Automatic screening device for defective snow cake pieces
By designing an automatic screening device, using a speedometer and a robot to automatically pick up the residual snow cakes, and quickly transport them through a semi-circular arc collection pipeline, the problems of low screening efficiency and high equipment cost in snow cake production are solved, and the problem of low screening efficiency and high equipment cost is achieved. Efficient and low-cost snow cake screening and delivery.
Patent Information
- Application Number
- CN202323642822.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-29
AI Technical Summary
In the existing snow cake production process, the residual biscuit screening method has problems such as low manual screening efficiency and high equipment cost, especially the optical image screening equipment is complex in structure and high maintenance cost.
An automatic screening device including a base, slide, conveyor belt, robot and semi-circular collection pipeline was designed. The speed gauze was used to measure the speed of snow cakes. The robot automatically clamped the defective products and quickly transported them to the semi-circular collection pipeline. Collect location.
It realizes high degree of automation snow cake screening, improves work efficiency, reduces equipment costs, and facilitates post-maintenance, maintains the neatness of the conveyor belt.
Smart Images

Figure CN222132664U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of food processing, and particularly relates to an automatic screening device for defective snow cake slices. Background Art
[0002] Snow cakes are round cake-shaped biscuits. Snow cakes are puffed foods made of selected rice. They are crispy, sweet and have various flavors. Most of them are made of selected rice and other foods as raw materials, and are processed through baking, heating and other processes. In the production process of snow cakes, defective biscuits often appear. If the defective biscuits are not screened out in time, the processing quality of the snow cakes will be reduced and the reputation of the company will be affected. The existing screening methods are: one is to manually observe the snow cakes on the conveyor belt, find the defective biscuits, and manually take them out. This screening method is easy to fatigue employees, easy to miss, and the work efficiency is not high. The other is optical image screening, which is mainly composed of cameras, light sources, lenses, industrial computers, control software, rack parts and other components, and combined with a manipulator to clamp the defective products. This optical image screening machine has a complex structure, is expensive, and has high maintenance costs in the later stage. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide an automatic screening device for defective snow cake slices, which effectively solves the problems of poor manual screening effect and high equipment cost.
[0004] The technical solution is to include a base, a slide is fixed on the base, a plurality of slides are evenly arranged on the slide, the slide is higher on the left and lower on the right, a conveyor belt is installed on the right side of the slide, a manipulator is installed on the base and located on the right side of the slide, a collecting pipe is fixed on the base and located on the right side of the manipulator, the collecting pipe is higher in front and lower in the back, and both the manipulator and the collecting pipe are located above the conveyor belt.
[0005] Preferably, a speedometer is installed on the slide, the speedometer corresponds to the lowermost end of the slide, and the speedometer is located on the left side of the manipulator.
[0006] Preferably, the collecting pipe is a semicircular arc pipe.
[0007] The utility model has the following advantages over traditional equipment: 1) High degree of automation. The speedometer is located on the left side of the manipulator. The speedometer measures the speed of the snow cakes in the slide. If the speed of the snow cakes meets the set parameters, that is, the snow cakes are defective products. The manipulator responds and takes out the defective products. The structure is novel, the automatic screening effect of snow cakes is good, the work efficiency is high, the construction cost is low, and it is convenient for later maintenance; 2) The collection pipe is a semi-circular arc pipe. The collection pipe is set high in the front and low in the back. The collection pipe can quickly transport the defective snow cakes picked up by different manipulators to the corresponding positions, prevent defective products from falling onto the conveyor belt, keep the conveyor belt clean, and facilitate collection and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of the front view of the utility model.
[0009] Figure 2 It is a schematic diagram of a top view of the utility model.
[0010] Figure 3 It is a schematic diagram of the right view of the utility model.
[0011] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model.
[0012] Figure numerals: 1. base; 2. slide; 3. slide; 4. conveyor belt; 5. manipulator; 6. collection pipe; 7. speed meter. DETAILED DESCRIPTION
[0013] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0014] Depend on Figures 1 to 4 An automatic screening device for defective snow cake slices is provided, comprising a base 1, a slide 2 is fixed on the base 1, a plurality of slides 3 are evenly arranged on the slide 2, the slides 3 are arranged higher on the left and lower on the right, a conveyor belt 4 located on the right side of the slide 2 is installed on the base 1, a manipulator 5 located on the right side of the slide 3 is installed on the base 1, a collecting pipe 6 located on the right side of the manipulator 5 is fixed on the base 1, the collecting pipe 6 is arranged higher at the front and lower at the back, and the manipulator 5 and the collecting pipe 6 are both located above the conveyor belt 4.
[0015] In order to conveniently measure the speed of the snow cake when it moves to the lowermost end of the slide 3, a speedometer 7 is installed on the slide 2. The speedometer 7 corresponds to the lowermost end of the slide 3 and is located on the left side of the manipulator 5.
[0016] In order to facilitate the collection of the remaining snow cake slices, the collecting pipe 6 is a semicircular arc pipe.
[0017] When the utility model is in use, a plurality of snow cakes are placed in the corresponding slide 3 in sequence. The snow cakes are round cake-shaped biscuits. The slide 2 is set higher on the left and lower on the right. The snow cakes move downward in the slide 3. When the snow cakes move to the lowermost end, the speed meter 7 measures the speed of the snow cakes. The snow cakes continue to roll to the right in a straight line due to inertia to the conveyor belt 4. Under the action of the conveyor belt 4, they are transported to the corresponding production station. When the snow cakes are defective cake pieces, the snow cakes are damaged, and the running speed of the snow cakes in the slide 3 will be reduced. When the speed meter 7 measures the speed of the snow cakes and does not meet the setting value, the snow cakes will be transported to the corresponding production station. When the parameters are determined, the manipulator 5 starts, grabs the defective snow cakes at the discharge port on the right side of the slide 3, and places the defective snow cakes in the collecting pipe 6, and then the manipulator 5 quickly resets and cycles in sequence, so that the defective snow cakes can be collected quickly and accurately. The collecting pipe 6 is a semi-circular arc pipe, which is convenient for storing defective snow cakes. The collecting pipe 6 is set high in the front and low in the back. The defective snow cakes slide backward in the collecting pipe 6 to the collecting box, which prevents the defective snow cakes from falling onto the conveyor belt 4 and keeps the collecting pipe 6 neat. The structure is ingenious, the degree of automation is high, and the screening effect is good.
[0018] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.
Claims
1. An automatic screening device for defective snow cake slices, characterized in that: The invention comprises a base (1), a slide (2) is fixed on the base (1), a plurality of slideways (3) are evenly arranged on the slide (2), the slideways (3) are arranged higher on the left and lower on the right, a conveyor belt (4) is installed on the base (1) and is located on the right side of the slide (2), a manipulator (5) is installed on the base (1) and is located on the right side of the slideway (3), a collection pipe (6) is fixed on the base (1) and is located on the right side of the manipulator (5), the collection pipe (6) is arranged higher in front and lower in the back, and the manipulator (5) and the collection pipe (6) are both located above the conveyor belt (4).
2. The automatic screening device for defective snow cake slices according to claim 1 is characterized in that: The slide (2) is provided with a speed meter (7), the speed meter (7) corresponds to the lowermost end of the slide (3), and the speed meter (7) is located on the left side of the manipulator (5).
3. The automatic screening device for defective snow cake slices according to claim 1 is characterized in that: The collecting pipe (6) is a semicircular arc pipe.
