Flattening device capable of automatically taking and placing high-temperature cloth lead and photovoltaic module production system

By designing an automatic pick-up and place high-temperature cloth lead flattening device, industrial robots and high-temperature cloth conveying mechanisms reduce the handling distance of mechanical claw hands, solving the problems of low manual bending efficiency and difficult to ensure quality, and achieving efficient and stable photovoltaic modules Production.

CN222133288UActive Publication Date: 2024-12-10HUANSHENG NEW ENERGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202420932138.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-10
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The pin efficiency of manual bending photovoltaic modules is low, the quality is difficult to guarantee, and the operation is inconvenient. The movement distance of the mechanical claws and hands are large when placing the high-temperature cloth, which affects production efficiency.

Method used

An automatic high-temperature cloth lead flattening device is designed, including a frame, a high-temperature cloth automatic feeding mechanism, a first high-temperature cloth pick-up and placement mechanism, a high-temperature cloth conveying mechanism, an industrial robot, a second high-temperature cloth pick-up and placement mechanism and leads The flattening mechanism reduces the handling distance of high-temperature cloth through industrial robots and high-temperature cloth conveying mechanisms, improves efficiency, and automatically flattenss the leads through the lead flattening mechanism.

Benefits of technology

It improves the production efficiency of photovoltaic modules, ensures the efficiency and quality of lead flattening, simplifies operation, and improves the flexibility and stability of the system.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of photovoltaic module production, in particular to a flattening device capable of automatically taking and placing high-temperature cloth leads and a photovoltaic module production system. According to the lead flattening device capable of automatically taking and placing the high-temperature cloth, after the high-temperature cloth of the high-temperature cloth automatic feeding mechanism is taken away through the first high-temperature cloth taking and placing mechanism, the taken-away high-temperature cloth is placed on the high-temperature cloth conveying mechanism and is conveyed to the industrial robot through the high-temperature cloth conveying mechanism; the industrial robot carries the conveyed high-temperature cloth to the lead of the photovoltaic module through the second high-temperature cloth taking and placing mechanism and sleeves the lead, and the industrial robot flattens the lead through the lead flattening mechanism, so that the distance of carrying the high-temperature cloth through the second high-temperature cloth taking and placing mechanism by the industrial robot is effectively reduced, the carrying time is saved, and the working efficiency is improved. And the production efficiency is effectively improved. Meanwhile, the lead is automatically flattened, the flattening efficiency of the lead is high, the quality is guaranteed, and the operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to an automatic high-temperature cloth lead flattening device and a photovoltaic component production system. Background Art

[0002] Photovoltaic modules, also known as solar cell modules, are used to convert sunlight directly into electrical energy. Ground photovoltaic systems use a large number of silicon solar cells based on silicon. Photovoltaic cells have many advantages. With the rapid development of the photovoltaic cell field, photovoltaic cells are widely used. As a result, the demand for the production capacity of photovoltaic modules is also increasing. When photovoltaic modules are produced and assembled, one of the steps is to flatten the pins before lamination and add high-temperature cloth between the pins and the module to protect the lead wires to prevent glue overflow.

[0003] However, manual bending of pins is inefficient, the quality is difficult to guarantee, the product is large and difficult to operate, and during the manual bending process, problems such as bulging of the photovoltaic module backplane, inadequate bending and warping of the leads often occur. At the same time, the existing method of automatically adding high-temperature cloth is to grab the high-temperature cloth in the high-temperature cloth bin by a mechanical claw and then place it directly on the pin. Since there are multiple pins, when placing the high-temperature cloth on the pins far away from the high-temperature cloth bin, the mechanical claw needs to move a longer distance and consumes more time, which affects production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic high-temperature cloth lead flattening device and a photovoltaic module production system to solve the technical problems in the prior art that manual bending of pins is inefficient, quality is difficult to ensure, and operation is inconvenient. When placing high-temperature cloth on pins far away from the high-temperature cloth bin, the mechanical claw needs to move a long distance, consumes more time, and affects production efficiency.

[0005] The utility model provides an automatic high-temperature cloth pick-up and placement lead flattening device, comprising: a frame, a high-temperature cloth automatic feeding mechanism, a first high-temperature cloth pick-up and placement mechanism, a high-temperature cloth conveying mechanism, an industrial robot, a second high-temperature cloth pick-up and placement mechanism and a lead flattening mechanism;

[0006] The high-temperature cloth automatic feeding mechanism, the first high-temperature cloth taking and placing mechanism, the high-temperature cloth conveying mechanism and the industrial robot are all arranged on the frame, and the high-temperature cloth automatic feeding mechanism is used to automatically supply high-temperature cloth, the first high-temperature cloth taking and placing mechanism is used to take the high-temperature cloth supplied by the high-temperature cloth automatic feeding mechanism and place it on the high-temperature cloth conveying mechanism, and the high-temperature cloth conveying mechanism is used to convey the high-temperature cloth to the industrial robot;

[0007] The second high-temperature cloth picking and placing mechanism and the lead flattening mechanism are both arranged on the industrial robot, and the industrial robot can move the high-temperature cloth conveyed by the high-temperature cloth conveying mechanism to the leads of the photovoltaic module through the second high-temperature cloth picking and placing mechanism, and the industrial robot can flatten the leads through the lead flattening mechanism.

[0008] As a further technical solution, the industrial robot is provided with a rotating arm, a telescopic rod and a mounting seat, the telescopic rod is connected to the rotating arm and can be extended and retracted up and down relative to the rotating arm, the mounting seat is connected to the lower end of the telescopic rod, and the second high-temperature cloth picking and placing mechanism and the lead flattening mechanism are both arranged on the mounting seat.

[0009] As a further technical solution, the second high-temperature cloth taking and placing mechanism includes a telescopic cylinder and a high-temperature cloth claw hand;

[0010] The telescopic cylinder is connected to one side of the mounting seat, the output end of the telescopic cylinder faces downward and is connected to an end seat, and the high-temperature cloth claw hand is connected to the end seat.

[0011] As a further technical solution, the high-temperature cloth claw hand includes a second suction nozzle and a suction nozzle seat;

[0012] The suction nozzle seat is connected to the end seat, and an air suction channel is arranged on the suction nozzle seat, an air inlet of the air suction channel is connected to the second suction nozzle, and an air outlet of the air suction channel is used to connect to a negative pressure device.

[0013] As a further technical solution, the second high-temperature cloth taking and placing mechanism further includes a spring column, and the suction nozzle seat is connected to the end seat through the spring column.

[0014] As a further technical solution, the lead flattening mechanism includes a lead bending assembly and a lead flattening assembly;

[0015] The lead wire bending assembly is arranged at the lower end of the mounting seat and is used to bend the lead wire;

[0016] The lead wire flattening assembly is connected to the nozzle seat and is used to flatten the bent lead wire.

[0017] As a further technical solution, the lead wire bending assembly includes a double-slider linear guide rail, two claw seats and two claws;

[0018] The double-slider linear guide is connected to the lower end of the mounting seat, the two claw seats are respectively connected to the double sliders of the double-slider linear guide, and the two claws are respectively connected to the two claw seats and are both located on the same side of the claw seat.

[0019] As a further technical solution, the lead flattening assembly includes a second fixing frame and a flattening column, and the upper end of the flattening column is connected to the nozzle seat through the second fixing frame.

[0020] As a further technical solution, it also includes a visual mechanism, which is connected to one side of the mounting seat and is used to detect the flattening state of the lead, the position of the lead and the opening size of the lead.

[0021] The utility model provides a photovoltaic component production system, which comprises the automatic high-temperature cloth lead flattening device.

[0022] Compared with the prior art, the technical advantages of the automatic high-temperature cloth lead flattening device and photovoltaic module production system provided by the utility model are:

[0023] The utility model provides an automatic high-temperature cloth lead flattening device, comprising: a frame, a high-temperature cloth automatic feeding mechanism, a first high-temperature cloth taking and placing mechanism, a high-temperature cloth conveying mechanism, an industrial robot, a second high-temperature cloth taking and placing mechanism and a lead flattening mechanism; the high-temperature cloth automatic feeding mechanism, the first high-temperature cloth taking and placing mechanism, the high-temperature cloth conveying mechanism and the industrial robot are all arranged on the frame, and the high-temperature cloth automatic feeding mechanism is used for automatically supplying high-temperature cloth, the first high-temperature cloth taking and placing mechanism is used for taking off the high-temperature cloth supplied by the high-temperature cloth automatic feeding mechanism and placing it on the high-temperature cloth conveying mechanism, and the high-temperature cloth conveying mechanism is used for conveying the high-temperature cloth to the industrial robot; the second high-temperature cloth taking and placing mechanism and the lead flattening mechanism are both arranged on the industrial robot, and the industrial robot can carry the high-temperature cloth conveyed by the high-temperature cloth conveying mechanism to the leads of the photovoltaic module through the second high-temperature cloth taking and placing mechanism, and the industrial robot can flatten the leads through the lead flattening mechanism.

[0024] After the first high-temperature cloth picking and placing mechanism takes away the high-temperature cloth of the automatic feeding mechanism of the high-temperature cloth, the automatic feeding mechanism of the high-temperature cloth can automatically provide the next high-temperature cloth in preparation for the first high-temperature cloth picking and placing mechanism to take the high-temperature cloth again. The first high-temperature cloth picking and placing mechanism places the taken high-temperature cloth on the high-temperature cloth conveying mechanism, and conveys it to the industrial robot through the high-temperature cloth conveying mechanism. The industrial robot transports the conveyed high-temperature cloth to the lead of the photovoltaic module through the second high-temperature cloth picking and placing mechanism and puts it on the lead. The industrial robot then flattens the lead through the lead flattening mechanism. Since the high-temperature cloth of the automatic feeding mechanism of the high-temperature cloth is continuously conveyed to the industrial robot through the high-temperature cloth conveying mechanism, the distance that the industrial robot transports the high-temperature cloth through the second high-temperature cloth picking and placing mechanism is effectively reduced, and the handling time is saved, thereby effectively improving the production efficiency. At the same time, the industrial robot automatically flattens the lead through the lead flattening mechanism, and the lead flattening efficiency is high, the quality is guaranteed, and the operation is convenient. In addition, the industrial robot has a simple structure, and the second high-temperature cloth picking and placing mechanism and the lead flattening mechanism are driven by the industrial robot to move, which has higher flexibility, better handling effect and stability.

[0025] The photovoltaic module production system provided by the utility model includes the above-mentioned automatic high-temperature cloth lead flattening device. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned automatic high-temperature cloth lead flattening device, which will not be elaborated here.

[0026] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 A schematic diagram of the structure of the automatic high-temperature cloth lead flattening device provided in an embodiment of the utility model;

[0029] Figure 2 A schematic diagram of the structure of a high temperature cloth conveying mechanism provided in an embodiment of the utility model;

[0030] Figure 3 A partial exploded view of a conveyor belt assembly provided in an embodiment of the utility model;

[0031] Figure 4 A schematic diagram of the structure of a first high temperature cloth taking and placing mechanism provided in an embodiment of the utility model;

[0032] Figure 5 This is a schematic diagram of the structure of the mounting base provided in an embodiment of the utility model.

[0033] Icons: 1-frame; 2-automatic feeding mechanism of high temperature cloth; 3-first high temperature cloth taking and placing mechanism; 4-high temperature cloth conveying mechanism; 5-industrial robot; 6-first fixed frame; 7-connecting suspension seat; 8-connecting plate; 9-axle seat; 10-pulley; 11-annular belt; 12-motor; 13-detection sensor; 14-sensor bracket; 15-through hole; 16-cover; 17-guard plate; 18-pneumatic slide; 19-lifting cylinder; 20-negative pressure seat; 21-first suction nozzle; 22-conveyor belt assembly; 23-rotating arm; 24-telescopic rod; 25-mounting seat; 26-telescopic cylinder; 27-end seat; 28-second suction nozzle; 29-suction nozzle seat; 30-air outlet; 31-spring column; 32-double slider linear guide; 33-claw seat; 34-second fixing frame; 35-flattening column; 36-first CCD camera; 37-first light source; 38-second CCD camera; 39-second light source. DETAILED DESCRIPTION

[0034] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0038] The present invention will be further described in detail below through specific implementation examples in conjunction with the accompanying drawings.

[0039] Specific structure such as Figures 1 to 5 shown.

[0040] The present embodiment provides an automatic high-temperature cloth lead flattening device, comprising: a frame 1, a high-temperature cloth automatic feeding mechanism 2, a first high-temperature cloth taking and placing mechanism 3, a high-temperature cloth conveying mechanism 4, an industrial robot 5, a second high-temperature cloth taking and placing mechanism and a lead flattening mechanism; the high-temperature cloth automatic feeding mechanism 2, the first high-temperature cloth taking and placing mechanism 3, the high-temperature cloth conveying mechanism 4 and the industrial robot 5 are all arranged on the frame 1, and the high-temperature cloth automatic feeding mechanism 2 is used to automatically supply high-temperature cloth, and the first high-temperature cloth taking and placing mechanism 3 is used to take off the high-temperature cloth supplied by the high-temperature cloth automatic feeding mechanism 2 and place it on the high-temperature cloth conveying mechanism 4, The high-temperature cloth conveying mechanism 4 is used to convey the high-temperature cloth to the industrial robot 5; the industrial robot 5 is provided with a rotating arm 23, a telescopic rod 24 and a mounting seat 25, the telescopic rod 24 is connected to the rotating arm 23, and can be extended and retracted up and down relative to the rotating arm 23, the mounting seat 25 is connected to the lower end of the telescopic rod 24, the second high-temperature cloth picking and placing mechanism and the lead flattening mechanism are both arranged on the mounting seat 25, and the industrial robot 5 can move the high-temperature cloth conveyed by the high-temperature cloth conveying mechanism 4 to the lead of the photovoltaic module through the second high-temperature cloth picking and placing mechanism, and the industrial robot 5 can flatten the lead through the lead flattening mechanism.

[0041] In this embodiment, after the first high temperature cloth picking and placing mechanism 3 takes away the high temperature cloth of the automatic high temperature cloth feeding mechanism 2, the automatic high temperature cloth feeding mechanism 2 can automatically provide the next high temperature cloth in preparation for the first high temperature cloth picking and placing mechanism 3 to take the high temperature cloth again, and the first high temperature cloth picking and placing mechanism 3 places the taken high temperature cloth on the high temperature cloth conveying mechanism 4, and conveys it to the industrial robot 5 through the high temperature cloth conveying mechanism 4, and the industrial robot 5 conveys the conveyed high temperature cloth to the lead of the photovoltaic module through the second high temperature cloth picking and placing mechanism and puts it on the lead, and the industrial robot 5 flattens the lead through the lead flattening mechanism. Since the high temperature cloth of the automatic high temperature cloth feeding mechanism 2 is continuously conveyed to the industrial robot 5 through the high temperature cloth conveying mechanism 4, the distance that the industrial robot 5 conveys the high temperature cloth through the second high temperature cloth picking and placing mechanism is effectively reduced, and the conveying time is saved, thereby effectively improving the production efficiency. At the same time, the industrial robot 5 automatically flattens the lead through the lead flattening mechanism, and the lead flattening efficiency is high, the quality is guaranteed, and the operation is convenient. In addition, the industrial robot 5 has a simple structure, and the second high-temperature cloth taking and placing mechanism and the lead flattening mechanism are driven by the industrial robot 5 to move, so the flexibility is higher, and the handling effect is better and more stable.

[0042] In this embodiment, since the photovoltaic module has multiple leads, a high temperature cloth automatic feeding mechanism 2, a first high temperature cloth taking and placing mechanism 3, a high temperature cloth conveying mechanism 4 and an industrial robot 5 are provided on both sides of the frame 1.

[0043] In the optional technical solution of this embodiment, the second high-temperature cloth taking and placing mechanism includes a telescopic cylinder 26 and a high-temperature cloth claw hand; the telescopic cylinder 26 is connected to one side of the mounting seat 25, the output end of the telescopic cylinder 26 faces downward and is connected to the end seat 27, and the high-temperature cloth claw hand is connected to the end seat 27. The high-temperature cloth is taken and placed by the telescopic cylinder 26 and the high-temperature cloth claw hand cooperating with each other, the structure is simple, the telescopic cylinder 26 has a low cost, and the telescopic stability is stable, but it is not limited to this, and the telescopic motor and the high-temperature cloth claw hand can also cooperate.

[0044] In the optional technical solution of this embodiment, the high-temperature cloth claw hand includes a second suction nozzle 28 and a suction nozzle seat 29; the suction nozzle seat 29 is connected to the end seat 27, and an air suction channel is provided on the suction nozzle seat 29, the air inlet of the air suction channel is connected to the second suction nozzle 28, and the air outlet 30 of the air suction channel is used to connect to the negative pressure equipment.

[0045] In this embodiment, the nozzle seat 29 is installed on the end seat 27, the second nozzle 28 is installed on the nozzle seat 29 and is connected to the air inlet of the air suction channel on the nozzle seat 29, and the air outlet 30 of the air suction channel on the nozzle seat 29 is externally connected to a negative pressure device. The negative pressure device forms a negative pressure at the second nozzle 28, so that the second nozzle 28 can adsorb the high-temperature cloth. When the negative pressure device removes the negative pressure, the second nozzle 28 can be separated from the high-temperature cloth. The structure is simple and the operation is stable and convenient.

[0046] In an optional technical solution of this embodiment, the second high-temperature cloth taking and placing mechanism further includes a spring column 31 , and the nozzle seat 29 is connected to the end seat 27 via the spring column 31 .

[0047] In this embodiment, the nozzle seat 29 is connected to the lower side of the end seat 27 through the spring column 31, and the second nozzle 28 is located on the lower side of the nozzle seat 29. When the telescopic cylinder 26 drives the end seat 27 to extend downward, the end seat 27, the nozzle seat 29 and the second nozzle 28 move downward at the same time so that the second nozzle 28 absorbs the high-temperature cloth. The setting of the spring column 31 can buffer the second nozzle 28 and prevent the second nozzle 28 from being damaged.

[0048] In the optional technical solution of this embodiment, the lead flattening mechanism includes a lead bending assembly and a lead flattening assembly; the lead bending assembly is arranged at the lower end of the mounting seat 25 and is used to bend the lead; the lead flattening assembly is connected to the suction nozzle seat 29 and is used to flatten the bent lead. The lead is first bent by the lead bending assembly, and then flattened by the lead flattening assembly to ensure the lead flattening effect. At the same time, the lead flattening assembly and the high-temperature cloth claw are both driven by the suction nozzle seat 29, and the structure is simple.

[0049] In the optional technical solution of this embodiment, the lead bending assembly includes a double-slider linear guide 32, two claw seats 33 and two claws; the double-slider linear guide 32 is connected to the lower end of the mounting seat 25, the two claw seats 33 are respectively connected to the double sliders of the double-slider linear guide 32, and the two claws are respectively connected to the two claw seats 33, and are both located on the same side of the claw seat 33.

[0050] In this embodiment, the double sliders of the double slider linear guide 32 face downward, the two claw seats 33 are both located below the two double sliders, the claws are connected to the claw seats 33, and extend from the side of the claw seats 33. When working, the two claws extend from the side between the two lead wires, and then the double sliders move back and forth to make the two claws bend the two lead wires to both sides, and then the two claws withdraw. The lead wire bending assembly has a simple structure, is easy to operate, and has a good bending effect.

[0051] In the optional technical solution of this embodiment, the lead flattening assembly includes a second fixing frame 34 and a flattening column 35, and the upper end of the flattening column 35 is connected to the nozzle seat 29 through the second fixing frame 34. After the two leads are bent, the industrial robot 5 drives the lead flattening assembly to move so that the flattening column 35 is directly above the two leads, and then the telescopic cylinder 26 drives the nozzle seat 29 to move downward, so that the lower end of the flattening column 35 flattens the two leads downward. The lead flattening assembly has a simple structure and a good flattening effect.

[0052] The optional technical solution of this embodiment also includes a visual mechanism, which is connected to one side of the mounting seat 25 and is used to detect the flattening state of the lead, the position of the lead and the opening size of the lead. The industrial robot 5 drives the visual detection mechanism to detect the position and opening size of the lead, and then drives the second high-temperature cloth placement mechanism to put the high-temperature cloth on the lead, and then drives the lead bending assembly to bend the lead and the lead flattening assembly to flatten the lead, and finally drives the visual detection mechanism to detect the flattening state of the lead, and judges whether the flattening effect meets the standard through the flattening state. The setting of the visual mechanism ensures the accuracy of putting the high-temperature cloth on the lead, as well as the effect of bending and flattening the lead.

[0053] In the optional technical solution of this embodiment, the visual mechanism includes a first CCD camera 36, ​​a first light source 37, a second CCD camera 38 and a second light source 39; the first CCD camera 36 and the first light source 37 are connected to the mounting seat 25 through a first mounting frame, the first CCD camera 36 is vertically arranged, and is used to detect the flattened state of the lead; the second CCD camera 38 and the second light source 39 are connected to the mounting seat 25 through a second mounting frame, the second CCD camera 38 is tilted and located on the side of the first CCD camera 36 away from the mounting seat 25, and is used to detect the position of the lead and the opening size of the lead. The first light source 37 cooperates with the first CCD camera 36 to illuminate it, and the second light source 39 cooperates with the second CCD camera 38 to illuminate it. The position and opening size of the lead are detected by the first CCD camera 36, ​​and the flattened state of the lead is detected by the second CCD camera 38. Compared with using one camera for detection, the accuracy of detection is guaranteed. However, it is not limited to this, and one camera can also be used for detection.

[0054] In the optional technical solution of this embodiment, the high-temperature cloth conveying mechanism 4 includes a first fixed frame 6 and a conveyor belt assembly 22; the first fixed frame 6 is connected to the frame 1, and the first high-temperature cloth picking and placing mechanism 3, the industrial robot 5 and the conveyor belt assembly 22 are all arranged on the first fixed frame 6, and the conveyor belt assembly 22 is used to convey the high-temperature cloth to the industrial robot 5; along the conveying direction of the conveyor belt assembly 22, the first high-temperature cloth picking and placing mechanism 3 and the industrial robot 5 are respectively located at both ends of the conveyor belt assembly 22, and the high-temperature cloth automatic feeding mechanism 2 is located on the side of the conveyor belt assembly 22 away from the industrial robot 5.

[0055] In this embodiment, the photovoltaic module flows into the frame 1 from the bottom of the first fixed frame 6, the high temperature cloth automatic feeding mechanism 2 is located at the edge of the frame 1, that is, on the side of the photovoltaic module inflow direction, the first high temperature cloth pick-up and placement mechanism 3, the industrial robot 5 and the conveyor belt assembly 22 are all arranged on the first fixed frame 6, so that the first high temperature cloth pick-up and placement mechanism 3, the industrial robot 5 and the conveyor belt assembly 22 are all mounted above the photovoltaic module to avoid affecting the inflow of the photovoltaic module, and at the same time, the high temperature cloth is transported by the conveyor belt assembly 22, and the high temperature cloth is transported smoothly. However, it is not limited to this, and the high temperature cloth can also be transported by a conveying roller assembly.

[0056] In the optional technical solution of this embodiment, the conveyor belt assembly 22 includes a connecting suspension seat 7, a connecting plate 8, an axle seat 9, a pulley 10, an endless belt 11 and a motor 12; the connecting suspension seat 7 is connected to the first fixed frame 6 through the connecting plate 8, the pulley 10 is connected to the two ends of the connecting suspension seat 7 through the axle seat 9, the endless belt 11 is sleeved on the pulleys 10 at the two ends of the connecting suspension seat 7, and the connecting suspension seat 7 is located in the ring of the endless belt 11, and the motor 12 is connected to the pulley 10 for transmission.

[0057] In this embodiment, the first fixing frame 6 is horizontally mounted above the photovoltaic module, the connecting suspension seat 7 is also horizontally mounted above the photovoltaic module, and the connecting suspension seat 7 is suspended in the air, the two ends of the connecting suspension seat 7 are connected to the shaft seat 9, and the shaft seats 9 at both ends are connected to the pulleys 10, the endless belt 11 is sleeved on the pulleys 10 at both ends, and the connecting suspension seat 7 is located in the ring of the endless belt 11, and the pulley 10 at one end is connected to the output end of the motor 12, and the motor 12 drives the pulley 10 to rotate so that the endless belt 11 rotates to transport the high-temperature cloth. The conveyor belt assembly 22 has a simple structure, low cost, and stable transportation.

[0058] The optional technical solution of this embodiment also includes a detection sensor 13 and a sensor bracket 14. The detection sensor 13 is connected to the connecting suspension seat 7 through the sensor bracket 14, and the detection sensor 13 is used to detect the position of the high-temperature cloth; two annular belts 11 are arranged in parallel, and a gap is provided between the two annular belts 11, and through holes 15 corresponding to the gap are provided at both ends of the connecting suspension seat 7. The detection sensor 13 is located below the connecting suspension seat 7 and corresponds to the through holes 15.

[0059] In this embodiment, the high temperature cloth has a hole on the lead wire. When the high temperature cloth is placed on two parallel ring belts 11, the hole on the high temperature cloth is located at the interval between the two ring belts 11. The detection sensors 13 are arranged at the bottom of both ends of the connecting suspension seat 7. The detection sensor 13 close to the automatic high temperature cloth feeding mechanism 2 and the first high temperature cloth picking and placing mechanism 3 detects whether the high temperature cloth is placed at the corresponding position of the ring belt 11 through the through hole 15. If not, the first high temperature cloth picking and placing mechanism 3 takes the high temperature cloth and places it at this position of the ring belt 11; the detection sensor 13 away from the automatic high temperature cloth feeding mechanism 2 and the first high temperature cloth picking and placing mechanism 3 detects whether the high temperature cloth is placed at the corresponding position of the ring belt 11 through the through hole 15. If not, the motor 12 drives the pulley 10 to rotate so that the ring belt 11 conveys the high temperature cloth forward. If yes, the motor 12 stops driving and waits for the industrial robot 5 to move the high temperature cloth here. Accurate transportation of high temperature cloth is achieved.

[0060] In the optional technical solution of this embodiment, the conveyor belt assembly 22 also includes a cover 16, which is connected to the shaft seat 9 and covers the pulley 10. The pulleys 10 at both ends are covered with the cover 16, which effectively protects the pulleys 10 and improves safety.

[0061] In the optional technical solution of this embodiment, the conveyor belt assembly 22 also includes a guard plate 17, which is connected to the connecting suspension seat 7 and is located on both sides of the endless belt 11 to form a conveying channel with the endless belt 11. The guard plates 17 are arranged on both sides of the connecting suspension seat 7, and cover the connecting suspension seat 7 and the endless belt 11, thereby improving the aesthetics, effectively protecting the endless belt 11 and improving safety. At the same time, the guard plates 17 on both sides form a conveying channel with the endless belt 11 to prevent the high-temperature cloth from falling and improve the reliability of the high-temperature cloth conveying.

[0062] In the optional technical solution of this embodiment, the first high-temperature cloth picking and placing mechanism 3 includes a pneumatic slide 18, a lifting cylinder 19 and a claw hand; the pneumatic slide 18 is arranged on the first fixed frame 6 along the conveying direction of the conveyor belt assembly 22, the main body of the lifting cylinder 19 is connected to the slider of the pneumatic slide 18, the claw hand is connected to the output end of the lifting cylinder 19, and the claw hand is used to pick up and place the high-temperature cloth.

[0063] In this embodiment, the pneumatic slide 18 drives the lifting cylinder 19 to move along the conveying direction of the endless belt 11, and the lifting cylinder 19 drives the claw hand to move up and down. The structure is simple, and the pneumatic slide 18 and the lifting cylinder 19 cooperate to drive the claw hand to grip the high-temperature cloth at the automatic feeding mechanism 2 of the high-temperature cloth to the endless belt 11. The first high-temperature cloth picking and placing mechanism 3 has a simple structure and is convenient for picking and placing the high-temperature cloth, but the first high-temperature cloth picking and placing mechanism 3 can also be an automatic picking and placing robot as long as it meets the requirements.

[0064] In an optional technical solution of this embodiment, the gripper includes a negative pressure seat 20 and a first suction nozzle 21 . The negative pressure seat 20 is connected to the output end of the lifting cylinder 19 , and the first suction nozzle 21 is connected to the negative pressure seat 20 .

[0065] In this embodiment, the negative pressure seat 20 is connected to an external negative pressure device to provide negative pressure for the negative pressure chamber in the negative pressure seat 20. The first suction nozzle 21 is connected to the negative pressure chamber so that the first suction nozzle 21 has adsorption force. The high temperature cloth is adsorbed by the first suction nozzle 21. When the high temperature cloth needs to be placed, the negative pressure in the negative pressure chamber is removed, and the first suction nozzle 21 loses the adsorption force on the high temperature cloth to achieve the placement of the high temperature cloth. The claw hand has a simple structure and is convenient for taking and placing the high temperature cloth.

[0066] In this embodiment, the high temperature cloth automatic feeding mechanism 2 comprises a magazine bin, in which high temperature cloth is stacked, and the magazine bin has a discharge port and can automatically supply high temperature cloth to the discharge port.

[0067] A photovoltaic module production system provided in this embodiment includes the above-mentioned automatic pick-up and placement of high-temperature cloth lead flattening device. Therefore, the technical advantages and effects achieved by the photovoltaic module production system include the technical advantages and effects achieved by the above-mentioned automatic pick-up and placement of high-temperature cloth lead flattening device, which will not be repeated here.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. An automatic high-temperature cloth lead flattening device, characterized in that: include: A frame (1), a high temperature cloth automatic feeding mechanism (2), a first high temperature cloth taking and placing mechanism (3), a high temperature cloth conveying mechanism (4), an industrial robot (5), a second high temperature cloth taking and placing mechanism and a lead flattening mechanism; The high-temperature cloth automatic feeding mechanism (2), the first high-temperature cloth taking and placing mechanism (3), the high-temperature cloth conveying mechanism (4) and the industrial robot (5) are all arranged on the frame (1), and the high-temperature cloth automatic feeding mechanism (2) is used to automatically supply high-temperature cloth, the first high-temperature cloth taking and placing mechanism (3) is used to take the high-temperature cloth supplied by the high-temperature cloth automatic feeding mechanism (2) and place it on the high-temperature cloth conveying mechanism (4), and the high-temperature cloth conveying mechanism (4) is used to convey the high-temperature cloth to the industrial robot (5); The second high-temperature cloth picking and placing mechanism and the lead flattening mechanism are both arranged on the industrial robot (5), and the industrial robot (5) can carry the high-temperature cloth delivered by the high-temperature cloth delivery mechanism (4) to the lead of the photovoltaic module through the second high-temperature cloth picking and placing mechanism, and the industrial robot (5) can flatten the lead through the lead flattening mechanism.

2. The automatic high-temperature cloth lead flattening device according to claim 1 is characterized in that: The industrial robot (5) is provided with a rotating arm (23), a telescopic rod (24) and a mounting seat (25); the telescopic rod (24) is connected to the rotating arm (23) and can be extended and retracted up and down relative to the rotating arm (23); the mounting seat (25) is connected to the lower end of the telescopic rod (24); and the second high-temperature cloth taking and placing mechanism and the lead flattening mechanism are both arranged on the mounting seat (25).

3. The automatic high-temperature cloth lead flattening device according to claim 2 is characterized in that: The second high-temperature cloth taking and placing mechanism comprises a telescopic cylinder (26) and a high-temperature cloth claw hand; The telescopic cylinder (26) is connected to one side of the mounting seat (25); the output end of the telescopic cylinder (26) faces downward and is connected to an end seat (27); and the high-temperature cloth claw hand is connected to the end seat (27).

4. The automatic high-temperature cloth lead flattening device according to claim 3 is characterized in that: The high-temperature cloth claw hand comprises a second suction nozzle (28) and a suction nozzle seat (29); The suction nozzle seat (29) is connected to the end seat (27), and an air suction channel is provided on the suction nozzle seat (29), the air inlet of the air suction channel is connected to the second suction nozzle (28), and the air outlet (30) of the air suction channel is used to connect to a negative pressure device.

5. The automatic high-temperature cloth lead flattening device according to claim 4 is characterized in that: The second high-temperature cloth taking and placing mechanism also includes a spring column (31), and the suction nozzle seat (29) is connected to the end seat (27) via the spring column (31).

6. The automatic high-temperature cloth lead flattening device according to claim 4, characterized in that: The lead flattening mechanism comprises a lead bending assembly and a lead flattening assembly; The lead wire bending assembly is arranged at the lower end of the mounting seat (25) and is used to bend the lead wire; The lead wire flattening assembly is connected to the nozzle seat (29) and is used to flatten the bent lead wire.

7. The automatic high-temperature cloth lead flattening device according to claim 6, characterized in that: The lead wire bending assembly comprises a double-slider linear guide rail (32), two claw seats (33) and two claws; The double-slider linear guide (32) is connected to the lower end of the mounting seat (25), the two claw seats (33) are respectively connected to the double sliders of the double-slider linear guide (32), and the two claws are respectively connected to the two claw seats (33) and are both located on the same side of the claw seats (33).

8. The automatic high-temperature cloth lead flattening device according to claim 6, characterized in that: The lead flattening assembly comprises a second fixing frame (34) and a flattening column (35), and the upper end of the flattening column (35) is connected to the suction nozzle seat (29) through the second fixing frame (34).

9. The automatic high-temperature cloth lead flattening device according to any one of claims 2 to 8, characterized in that: It also comprises a visual mechanism, which is connected to one side of the mounting seat (25) and is used to detect the flattening state of the lead, the position of the lead and the opening size of the lead.

10. A photovoltaic module production system, characterized in that: It comprises the automatic high-temperature cloth lead flattening device as described in any one of claims 1-9.