Test piece groove machining and welding auxiliary device
Cutting steel pipes by cutting the main drive chuck through magnetic track cutting, the problems of unsmooth cutting surface and unstandard bevel angle in the existing technology are solved, efficient and convenient processing of test pieces, reducing costs and labor intensity, and improving welding Quality of the specimen.
Patent Information
- Application Number
- CN202420839755.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the existing pipeline cutting process, the cutting surface is not smooth, the bevel angle is not standard, and the machine tool processing cost is high and uneven, which increases the grinding time and labor intensity before welding.
A test piece bevel processing and welding auxiliary device was designed, using a magnetic track cutting main machine to drive the spindle to rotate, drive the chuck to cut the steel pipe, and use the welding nozzle to make the cutting surface smooth and the bevel angle is standard, and it is easy to disassemble. The installation structure improves operational convenience.
The standard of smooth surface and bevel angle of steel pipe cutting is realized, the operation process is simplified, the processing cost and labor intensity are reduced, and the quality and efficiency of welding specimens are improved.
Smart Images

Figure CN222133947U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of test piece groove processing equipment, and in particular relates to a test piece groove processing and welding auxiliary device. Background Art
[0002] With the rapid development of society, welding technology has become an indispensable process type, and the technical level of welding technology will be related to the quality and safety performance of various metal structures.
[0003] In order to continuously improve the quality and safety performance of welded components, welders need to be repeatedly trained. The training will involve welding training of metal pipes of various materials. Training institutions need to process large quantities of pipeline test pieces for welders to practice and take exams.
[0004] However, the existing pipe cutting usually uses a handheld cutting gun for cutting, the cutting surface is not smooth, and the angle of the groove is not standard. If the pipe test piece is processed by machine tools, the price of machine tool processing is high, and the pipe mouth of the machine tool processed pipe test piece is not flat. Before the butt welding is required, manual grinding is required, which is not only time-consuming, but also increases the labor intensity of personnel. Therefore, it needs to be improved. Summary of the invention
[0005] The utility model aims to provide a test piece groove processing and welding auxiliary device, which solves the problems of uneven cutting surface and non-standard groove angle of existing pipe cutting.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a specimen groove processing and welding auxiliary device, including a base, a shell body welded on the upper end of the base, two bearing seats are fixedly connected to the inner bottom of the shell body, a main shaft is installed between the two bearing seats through a bearing, a roller is fixedly connected to the middle section of the shaft body of the main shaft, the main shaft passes through the shell body and is rotatably connected to the shell, a chuck is fixedly connected to the end of the main shaft, two fixed plates are fixedly connected to the inner side of the shell body and located on both sides of the roller, a mounting bar is placed on the top of each of the fixed plates, a magnetic track cutting main unit is fixedly connected between the two mounting bars, a sleeve is detachably installed on the side of the magnetic track cutting main unit, a connecting rod is slidably connected to the inner side of the sleeve, a mounting plate is fixedly connected to the end of the connecting rod, and a welding nozzle is provided on the surface of the mounting plate.
[0007] The principle of the utility model is that when in use, the steel pipe to be cut is first clamped on the chuck, and then the magnetic track cutting main machine is powered on to drive the roller to rotate, and the roller thereby drives the main shaft to rotate, so that the steel pipe clamped on the chuck rotates synchronously at a low and uniform speed, and then is cut by the welding nozzle above it, and the cutting surface is smooth and the angle of the groove is standard. In addition, it is only necessary to pull the locking pin through the pull ring so that the locking pin is disengaged from the bottom of the buckle, thereby releasing the restriction on the buckle, and then the buckle is toggled to disengage it from the mounting strip to remove the magnetic track cutting main machine, and the operation is simple and convenient.
[0008] The beneficial effects of the utility model are as follows: by utilizing the magnetic track cutting main machine to drive the main shaft to rotate, the main shaft thereby drives the chuck at its end to rotate, so that after the steel pipe is clamped on the chuck, it can be synchronously rotated at a low and uniform speed, and then cut, and the cutting surface is smooth and the angle of the groove is standard; by arranging two mounting strips with positioning blocks on the side of the magnetic track cutting main machine, the magnetic track cutting main machine is mounted on the fixed plate through the mounting strips, and then limited by the buckles on the surface of the fixed plate, the disassembly and assembly of the magnetic track cutting main machine can be completed by controlling the clutch between the buckle and the mounting strip, and the operation is simple and convenient.
[0009] Furthermore, the interior of the socket is connected with a screw through a thread, and the bottom of the screw contacts the connecting rod. The setting of the screw can position and lock the connecting rod in the socket.
[0010] Furthermore, a positioning block is fixedly connected to the lower end of the installation bar, and the positioning block is clamped with the fixing plate. The positioning block is provided to facilitate the positioning of the installation bar on the fixing plate.
[0011] Furthermore, a buckle is hingedly connected to the surface of the fixing plate, the buckle is buckled with the mounting strip, a hollow shell is fixedly connected to the surface of the fixing plate and located below the buckle, a locking pin is slidably connected inside the hollow shell, one end of the locking pin is plugged with the buckle, and the other end of the locking pin is fixedly connected with a pull ring. The locking pin can be pulled by the pull ring to be separated from the buckle.
[0012] Furthermore, a guide block is fixedly connected to the middle section of the locking pin, a guide rod is fixedly connected to the inner side of the hollow shell, and the guide rod penetrates the guide block and is slidably connected to the guide block. The setting of the guide rod and the guide block has a guiding effect on the locking pin.
[0013] Furthermore, a spring is sleeved outside the rod body of the guide rod, one end of the spring is fixedly connected to the guide block, and the other end of the spring is fixedly connected to the inner surface of the hollow shell. Through the arrangement of the spring, the elastic force can act on the locking pin through the guide block. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The overall structure of the test piece groove processing and welding auxiliary device of the embodiment of the present invention is a three-dimensional Figure 1 ;
[0015] Figure 2 The overall structure of the test piece groove processing and welding auxiliary device of the embodiment of the present invention is a three-dimensional Figure 2 ;
[0016] Figure 3 The present invention is a test piece groove processing and welding auxiliary device Figure 1 A front cross-sectional view of a local structure;
[0017] Figure 4 The present invention is a test piece groove processing and welding auxiliary device Figure 3 Enlarged view of point A. DETAILED DESCRIPTION
[0018] The following is further described in detail through specific implementation methods:
[0019] The figure marks in the drawings of the specification include: base 1, shell 2, bearing seat 3, main shaft 4, roller 5, chuck 6, fixing plate 7, mounting bar 8, magnetic track cutting host 9, sleeve 10, connecting rod 11, mounting plate 12, welding nozzle 13, positioning block 14, buckle 15, hollow shell 16, locking pin 17, pull ring 18, guide rod 19, guide block 20, spring 21.
[0020] like Figure 1 , Figure 2 , Figure 3 As shown, the present embodiment provides a specimen groove processing and welding auxiliary device, including a base 1, a shell 2 is welded to the upper end of the base 1, two bearing seats 3 are fixedly connected to the inner bottom of the shell 2, a main shaft 4 is installed between the two bearing seats 3 through a bearing, a roller 5 is fixedly connected to the middle section of the shaft body of the main shaft 4, the main shaft 4 passes through the shell 2 and is rotatably connected to the shell 2, a chuck 6 is fixedly connected to the end of the main shaft 4, two fixed plates 7 are fixedly connected to the inner side of the shell 2 and located on both sides of the roller 5, a mounting bar 8 is placed on the top of each fixing plate 7, a magnetic track cutting host 9 is fixedly connected between the two mounting bars 8, a sleeve 10 is detachably installed on the side of the magnetic track cutting host 9, a connecting rod 11 is slidably connected to the inner side of the sleeve 10, a mounting plate 12 is fixedly connected to the end of the connecting rod 11, a welding nozzle 13 is arranged on the surface of the mounting plate 12, a screw is threadedly connected to the inside of the sleeve 10, and the bottom of the screw is in conflict with the connecting rod 11. The setting of the screw has the effect of positioning and locking the connecting rod 11 in the socket 10 .
[0021] like Figure 3 , Figure 4As shown, the lower end of the mounting bar 8 is fixedly connected with a positioning block 14, and the positioning block 14 is clamped with the fixing plate 7. The positioning block 14 is provided to facilitate the positioning of the mounting bar 8 on the fixing plate 7. A buckle 15 is hinged on the surface of the fixing plate 7, and the buckle 15 is clamped with the mounting bar 8. A hollow shell 16 is fixedly connected to the surface of the fixing plate 7 and located below the buckle 15. A locking pin 17 is slidably connected inside the hollow shell 16. One end of the locking pin 17 is plugged with the buckle 15, and the other end of the locking pin 17 is fixedly connected with a pull ring 18. The locking pin 17 can be pulled by the pull ring 18 to be separated from the buckle 15.
[0022] like Figure 4 As shown, the middle section of the pin body of the locking pin 17 is fixedly connected to a guide block 20, and the inner side of the hollow shell 16 is fixedly connected to a guide rod 19, which penetrates the guide block 20 and is slidably connected to the guide block 20. The arrangement of the guide rod 19 and the guide block 20 has a guiding effect on the locking pin 17. A spring 21 is sleeved on the outer side of the rod body of the guide rod 19, one end of the spring 21 is fixedly connected to the guide block 20, and the other end of the spring 21 is fixedly connected to the inner surface of the hollow shell 16. Through the arrangement of the spring 21, the elastic force can be applied to the locking pin 17 through the guide block 20.
[0023] The specific implementation process of the utility model is as follows: when in use, first clamp the steel pipe to be cut on the chuck 6, and then after the magnetic track cutting main machine 9 is powered on, drive the roller 5 to rotate, and the roller 5 thereby drives the main shaft 4 to rotate, so that the steel pipe clamped on the chuck 6 rotates synchronously at a low and uniform speed, and then is cut by the welding nozzle 13 above it, and the cutting surface is smooth, and the angle of the groove is standard. In addition, it is only necessary to pull the locking pin 17 through the pull ring 18 so that the locking pin 17 is disengaged from the bottom of the buckle 15, thereby releasing the restriction on the buckle 15, and then the buckle 15 is moved to disengage it from the mounting strip 8 to remove the magnetic track cutting main machine 9, and the operation is simple and convenient.
[0024] This solution utilizes the magnetic track cutting host 9 to drive the main shaft 4 to rotate, and the main shaft 4 thereby drives the chuck 6 at its end to rotate, so that after the steel pipe is clamped on the chuck 6, it can be synchronously rotated at a low and uniform speed, and then cut, and the cutting surface is smooth and the angle of the groove is standard.
[0025] By setting two mounting bars 8 with positioning blocks 14 on the side of the magnetic track cutting main unit 9, the magnetic track cutting main unit 9 is mounted on the fixed plate 7 through the mounting bars 8, and then limited by the buckles 15 on the surface of the fixed plate 7. The disassembly and assembly of the magnetic track cutting main unit 9 can be completed by controlling the clutch between the buckles 15 and the mounting bars 8, and the operation is simple and convenient.
[0026] It should be noted in advance that, in the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The above is only an embodiment of the present invention, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A test piece groove processing and welding auxiliary device, including a base, characterized in that: A shell is welded to the upper end of the base, and two bearing seats are fixedly connected to the inner bottom of the shell, and a main shaft is installed between the two bearing seats through a bearing, and a roller is fixedly connected to the middle section of the shaft body of the main shaft, and the main shaft passes through the shell and is rotatably connected to the shell, and a chuck is fixedly connected to the end of the main shaft, and two fixed plates are fixedly connected to the inner side of the shell and on both sides of the roller, and a mounting bar is placed on the top of each of the fixed plates, and a magnetic track cutting host is fixedly connected between the two mounting bars, and a sleeve is detachably installed on the side of the magnetic track cutting host, and a connecting rod is slidably connected to the inner side of the sleeve, and a mounting plate is fixedly connected to the end of the connecting rod, and a welding nozzle is provided on the surface of the mounting plate.
2. The test piece groove processing and welding auxiliary device according to claim 1 is characterized in that: The interior of the insert sleeve is connected with a screw through a thread, and the bottom of the screw is in conflict with the connecting rod.
3. The test piece groove processing and welding auxiliary device according to claim 1 is characterized in that: The lower end of the installation bar is fixedly connected with a positioning block, and the positioning block is clamped with the fixing plate.
4. The test piece groove processing and welding auxiliary device according to claim 1 is characterized in that: A buckle is hinged on the surface of the fixing plate, and the buckle is clamped with the mounting strip. A hollow shell is fixedly connected to the surface of the fixing plate and located below the buckle. A locking pin is slidably connected to the interior of the hollow shell. One end of the locking pin is plugged into the buckle, and the other end of the locking pin is fixedly connected to a pull ring.
5. The test piece groove processing and welding auxiliary device according to claim 4 is characterized in that: The middle section of the pin body of the locking pin is fixedly connected with a guide block, the inner side of the hollow shell is fixedly connected with a guide rod, and the guide rod penetrates the guide block and is slidably connected with the guide block.
6. The test piece groove processing and welding auxiliary device according to claim 5, characterized in that: A spring is sleeved on the outside of the rod body of the guide rod, one end of the spring is fixedly connected to the guide block, and the other end of the spring is fixedly connected to the inner surface of the hollow shell.
