Cleaning device for functional plastic master batch
By designing components such as spiral slides, water filter slides and dragon grinders in plastic masterbatch processing devices, continuous cleaning and drying of masterbatches is achieved, the problem of low efficiency in the existing technology is solved, and cleaning and Drying efficiency and optimized water resource utilization.
Patent Information
- Application Number
- CN202420293868.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-18
AI Technical Summary
It is difficult to continuously load the existing cleaning devices for plastic masterbatch processing, and the masterbatch is cleaned and dried simultaneously, resulting in low cleaning and drying efficiency.
A device including a cleaning tank, a spiral slide, a water filter slide, a feeding slide, a dragon grinder and a stirring tray was designed. The combination of the spiral slide and a water filter slide can achieve continuous upward of the masterbatch. Materials and cleaning are used to dry with hot air fan and air guide duct, and a water circulation system is formed by combining the purified water tank and return water pipe to improve cleaning and drying efficiency.
The continuous cleaning and drying of masterbatches is achieved, the cleaning and drying efficiency is improved, and the reuse rate of water resources is improved through the water circulation system and the frequency of water replacement is reduced.
Smart Images

Figure CN222132811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic processing, in particular to a cleaning device for functional plastic master batches. Background Art
[0002] Plastic masterbatch is a kind of plastic processing aid, which is composed of excess chemical additives, carrier resin and dispersant. In the process of plastic processing and molding, for the convenience of operation, various additives, fillers and a small amount of carrier resin are mixed and kneaded, and then processed by extruders and other equipment for metering, mixing, melting, extrusion, pelletizing and other processing to obtain granular materials. It is called masterbatch, which is one of the raw materials for the production of various plastic films or plastic parts.
[0003] The existing patent application number: 202121980662.1 discloses a cleaning device for processing plastic masterbatch. During use, the device can perform cleaning and drying operations separately inside the box, and the drying process can be completed without transferring to the drying device again, thereby improving work efficiency. In the above-mentioned prior art, it is difficult for the device to achieve continuous feeding and simultaneous cleaning and drying of the masterbatch, and multiple water injection and draining are required, which makes the cleaning and drying efficiency of the masterbatch low. Utility Model Content
[0004] The utility model aims to provide a cleaning device for functional plastic masterbatch, so as to solve the problem in the above background technology that it is difficult to realize continuous feeding, and the masterbatch can be cleaned and dried at the same time, resulting in low cleaning and drying efficiency of the masterbatch.
[0005] In order to achieve the above utility model purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a cleaning device for functional plastic masterbatch, comprising a cleaning tank and a spiral slide sleeved on the outer wall of the cleaning tank, wherein the interior of the spiral slide is respectively provided with a water filter slide and a material discharge slide along its spiral direction, a purified water tank is fixedly installed at the bottom end of the spiral slide, the bottom end of the material discharge slide sequentially passes through the bottom end of the spiral slide and the top of the purified water tank and extends to the outside of the purified water tank, a return water pipe is installed on the side of the outer wall of the purified water tank away from the cleaning tank, the top of the return water pipe is fixedly connected to a side wall of the cleaning tank, a hot air blower is installed on the top of the cleaning tank, an air duct is installed at the air outlet of the hot air blower, and the bottom end of the air duct is sleeved on the top of the interior of the spiral slide.
[0007] The bottom of the inner wall of the cleaning tank is provided with two limiting ring grooves along its radial direction, the bottom of the cleaning tank is provided with a transmission groove, the bottom of the interior of the cleaning tank is provided with a stirring disk, the top of the stirring disk is provided with stirring bars evenly installed along its circumference, the bottom of the stirring disk is provided with an annular groove, an auger is obliquely arranged at the center of the bottom of the inner wall of the cleaning tank, an auger shaft is installed inside the auger for axial rotation, a transmission box is installed in the middle of the bottom of the cleaning tank, and an arc box and a servo motor are respectively installed on one side and the bottom of the outer wall of the transmission box.
[0008] Furthermore, the bottom of the auger penetrates the bottom of the cleaning tank and extends to below it, and the bottom of the auger is fixedly connected to one side of the transmission box.
[0009] Furthermore, the centers of the annular groove and the limiting annular groove are coaxial with the axis of the cleaning tank, and the annular groove is located between the two limiting annular grooves.
[0010] Furthermore, the bottom end of the auger shaft sequentially passes through the bottom of the auger machine and one side of the transmission box and extends to the interior of the transmission box, and a bevel gear is installed at the bottom end of the auger shaft.
[0011] Furthermore, a flat cone gear rod is rotatably connected inside the arc box along its height direction, and the top end of the flat cone gear rod passes through the bottom of the cleaning tank and extends to the inside of the transmission groove.
[0012] Furthermore, one side of the inner wall of the annular groove is a tooth surface, and the tooth surface of the annular groove meshes with the tooth surface at the top end of the flat-cone gear rod.
[0013] Furthermore, a double-headed gear rod is rotatably connected to one side of the inner wall of the transmission box close to the arc box, and a transition gear is rotatably connected to one side of the inner wall of the transmission box.
[0014] Furthermore, the tooth surface of the transition gear meshes with the tooth surface of the bevel gear and the tooth surface of one end of the double-headed gear rod respectively, and the tooth surface of the other end of the double-headed gear rod meshes with the tooth surface of the bottom end of the flat bevel gear rod.
[0015] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0016] The utility model can continuously convey the masterbatch to the cleaning tank through the coordinated use of a spiral slide, a water filter slide, a material discharge slide, an auger and a stirring disc, and part of the masterbatch and water cleaned inside the cleaning tank will be conveyed to the inside of the spiral slide, and the masterbatch can complete the steps of draining, drying, material discharge and water recovery inside the spiral slide, so that the cleaning of the masterbatch forms an assembly line, which can greatly improve the cleaning and drying efficiency of the masterbatch. At the same time, the water in the spiral slide is precipitated and purified through the purification water tank, and the purified water is returned to the inside of the cleaning tank to form a water circulation system, thereby improving the reuse rate of water resources and reducing the frequency of water changes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the spiral slideway in the utility model;
[0020] Figure 3 It is a partial half-section schematic diagram of the utility model;
[0021] Figure 4 for Figure 3 A part of the middle part is enlarged;
[0022] Figure 5 It is a partial half-section front view of the utility model.
[0023] In the figure:
[0024] 1. Cleaning tank; 2. Auger; 3. Spiral slide; 4. Purified water tank; 5. Return pipe; 6. Hot air blower; 7. Air duct; 8. Water filter slide; 9. Unloading slide; 10. Stirring plate; 11. Annular groove; 12. Stirring bar; 13. Auger shaft; 14. Transmission box; 15. Servo motor; 16. Arc box; 17. Water level observation port; 18. Transmission groove; 19. Flat cone gear rod; 20. Double-headed gear rod; 21. Transition gear; 22. Limiting ring groove. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0026] like Figures 1 to 5As shown, a cleaning device for functional plastic masterbatch comprises a cleaning tank 1 and a spiral slide 3 sleeved on the outer wall of the cleaning tank 1. A feed port is provided on the top of the cleaning tank 1 and is used in conjunction with a conventional masterbatch conveying device to achieve continuous feeding. A water inlet pipe is provided at the edge of the top of the cleaning tank 1. A water filter slide 8 and a material discharge slide 9 are provided inside the spiral slide 3 along its spiral direction. The water filter slide 8 and the material discharge slide 9 divide the inside of the spiral slide 3 into two upper and lower spiral slides. The upper and lower slides convey masterbatch and water respectively. The bottom end of the spiral slide 3 is fixedly installed A purified water tank 4 is installed, and the bottom end of the unloading chute 9 passes through the bottom end of the spiral chute 3 and the top of the purified water tank 4 in sequence and extends to the outside of the purified water tank 4. A return pipe 5 is installed on the side of the outer wall of the purified water tank 4 away from the cleaning tank 1. The top of the return pipe 5 is fixedly connected to one side wall of the cleaning tank 1. A hot air blower 6 is installed on the top of the cleaning tank 1. An air duct 7 is installed at the air outlet of the hot air blower 6. The high-temperature airflow generated by the hot air blower 6 will be blown into the interior of the spiral chute 3 through the air duct 7, and blown out from the top of the interior to the bottom of the interior, and cooperate with the spiral chute 3 to accelerate the masterbatch. The material discharge speed is increased. At the same time, the spiral slide 3 cooperates with the water filtering slide 8, the material discharge slide 9 and the high-temperature airflow, so that the masterbatch and water can be separated inside the spiral slide 3, and the high-temperature airflow can dry the water adhering to the surface of the masterbatch, and blow the water vapor away from the inside of the spiral slide 3, so that the masterbatch can be drained, dried and discharged during the sliding process inside the spiral slide 3. At the same time, the separated water will be transported to the inside of the purified water tank 4, and the impurities in the water will be filtered out through precipitation, and then the purified water will enter the cleaning tank 1 again through the reflux of water, which is effective. In order to reuse water resources, the bottom end of the air guide 7 is sleeved on the top of the spiral slide 3. A water level observation port 17 is provided in the middle of the outer wall of the cleaning tank 1 away from the purified water tank 4. The inside of the water level observation port 17 is sealed with tempered glass. The top of the water level observation port 17 is lower than the height of the bottom end of the water filter slide 8. When the master batch is cleaned, the water level inside the cleaning tank 1 should be kept lower than the height of the top of the water level observation port 17 to avoid water leakage from the bottom end of the water filter slide 8 to the inside of the unloading slide 9 when the water level is too high, which affects the drying effect of the master batch.
[0027] The bottom of the inner wall of the cleaning tank 1 is provided with two limiting ring grooves 22 along its radial direction, and a transmission groove 18 is provided at the bottom of the cleaning tank 1. The transmission groove 18 is directly below one side of the bottom of the annular groove 11. The bottom of the interior of the cleaning tank 1 is provided with a stirring disk 10, and the stirring disk 10 is annular. The top of the stirring disk 10 is evenly installed with stirring bars 12 along its circumference. The length direction of the stirring bars 12 is the same as the radial direction of the stirring disk 10. The bottom of the stirring disk 10 is provided with an annular groove 11. An auger 2 is obliquely arranged at the center of the bottom of the inner wall of the cleaning tank 1, and an auger shaft 13 is installed inside the auger 2 along its axial rotation. A transmission box 14 is installed in the middle of the bottom of the cleaning tank 1, and an arc box 16 and a servo motor 15 are respectively installed on one side and the bottom of the outer wall of the transmission box 14. The output end of the servo motor 15 passes through the bottom of the transmission box 14 and extends to the inside thereof, and a transmission gear is installed at the output end of the servo motor 15.
[0028] In this embodiment, the bottom of the auger 2 passes through the bottom of the cleaning tank 1 and extends to below it, the bottom end of the auger 2 is inserted into the through groove in the middle of the stirring disk 10, and the bottom of the auger 2 is fixedly connected to one side of the transmission box 14, and a water inlet is provided at the bottom end of the outer wall of the auger 2, and the top of the auger 2 is connected to the interior of the spiral slide 3 through an inclined slide, and the water inlet is located at the center of the bottom of the cleaning tank 1, so as to facilitate the mixing of the masterbatch and water and transporting them to the interior of the spiral slide 3, and to allow the masterbatch to be drained and dried inside, and finally the dried masterbatch is transported out and contained in a carrier, so that the cleaning and drying process of the masterbatch forms an assembly line mode, so that the cleaning and drying of the masterbatch can be carried out continuously and synchronously, which greatly improves the efficiency of the masterbatch cleaning and also improves the degree of automation of the masterbatch cleaning.
[0029] In this embodiment, the centers of the annular groove 11 and the limiting annular groove 22 are coaxial with the axis of the cleaning tank 1, and the annular groove 11 is located between the two limiting annular grooves 22. Two convex rings are provided at the bottom of the stirring disk 10, and the bottoms of the convex rings are mounted inside the limiting annular grooves 22, so that the stirring disk 10 can rotate stably at the bottom of the cleaning tank 1 and drive the stirring bar 12 to rotate synchronously, thereby driving the water and masterbatch inside the cleaning tank 1 to rotate and stir in the same direction, and forming a vortex, transporting part of the water and masterbatch to the center of the bottom of the cleaning tank 1, which is convenient for the feeding and transportation of the auger 2.
[0030] In this embodiment, the bottom end of the auger shaft 13 passes through the bottom of the auger machine 2 and one side of the transmission box 14 in sequence and extends to the interior of the transmission box 14, and a bevel gear is installed at the bottom end of the auger shaft 13 to facilitate the bottom end of the auger shaft 13 to be set inside the transmission box 14 to facilitate power transmission.
[0031] In this embodiment, the interior of the arc box 16 is extended in the height direction and is connected to a flat bevel gear rod 19, the top of which passes through the bottom of the cleaning tank 1 and extends to the interior of the transmission groove 18. During the power transmission process, the power can be transmitted from the interior of the arc box 16 to the interior of the cleaning tank 1, so as to achieve the purpose of driving the stirring disk 10 to rotate, so that the masterbatch and water inside the cleaning tank 1 are stirred together, increasing the impact probability between the surface of the masterbatch and the water flow, improving the cleaning effect of the masterbatch, and avoiding the adhesion of dust and impurities on the surface of the masterbatch.
[0032] In this embodiment, one side of the inner wall of the annular groove 11 is a tooth surface, and the tooth surface of the annular groove 11 is meshed with the tooth surface at the top of the flat conical gear rod 19. The power is transmitted through the tooth surfaces of the flat conical gear rod 19 and the annular groove 11, thereby driving the agitator plate 10 to rotate at the bottom of the cleaning tank 1. By performing sealing treatment between the agitator plate 10 and the limiting annular groove 22 and between the flat conical gear rod 19 and the cleaning tank 1, water leakage in the cleaning tank 1 is avoided, which may affect the normal cleaning of the masterbatch.
[0033] In this embodiment, a double-headed gear rod 20 is rotatably connected to one side of the inner wall of the transmission box 14 close to the arc box 16, and a transition gear 21 is rotatably connected to one side of the inner wall of the transmission box 14. The transmission gear at the output end of the servo motor 15 is meshed with the bottom of the tooth surface of the transition gear 21, and then the power of the servo motor 15 is transmitted to different power transmission paths through the transition gear 21, so that the same power source can simultaneously drive the auger 2 and the stirring disk 10 to operate.
[0034] In this embodiment, the tooth surface of the transition gear 21 meshes with the tooth surface of the bevel gear and the tooth surface of one end of the double-headed gear rod 20 respectively, and the tooth surface of the other end of the double-headed gear rod 20 meshes with the tooth surface of the bottom end of the flat bevel gear rod 19. The transition gear 21 transmits the power generated by the servo motor 15 separately to the auger shaft 13 and the stirring disk 10, thereby synchronously driving the rotation of the auger shaft 13 and the stirring disk 10, so that the cleaning and conveying of the masterbatch inside the cleaning tank 1 are carried out synchronously, and cooperates with the continuous loading of the masterbatch conveying device outside the cleaning tank 1 to improve the cleaning efficiency of the masterbatch.
[0035] The above is only a preferred embodiment of the present invention. The parts not described in the present invention can be implemented by adopting or drawing on existing technologies. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in the technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A cleaning device for functional plastic masterbatch, comprising a cleaning tank (1) and a spiral slideway (3) mounted on the outer wall of the cleaning tank (1), characterized in that: The interior of the spiral slide (3) is provided with a water filter slide (8) and a material discharge slide (9) along its spiral direction, and a purified water tank (4) is fixedly installed at the bottom end of the spiral slide (3). The bottom end of the material discharge slide (9) passes through the bottom end of the spiral slide (3) and the top of the purified water tank (4) in sequence and extends to the outside of the purified water tank (4). A return pipe (5) is installed on the side of the outer wall of the purified water tank (4) away from the cleaning tank (1). The top of the return pipe (5) is fixedly connected to a side wall of the cleaning tank (1). A hot air blower (6) is installed on the top of the cleaning tank (1). An air duct (7) is installed at the air outlet of the hot air blower (6). The bottom end of the air duct (7) is sleeved on the top of the interior of the spiral slide (3). The bottom of the inner wall of the cleaning tank (1) is provided with two limiting annular grooves (22) along its radial direction, the bottom of the cleaning tank (1) is provided with a transmission groove (18), the bottom of the inside of the cleaning tank (1) is provided with a stirring disc (10), the top of the stirring disc (10) is provided with stirring bars (12) evenly installed along its circumference, the bottom of the stirring disc (10) is provided with an annular groove (11), an auger (2) is obliquely arranged at the center of the bottom of the inner wall of the cleaning tank (1), an auger shaft (13) is rotatably installed inside the auger (2) along its axial direction, a transmission box (14) is installed in the middle of the bottom of the cleaning tank (1), and an arc box (16) and a servo motor (15) are respectively installed on one side and the bottom of the outer wall of the transmission box (14).
2. The cleaning device for functional plastic masterbatch according to claim 1, characterized in that: The bottom of the auger (2) passes through the bottom of the cleaning tank (1) and extends to the bottom thereof, and the bottom of the auger (2) is fixedly connected to one side of the transmission box (14).
3. The cleaning device for functional plastic masterbatch according to claim 1, characterized in that: The centers of the annular groove (11) and the limiting annular groove (22) are coaxial with the axis of the cleaning tank (1), and the annular groove (11) is located between the two limiting annular grooves (22).
4. The cleaning device for functional plastic masterbatch according to claim 1, characterized in that: The bottom end of the auger shaft (13) sequentially passes through the bottom of the auger machine (2) and one side of the transmission box (14) and extends to the interior of the transmission box (14), and a bevel gear is installed at the bottom end of the auger shaft (13).
5. The cleaning device for functional plastic masterbatch according to claim 1, characterized in that: The interior of the arc box (16) is rotatably connected to a flat cone gear rod (19) along its height direction, and the top end of the flat cone gear rod (19) penetrates the bottom of the cleaning tank (1) and extends to the interior of the transmission groove (18).
6. The cleaning device for functional plastic masterbatch according to claim 5, characterized in that: One side of the inner wall of the annular groove (11) is a tooth surface, and the tooth surface of the annular groove (11) meshes with the tooth surface at the top end of the flat cone gear rod (19).
7. The cleaning device for functional plastic masterbatch according to claim 1, characterized in that: A double-headed gear rod (20) is rotatably connected to one side of the inner wall of the transmission box (14) close to the arc box (16), and a transition gear (21) is rotatably connected to one side of the inner wall of the transmission box (14).
8. The cleaning device for functional plastic masterbatch according to claim 7, characterized in that: The tooth surface of the transition gear (21) meshes with the tooth surface of the bevel gear and the tooth surface of one end of the double-headed gear rod (20) respectively, and the tooth surface of the other end of the double-headed gear rod (20) meshes with the tooth surface of the bottom end of the flat bevel gear rod (19).
