Sorting device for ampoule bottle production
By using 360° detection of the rolling frame and detector in the ampoule sorting device, combined with the rolling direction control of the block and controller, the slipping problem caused by the smooth outer wall of the ampoule is solved, and the accurate sorting of the ampoule is achieved and Safety inspection improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420784914.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The outer wall of the ampoule is relatively smooth, causing slippage on the rotating roller, making accurate detection impossible, affecting sorting efficiency and product safety.
A sorting device including a rolling frame, a detector, a blocking plate and a conveying roller is designed to avoid slippage through the inclination design of the rolling frame and the detector's 360° detection, and control the rolling direction through the block and controller. , ensure accurate sorting.
The 360° detection of the ampoule is achieved, which avoids slippage, improves the accuracy and safety of sorting, simplifies the operation process, and enhances the practicality of the device.
Smart Images
Figure CN222132672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ampoule bottle production and sorting, in particular to a sorting device for ampoule bottle production. Background Art
[0002] During the production process of ampoules, due to the influence of process factors such as the position of the wire drawing pliers clamping the bottle, the size of the burning flame, and the rotation speed of the bottle, the molten glass on the top of the ampoule may shrink unevenly, have a threaded end, a bubble head, a flat head, a pointed head, a broken head, a hook head, and other abnormal products. These ampoules with abnormal appearance are easily damaged during packaging and transportation, resulting in the outflow of the liquid medicine, which not only affects the safety of the same batch of products, but also has a serious impact on production efficiency. Therefore, the development of a device that can quickly and accurately sort out ampoules with abnormal appearance is of great significance to improving the production efficiency and quality of the pharmaceutical industry.
[0003] After searching, a sorting device for ampoule bottle production (authorization announcement number: CN 219683332 U) "comprises a detection and sorting device, a waste storage device is fixedly installed on the front of the detection and sorting device. The sorting device for ampoule bottle production detects whether the appearance of the ampoule bottle is abnormal through a detector. When an abnormal ampoule bottle is found, the pneumatic rod is controlled by a controller to start, and the bottle with abnormal appearance is pushed from the inside of the waste outlet into the inside of the waste storage device through the pushing block, and the waste is automatically removed. The fan gear is driven by the motor to rotate, thereby driving the gear to rotate intermittently, thereby driving the rotating spoke and the bottle pushing block to rotate, and driving the ampoule bottle to flip and move, so as to facilitate a comprehensive inspection of the ampoule bottle, remove waste, and prevent the abnormal appearance of the product from being easily damaged during the packaging and transportation process, resulting in the outflow of the drug solution, affecting the safety of medication and production efficiency."
[0004] According to the above-mentioned related technologies, the applicant believes that in the above-mentioned technologies, the ampoule bottle is placed on the top of two rotating rollers, and the rotation of the rotating rollers drives the ampoule bottle to rotate, so as to detect the outer wall of the ampoule bottle. However, since the outer wall of the ampoule bottle is relatively smooth and the outer walls of the two rotating rollers are also relatively smooth, the ampoule bottle may slip on the top of the two rotating rollers, and accurate detection of the ampoule bottle cannot be achieved. In view of the above problems, we have introduced a sorting device for ampoule bottle production. Utility Model Content
[0005] The utility model discloses a sorting device for ampoule bottle production, aiming to solve the technical problem that the ampoule bottle may slip on the top of the two rotating rollers because the outer wall of the ampoule bottle is relatively smooth and the outer walls of two rotating rollers are also relatively smooth.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A sorting device for producing ampoule bottles comprises a mounting plate, a connecting rod is fixedly connected between two mounting plates, a containing bin is fixedly connected to the front side of the mounting plate, ampoule bottles are placed inside the containing bin, a sorting mechanism is arranged between the two mounting plates, a conveying assembly is arranged on the front side of the mounting plate and below the sorting mechanism, the sorting mechanism and the conveying assembly cooperate with each other, the sorting mechanism comprises a rolling frame, the rolling frame is fixedly connected to the front side of the mounting plate, a avoidance groove is arranged at the bottom of the rolling frame, a detector is fixedly connected to the front side of the mounting plate and below the rolling frame, a motor is fixedly connected to the back side of the mounting plate, a blocking plate is rotatably connected to the front side of the mounting plate, the detector and the blocking plate are electrically connected, the detector can control the rotation of the blocking plate, and a conveying roller is symmetrically rotatably connected to the front side of the mounting plate and below the blocking plate, a gear is fixedly connected to the two conveying rollers on one side close to the mounting plate, the two gears are meshedly connected, and the output end of the motor passes through the mounting plate and is fixedly connected to one of the conveying rollers.
[0008] In a preferred solution, the conveying components are symmetrically arranged on the front side of the mounting plate, the output directions of the two conveying components are oppositely arranged, and the two conveying components are driven by external motors.
[0009] In a preferred solution, a blocking block is fixedly connected to the front side of the mounting plate and below the two conveying rollers, and the blocking block is arranged in a triangular shape.
[0010] In a preferred solution, a protective cover is fixedly connected to the outer side of the motor, and heat dissipation grooves are equidistantly formed on the top of the protective cover.
[0011] In a preferred solution, a containing frame is symmetrically placed between the two mounting plates and below the conveying assembly.
[0012] In a preferred solution, an observation window is provided on the front side of the mounting plate, and the observation window is transparent.
[0013] In a preferred solution, the detector, the motor and the blocking plate are all electrically connected to an external controller.
[0014] The utility model provides a sorting device for ampoule production, which has the following advantages:
[0015] Firstly, the sorting mechanism can distinguish defective ampoules from intact ampoules. When the ampoules are rolling, the detector can perform 360° detection on the ampoules to avoid blind spots in the detection. It also avoids the ampoules from slipping and affects the safety of the product. It has a simple structure and strong practicality.
[0016] Secondly, the rolling direction of the ampoule bottle is limited by the set blocking block, and the staff can control the opening and closing of the detector, the motor and the blocking plate through the set controller, which makes the operation easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional schematic diagram of a sorting device for producing ampoules.
[0018] Figure 2 The utility model is a rear perspective schematic diagram of a sorting device for producing ampoules.
[0019] Figure 3 The utility model discloses a three-dimensional schematic diagram of a sorting mechanism of a sorting device for producing ampoules.
[0020] Figure 4 A sorting device for ampoule bottle production proposed by the utility model Figure 3 Schematic diagram after enlargement of point A.
[0021] In the attached drawings: 1. mounting plate; 2. connecting rod; 3. storage bin; 4. ampoule bottle; 5. sorting mechanism; 501. rolling frame; 502. detector; 503. avoidance groove; 504. motor; 505. blocking plate; 506. conveying roller; 507. gear; 6. conveying assembly; 7. blocking block; 8. protective cover; 9. heat dissipation groove; 10. storage frame; 11. observation window. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0023] Reference Figure 1 and Figure 4A sorting device for ampoule bottle production includes a mounting plate 1, a connecting rod 2 is fixedly connected between two mounting plates 1, a storage bin 3 is fixedly connected to the front of the mounting plate 1, and ampoule bottles 4 are placed inside the storage bin 3, a sorting mechanism 5 is provided between the two mounting plates 1, a conveying assembly 6 is provided on the front of the mounting plate 1 and below the sorting mechanism 5, and the sorting mechanism 5 and the conveying assembly 6 cooperate with each other, and the sorting mechanism 5 includes a rolling frame 501, the rolling frame 501 is fixedly connected to the front of the mounting plate 1, and an avoidance groove 503 is opened at the bottom of the rolling frame 501, and the front of the mounting plate 1 and below the rolling frame 501 A detector 502 is fixedly connected to the bottom, a motor 504 is fixedly connected to the back of the mounting plate 1, a blocking plate 505 is rotatably connected to the front of the mounting plate 1, the detector 502 and the blocking plate 505 are electrically connected, the detector 502 can control the blocking plate 505 to rotate, and a conveying roller 506 is symmetrically rotatably connected to the front of the mounting plate 1 and located below the blocking plate 505. The two conveying rollers 506 are fixedly connected to the side close to the mounting plate 1 with a gear 507, and the two gears 507 are meshingly connected. The output end of the motor 504 passes through the mounting plate 1 and is fixedly connected to one of the conveying rollers 506. The conveying assembly 6 is symmetrically arranged on the front of the mounting plate 1, and the output directions of the two conveying assemblies 6 are oppositely arranged. Both conveying assemblies 6 are driven by external motors. A containing frame 10 is symmetrically placed between the two mounting plates 1 and located below the conveying assembly 6.
[0024] In the above technical solution, considering that the outer wall of the ampoule bottle is relatively smooth and the outer walls of the two rotating rollers are also relatively smooth, the ampoule bottle may slip on the top of the two rotating rollers. In order to solve this problem, the specific operation is as follows:
[0025] Reference Figure 1 and Figure 4In a preferred embodiment, the ampoule bottle 4 is placed inside the containing bin 3, and the ampoule bottle 4 enters the inside of the rolling frame 501 due to its own gravity. Since the rolling frame 501 is inclined, the ampoule bottle 4 rolls inside the rolling frame 501. During the rolling of the ampoule bottle 4, the detector 502 detects the outer wall of the ampoule bottle 4 through the avoidance groove 503. When a defective ampoule bottle 4 is detected, the detector 502 controls the blocking plate 505 to rotate, so that different ampoules 4 enter the outside of the two conveying rollers 506 respectively, and are then conveyed to the top of the two conveying assemblies 6 by the two conveying rollers 506 respectively. The conveying directions of the two conveying assemblies 6 are opposite, and then the intact ampoule bottle 4 and the defective ampoule bottle 4 enter the inside of the two containing frames 10 respectively. By setting up the sorting mechanism 5, defective ampoules 4 can be distinguished from intact ampoules 4. When the ampoule bottles 4 are rolling, the detector 502 can perform 306° detection on the ampoule bottles 4 to avoid blind spots in the detection. At the same time, it also avoids the ampoule bottles 4 from slipping, thereby avoiding affecting the safety of the product. The structure is simple and the practicability is strong.
[0026] Reference Figure 1 and Figure 4 In a preferred embodiment, a blocking block 7 is fixedly connected to the front of the mounting plate 1 and below the two conveying rollers 506, and the blocking block 7 is triangular in shape. A protective cover 8 is fixedly connected to the outside of the motor 504, and heat dissipation grooves 9 are equidistantly provided on the top of the protective cover 8. An observation window 11 is provided on the front of the mounting plate 1, and the observation window 11 is transparent. The detector 502, the motor 504 and the blocking plate 505 are all electrically connected to an external controller. The rolling direction of the ampoule bottle 4 is limited by the blocking block 7, and the staff can control the opening and closing of the detector 502, the motor 504 and the blocking plate 505 through the controller, which makes the operation easier.
[0027] Working principle: In actual use, the staff first places the ampoule bottle 4 inside the storage bin 3. The ampoule bottle 4 enters the inside of the rolling frame 501 due to its own gravity. Since the rolling frame 501 is inclined, the ampoule bottle 4 rolls inside the rolling frame 501. During the rolling process of the ampoule bottle 4, the detector 502 detects the outer wall of the ampoule bottle 4 through the avoidance groove 503. When a defective ampoule bottle 4 is detected, the detector 502 controls the blocking plate 505 to rotate, thereby Different ampoules 4 are respectively conveyed to the outside of the two conveying rollers 506, and are respectively conveyed to the top of the two conveying assemblies 6 by the two conveying rollers 506. The conveying directions of the two conveying assemblies 6 are opposite, and then the intact ampoules 4 and the defective ampoules 4 are respectively conveyed to the inside of the two containing frames 10. After the two containing frames 10 are full, the staff will take away the containing frames 10 and replace them. At this point, the staff has completed the sorting of the ampoules 4.
[0028] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A sorting device for ampoule production, comprising a mounting plate (1), characterized in that: A connecting rod (2) is fixedly connected between the two mounting plates (1); a storage bin (3) is fixedly connected to the front of the mounting plate (1); an ampoule bottle (4) is placed inside the storage bin (3); a sorting mechanism (5) is provided between the two mounting plates (1); a conveying assembly (6) is provided on the front of the mounting plate (1) and below the sorting mechanism (5); the sorting mechanism (5) and the conveying assembly (6) cooperate with each other for use; The sorting mechanism (5) comprises a rolling frame (501), the rolling frame (501) being fixedly connected to the front of the mounting plate (1), a avoiding groove (503) being provided at the bottom of the rolling frame (501), a detector (502) being fixedly connected to the front of the mounting plate (1) and located below the rolling frame (501), a motor (504) being fixedly connected to the back of the mounting plate (1), a blocking plate (505) being rotatably connected to the front of the mounting plate (1), the detector (502) and the blocking plate (505) being rotatably connected to the front of the mounting plate (1), and the detector (502) and the blocking plate (505) being fixedly connected to the front of the mounting plate (1). The plates (505) are electrically connected, the detector (502) can control the blocking plate (505) to rotate, the front of the mounting plate (1) and located below the blocking plate (505) are symmetrically connected to a conveying roller (506), the two conveying rollers (506) are fixedly connected to a gear (507) on one side close to the mounting plate (1), the two gears (507) are meshedly connected, and the output end of the motor (504) passes through the mounting plate (1) and is fixedly connected to one of the conveying rollers (506).
2. The sorting device for producing ampoules according to claim 1, characterized in that: The conveying components (6) are symmetrically arranged on the front side of the mounting plate (1); the output directions of the two conveying components (6) are arranged in opposite directions; and the two conveying components (6) are both driven by external motors.
3. The sorting device for ampoule production according to claim 1, characterized in that: A blocking block (7) is fixedly connected to the front of the mounting plate (1) and located below the two conveying rollers (506); the blocking block (7) is arranged in a triangular shape.
4. The sorting device for ampoule production according to claim 1, characterized in that: A protective cover (8) is fixedly connected to the outside of the motor (504), and heat dissipation grooves (9) are equidistantly provided on the top of the protective cover (8).
5. The sorting device for ampoule production according to claim 1, characterized in that: A containing frame (10) is symmetrically placed between the two mounting plates (1) and below the conveying assembly (6).
6. The sorting device for ampoule production according to claim 1, characterized in that: An observation window (11) is provided on the front side of the mounting plate (1), and the observation window (11) is transparent.
7. The sorting device for ampoule production according to claim 1, characterized in that: The detector (502), the motor (504) and the blocking plate (505) are all electrically connected to an external controller.