Forming die for producing corrugated pipe

By introducing a circulating cooling system of the cooling chamber and cooling liquid tank into the bellows mold, and the design of collecting lubricant oil in the inclined oil tank, the problems of missing mold cooling function and lubricant contamination are solved, and production efficiency and product quality are improved.

CN222135767UActive Publication Date: 2024-12-10HUNAN ZHONGCAI CHEM BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420319452.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2024-12-10
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

The existing bellows molds lack cooling function, resulting in a prolonged production cycle and reduced production efficiency. At the same time, lubricating oil will flow into the inside of the mold after a long period of use, contaminating the outer wall of the product.

Method used

A molding mold is designed, including a cooling chamber and a cooling liquid tank, which is cooled and hardened by circulating the coolant through a water pump, and lubricating oil is collected through an inclined oil tank to prevent it from flowing into the inside of the mold.

Benefits of technology

Cooling and hardening before and after the bellows are formed, shortening the production cycle, improving production efficiency, and avoiding lubricating oil from contaminating the outer wall of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming die for producing corrugated pipes, which is characterized in that cooling cavities are arranged in a first die body and a second die body, cooling liquid tanks are arranged on the outer surfaces of the first die body and the second die body, water pumps are arranged in the cooling liquid tanks, and water inlet pipes are connected to the bottoms of the two cooling liquid tanks; one end of each water inlet pipe is connected with the output end of the water pump, and the other ends of the two water inlet pipes are connected with the first mold body and the second mold body correspondingly. Cooling liquid in the cooling liquid box is pumped into the cooling cavity through the water pump to flow circularly, so that the corrugated pipe can be cooled and hardened to a certain extent before being separated from the first mold body and the second mold body, the forming quality of the corrugated pipe can be improved, the cooling and hardening process of the corrugated pipe can be accelerated, the production period can be shortened, and the production efficiency is improved. The production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bellows manufacturing devices, in particular to a forming die for producing bellows. Background Art

[0002] Corrugated pipes, also known as corrugated pipes or corrugated pipes, are usually made of materials such as high-density polyethylene (HDPE) or polyvinyl chloride (PVC). Corrugated pipes have the advantages of being light, corrosion-resistant, electrically insulating and low-cost. They are widely used in some specific application fields, such as cable protection, cable ducts, drainage systems, etc. Plastic corrugated pipes can provide a certain degree of flexibility and pressure resistance through their corrugated structure, and are suitable for some occasions that require bending, expansion or external force.

[0003] During the production of bellows, the molten raw material needs to be injected into multiple groups of mutually closed bellows molds, and then vacuum pressure is applied to them to evenly distribute the raw material inside the molds. Finally, the formed bellows can be cooled and hardened. However, existing bellows molds usually do not have a cooling function. Therefore, after the bellows are separated from the mold, additional cooling and hardening treatment is required, which prolongs the production cycle and reduces production efficiency.

[0004] In addition, the bellows molds are used in groups, one of which is provided with a slot and the other is provided with a pin. When the two molds are closed, the pin enters the slot for positioning. In order to reduce wear, lubricating oil is applied to the pin and the slot. However, after long-term use, the lubricating oil will flow into the inside of the mold, which will cause contamination of the outer wall of the bellows and affect the appearance of the product. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a forming die for producing a corrugated pipe.

[0006] The utility model provides the following technical solution: a forming mold for producing a corrugated pipe, comprising a first mold body and a second mold body, the first mold body and the second mold body are both provided with a cooling cavity inside, the outer surfaces of the first mold body and the second mold body are both installed with a coolant tank, a water pump is provided inside the coolant tank, the bottoms of the two coolant tanks are both connected with a water inlet pipe, and one end of the water inlet pipe is connected to the output end of the water pump, and the other ends of the two water inlet pipes are respectively connected to the first mold body and the second mold body, the outer surfaces of the first mold body and the first mold body close to the upper side are both connected with a water outlet pipe, and the end of the water outlet pipe is connected to the coolant tank. A slot is provided on the outer surface of the first mold body, a pin matching the slot is installed on the outer surface of the second mold body, an oil groove is provided on the outer surface of the first mold body and the second mold body respectively at the lower side of the slot and the pin, and the inside of the oil groove is an inclined structure from high to low, and an oil discharge hole connected to the oil groove is provided on the outer surface of the first mold body and the second mold body, and a plug is provided inside the oil discharge hole.

[0007] Preferably, a ventilation pipe is installed on the top of the coolant tank, and a dustproof net is arranged inside the ventilation pipe.

[0008] Preferably, a motor is installed at the bottom of the coolant tank, a connecting shaft is rotatably connected inside the coolant tank, and the connecting shaft is connected to the output shaft of the motor, a fan blade is installed on the outer surface of the connecting shaft near its upper end, and the fan blade is arranged in the ventilation duct.

[0009] Preferably, a plurality of stirring blades are installed on the outer surface of the connecting shaft.

[0010] Preferably, a support rod is installed inside the ventilation pipe, and the upper end of the connecting shaft is rotatably connected to the support rod.

[0011] Preferably, a circular plate is provided inside the dustproof net, a rotating shaft is passed through and rotatably installed inside the circular plate, a brush plate is installed at the upper end of the rotating shaft, and the bristles of the brush plate are in contact with the dustproof net, an electric push rod is installed at the lower end of the rotating shaft, a spring telescopic rod is installed at the end of the telescopic end of the electric push rod, a positioning block is installed at the end of the spring telescopic rod, and a positioning groove is opened at the upper end of the connecting shaft, and the positioning groove is adapted to the positioning block.

[0012] Compared with the existing technology, the beneficial effects of the utility model are:

[0013] (1) The utility model uses a water pump to draw the coolant in the coolant tank into the cooling chamber for circulation, so that the bellows can obtain a certain cooling and hardening effect before being separated from the first mold body and the second mold body. After the first mold body is separated from the second mold body, the bellows can maintain a certain hardness, reduce the risk of deformation, and improve the molding quality of the bellows. It can also accelerate the cooling and hardening process of the bellows, shorten the production cycle, and improve production efficiency. When the lubricating oil between the pin and the slot flows downward, the lubricating oil can be collected due to the inclined structure of the oil tank, so as to prevent the lubricating oil from flowing into the first mold body and the second mold body, causing contamination of the outer wall of the product. When the lubricating oil collected in the oil tank reaches a certain level, the plug can be opened to discharge the lubricating oil.

[0014] (2) The utility model is provided with a circular plate inside the dustproof net, a rotating shaft is passed through the inside of the circular plate and rotatably installed, a brush plate is installed on the upper end of the rotating shaft, and the bristles of the brush plate are in contact with the dustproof net, an electric push rod is installed on the lower end of the rotating shaft, a spring telescopic rod is installed on the end of the telescopic end of the electric push rod, a positioning block is installed on the end of the spring telescopic rod, and a positioning groove is provided on the upper end of the connecting shaft, and the positioning groove is adapted to the positioning block. When dust or lint and other impurities are attached to the outer surface of the dustproof net, it will directly affect the air circulation inside the ventilation pipe, and further affect the heat dissipation effect of the coolant. At this time, the electric push rod can be started, and the electric push rod drives the positioning block to extend in the direction of the positioning groove. Since the spring telescopic rod has a certain degree of elasticity, when the positioning groove is rotated to correspond exactly to the positioning block, the spring telescopic rod can drive the positioning block to insert into the positioning groove, thereby achieving the purpose of connecting the connecting shaft with the rotating shaft. At this time, the connecting shaft can drive the brush plate to rotate to clean the surface of the dustproof net, thereby ensuring the air circulation inside the ventilation pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic cross-sectional structure diagram of the first mold body in the utility model;

[0017] Figure 3 for Figure 1 A is an enlarged schematic diagram;

[0018] Figure 4 for Figure 2 A magnified schematic diagram of B. DETAILED DESCRIPTION

[0019] like Figures 1 to 4As shown, a forming mold for producing a corrugated pipe includes a first mold body 100, a second mold body 101, a cooling chamber 102, a coolant tank 103, a water pump 104, a water inlet pipe 105, a water outlet pipe 106, a slot 107, a latch 108, an oil tank 109, a plug 110, a ventilation pipe 200, a dustproof net 201, a motor 300, a connecting shaft 301, a fan blade 302, a stirring blade 400, a support rod 500, a circular plate 600, a rotating shaft 601, a brush plate 602, an electric push rod 603, a spring telescopic rod 604, a positioning block 605 and a positioning groove 606.

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] like Figures 1 to 4As shown, the first mold body 100 and the second mold body 101 are both provided with a cooling cavity 102, the outer surfaces of the first mold body 100 and the second mold body 101 are both installed with a cooling liquid tank 103, the interior of the cooling liquid tank 103 is provided with a water pump 104, the bottoms of the two cooling liquid tanks 103 are connected to a water inlet pipe 105, and one end of the water inlet pipe 105 is connected to the output end of the water pump 104, and the other ends of the two water inlet pipes 105 are respectively connected to the first mold body 100 and the second mold body 101, the first mold body 100 and the outer surface of the first mold body 100 near the upper side are both connected with a water outlet pipe 106, and the end of the water outlet pipe 106 is connected to the coolant tank 103. The coolant inside the coolant tank 103 is pumped into the cooling cavity 102 for circulation through the water pump 104. Therefore, the bellows can be cooled and hardened to a certain extent before being separated from the first mold body 100 and the second mold body 101, thereby improving the molding quality of the bellows, accelerating the cooling and hardening process of the bellows, shortening the production cycle, and improving production efficiency.

[0024] The outer surface of the first mold body 100 is provided with a slot 107, and the outer surface of the second mold body 101 is provided with a latch 108 adapted to the slot 107. The outer surfaces of the first mold body 100 and the second mold body 101 are respectively provided with oil grooves 109 at the lower sides of the slot 107 and the latch 108, and the interior of the oil groove 109 is an inclined structure from high to low. When the lubricating oil between the latch 108 and the slot 107 overflows and flows downward, the lubricating oil can be collected due to the inclined structure inside the oil groove 109, so as to prevent the lubricating oil from flowing into the interior of the first mold body 100 and the second mold body 101, causing the outer wall of the product to be contaminated. The outer surfaces of the first mold body 100 and the second mold body 101 are provided with oil drain holes connected to the oil groove 109, and the interior of the oil drain hole is provided with a plug 110. When the lubricating oil collected inside the oil groove 109 reaches a certain level, the plug 110 can be opened to discharge the lubricating oil.

[0025] A ventilation pipe 200 is installed on the top of the coolant tank 103, and a dustproof net 201 is arranged inside the ventilation pipe 200. Through the arrangement of the ventilation pipe 200, the coolant inside the coolant tank 103 can be cooled. Through the arrangement of the dustproof net 201, dust and other impurities can be prevented from entering the coolant tank 103, affecting the quality of the coolant and causing the water pump 104 and the pipeline to be blocked. A support rod 500 is installed inside the ventilation pipe 200, and the upper end of the connecting shaft 301 is rotatably connected to the support rod 500. Through the arrangement of the support rod 500, the upper end of the connecting shaft 301 can be supported, so that the connecting shaft 301 is more stable when rotating.

[0026] A motor 300 is installed at the bottom of the coolant tank 103, and a connecting shaft 301 is rotatably connected inside the coolant tank 103, and the connecting shaft 301 is connected to the output shaft of the motor 300. A fan blade 302 is installed on the outer surface of the connecting shaft 301 near its upper end, and the fan blade 302 is arranged in the ventilation pipe 200. By starting the motor 300 to drive the connecting shaft 301 to rotate, the fan blade 302 can be driven to rotate, and the hot air inside the coolant tank 103 can be quickly discharged, thereby improving the heat dissipation effect of the coolant.

[0027] A plurality of stirring blades 400 are installed on the outer surface of the connecting shaft 301. When the starting motor 300 drives the connecting shaft 301 to rotate, the stirring blades 400 can be driven to stir the coolant, thereby promoting the flow of the coolant and better transferring the internal heat to the outside, further improving the heat dissipation effect of the coolant, keeping the coolant at a suitable temperature, and cooling the bellows.

[0028] A circular plate 600 is arranged inside the dustproof net 201, and a rotating shaft 601 is installed in the circular plate 600 and rotated therethrough. A brush plate 602 is installed at the upper end of the rotating shaft 601, and the bristles of the brush plate 602 are in contact with the dustproof net 201. An electric push rod 603 is installed at the lower end of the rotating shaft 601, and a spring telescopic rod 604 is installed at the end of the telescopic end of the electric push rod 603. A positioning block 605 is installed at the end of the spring telescopic rod 604. A positioning groove 606 is provided at the upper end of the connecting shaft 301, and the positioning groove 606 is adapted to the positioning block 605. When impurities such as dust or lint are attached to the outer surface of the dustproof net 201, it will directly affect the passage. The circulation of air inside the air duct 200 affects the heat dissipation effect of the coolant. At this time, the electric push rod 603 can be started, and the electric push rod 603 drives the positioning block 605 to extend in the direction of the positioning groove 606. Since the spring telescopic rod 604 has a certain degree of elasticity, when the positioning groove 606 is rotated to correspond exactly to the positioning block 605, the spring telescopic rod 604 can drive the positioning block 605 to insert into the positioning groove 606, thereby achieving the purpose of connecting the connecting shaft 301 and the rotating shaft 601. At this time, the connecting shaft 301 can drive the brush plate 602 to rotate to clean the surface of the dustproof net 201, thereby ensuring the circulation of air inside the ventilation duct 200.

[0029] The working principle of the utility model is as follows: when using the device, first install multiple sets of first mold bodies 100 and second mold bodies 101 on the processing equipment. When the equipment drives multiple sets of first mold bodies 100 and second mold bodies 101 to close, the melted raw materials are injected into the cavity formed by the closing of multiple sets of first mold bodies 100 and second mold bodies 101 through the injection molding machine, and then vacuum pressure is applied to it to make the raw materials evenly distributed inside the cavity. At the same time, the water pump 104 is started to drive the coolant inside the coolant tank 103 to enter the cooling cavity 102 from the water inlet pipe 105, and the coolant is then discharged from the water outlet pipe 101. 06 flows back into the coolant tank 103, so that the coolant can circulate, and the motor 300 drives the fan blade 302 and the stirring blade 400 to rotate at the same time, the stirring blade 400 stirs the coolant, so that the internal heat is quickly discharged outward, and the fan blade 302 replaces the air inside the coolant tank 103, so as to achieve the purpose of quickly cooling the coolant. Therefore, when the coolant circulates inside the cooling chamber 102, it can cool the bellows, and the cooling effect is good, so the molding quality of the bellows can be improved, and the cooling and hardening process of the bellows can be accelerated, the production cycle can be shortened, and the improvement In order to improve production efficiency, when the lubricating oil in the latch 108 and the slot 107 flows downward, since the inside of the oil groove 109 is an inclined structure, the lubricating oil flows along the inclined inner wall of the oil groove 109 to the inside of the oil groove 109, so the lubricating oil can be collected to prevent the lubricating oil from flowing into the inside of the first mold body 100 and the second mold body 101, causing the outer wall of the product to be contaminated. When the lubricating oil collected in the oil groove 109 reaches a certain level, the plug 110 can be opened to discharge the lubricating oil. When the outer surface of the dustproof net 201 is attached with impurities such as dust or lint, it will directly affect the air inside the ventilation pipe 200. The circulation of the coolant will be affected, thereby affecting the heat dissipation effect of the coolant. At this time, the electric push rod 603 can be started, and the electric push rod 603 drives the positioning block 605 to extend in the direction of the positioning groove 606. Since the spring telescopic rod 604 has a certain degree of elasticity, when the positioning groove 606 is rotated to correspond exactly to the positioning block 605, the spring telescopic rod 604 can drive the positioning block 605 to insert into the positioning groove 606, thereby achieving the purpose of connecting the connecting shaft 301 with the rotating shaft 601. At this time, the connecting shaft 301 can drive the brush plate 602 to rotate to clean the surface of the dustproof net 201, thereby ensuring the circulation of air inside the ventilation duct 200.

[0030] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A forming die for producing a corrugated pipe, comprising a first die body (100) and a second die body (101), characterized in that: The first mold body (100) and the second mold body (101) are both provided with cooling cavities (102) inside, the outer surfaces of the first mold body (100) and the second mold body (101) are both installed with cooling liquid tanks (103), the interior of the cooling liquid tanks (103) is provided with water pumps (104), the bottoms of the two cooling liquid tanks (103) are both connected with water inlet pipes (105), one end of the water inlet pipes (105) is connected with the output end of the water pump (104), the other ends of the two water inlet pipes (105) are respectively connected with the first mold body (100) and the second mold body (101), the outer surfaces of the first mold body (100) and the first mold body (100) near the upper side are both connected with water outlet pipes (105), and the outer surfaces of the first mold body (100) and the second mold body (101) near the upper side are both connected with water outlet pipes (105). 06), and the end of the water outlet pipe (106) is connected to the coolant tank (103); a slot (107) is provided on the outer surface of the first mold body (100), and a latch (108) matched with the slot (107) is installed on the outer surface of the second mold body (101); the outer surfaces of the first mold body (100) and the second mold body (101) are respectively provided with oil grooves (109) on the lower sides of the slot (107) and the latch (108), and the interior of the oil groove (109) is an inclined structure from high to low; the outer surfaces of the first mold body (100) and the second mold body (101) are both provided with oil drain holes connected to the oil groove (109), and the interior of the oil drain holes is provided with plugs (110).

2. A forming die for producing a corrugated pipe according to claim 1, characterized in that: A ventilation pipe (200) is installed on the top of the coolant tank (103), and a dustproof net (201) is arranged inside the ventilation pipe (200).

3. A forming die for producing a corrugated pipe according to claim 2, characterized in that: A motor (300) is installed at the bottom of the coolant tank (103), and a connecting shaft (301) is rotatably connected inside the coolant tank (103), and the connecting shaft (301) is connected to the output shaft of the motor (300). A fan blade (302) is installed on the outer surface of the connecting shaft (301) near its upper end, and the fan blade (302) is arranged in the ventilation pipe (200).

4. A forming die for producing a corrugated pipe according to claim 3, characterized in that: A plurality of stirring blades (400) are installed on the outer surface of the connecting shaft (301).

5. A forming die for producing a corrugated pipe according to claim 4, characterized in that: A support rod (500) is installed inside the ventilation pipe (200), and the upper end of the connecting shaft (301) is rotatably connected to the support rod (500).

6. A forming die for producing a corrugated pipe according to claim 5, characterized in that: A circular plate (600) is arranged inside the dustproof net (201), a rotating shaft (601) is penetrated and rotatably installed inside the circular plate (600), a brush plate (602) is installed at the upper end of the rotating shaft (601), and the bristles of the brush plate (602) are in contact with the dustproof net (201), an electric push rod (603) is installed at the lower end of the rotating shaft (601), a spring telescopic rod (604) is installed at the end of the telescopic end of the electric push rod (603), a positioning block (605) is installed at the end of the spring telescopic rod (604), and a positioning groove (606) is provided at the upper end of the connecting shaft (301), and the positioning groove (606) is adapted to the positioning block (605).