Glass cutting device for sound insulation glass production

By designing a glass cutting device including a workbench conveyor belt, an inclined conveyor belt and a guide assembly, the problem of manually skimming or knocking glass in the prior art is solved, and the automatic skimming function is realized, which improves production efficiency and reliable equipment. sex.

CN222454842UActive Publication Date: 2025-02-11JIANGSU SHD NEW MATERIALS
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Patent Information

Application Number
CN202420983274.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing soundproof glass cutting device requires manual skimming or knocking on the glass to break along the cutting line, which is troublesome to operate, extends the cutting time and reduces production efficiency.

Method used

A glass cutting device including a glass cutting machine body and a breaking mechanism is designed. The breaking mechanism consists of a workbench conveyor belt, an inclined conveyor belt, a guide assembly and an electric telescopic rod, which can automatically skim the glass and separate it along the cutting line.

Benefits of technology

Through the automatic skimming function, the processing time of the cutting device and the labor intensity of the staff are reduced, the production efficiency is improved, and the error and inconsistency caused by human factors are reduced.

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Abstract

The utility model belongs to the technical field of glass processing equipment, and particularly relates to a glass cutting device for sound insulation glass production, an inclined conveying belt is matched with a guide assembly, so that glass can be automatically cut off and separated after being cut by a glass cutting machine body, the processing time of the cutting device is shortened, and the production efficiency is improved. The labor intensity of workers is reduced, the production efficiency is improved, auxiliary rollers can effectively prevent the right side of the glass from tilting when the glass is broken by the guide assembly, the reliability of equipment is improved, the glass can be automatically skimmed and separated in the vertical direction of the glass through a top plate and a top strip which are installed in an up-and-down sliding mode, and the production efficiency is improved. Dependence of the device on operators can be reduced, errors and inconsistency caused by human factors are reduced, manual intervention is reduced, operation safety is enhanced, the production process is more stable and controllable, and the reliability of the breaking mechanism is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass processing equipment, and in particular relates to a glass cutting device for producing sound insulation glass. Background Art

[0002] Soundproof glass is a glass product that plays a certain shielding role. It is usually a laminated glass with a double or multi-layer composite structure. The sound insulation and damping glue (film) in the middle of the laminated glass plays a key role in the weakening and attenuation of transmission. Glass products with sound insulation function include laminated glass. A cutting device is required during the use of soundproof glass.

[0003] When the existing cutting device cuts the sound insulation glass, after the glass cutter cuts the glass to form a cutting line, the worker needs to skim or knock the bottom of the glass again to break it along the cutting line. However, manual operation is more troublesome, prolongs the cutting time, reduces production efficiency, and is inconvenient to use the device. Utility Model Content

[0004] The purpose of the utility model is to provide a glass cutting device for producing sound insulation glass, so as to solve the problems mentioned in the background technology.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A glass cutting device for producing soundproof glass comprises a glass cutting machine body and a base, wherein the glass cutting machine body is installed on the upper side of the base, and a breaking mechanism is installed on the upper side of the base;

[0007] The breaking mechanism includes a plurality of workbench conveyor belts and a plurality of inclined conveyor belts inclined downward from right to left, wherein the plurality of workbench conveyor belts are installed at horizontal intervals on the upper side of the base and are located on the lower side of the glass cutting machine body, and the plurality of inclined conveyor belts are installed at intervals on the left side of the workbench conveyor belt, and the upper side of the inclined conveyor belt matches the left side of the workbench conveyor belt, and a guide assembly matching the inclined conveyor belt is installed at an angle on the upper side of the inclined conveyor belt, and two roller brackets distributed front and back are installed on the upper side of the left part of the workbench conveyor belt, and an auxiliary roller is rotatably installed between the two roller brackets.

[0008] The guide assembly includes a guide bracket, a driven conveyor belt is installed on the upper side of the guide bracket, the left side of the guide bracket is hinged to the base, the right side of the guide bracket is connected to a first electric telescopic rod, the lower side of the first electric telescopic rod is hinged to the base, and the output end of the first electric telescopic rod is transmission-connected to the guide bracket.

[0009] A plurality of horizontal conveyor belts are horizontally installed on the left side of the inclined conveyor belt, which are spaced apart from each other, and the right side of the horizontal conveyor belt matches the left side of the workbench conveyor belt. A support frame is installed on the lower side of the horizontal conveyor belt, and a vertical breaking mechanism is also provided on the upper side of the support frame. The number of the vertical breaking mechanisms is multiple groups and they are respectively located between the adjacent horizontal conveyor belts in the front and rear. The vertical breaking mechanism includes sliding bars which are distributed on the left and right and vertically installed, and the sliding bars are fixedly connected to the support frame. A top plate is vertically slidably installed on the upper side of the sliding bar, a top strip is installed on the upper side of the top plate, and a transmission assembly is also installed on the lower side of the top plate.

[0010] A push rod is installed on the lower side of the top plate, and the transmission assembly includes a slide rail fixedly connected to the base, a slider is installed on the upper side of the slide rail for sliding back and forth, a screw rod rotatably connected to the base and threadedly connected to the slider is installed on the side of the slider, a control motor is installed on the side of the base, the output end of the control motor is transmission connected to the screw rod, a second electric telescopic rod is installed on the upper side of the slider, and a push block matching the push rod is installed on the output end of the second electric telescopic rod.

[0011] The workbench conveyor belt and the inclined conveyor belt can rotate freely without interfering with each other. A first transmission roller connected to the workbench conveyor belt is rotatably installed on the right side of the workbench conveyor belt. A first motor is installed on the right side of the base. The output end of the first motor is connected to the first transmission roller. The right side of the horizontal conveyor belt and the lower side of the inclined conveyor belt are commonly connected to the second transmission roller. A second motor is installed in the middle of the base. The output end of the second motor is connected to the second transmission roller.

[0012] The roller bracket includes a vertical rod, a sliding sleeve is slidably installed on the upper side of the vertical rod, the auxiliary roller is rotatably connected to the sliding sleeve, a tensioning spring is installed on the upper side of the sliding sleeve, and both ends of the tensioning spring are respectively transmission-connected to the sliding sleeve and the top of the vertical rod.

[0013] The cooperation between the inclined conveyor belt and the guide assembly enables the glass to be automatically separated after being cut by the glass cutting machine body, which reduces the processing time of the cutting device and the labor intensity of the staff, thereby improving production efficiency. The auxiliary roller can effectively prevent the right side of the glass from tilting when the guide assembly breaks the glass, thereby improving the reliability of the equipment. The extension of the first electric telescopic rod can adjust the inclination angle of the driven conveyor belt, so that horizontally cut glass of different sizes can be separated and the extension frequency of the first electric telescopic rod can be reduced during operation, thereby extending the service life of the guide assembly. The top plate and top strip installed by sliding up and down can automatically separate the glass in the vertical direction of the glass. Cutting and separating can reduce the dependence of the device on the operator, reduce errors and inconsistencies caused by human factors, reduce manual intervention, enhance operational safety, and make the production process more stable and controllable. The non-interfering inclined conveyor belt and the workbench conveyor belt can separate the cut and separated glass at intervals through the different speeds of the motor, making it convenient for the staff to pick up the cut glass. At the same time, the glass can work independently without interfering with each other when being cut and broken, thereby improving the ease of use. The tensioning spring can always give the auxiliary roller a downward force, increase the friction between the glass and the surface of the workbench conveyor belt, avoid slipping when the glass abuts against the guide component, and improve the reliability of the breaking mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0017] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model.

[0019] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0020] Glass cutting machine body 1, base 2, workbench conveyor belt 3, inclined conveyor belt 4, roller bracket, auxiliary roller 6, guide bracket 7, driven conveyor belt 8, first electric telescopic rod 9, horizontal conveyor belt 10, support frame 11, slide bar 12, top plate 13, top bar 14, top rod 15, slide rail 16, slider 17, screw rod 18, control motor 19, second electric telescopic rod 20, top block 21, first transmission roller 22, first motor 23, second transmission roller 24, second motor 25, vertical rod 26, sliding sleeve 27, tensioning spring 28. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1-5 As shown, a glass cutting device for producing soundproof glass comprises a glass cutting machine body 1 and a base 2, wherein the glass cutting machine body 1 is mounted on the upper side of the base 2, and a breaking mechanism is mounted on the upper side of the base 2;

[0023] The breaking mechanism includes a plurality of workbench conveyor belts 3, and a plurality of inclined conveyor belts 4 inclined downward from right to left, wherein the plurality of workbench conveyor belts 3 are installed at front and rear horizontal intervals on the upper side of the base 2 and are located on the lower side of the glass cutting machine body 1, and the plurality of inclined conveyor belts 4 are installed at front and rear intervals on the left side of the workbench conveyor belt 3 at an inclination, and the upper side of the inclined conveyor belt 4 matches the left side of the workbench conveyor belt 3, and a guide assembly matching the inclined conveyor belt 4 is installed at an inclination on the upper side of the inclined conveyor belt 4, and two roller brackets distributed front and rear are installed on the upper left side of the workbench conveyor belt 3, and an auxiliary roller 6 is rotatably installed between the two roller brackets.

[0024] When the utility model is in use, the glass to be cut is placed on the upper side of the workbench conveyor belt 3. The glass cutting machine body 1 is a traditional glass cutting machine that can cut a cutting line on the glass in the horizontal direction. When the glass is moved along the glass to cut the cutting line horizontally, the glass is conveyed to the left side through the conveyor belt. When the left side of the glass contacts the guide component located on the upper side of the inclined conveyor belt 4, the glass is guided by the guide component and forced to move downward, thereby breaking and separating the glass along the cutting line.

[0025] The cooperation between the inclined conveyor belt 4 and the guide assembly enables the glass to be automatically separated after being cut by the glass cutting machine body 1, which reduces the processing time of the cutting device, reduces the labor intensity of the staff, and improves production efficiency. The auxiliary roller 6 can effectively prevent the right side of the glass from tilting when the guide assembly breaks the glass, thereby improving the reliability of the equipment.

[0026] The guide assembly includes a guide bracket 7, a driven conveyor belt 8 is installed on the upper side of the guide bracket 7, the left side of the guide bracket 7 is hinged to the base 2, the right side of the guide bracket 7 is connected to the first electric telescopic rod 9, the lower side of the first electric telescopic rod 9 is hinged to the base 2, and the output end of the first electric telescopic rod 9 is transmission connected to the guide bracket 7.

[0027] When the breaking mechanism is working, the glass abuts against the driven conveyor belt 8 and the glass can be separated along the cutting line. The extension and retraction of the first electric telescopic rod 9 can adjust the inclination angle of the driven conveyor belt 8, so that transversely cut glass of different sizes can be separated. At the same time, the extension and retraction frequency of the first electric telescopic rod 9 can be reduced during operation, thereby extending the service life of the guide component.

[0028] A plurality of horizontal conveyor belts 10 are horizontally installed on the left side of the inclined conveyor belt 4 with intervals between them, and the right side of the horizontal conveyor belt 10 matches the left side of the inclined conveyor belt 4. A support frame 11 is installed on the lower side of the horizontal conveyor belt 10, and a vertical breaking mechanism is also provided on the upper side of the support frame 11. The number of vertical breaking mechanisms is multiple groups and they are respectively located between the adjacent horizontal conveyor belts 10 in the front and rear. The vertical breaking mechanism includes two sliding bars 12 distributed on the left and right and vertically installed. The sliding bar 12 is fixedly connected to the support frame 11, and a top plate 13 is vertically slidably installed between the two sliding bars 12. A top bar 14 is installed on the upper side of the top plate 13, and a transmission assembly is also installed on the lower side of the top plate 13.

[0029] In addition to being cut horizontally by the glass cutting machine body 1, the glass may also be cut vertically along the direction of movement of the glass. When the vertical breaking mechanism is not working, the top bar 14 is lower than the uppermost side of the horizontal conveyor belt 10. When the glass needs to be broken vertically, the vertically cut glass cup is conveyed to the upper side of the horizontal conveyor belt 10 on the left side via the inclined conveyor belt 4. The transmission component can control the top plate 13 located closest to the cutting line to lift up, and the top bar 14 located on the upper side of the top plate 13 will lift the glass upward. Due to the gravity of the glass, the glass breaks vertically along the cutting line direction; when multiple cutting lines are cut in the vertical direction of the glass, the vertical breaking mechanisms can work sequentially.

[0030] The top plate 13 and the top strip 14 installed by sliding up and down can automatically break and separate the glass in the vertical direction of the glass, which can reduce the dependence of the device on the operator, reduce errors and inconsistencies caused by human factors, reduce manual intervention, enhance operational safety, and make the production process more stable and controllable.

[0031] A push rod 15 is installed on the lower side of the top plate 13, and the transmission assembly includes a slide rail 16 fixedly connected to the base 2, a slider 17 is installed on the upper side of the slide rail 16 for sliding back and forth, a screw rod 18 rotatably connected to the base 2 and threadedly connected to the slider 17 is installed on the side of the slider 17, a control motor 19 is installed on the side of the base 2, and the output end of the control motor 19 is transmission-connected to the screw rod 18, a second electric telescopic rod 20 is installed on the upper side of the slider 17, and a top block 21 matching the push rod 15 is installed on the output end of the second electric telescopic rod 20.

[0032] When the vertical breaking mechanism is not working, the top plate 13 is in the lowest stroke state of the slide rod 12. When the vertical breaking mechanism needs to work, the control motor 19 drives the screw rod 18 to rotate to control the slider 17 to move the second electric telescopic rod 20 to the lower side of the top rod 15 that needs to work. The output end of the second electric telescopic rod 20 is extended to enable the top block 21 to push the corresponding top plate 13 upward.

[0033] The cooperation between the second electric telescopic rod 20 and the screw rod 18 enables one second electric telescopic rod 20 to provide power to multiple top plates 13, which helps to ensure the working stability and consistency of the vertical fracture mechanism and reduce the maintenance cost of the transmission assembly.

[0034] The left side of the workbench conveyor belt 3 is higher than the right side of the inclined conveyor belt 4, and the two can rotate freely without interfering with each other. The right side of the workbench conveyor belt 3 is rotatably installed with a first transmission roller 22 connected to it, and the right side of the base 2 is installed with a first motor 23, and the output end of the first motor 23 is connected to the first transmission roller 22. The right side of the horizontal conveyor belt 10 and the lower side of the inclined conveyor belt 4 are jointly connected to the second transmission roller 24. A second motor 25 is installed in the middle of the base 2, and the output end of the second motor 25 is connected to the second transmission roller 24.

[0035] The first motor 23 can drive the workbench conveyor belt 3 to work independently, and the second motor 25 can drive the inclined conveyor belt 4 and the horizontal conveyor belt 10 to work synchronously. The inclined conveyor belt 4 and the workbench conveyor belt 3 that do not interfere with each other can separate the cut and separated glass through the different speeds of the motors, which is convenient for the staff to pick up the cut glass. At the same time, the glass can work independently without interfering with each other when being cut and broken, thereby improving convenience of use.

[0036] The roller bracket includes a vertical rod 26, a sleeve 27 is slidably installed on the upper side of the vertical rod 26, the auxiliary roller 6 is rotatably connected to the sleeve 27, a tensioning spring 28 is installed on the upper side of the sleeve 27, and the two ends of the tensioning spring 28 are respectively connected to the sleeve 27 and the top of the vertical rod 26.

[0037] The tension spring 28 can always give the auxiliary roller 6 a downward force, increase the friction between the glass and the surface of the workbench conveyor belt 3, avoid the glass from slipping when it abuts against the guide assembly, and improve the reliability of the breaking mechanism.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A glass cutting device for producing soundproof glass, comprising a glass cutting machine body and a base, characterized in that: The glass cutting machine body is installed on the upper side of the base, and a breaking mechanism is installed on the upper side of the base; The breaking mechanism includes a plurality of workbench conveyor belts and a plurality of inclined conveyor belts inclined downward from right to left, wherein the plurality of workbench conveyor belts are installed at horizontal intervals on the upper side of the base and are located on the lower side of the glass cutting machine body, and the plurality of inclined conveyor belts are installed at intervals on the left side of the workbench conveyor belt, and the upper side of the inclined conveyor belt matches the left side of the workbench conveyor belt, and a guide assembly matching the inclined conveyor belt is installed at an angle on the upper side of the inclined conveyor belt, and two roller brackets distributed front and back are installed on the upper side of the left part of the workbench conveyor belt, and an auxiliary roller is rotatably installed between the two roller brackets.

2. A glass cutting device for producing soundproof glass according to claim 1, characterized in that: The guide assembly includes a guide bracket, a driven conveyor belt is installed on the upper side of the guide bracket, the left side of the guide bracket is hinged to the base, the right side of the guide bracket is connected to a first electric telescopic rod, the lower side of the first electric telescopic rod is hinged to the base, and the output end of the first electric telescopic rod is transmission-connected to the guide bracket.

3. The glass cutting device for producing soundproof glass according to claim 1, characterized in that: A plurality of horizontal conveyor belts are horizontally installed on the left side of the inclined conveyor belt, which are spaced apart from each other, and the right side of the horizontal conveyor belt matches the left side of the workbench conveyor belt. A support frame is installed on the lower side of the horizontal conveyor belt, and a vertical breaking mechanism is also provided on the upper side of the support frame. The number of the vertical breaking mechanisms is multiple groups and they are respectively located between the adjacent horizontal conveyor belts in the front and rear. The vertical breaking mechanism includes sliding bars which are distributed on the left and right and vertically installed, and the sliding bars are fixedly connected to the support frame. A top plate is vertically slidably installed on the upper side of the sliding bar, a top strip is installed on the upper side of the top plate, and a transmission assembly is also installed on the lower side of the top plate.

4. The glass cutting device for producing soundproof glass according to claim 3, characterized in that: A push rod is installed on the lower side of the top plate, and the transmission assembly includes a slide rail fixedly connected to the base, a slider is installed on the upper side of the slide rail for sliding back and forth, a screw rod rotatably connected to the base and threadedly connected to the slider is installed on the side of the slider, a control motor is installed on the side of the base, the output end of the control motor is transmission connected to the screw rod, a second electric telescopic rod is installed on the upper side of the slider, and a push block matching the push rod is installed on the output end of the second electric telescopic rod.

5. The glass cutting device for producing soundproof glass according to claim 3, characterized in that: The workbench conveyor belt and the inclined conveyor belt can rotate freely without interfering with each other. A first transmission roller connected to the workbench conveyor belt is rotatably installed on the right side of the workbench conveyor belt. A first motor is installed on the right side of the base. The output end of the first motor is connected to the first transmission roller. The right side of the horizontal conveyor belt and the lower side of the inclined conveyor belt are commonly connected to the second transmission roller. A second motor is installed in the middle of the base. The output end of the second motor is connected to the second transmission roller.

6. The glass cutting device for producing soundproof glass according to claim 1, characterized in that: The roller bracket includes a vertical rod, a sliding sleeve is slidably installed on the upper side of the vertical rod, the auxiliary roller is rotatably connected to the sliding sleeve, a tensioning spring is installed on the upper side of the sliding sleeve, and both ends of the tensioning spring are respectively transmission-connected to the sliding sleeve and the top of the vertical rod.