Round tube fence production device

By setting up a motor, output shaft, rotary plate and arc plate in the circular tube fence production device to achieve automatic flipping of longitudinal circular tube and transverse roof plate, as well as clamping and fixing of turntable and bidirectional threaded rod, the operator solves the problem of welding process. The problems of high labor intensity and poor stability of turning round tubes improve welding efficiency and stability.

CN222133857UActive Publication Date: 2024-12-10XIAMEN KAILU TECH CO LTD
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Patent Information

Application Number
CN202323484031.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2024-12-10
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

During the welding process of the existing round tube fence production equipment, operators need to frequently turn the longitudinal and transverse round tubes with larger weights, resulting in increased labor intensity, reduced welding efficiency, and prone to lumbar muscle strain.

Method used

A circular tube fence production device is designed. By setting up a motor, output shaft, rotary plate, arc plate and connecting plate, the longitudinal circular tube and transverse top plate can be rotated and flipped 150 degrees after the welded side, reducing manual flip Labor intensity, and the fixed positioning of the transverse top plate is achieved through a turntable, fixed shaft, bidirectional threaded rod, moving block and clamping sheet to prevent disengagement.

Benefits of technology

It reduces the labor intensity of the operator's flip longitudinal and transverse circular tubes, improves welding efficiency, and ensures the stable positioning of the transverse roof plate during welding, and avoids the occurrence of disengagement.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222133857U_ABST
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Abstract

The utility model relates to a circular tube fence production device which comprises a shell, a motor fixedly connected to the middle of the upper portion of the right end face of the shell, an output shaft fixedly connected to the output end of the left side of the motor, a hollow rod fixedly connected to the outer side of the output shaft, a connecting strip fixedly connected to the upper end face of the hollow rod and a rotating plate in contact with the upper end face of the connecting strip. Second bolts are spirally connected to the lower portion in the rotating plate and the upper portion in the connecting strip, a longitudinal round pipe is placed on the upper end face of the rotating plate, and a rubber layer makes contact with the outer side of the upper portion of the longitudinal round pipe. By means of the motor, the output shaft, the rotating plate, the arc-shaped plate and the connecting plate, the device can rotate and turn over by 150 degrees after one face of the longitudinal round pipe and one face of the transverse top plate are welded, an operator can conveniently weld the longitudinal round pipe and the transverse top plate on the other face, and the labor intensity needed for manually turning over the longitudinal round pipe and the transverse top plate is reduced; the welding efficiency of the longitudinal circular pipes and the transverse top plate is improved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of round tube fence production, in particular to a round tube fence production device. Background Art

[0002] Fence round tube refers to the pipe used to make guardrails. Its main characteristics are round cross-section and relatively thin wall thickness. Common fence round tube materials include galvanized steel pipe, stainless steel pipe, aluminum alloy pipe, etc.

[0003] For example, the existing patent CN115139002A discloses a round tube fence production device, including a working platform, a support frame, a pipe positioning mechanism and a screw slide mechanism, the support frame is connected to the bottom of the working platform, the support frame is provided with a pipe positioning mechanism for fixing and assembling round tubes, screw slide mechanisms are installed on both sides of the working platform, the screw slide mechanism is connected to a sliding frame, the screw slide mechanism can drive the sliding frame to move, and the sliding frame is provided with a lifting assembly for controlling the lifting of the mounting block. The present invention can automatically arrange, place and assemble round tubes through the cooperation of the upper tube mechanism and the pipe positioning mechanism, and can realize complete annular welding of the round tube connection through the setting of the welding mechanism, without the need for turning over for secondary welding, reducing the welding steps, improving the overall efficiency of the round tube fence production and processing, and making the welding of the round tube connection more uniform.

[0004] A round tube fence production device designed as above has the following disadvantages in actual use: when the above device welds the fence round tube, it uses a rotary welding machine to weld the longitudinal round tube and the transverse round tube. This welding is automatic welding. If it is manual welding, there are two possibilities. One is that the welder squats down to weld the longitudinal round tube and the transverse round tube below, and squatting for a long time can easily cause the operator to suffer from lumbar muscle strain. The other is to turn over the longitudinal round tube and the transverse round tube on one side of the welding as a whole. The overall weight of the longitudinal round tube and the transverse round tube that are welded halfway is heavy, which is not convenient for the operator to flip, and the labor intensity of the operator is increased while reducing the welding efficiency. For this reason, we designed a round tube fence production device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a round tube fence production device, which solves the problems raised in the above-mentioned background technology by arranging a motor, an output shaft, a rotating plate, an arc plate and a connecting plate.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a round tube fence production device, comprising a shell, a motor is fixedly connected to the middle above the right end face of the shell, an output shaft is fixedly connected to the output end of the left side of the motor, a hollow rod is fixedly connected to the outer side of the output shaft, a connecting strip is fixedly connected to the upper end face of the hollow rod, the upper end face of the connecting strip contacts a rotating plate, a second bolt is spirally connected to the lower inside of the rotating plate and the upper inside of the connecting strip, a longitudinal round tube is placed on the upper end face of the rotating plate, a rubber layer is contacted to the outer side above the longitudinal round tube, an arc plate is fixedly connected to the upper end face of the rubber layer, a connecting plate is fixedly connected to the top outer side of the arc plate, a bolt hole is opened in the connecting plate, the middle inside of the connecting plate and the upper inside of the rotating plate are spirally connected to the first bolt, and a transverse top plate is welded to the top rear end of the longitudinal round tube.

[0007] Preferably, the left top end of the output shaft is rotatably connected to the left middle of the shell, the outer edge of the rotating plate is slidably connected to the shell, the outer side of the longitudinal circular tube is slidably connected to the front side of the shell, and the bottom of the connecting plate is in contact with the rotating plate.

[0008] Preferably, a groove is formed on the front end surface of the shell, and the number of the grooves on the front end surface of the shell is five, and the length of the groove on the front end surface of the shell is two-thirds of the height of the outer side of the shell.

[0009] Preferably, a semicircular groove is formed on the upper end surface of the rotating plate, and the number and position of the semicircular grooves on the upper end surface of the rotating plate are the same as the number and position of the grooves on the front end surface of the shell.

[0010] Preferably, the cross-section of the arc plate is semicircular, and the number of the arc plates is the same as the number of grooves on the upper end surface of the rotating plate, the area of ​​the rubber layer is the same as the area below the arc plate, and the thickness of the rubber layer is three millimeters.

[0011] Preferably, an extension plate is fixedly connected above the rear end face of the shell, a fixed shaft is rotatably connected to the left and right sides of the extension plate, a two-way threaded rod is fixedly connected to the outer side of the fixed shaft, a moving block is spirally connected to the outer side of the two-way threaded rod, a connecting rod is fixedly connected to the upper end face of the moving block, a clamping plate is fixedly connected to the top end of the connecting rod, and the inner end face of the clamping plate is in contact with the outer side of the horizontal top plate.

[0012] Preferably, a turntable is fixedly connected to the rear top of the fixed shaft, the outer side of the connecting rod is slidably connected to the upper inner part of the extension plate, and the lower end surface of the moving block is slidably connected to the left and right sides of the lower inner part of the extension plate.

[0013] Preferably, there are two fixed shafts, and the fixed shafts are distributed on the left and right sides of the extension plate. A slide groove is provided on the upper surface of the extension plate, and the width of the slide groove on the upper surface of the extension plate is the same as the cross-sectional diameter of the connecting rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, the motor, output shaft, rotating plate, arc plate and connecting plate are arranged, so that the device can rotate 150 degrees and turn over after welding one side of the longitudinal round tube and the transverse top plate, so that the operator can weld the longitudinal round tube and the transverse top plate on the other side, reduce the labor intensity required for manually turning over the longitudinal round tube and the transverse top plate, and increase the welding efficiency of the longitudinal round tube and the transverse top plate to a certain extent;

[0016] 2. In the utility model, by providing a turntable, a fixed shaft, a bidirectional threaded rod, a movable block and a clamping sheet, the device can clamp and fix the transverse top plate when welding the longitudinal round tube and the transverse top plate, which not only has a positioning effect, but also prevents the transverse top plate from being separated from the longitudinal round tube due to external force when welding the connection between the longitudinal round tube and the transverse top plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the hollow rod of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the arc-shaped plate of the utility model;

[0020] Figure 4 It is a schematic diagram of the side sectional structure of the extension plate of the utility model.

[0021] In the figure: 1. housing; 2. motor; 3. rotating plate; 4. longitudinal round tube; 5. arc plate; 6. bolt hole; 7. extension plate; 8. clamping plate; 9. transverse top plate; 10. connecting plate; 11. output shaft; 12. hollow rod; 13. connecting strip; 14. second bolt; 15. first bolt; 16. rubber layer; 17. fixed shaft; 18. bidirectional threaded rod; 19. moving block; 20. connecting rod; 21. turntable. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4The utility model provides a technical solution: a round tube fence production device, including a shell 1, a motor 2 is fixedly connected to the middle of the upper right end surface of the shell 1, an output shaft 11 is fixedly connected to the output end of the left side of the motor 2, a hollow rod 12 is fixedly connected to the outer side of the output shaft 11, a connecting strip 13 is fixedly connected to the upper end surface of the hollow rod 12, a rotating plate 3 is contacted to the upper end surface of the connecting strip 13, a second bolt 14 is spirally connected to the lower part of the rotating plate 3 and the upper part of the connecting strip 13, a longitudinal round tube 4 is placed on the upper end surface of the rotating plate 3, and the upper outer side of the longitudinal round tube 4 is connected to the upper outer side of the longitudinal round tube 4. A rubber layer 16 is in contact with the outer end surface of the rubber layer 16, and an arc plate 5 is fixedly connected to the upper end surface of the arc plate 5. A connecting plate 10 is fixedly connected to the outer top of the arc plate 5. A bolt hole 6 is opened inside the connecting plate 10. The middle of the connecting plate 10 and the upper part of the rotating plate 3 are both spirally connected with the first bolt 15. A transverse top plate 9 is welded to the top of the rear of the longitudinal round tube 4. The left top of the output shaft 11 is rotatably connected to the left middle of the shell 1. The outer edge of the rotating plate 3 is slidably connected to the shell 1. The outer side of the longitudinal round tube 4 is slidably connected to the front side of the shell 1. The bottom of the connecting plate 10 contacts the rotating plate 3.

[0024] During specific implementation, the motor 2, output shaft 11, rotating plate 3, arc plate 5 and connecting plate 10 are set, and the front end face of the shell 1 is provided with a groove, and the number of the grooves on the front end face of the shell 1 is five, and the length of the groove on the front end face of the shell 1 is two-thirds of the outer side height of the shell 1, and a semicircular groove is provided on the upper end face of the rotating plate 3, and the number and position of the semicircular grooves on the upper end face of the rotating plate 3 are the same as the number and position of the grooves on the front end face of the shell 1, the cross-sectional shape of the arc plate 5 is semicircular, and the number of arc plates 5 is the same as the number of grooves on the upper end face of the rotating plate 3, the area of ​​the rubber layer 16 is the same as the area below the arc plate 5, and the thickness of the rubber layer 16 is three millimeters, so that the device can be rotated 150 degrees and turned over after welding one side of the longitudinal circular tube 4 and the transverse top plate 9, which is convenient for the operator to weld the longitudinal circular tube 4 and the transverse top plate 9 on the other side, reducing the labor intensity required for manually turning over the longitudinal circular tube 4 and the transverse top plate 9, and increasing the welding efficiency of the longitudinal circular tube 4 and the transverse top plate 9 to a certain extent.

[0025] Wherein: an extension plate 7 is fixedly connected to the upper rear end surface of the shell 1, a fixed shaft 17 is rotatably connected to the left and right sides of the extension plate 7, a bidirectional threaded rod 18 is fixedly connected to the outer side of the fixed shaft 17, a moving block 19 is spirally connected to the outer side of the bidirectional threaded rod 18, a connecting rod 20 is fixedly connected to the upper end surface of the moving block 19, a clamping piece 8 is fixedly connected to the top end of the connecting rod 20, and the inner end surface of the clamping piece 8 is in contact with the outer side of the horizontal top plate 9.

[0026] Among them: through the set turntable 21, fixed shaft 17, bidirectional threaded rod 18, moving block 19 and clamping piece 8, the top rear end of the fixed shaft 17 is fixedly connected with the turntable 21, the outer side of the connecting rod 20 is slidably connected to the upper part of the extension plate 7, the lower end face of the moving block 19 is slidably connected to the left and right sides of the lower part of the extension plate 7, the number of fixed shafts 17 is two, and the fixed shafts 17 are distributed on the left and right sides of the extension plate 7, the upper end face of the extension plate 7 is provided with a slide groove, and the width of the slide groove on the upper end face of the extension plate 7 is the same as the cross-sectional diameter of the connecting rod 20, so that the device can clamp and fix the transverse top plate 9 when the longitudinal circular tube 4 and the transverse top plate 9 are welded, which not only has the positioning effect, but also prevents the transverse top plate 9 from being separated from the longitudinal circular tube 4 due to external force when welding the connection between the longitudinal circular tube 4 and the transverse top plate 9.

[0027] Working principle: when in use, place the transverse top plate 9 to be welded in the middle position of the upper end surface of the extension plate 7, then rotate the turntable 21, the turntable 21 drives the fixed shaft 17 and the two-way threaded rod 18 to rotate, and the moving block 19 on the outside of the two-way threaded rod 18 drives the clamping piece 8 to move toward the position of the transverse top plate 9 through the connecting rod 20, until the transverse top plate 9 is clamped and fixed by the clamping piece 8, and then stop the rotation of the turntable 21, then place the longitudinal round tube 4 in the groove above the rotating plate 3, after the rear top end of the longitudinal round tube 4 contacts the transverse top plate 9, take out the arc plate 5, the arc plate 5 covers the top of the longitudinal round tube 4, the rubber layer 16 contacts the longitudinal round tube 4, then insert the first bolt 15 into the bolt hole 6 of the connecting plate 10, fix the connecting plate 10 and the rotating plate 3, and then the operator can adjust the longitudinal The connection between the circular tube 4 and the horizontal top plate 9 is welded. After the connection between the upper longitudinal circular tube 4 and the horizontal top plate 9 is welded, the turntable 21 is reversed to allow the clamping piece 8 to loosen the horizontal top plate 9, and then the motor 2 is turned on. The motor 2 drives the hollow rod 12 to rotate forward through the output shaft 11. Since the connecting strip 13 above the hollow rod 12 and the rotating plate 3 are fixed by the second bolt 14, the rotating plate 3 drives the longitudinal circular tube 4 and the horizontal top plate 9 to flip as a whole. After flipping 150 degrees, the motor 2 is stopped after the front top end of the longitudinal circular tube 4 contacts the rear inside the shell 1. At this time, the operator can weld the connection between the back longitudinal circular tube 4 and the horizontal top plate 9. After welding is completed, the first bolt 15 inside the connecting plate is removed to remove the longitudinal circular tube 4 and the horizontal top plate 9 from the shell 1.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A round tube fence production device, comprising a housing (1), characterized in that: A motor (2) is fixedly connected to the middle of the upper right end surface of the housing (1); an output shaft (11) is fixedly connected to the left output end of the motor (2); a hollow rod (12) is fixedly connected to the outer side of the output shaft (11); a connecting strip (13) is fixedly connected to the upper end surface of the hollow rod (12); the upper end surface of the connecting strip (13) contacts a rotating plate (3); a second bolt (14) is spirally connected to the lower part of the rotating plate (3) and the upper part of the connecting strip (13); the upper end surface of the rotating plate (3) is fixedly connected to the lower part of the rotating plate (3) and the upper part of the connecting strip (13); A longitudinal circular tube (4) is placed on the end surface, the upper outer side of the longitudinal circular tube (4) contacts a rubber layer (16), the upper end surface of the rubber layer (16) is fixedly connected to an arc plate (5), the outer top end of the arc plate (5) is fixedly connected to a connecting plate (10), a bolt hole (6) is provided inside the connecting plate (10), the middle of the connecting plate (10) and the upper part of the rotating plate (3) are both spirally connected to the first bolt (15), and a transverse top plate (9) is welded to the rear top end of the longitudinal circular tube (4).

2. A round tube fence production device according to claim 1, characterized in that: The left top end of the output shaft (11) is rotatably connected to the left middle of the shell (1), the outer edge of the rotating plate (3) is slidably connected to the shell (1), the outer side of the longitudinal circular tube (4) is slidably connected to the front side of the shell (1), and the lower side of the connecting plate (10) is in contact with the rotating plate (3).

3. A round tube fence production device according to claim 1, characterized in that: The front end surface of the shell (1) is provided with a groove, and the number of grooves on the front end surface of the shell (1) is five. The length of the groove on the front end surface of the shell (1) is two thirds of the outer side height of the shell (1).

4. A round tube fence production device according to claim 1, characterized in that: The upper end surface of the rotating plate (3) is provided with a semicircular groove, and the number and position of the semicircular grooves on the upper end surface of the rotating plate (3) are the same as the number and position of the grooves on the front end surface of the shell (1).

5. The round tube fence production device according to claim 1, characterized in that: The cross-sectional shape of the arc plate (5) is semicircular, and the number of the arc plates (5) is the same as the number of the grooves on the upper end surface of the rotating plate (3). The area of ​​the rubber layer (16) is the same as the area below the arc plate (5), and the thickness of the rubber layer (16) is three millimeters.

6. A round tube fence production device according to claim 1, characterized in that: An extension plate (7) is fixedly connected to the upper rear end surface of the shell (1); a fixed shaft (17) is rotatably connected to the left and right sides of the extension plate (7); a bidirectional threaded rod (18) is fixedly connected to the outer side of the fixed shaft (17); a moving block (19) is spirally connected to the outer side of the bidirectional threaded rod (18); a connecting rod (20) is fixedly connected to the upper end surface of the moving block (19); a clamping plate (8) is fixedly connected to the top end of the connecting rod (20); and an inner end surface of the clamping plate (8) contacts the outer side of the transverse top plate (9).

7. A round tube fence production device according to claim 6, characterized in that: A rotating disk (21) is fixedly connected to the top rear end of the fixed shaft (17), the outer side of the connecting rod (20) is slidably connected to the upper inner side of the extension plate (7), and the lower end surface of the moving block (19) is slidably connected to the left and right sides of the lower inner side of the extension plate (7).

8. A round tube fence production device according to claim 6, characterized in that: The number of the fixed shafts (17) is two, and the fixed shafts (17) are distributed on the left and right sides of the extension plate (7). The upper end surface of the extension plate (7) is provided with a slide groove, and the width of the slide groove on the upper end surface of the extension plate (7) is the same as the cross-sectional diameter of the connecting rod (20).