material transport mechanism 40 through the discharge port arranged at the bottom of the collecting tank 42, so that the flotation liquid can be discharged from the material transport mechanism 40 in time, thereby reducing the contact time between the wood in the material transport mechanism 40 and the flotation liquid, so as to facilitate the drying and other related treatments of the wood after flotation.

[0057] In an exemplary embodiment, the liquid discharge port is connected to the flotation mechanism and is suitable for recovering at least a portion of the flotation liquid to the flotation mechanism 10 .

[0058] In an illustrative embodiment, Figure 1 As shown, the slag discharge mechanism includes a belt conveyor, which includes: a horizontal part immersed in the bottom of the flotation mechanism and configured to collect impurities deposited from the flotation liquid; and an inclined part, which extends obliquely from one end of the horizontal part out of the flotation mechanism to transport the impurities on the horizontal part to the outside of the flotation mechanism.

[0059] According to the above-mentioned setting method, the horizontal part is set at the bottom of the flotation mechanism, and the impurities mixed in the wood are deposited on the horizontal part under the action of the flotation liquid, and then transported to the inclined part through the horizontal part. One end of the inclined part extends out of the flotation mechanism 10, and the impurities are transported out of the flotation mechanism 10 through the inclined part.

[0060] In an illustrative embodiment, Figure 1 As shown, the belt conveyor includes: a driving wheel 31, which is rotatably mounted above the flotation mechanism 10; a driven wheel 32, which is rotatably mounted at the bottom of the flotation mechanism 10; two guide wheels 33, which are rotatably mounted in the flotation mechanism 10; and a conveyor belt 34, which is movably surrounded by the driving wheel 31 and the driven wheel 32, and bypasses the guide wheels 33, so that the portion of the conveyor belt 34 located between the guide wheels 33 and the driven wheel 32 forms a horizontal portion, and the portion located between the guide wheels 33 and the driving wheel 31 forms an inclined portion.

[0061] Figure 3 is a top view of a belt conveyor of a flaker material flotation device according to an exemplary embodiment of the present utility model.

[0062] In an illustrative embodiment, Figure 3 As shown, the belt conveyor further includes a plurality of baffles 35, which are installed on the conveyor belt 34 perpendicular to the conveyor belt 34 and the moving direction of the conveyor belt, and are arranged at intervals along the moving direction of the conveyor belt to prevent impurities located on the inclined portion from sliding downward.

[0063] According to the above-mentioned setting mode, through the partition of the baffle, on the one hand, the baffle can prevent the impurities from sliding down, and the baffle can also help control the conveying speed of the impurities on the belt, especially in the inclined part, even if the impurities slide due to the excessive speed of the conveyor belt or the excessive slope, they can move with the conveyor belt at a fixed speed under the action of the baffle, ensuring the efficiency of slag discharge. On the other hand, the impurities can be evenly distributed on the conveyor belt, which can avoid excessive accumulation of impurities in a certain section of the conveyor belt, so as to prevent the impurities from overflowing perpendicular to the moving direction of the conveyor belt.

[0064] In an illustrative embodiment, the conveyor belt 34 is further provided with protrusions 36 in an array to increase the friction between the debris and the conveyor belt 34 .

[0065] Based on the above technical solution, the material flotation device of the flaker of the utility model can at least achieve the beneficial effect of improving the collection efficiency of wood.

[0066] It should also be noted that the directional terms mentioned in the embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are only reference directions of the drawings and are not intended to limit the scope of protection of the present invention. Throughout the drawings, the same elements are represented by the same or similar reference numerals. Conventional structures or configurations will be omitted when they may cause confusion in the understanding of the present invention.

[0067] The embodiments of the present invention are described above. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Although the embodiments are described above separately, this does not mean that the measures in the various embodiments cannot be used in combination to advantage. The scope of the present invention is defined by the attached claims and their equivalents. Without departing from the scope of the present invention, a person skilled in the art may make a variety of substitutions and modifications, which should all fall within the scope of the present invention.

Claims

1. A flotation device for flaker materials, characterized in that: include: A flotation mechanism, adapted to contain a flotation liquid, wherein the flotation liquid is adapted to float the wood after the flaker process in the flotation liquid, so that impurities mixed in the wood are deposited at the bottom of the flotation mechanism; A liquid-diverting mechanism, installed above the flotation mechanism, adapted to divert the flotation liquid in a specified direction so that the wood floating in the flotation liquid moves in the specified direction; a slag discharge mechanism, at least a portion of which is disposed at the bottom of the flotation mechanism and is adapted to transport at least a portion of the impurities deposited at the bottom of the flotation mechanism out of the flotation mechanism; as well as The material transport mechanism is arranged downstream of the flotation mechanism in the moving direction of the wood in the flotation mechanism and comprises a feeding trough in fluid communication with the flotation mechanism to receive the wood from the flotation mechanism.

2. The flaker material flotation device according to claim 1, characterized in that: The liquid-dispensing mechanism comprises at least one liquid-dispensing wheel, and each of the liquid-dispensing wheels comprises: A cylinder part, rotatably mounted above the flotation mechanism; A driving part, adapted to drive the cylinder part to rotate; and A plurality of teeth are arranged on the surface of the barrel and are suitable for moving the flotation liquid.

3. The flaker material flotation device according to claim 2, characterized in that: The shifting teeth include inserting pieces, and the inserting pieces are inserted into the barrel portion in an array.

4. The flaker material flotation device according to claim 2, characterized in that: The liquid diverting mechanism further comprises a lifting part, which is adapted to control the depth of the liquid diverting mechanism immersed in the flotation liquid.

5. The flaker material flotation device according to claim 1, characterized in that: The material conveying mechanism further comprises a screw conveyor, a roller feeder or a belt conveyor extending into the material feeding trough.

6. The flaker material flotation device according to claim 5, characterized in that: The material transport mechanism further comprises: a liquid collecting tank, arranged at the bottom of the material transport mechanism, suitable for collecting the flotation liquid carried by the wood; and A liquid discharge port is arranged at the bottom of the liquid collecting tank to discharge the flotation liquid in the liquid collecting tank.

7. The flaker material flotation device according to claim 6, characterized in that: The liquid discharge port is connected to the flotation mechanism and is suitable for recovering at least a portion of the flotation liquid to the flotation mechanism.

8. The flaker material flotation device according to claim 1, characterized in that: The slag discharge mechanism comprises a belt conveyor, and the belt conveyor comprises: a horizontal portion, submerged at the bottom of the flotation mechanism, configured to collect the impurities deposited from the flotation liquid; and The inclined portion is obliquely extended from one end of the horizontal portion to the flotation mechanism so as to transport the impurities on the horizontal portion to the outside of the flotation mechanism.

9. The flaker material flotation device according to claim 8, characterized in that: The belt conveyor comprises: A driving wheel rotatably mounted above the flotation mechanism; A driven wheel rotatably mounted on the bottom of the flotation mechanism; two guide wheels rotatably mounted in the flotation mechanism; and The conveyor belt is movably wrapped around the driving wheel and the driven wheel and bypasses the guide wheel, so that the portion of the conveyor belt located between the guide wheel and the driven wheel forms the horizontal portion, and the portion located between the guide wheel and the driving wheel forms the inclined portion.

10. The flaker material flotation device according to claim 9, characterized in that: The belt conveyor further comprises a plurality of baffles which are installed on the conveyor belt perpendicular to the conveyor belt and the moving direction of the conveyor belt and are arranged at intervals along the moving direction of the conveyor belt to prevent impurities located on the inclined portion from sliding downward.