Same-machine-table multi-procedure machining tool

Abstract

The utility model discloses a same-machine-platform multi-procedure machining tool which comprises a machine tool bridge plate, a plurality of machining areas are arranged on the machine tool bridge plate in parallel, each machining area corresponds to one machining procedure, a plurality of clamping stations are installed in each machining area, the number of the clamping stations in each machining area is the same, and the clamping stations are arranged on the machine tool bridge plate. And according to one-to-one correspondence of the working procedures, the clamping stations corresponding in sequence in the different machining areas are all located on the same straight line. By means of the mode, clamping tools corresponding to a plurality of working procedures can be integrated together, and a clamping structure in multiple directions can be achieved on one tool, so that a plurality of machining working procedures are completed on one machine table, the overall turnover time is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of clamping tools, in particular to a tool for multi-process processing on the same machine. Background Art

[0002] In the machining process, the clamping of parts takes up most of the time in the entire production process. For more complex parts that require multi-directional processing, different parts may require different tooling, and parts that require multiple steps of processing may require one or even multiple machine tools for processing. In this way, a lot of unnecessary time will be wasted in the processing of parts, delaying the company's production plan. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a multi-process processing tooling on the same machine, which can improve the clamping efficiency during processing and reduce time waste.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a same-machine multi-process processing tooling, the same-machine multi-process processing tooling includes: a machine tool bridge plate, a plurality of processing areas are arranged in parallel on the machine tool bridge plate, each processing area corresponds to a processing process, and a plurality of clamping stations are installed in each processing area. The number of clamping stations in each processing area is the same, and they correspond to the processes one by one, and the clamping stations corresponding in sequence in different processing areas are all in a straight line.

[0005] In a preferred embodiment of the utility model, the processing area is composed of a plurality of parallel clamping modules, each parallel clamping module includes a base, an interchangeable plate, a locking cylinder, a clamp plate and an inclined top position, the base includes a bottom plate and a support frame, the bottom plate is fixed to the machine tool bridge plate, the support frame is fixed to the bottom plate, the interchangeable plate is horizontally placed on the support frame, there are four locking cylinders in total, which are symmetrically installed on both sides of the bottom plate in pairs, a rotating pressure head is provided on the top of the locking cylinder, and the rotating pressure head can be pressed on both sides of the interchangeable plate under the action of the locking cylinder, the clamp plate is installed in the middle position of the interchangeable plate, there are multiple inclined tops in total, which are symmetrically arranged about the clamp plate, and each inclined top position is installed with an inclined top block, and a clamping station is formed between each inclined top block and the clamp plate, and the inclined top blocks on the clamping station can be replaced in specifications according to actual use requirements.

[0006] In a preferred embodiment of the present invention, the bottom plate is provided with a limiting column, and the corresponding position of the interchangeable plate is provided with a corresponding limiting hole.

[0007] In a preferred embodiment of the present invention, a pair of symmetrical handles are also provided on the interchange plate.

[0008] In a preferred embodiment of the utility model, the same-machine multi-process processing tooling also includes an inclined ejector block pad, and the inclined ejector block pad can be installed in the inclined ejector position to adjust the ejection position of the inclined ejector block.

[0009] In a preferred embodiment of the utility model, the same-machine multi-process processing tooling also includes an inclined top block pad and an end pressure block, and the end pressure plate can be installed at both ends of the clamp plate.

[0010] The beneficial effects of the utility model are as follows: the utility model installs multiple different processing areas on the machine tool bridge plate, sets multiple processes of a part in different processing areas respectively, integrates the clamping actions of non-standard special-shaped structural parts that require multiple process processing, effectively reduces the impact of changing tooling and machine positions due to different processes during part processing, reduces time waste in the clamping process, and improves overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a three-dimensional structural schematic diagram of a preferred embodiment of the utility model;

[0012] The markings of the components in the accompanying drawings are as follows:

[0013] 1. Workpiece, 2. Machine bridge, 3. Bottom plate, 4. Limit column, 5. Interchange plate, 6. Handle, 7.

[0014] Locking cylinder, 8. Support frame, 9. Clamp plate, 10. Lifting block, 11. Lifting block pad, 12.

[0015] End block. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0017] See also Figure 1 , the utility model embodiment includes:

[0018] A multi-process processing tooling for the same machine, the multi-process processing tooling for the same machine comprises: a machine tool bridge plate 2, three processing areas are arranged in parallel on the machine tool bridge plate 2, each processing area corresponds to a processing process, each processing area is composed of two parallel clamping modules, each parallel clamping module comprises a base, an interchangeable plate 5, a locking cylinder 7, a clamp plate 9 and an inclined top position, the base comprises a bottom plate 3 and a support frame 8, the bottom plate 3 is fixed on the machine tool bridge plate 2, the support frame 8 is fixed on the bottom plate 3, the interchangeable plate 5 is horizontally placed on the support frame 8, there are four locking cylinders 7, which are symmetrically installed on both sides of the bottom plate 3 in pairs, A rotating pressure head is provided at the top of the locking cylinder 7, and the rotating pressure head can be pressed on both sides of the interchangeable plate 5 under the action of the locking cylinder 7. The clamp plate 9 is installed in the middle position of the interchangeable plate 5. There are 4 inclined ejection positions, which are symmetrically arranged about the clamp plate 9. A inclined ejection block 10 is installed at each inclined ejection position, and a clamping station is formed between each inclined ejection block 10 and the clamp plate 9. In this way, 4 clamping stations are arranged on a parallel clamping module, and there are 8 clamping stations in each processing area. The clamping stations in the three processing areas correspond to each other in sequence according to the processes, and the clamping stations corresponding in sequence in different processing areas are all in a straight line. In this way, the clamping action of processing a workpiece in three directions can be completed on one tool, that is, the clamping of three consecutive processing steps. In this way, the clamping work of the three processing steps is integrated on one tool, and the processing in three directions can be completed on one machine, which reduces the turnover time of different processes and improves production efficiency. Moreover, when clamping different workpieces 1, corresponding parallel clamping modules need to be pre-set on different interchangeable plates. Then, when it is necessary to adjust the processing of the workpiece 1, it is only necessary to replace the interchangeable plate 5 with the corresponding parallel clamping module according to the specific requirements of the workpiece 1. This replacement is quick and convenient, and the time for readjusting the clamping structure is significantly reduced. Moreover, the inclined top block 10 has a variety of specifications, and can be adjusted at any time as needed when adjusting the clamping structure to meet the actual needs of irregular parts.

[0019] The bottom plate 3 is provided with a limit column 4, and the corresponding position of the interchange plate 5 is provided with a corresponding limit hole. In this way, when the interchange plate 5 is placed on the support frame 8, the position can be quickly aligned, which is convenient for the machine tool to quickly align when changing the workpiece 1, and then locked by the locking cylinder 7.

[0020] The interchangeable plate 5 is also provided with a pair of symmetrical handles 6, so that the interchangeable plate 5 and the clamping station thereon can be quickly and conveniently removed as a whole for replacement when adjusting the product line.

[0021] The multi-process processing tooling on the same machine also includes a tilted lift block pad 11, which can be installed in the tilted lift position to adjust the ejection position of the tilted lift block 10, so that the clamping station can adapt to the special needs of different workpieces 1 or different clamping directions of the workpiece 1. In this embodiment, in the parallel clamping module corresponding to the first process, the tilted lift block pad 11 is used in conjunction with the tilted lift block 10 to maintain the clamping posture of the workpiece 1 and improve the posture stability of the workpiece 1 during processing.

[0022] The multi-process processing tooling on the same machine also includes an end pressure block 12, which can be installed at both ends of the clamp plate 9 to assist in fixing the workpiece 1. In this embodiment, the end pressure blocks 12 are added to both ends of the clamp plate 9 on the parallel clamping module corresponding to the second process, thereby improving the posture stability of the workpiece 1 during processing and facilitating machine tool processing.

[0023] In actual use, the utility model can flexibly adjust the specifications of the inclined top block 10 according to the part structure, or use it with the corresponding inclined top block pad 11 and the end pressure block 12, effectively improving the stability of the non-standard workpiece 1 in all directions, and can meet the clamping requirements of various types of non-standard workpieces 1 during processing. In addition, a plurality of parallel processing areas are integrated on a tool, and multiple continuous processes of a part can be sequentially set in the corresponding processing area, effectively reducing the impact of tool replacement and machine position change due to different processes during part processing, reducing time waste in the clamping process, and improving overall production efficiency. Moreover, when the workpiece 1 changes, the interchangeable plate 5 can be replaced as a whole modularly to meet the clamping requirements. The adjustment method is convenient, fast and efficient, and further reduces time waste in the process.

[0024] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A tooling for multi-process processing on the same machine, characterized in that: The multi-process processing tooling on the same machine includes: a machine tool bridge plate, on which multiple processing areas are arranged in parallel, each processing area corresponds to a processing process, and multiple clamping stations are installed in each processing area. The number of clamping stations in each processing area is the same, and they correspond to the processes one by one, and the clamping stations corresponding in sequence in different processing areas are all in a straight line.

2. The same-machine multi-process processing tooling according to claim 1 is characterized in that: The processing area is composed of multiple parallel clamping modules, each parallel clamping module includes a base, an interchangeable plate, a locking cylinder, a clamp plate and an inclined top position, the base includes a bottom plate and a support frame, the bottom plate is fixed on the machine tool bridge plate, the support frame is fixed on the bottom plate, the interchangeable plate is horizontally placed on the support frame, there are four locking cylinders, which are symmetrically installed on both sides of the bottom plate in pairs, and a rotating pressure head is provided on the top of the locking cylinder, and the rotating pressure head can be pressed on both sides of the interchangeable plate under the action of the locking cylinder, the clamp plate is installed in the middle position of the interchangeable plate, there are multiple inclined tops, which are symmetrically arranged about the clamp plate, and each inclined top position is installed with an inclined top block, and a clamping station is formed between each inclined top block and the clamp plate, and the inclined top blocks on the clamping station can be replaced in specifications according to actual use requirements.

3. The same-machine multi-process processing tooling according to claim 2 is characterized in that: The bottom plate is provided with a limiting column, and the corresponding position of the interchangeable plate is provided with a corresponding limiting hole.

4. The same-machine multi-process processing tooling according to claim 2, characterized in that: A pair of symmetrical handles are also provided on the interchange plate.

5. The same-machine multi-process processing tooling according to claim 2, characterized in that: The same-machine multi-process processing tooling also includes an inclined ejector block pad, and the inclined ejector block pad can be installed in the inclined ejector position to adjust the ejection position of the inclined ejector block.

6. The same-machine multi-process processing tooling according to claim 2, characterized in that: The same-machine multi-process processing tooling also includes an inclined top block pad and an end head pressing block, and the end head pressing block can be installed at both ends of the clamp plate.

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