Copper-clad aluminum alloy wire cleaning device of annealing tinning machine

By designing a double station and a rotating mechanism in the copper-clad aluminum alloy wire cleaning device, a short shutdown is achieved during the replacement of cleaning cotton, which solves the problem of long downtime affecting efficiency in the prior art, and improves the efficiency of wire cleaning.

CN222132734UActive Publication Date: 2024-12-10SHENZHEN SHENZHOU CABLE
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Patent Information

Application Number
CN202420526236.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-10
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing copper-clad aluminum alloy wire cleaning device needs to be shut down for a long time when replacing the cleaning cotton, which affects the wire cleaning progress and efficiency.

Method used

Two cleaning stations were designed. When the cleaning cotton was replaced at one station through a rotating mechanism, the other station continued to clean the wire. The rotating bracket drove the moving frame and the cleaning cotton to move the outside of the wire, achieving a short stop and improving the cleaning efficiency.

Benefits of technology

Reduces downtime, improves the efficiency of wire cleaning, and ensures the continuity and efficiency of cleaning progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire processing, and particularly relates to a copper-clad aluminum alloy wire cleaning device of an annealing tinning machine, which comprises a cleaning tank, a liquid outlet pipe is fixedly arranged on the lower side wall of the cleaning tank, a switch valve is arranged on the pipe wall of the liquid outlet pipe, symmetrical connecting rods are fixedly arranged on the lower side wall of the cleaning tank, and the connecting rods are connected with the liquid outlet pipe. By arranging two cleaning stations, when cleaning cotton in one cleaning station needs to be detached, replaced or cleaned, transmission of wires only needs to be stopped temporarily, a rotating support is directly driven to rotate through a rotating mechanism, the cleaning cotton in the cleaning station can be cleaned, the cleaning cotton in the cleaning station can be cleaned, and the cleaning cotton in the cleaning station can be cleaned. And the other cleaning work station is moved to the outer portion of the wire rod, the wire rod can be continuously cleaned, the dirty cleaning work station is detached and replaced in the cleaning process, the shutdown time is short, the wire rod cleaning progress cannot be affected, and the wire rod cleaning efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a copper-clad aluminum alloy wire cleaning device for an annealing tinning machine. Background Art

[0002] After the copper-clad aluminum alloy wire is annealed, continuously softened and tinned using an annealing and tinning machine, it is necessary to wind and pack the copper-clad aluminum alloy wire. Before packing, in order to prevent impurities or dust from adhering to the surface of the copper-clad aluminum alloy wire, a cleaning device is often required to clean it.

[0003] However, the existing cleaning device still has the following technical problems when used:

[0004] Existing cleaning devices often have a cleaning station. After the wire is cleaned for a long time with the cleaning cotton inside the cleaning device, in order to ensure the cleaning effect, the cleaning cotton often needs to be replaced regularly. The current cleaning device will shut down, and after the cleaning cotton is replaced, it will move back to the outside of the wire to continue cleaning. The shutdown time is too long, which affects the progress of wire cleaning and has low efficiency.

[0005] Therefore, a copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The utility model aims to provide a copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper-clad aluminum alloy wire cleaning device for an annealing tinning machine, comprising a cleaning tank, a liquid outlet pipe is fixedly arranged on the lower side wall of the cleaning tank, a switch valve is arranged on the pipe wall of the liquid outlet pipe, a symmetrical connecting rod is fixedly arranged on the lower side wall of the cleaning tank, and a water tank is fixedly arranged at the lower ends of the two connecting rods;

[0008] The rear side wall of the cleaning tank is fixedly provided with a rotating mechanism, the upper end of the rotating mechanism is fixedly provided with a rotating bracket, the upper side wall of the rotating bracket is fixedly provided with a symmetrical moving bracket, the upper side wall of the rotating bracket is fixedly provided with a symmetrical electric push rod, the upper ends of the two electric push rods are fixedly connected to the lower side wall of the moving bracket, the lower ends of the two moving brackets penetrate the upper side wall of the rotating bracket to extend to the lower end and are fixedly provided with a U-shaped plate, the upper and lower ends of the inner wall of the U-shaped plate are provided with sliding grooves, the insides of the two sliding grooves are slidably provided with card blocks, the sides of the two card blocks close to each other are fixedly provided with mounting blocks, and the sides of the two mounting blocks close to each other are fixedly provided with cleaning cotton;

[0009] A symmetrical support plate is fixedly provided at the rear end of the upper side wall of the cleaning tank, and a tension adjustment mechanism is provided inside the two support plates. A mounting plate is fixedly provided at the front end of the two tension adjustment mechanisms. The front side walls of the two mounting plates are rotatably provided with evenly arranged guide wheels, and wires are provided between the evenly arranged guide wheels.

[0010] Preferably, the rotating mechanism includes a chassis, the chassis is fixedly connected to the rear side wall of the cleaning tank, a motor is fixedly arranged inside the chassis, a rotating rod is fixedly arranged at the output end of the motor, and the upper end of the rotating rod is fixedly connected to the lower side wall of the rotating bracket.

[0011] Preferably, a filter tank is laterally arranged inside the water tank via a limiting mechanism, and a filter screen is fixedly arranged on the lower side wall of the filter tank.

[0012] Preferably, the limiting mechanism includes two limiting blocks, which are respectively fixedly connected to the left and right ends of the inner wall of the water tank, and the left and right walls of the filter tank are fixedly provided with plug plates, and the two plug plates are plugged into the two limiting blocks.

[0013] Preferably, the tension adjustment mechanism includes a limit rod, a slide groove is provided on the front side wall of the support plate, the limit rod is longitudinally fixedly arranged inside the slide groove, a buffer block is slidably arranged on the outside of the limit rod, a spring is sleeved on the outside of the limit rod, the upper end of the spring is fixedly connected to the upper end of the inner wall of the slide groove, the lower end of the spring is fixedly connected to the upper side wall of the buffer block, a fixing rod is fixedly arranged on the front side wall of the buffer block, and the front end of the fixing rod is fixedly connected to the rear side wall of the mounting plate.

[0014] Preferably, a transverse plate is fixedly provided on the front side wall of the water tank, a reflux pump is fixedly provided on the upper side wall of the transverse plate, a water inlet end of the reflux pump extends to the interior of the water tank, and a water outlet end of the reflux pump extends to the interior of the cleaning tank.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The present application sets up two cleaning stations. When the cleaning cotton inside one of the cleaning stations needs to be disassembled, replaced or cleaned, it is only necessary to temporarily stop the transmission of the wire, directly drive the rotating bracket to rotate through the rotating mechanism, and move the other cleaning work to the outside of the wire. The wire can continue to be cleaned. During the cleaning process, the dirty cleaning station can be disassembled and replaced. The downtime is short, which will not affect the progress of wire cleaning, and the efficiency of wire cleaning is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is an enlarged structural diagram of the U-shaped plate, the clamping block, the mounting block and the cleaning cotton;

[0019] Figure 3 It is a structural schematic diagram of the rotating mechanism;

[0020] Figure 4 It is a structural schematic diagram of the tension adjustment mechanism;

[0021] Figure 5 It is a schematic diagram of the cross-sectional structure of the water tank.

[0022] In the figure: 1 cleaning tank, 2 liquid outlet pipe, 3 connecting rod, 4 water tank, 5 rotating bracket, 6 mobile rack, 7 electric push rod, 8 U-shaped plate, 9 clamping block, 10 mounting block, 11 cleaning cotton, 12 support plate, 13 mounting plate, 14 guide wheel, 15 wire, 16 motor, 17 rotating rod, 18 filter tank, 19 filter screen, 20 limit block, 21 plug plate, 22 limit rod, 23 buffer block, 24 spring, 25 fixing rod, 26 cross plate, 27 reflux pump. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0025] Example:

[0026] See also Figure 1-5 , the utility model provides a technical solution:

[0027] A copper-clad aluminum alloy wire cleaning device for an annealing tinning machine comprises a cleaning tank 1, a liquid outlet pipe 2 is fixedly arranged on the lower side wall of the cleaning tank 1, a switch valve is arranged on the wall of the liquid outlet pipe 2, symmetrical connecting rods 3 are fixedly arranged on the lower side wall of the cleaning tank 1, and a water tank 4 is fixedly arranged at the lower ends of the two connecting rods 3;

[0028] A rotating mechanism is fixedly provided on the rear side wall of the cleaning tank 1, a rotating bracket 5 is fixedly provided on the upper end of the rotating mechanism, a symmetrical moving bracket 6 is fixedly provided on the upper side wall of the rotating bracket 5, a symmetrical electric push rod 7 is fixedly provided on the upper side wall of the rotating bracket 5, the upper ends of the two electric push rods 7 are fixedly connected to the lower side wall of the moving bracket 6, the lower ends of the two moving brackets 6 penetrate the upper side wall of the rotating bracket 5 and extend to the lower end and are fixedly provided with a U-shaped plate 8, the upper and lower ends of the inner wall of the U-shaped plate 8 are provided with sliding grooves, the interiors of the two sliding grooves are slidably provided with card blocks 9, and the sides where the two card blocks 9 are close to each other are fixedly provided with mounting plates. The mounting block 10, the cleaning cotton 11 is fixedly arranged on the side close to the two mounting blocks 10, and two cleaning stations are set. When the cleaning cotton 11 inside one of the cleaning stations needs to be disassembled, replaced or cleaned, it is only necessary to temporarily stop the transmission of the wire 15, directly drive the rotating bracket 5 to rotate through the rotating mechanism, and move the other cleaning work to the outside of the wire 15, that is, the wire 15 can continue to be cleaned. During the cleaning process, the dirty cleaning station can be disassembled and replaced, the downtime is short, and the progress of the cleaning of the wire 15 will not be affected, which greatly improves the cleaning efficiency of the wire 15;

[0029] A symmetrical support plate 12 is fixedly provided at the rear end of the upper side wall of the cleaning tank 1, and a tension adjustment mechanism is provided inside the two support plates 12. A mounting plate 13 is fixedly provided at the front end of the two tension adjustment mechanisms. The front side walls of the two mounting plates 13 are rotatably provided with evenly arranged guide wheels 14, and wires 15 are provided between the evenly arranged guide wheels 14.

[0030] The rotating mechanism includes a chassis, which is fixedly connected to the rear side wall of the cleaning tank 1. A motor 16 is fixedly arranged inside the chassis, and a rotating rod 17 is fixedly arranged at the output end of the motor 16. The upper end of the rotating rod 17 is fixedly connected to the lower side wall of the rotating bracket 5. The motor 16 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the rotating bracket 5 at the upper end to rotate, thereby realizing the position adjustment of the two cleaning stations.

[0031] A filter tank 18 is transversely arranged inside the water tank 4 via a limiting mechanism, and a filter screen 19 is fixedly arranged on the lower side wall of the filter tank 18 .

[0032] The limiting mechanism includes two limiting blocks 20, which are respectively fixedly connected to the left and right ends of the inner wall of the water tank 4. The left and right walls of the filter tank 18 are fixedly provided with plug plates 21, and the two plug plates 21 are plugged into the two limiting blocks 20. The function of the limiting mechanism is to fix the filter tank 18. After filtering out more impurities inside the filter tank 18, it can be disassembled to dump the impurities inside.

[0033] The tension adjustment mechanism includes a limit rod 22, a slide groove is provided on the front side wall of the support plate 12, the limit rod 22 is longitudinally fixedly arranged inside the slide groove, a buffer block 23 is slidably arranged on the outside of the limit rod 22, and a spring 24 is sleeved on the outside of the limit rod 22. The upper end of the spring 24 is fixedly connected to the upper end of the inner wall of the slide groove, and the lower end of the spring 24 is fixedly connected to the upper side wall of the buffer block 23. A fixing rod 25 is fixedly provided on the front side wall of the buffer block 23, and the front end of the fixing rod 25 is fixedly connected to the rear side wall of the mounting plate 13. Under the action of the electric push rod, the U-shaped plate 8, the block 9, the mounting block 10, the cleaning cotton 11 and the wire 15 are driven to move to the interior of the cleaning tank 1. In this process, the wire 15 can be effectively buffered by the tension adjustment mechanism to avoid damage to the wire 15 caused by direct pulling.

[0034] A horizontal plate 26 is fixedly provided on the front side wall of the water tank 4, and a reflux pump 27 is fixedly provided on the upper side wall of the horizontal plate 26. The water inlet end of the reflux pump 27 extends to the interior of the water tank 4, and the water outlet end of the reflux pump 27 extends to the interior of the cleaning tank 1. The reflux pump 27 is used to pump the water obtained after filtering inside the water tank 4 back into the interior of the cleaning tank 1 to achieve water recycling and avoid water waste. In the later use process, the liquid outlet speed of the liquid outlet pipe 2 can be controlled to be the same as the reflux speed of the reflux pump 27, thereby realizing the circulation of cleaning water.

[0035] Working principle:

[0036] During operation, the wire 15 passes through the guide wheels 14 at both ends, and one of the two cleaning stations is moved to the outside of the wire 15, and the mobile frame 6 is driven downward by the electric push rod 7, and the mobile frame 6 drives the U-shaped plate 8, the block 9, the mounting block 10, the cleaning cotton 11 and the wire 15 at the lower end to be pressed into the inside of the cleaning tank 1, and the wire 15 is cleaned by the cooperation of the cleaning cotton 11 and the water inside the cleaning tank 1. When the cleaning cotton 11 in use needs to be replaced, the transmission of the wire 15 is stopped, the electric push rod 7 is moved upward, the U-shaped plate 8, the block 9, the mounting block 10, and the cleaning cotton 11 are reset, and the rotating bracket 5 is driven to rotate by the rotating mechanism, and the other unused cleaning station is moved to the outside of the wire 15, and the transmission of the wire 15 is continued, so as to realize the cleaning of the wire 15. During the cleaning process, the mounting block 10 and the cleaning cotton 11 are disassembled, so that the cleaning cotton 11 can be replaced or reinstalled and fixed after cleaning;

[0037] As the cleaning water becomes dirtier, it can be discharged into the water tank 4 through the liquid outlet pipe 2, filtered through the filter tank 15 and the filter screen 19, and then discharged back into the cleaning tank 1 through the reflux pump 27, saving water and not wasting water.

[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine, comprising a cleaning tank (1), It is characterized in that A liquid outlet pipe (2) is fixedly provided on the lower side wall of the cleaning tank (1), a switch valve is provided on the wall of the liquid outlet pipe (2), symmetrical connecting rods (3) are fixedly provided on the lower side wall of the cleaning tank (1), and a water tank (4) is fixedly provided at the lower ends of the two connecting rods (3); A rotating mechanism is fixedly provided on the rear side wall of the cleaning tank (1), a rotating bracket (5) is fixedly provided on the upper end of the rotating mechanism, a symmetrical moving bracket (6) is fixedly provided on the upper side wall of the rotating bracket (5), a symmetrical electric push rod (7) is fixedly provided on the upper side wall of the rotating bracket (5), the upper ends of the two electric push rods (7) are fixedly connected to the lower side wall of the moving bracket (6), the lower ends of the two moving brackets (6) penetrate the upper side wall of the rotating bracket (5) and extend to the lower end and are fixedly provided with a U-shaped plate (8), the upper and lower ends of the inner wall of the U-shaped plate (8) are provided with a slide groove, the inside of the two slide grooves are slidably provided with a clamping block (9), the adjacent side of the two clamping blocks (9) is fixedly provided with a mounting block (10), and the adjacent side of the two mounting blocks (10) is fixedly provided with a cleaning cotton (11); A symmetrical support plate (12) is fixedly provided at the rear end of the upper side wall of the cleaning tank (1), a tension adjustment mechanism is provided inside the two support plates (12), a mounting plate (13) is fixedly provided at the front end of the two tension adjustment mechanisms, and evenly arranged guide wheels (14) are rotatably provided on the front side walls of the two mounting plates (13), and wires (15) are provided between the evenly arranged guide wheels (14).

2. The copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine according to claim 1, Features: The rotating mechanism comprises a chassis, the chassis being fixedly connected to the rear side wall of the cleaning tank (1), a motor (16) being fixedly arranged inside the chassis, a rotating rod (17) being fixedly arranged at the output end of the motor (16), and an upper end of the rotating rod (17) being fixedly connected to the lower side wall of the rotating bracket (5).

3. The copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine according to claim 1, Features: A filter tank (18) is transversely arranged inside the water tank (4) via a limiting mechanism, and a filter screen (19) is fixedly arranged on the lower side wall of the filter tank (18).

4. The copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine according to claim 3, Features: The limiting mechanism comprises two limiting blocks (20), the two limiting blocks (20) being fixedly connected to the left end and the right end of the inner wall of the water tank (4) respectively, and the left side wall and the right side wall of the filter tank (18) are both fixedly provided with plug plates (21), and the two plug plates (21) are plugged into the two limiting blocks (20).

5. The copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine according to claim 1, Features: The tension adjustment mechanism comprises a limit rod (22), a front side wall of the support plate (12) is provided with a slide groove, the limit rod (22) is longitudinally fixedly arranged inside the slide groove, a buffer block (23) is slidably arranged outside the limit rod (22), a spring (24) is sleeved outside the limit rod (22), the upper end of the spring (24) is fixedly connected to the upper end of the inner wall of the slide groove, the lower end of the spring (24) is fixedly connected to the upper side wall of the buffer block (23), a fixing rod (25) is fixedly arranged on the front side wall of the buffer block (23), and the front end of the fixing rod (25) is fixedly connected to the rear side wall of the mounting plate (13).

6. The copper-clad aluminum alloy wire cleaning device for an annealing and tinning machine according to claim 1, Features: A transverse plate (26) is fixedly provided on the front side wall of the water tank (4), a reflux pump (27) is fixedly provided on the upper side wall of the transverse plate (26), a water inlet end of the reflux pump (27) extends into the interior of the water tank (4), and a water outlet end of the reflux pump (27) extends into the interior of the cleaning tank (1).