High-temperature vacuum bag film extruder

By using an annular partition plate and a stirring mechanism design in the vacuum bag film extruder, the problems of bubble mixing and resistance under high temperature conditions are solved, effective stirring of materials and bubble breaking are achieved, and the integrity of the extruded film is ensured. .

CN222135893UActive Publication Date: 2024-12-10COMPOSITE TESCO (BEIJING) TECH CO LTD
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Patent Information

Application Number
CN202420346969.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2024-12-10
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

Existing vacuum bag film extruders are prone to bubble mixing and high resistance under high temperature conditions, resulting in gaps in the extruded material, which cannot effectively solve the bubble problem, resulting in large pieces of materials being unusable.

Method used

A high-temperature vacuum bag film extruder was designed, using an annular partition plate to divide the treatment pool space into feed space and stirring space, and the rotating column and stirring rod are driven by the stirring mechanism, combining the exhaust pipe and dustproof The mesh design extends the residence time of the material in the treatment pool and forms thin surfaces, completely breaking the bubbles.

Benefits of technology

Through the design of the partition plate and the stirring mechanism, the materials are effectively separated and stirred, the stirring time of the material is extended, the bubbles are filtered out, the quality of the material is ensured, the influence of the bubbles is avoided, and the integrity of the extruded film is improved.

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Abstract

The utility model provides a high-temperature vacuum bag film extruder, which comprises a first treatment pond and a second treatment pond, a treatment pond pipeline is communicated between the first treatment pond and the second treatment pond, an annular partition plate is fixed in the first treatment pond, and the annular partition plate is fixed in the second treatment pond. The inner space of the first treatment tank is divided into a feeding space and a stirring space by the annular partition plate, the feeding space is communicated with the extruder tail through an extrusion pipeline, and a stirring mechanism is arranged in the stirring space. Compared with the prior art, the utility model has the following beneficial effects: through the design of the annular partition plate, the internal space of the first treatment tank can be divided into the feeding space and the stirring space, so that the feeding work and the stirring work of the first treatment tank are separated, and fed materials can be gradually stacked and ascended from the bottom of the stirring space; furthermore, the unstirred materials can push the stirred materials to rise, so that the stirred materials can be in contact with a treatment tank pipeline.
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Description

Technical Field

[0001] The utility model relates to a high-temperature vacuum bag film extruder, belonging to the field of extruders. Background Art

[0002] Vacuum bag film is a process auxiliary material for the curing and forming of composite material components. It is a film material that can form and maintain a vacuum state under certain environmental conditions. The vacuum bag film used for about 400℃ is usually made of fluororubber or silicone rubber sheets by rolling. The vacuum bag film of this material can be used many times. The screw extruder relies on the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the material, and form it through the die. Traditional extruders generally extrude directly at the end of the extrusion screw, and the material is extruded from the linear gap into a bag film.

[0003] Since the raw materials used to make vacuum bag films are mostly in a viscoelastic state, bubbles are bound to be mixed in, and the resistance in the extruder is relatively large, which will aggravate the impact of bubbles on the product. The extruded material will have gaps, causing large pieces of extruded vacuum bag films to be unusable and have to be recycled. How to solve this problem and obtain materials without bubbles is a technical problem that needs to be solved. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a high-temperature vacuum bag film extruder.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A high-temperature vacuum bag film extruder comprises a first treatment tank and a second treatment tank, wherein the first treatment tank and the second treatment tank are connected by a treatment tank pipe, an annular partition plate is fixed inside the first treatment tank, and the annular partition plate divides the internal space of the first treatment tank into a feed space and a stirring space, the feed space is connected to the extruder tail through an extrusion pipe, a stirring mechanism is arranged in the stirring space, the feed end of the treatment tank pipe passes through the inside of the stirring space, the discharge end of the treatment tank pipe passes through the inner side bottom of the second treatment tank, a cover plate is hinged on the top of the second treatment tank, and a discharge pipe is arranged on the outer surface of the second treatment tank.

[0007] Furthermore, the stirring mechanism includes a fixed box fixed at the top center of the first treatment tank, an inner cavity 1 is provided inside the fixed box, a motor and a fixed rod are fixed inside the inner cavity 1, a driving gear is provided at the output end of the motor, a rotating column is rotatably connected to one side of the inner cavity 1, an outer gear ring is fixed to the top outer surface of the rotating column, the outer gear ring is meshed with the driving gear, the bottom end of the rotating column passes through the first treatment tank, an inner cavity 2 is provided inside the rotating column, the bottom end of the fixed rod passes through the inner cavity 2, and a plurality of fixed bevel gears are fixed at equal intervals at one end of the fixed rod located inside the inner cavity 2.

[0008] Furthermore, a plurality of rotating shafts are movably connected at equal intervals on the two side walls of the inner cavity, one end of the rotating shaft passes through the interior of the second inner cavity and is connected and fixed to a side bevel gear, the side bevel gear is meshed with the fixed bevel gear, and the other end of the rotating shaft passes through the outside of the rotating column and is connected and fixed to a stirring rod, and a plurality of stirring blades are fixed at equal intervals on the outer surface of the stirring rod.

[0009] Furthermore, a fixing plate is fixed to the bottom of the side of the rotating column, and a scraping plate is fixed to the other end of the fixing plate.

[0010] Furthermore, a movable hole cooperating with the rotating shaft is provided on the outer surface of the rotating column, the rotating shaft is movably connected inside the movable hole, a sealing gasket is provided at the opening of the movable hole, a through hole connected to the inner cavity 2 is provided at the top center of the rotating column, and the fixing rod passes through the through hole to the inside of the inner cavity 2.

[0011] Furthermore, an exhaust pipe is provided on the top of the first treatment pool, a dustproof net is provided on the top of the exhaust pipe, and a dustproof cap is provided on the top end of the exhaust pipe.

[0012] Furthermore, the number of the processing plates is four, and a wavy protrusion is provided on the top of the processing plate. The four processing plates are arranged in parallel in sequence according to height, with the feeding direction being high and the discharging direction being low.

[0013] Furthermore, the bottoms of both the first treatment tank and the second treatment tank are provided with sewage valves, and the treatment tank pipelines are provided with pumps.

[0014] The beneficial effects of the utility model are:

[0015] Through the design of the annular partition plate, the internal space of the first treatment tank can be divided into a feeding space and a stirring space, thereby separating the feeding work and the stirring work of the first treatment tank, so that the feed material will gradually accumulate and rise from the bottom of the stirring space, so that the unstirred material can push the stirred material up, and then the stirred material can contact the treatment tank pipeline.

[0016] Through the design of the stirring mechanism, the motor drives the rotating column to rotate horizontally through the driving gear and the outer gear ring, and the rotating column simultaneously drives several rotating shafts to rotate. While the rotating shaft rotates, it can also drive the side bevel gears at the end to rotate. The side bevel gears will move along the fixed bevel gears, thereby driving the stirring rod and the stirring blades to rotate longitudinally, so that the stirring rod and the stirring blades can rotate horizontally and longitudinally synchronously, thereby completing the stirring of the materials.

[0017] By arranging the end of the treatment tank pipeline at the top of the first treatment tank, the material can stay in the first treatment tank for a period of time, so that the material is stirred for a long time to achieve the effect of filtering out bubbles, and the exhausted gas is discharged from the exhaust pipe above the first treatment tank;

[0018] The design of dustproof net and dustproof cap can prevent the dust or other impurities in the workshop from entering the first treatment tank without affecting the exhaust.

[0019] By arranging a wavy and convex design on the outer surface of the processing plate, the defoaming effect of the processing plate is enhanced, the liquid surface of the material overflowing from the convex part becomes thinner, and the bubbles are completely broken. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a three-dimensional structural schematic diagram of a high-temperature vacuum bag film extruder of the utility model;

[0022] Figure 2 This is a front view structural schematic diagram of a high temperature vacuum bag film extruder of the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of a high-temperature vacuum bag film extruder of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of a stirring mechanism of a high-temperature vacuum bag film extruder of the utility model;

[0025] Figure 5 The utility model is a schematic diagram of the partial structure of a stirring mechanism of a high-temperature vacuum bag film extruder.

[0026] In the figure, 1, the first treatment tank; 2, the annular partition plate; 3, the extrusion pipeline; 4, the extruder tail; 5, the exhaust pipe; 6, the dust cap; 7, the fixed box; 8, the inner cavity one; 9, the motor; 10, the driving gear; 11, the rotating column; 12, the outer gear ring; 13, the fixed rod; 14, the inner cavity two; 15, the drain valve; 16, the fixed bevel gear; 17, the rotating shaft; 18, the side bevel gear; 19, the stirring rod; 20, the stirring blade; 21, the fixed plate; 22, the scraper plate; 23, the treatment tank pipeline; 24, the second treatment tank; 25, the cover plate; 26, the treatment plate; 27, the discharge pipeline. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution for a high-temperature vacuum bagging film extruder, a high-temperature vacuum bagging film extruder, comprising a first treatment pool 1 and a second treatment pool 24, wherein a treatment pool pipeline 23 is connected between the first treatment pool 1 and the second treatment pool 24, an annular partition plate 2 is fixed inside the first treatment pool 1, and the annular partition plate 2 divides the internal space of the first treatment pool 1 into a feeding space and a stirring space, wherein the feeding space is connected to the extruder tail 4 through an extrusion pipeline 3, and a stirring mechanism is arranged in the stirring space, and the feeding end of the treatment pool pipeline 23 penetrates into the inside of the stirring space, and the treatment pool The discharge end of the pipe 23 passes through the bottom of the inner side of the second treatment tank 24. A cover plate 25 is hinged on the top of the second treatment tank 24, and a discharge pipe 27 is provided on the outer surface of the second treatment tank 24. Through the design of the annular partition plate 2, the internal space of the first treatment tank 1 can be divided into a feeding space and a stirring space, thereby separating the feeding work and the stirring work of the first treatment tank 1, so that the feed material will gradually accumulate and rise from the bottom of the stirring space, so that the unmixed material can push the already stirred material to rise, and then the stirred material can contact with the treatment tank pipe 23.

[0029] See also Figure 3-5The stirring mechanism includes a fixed box 7 fixed at the top center of the first treatment tank 1, an inner cavity 8 is provided inside the fixed box 7, a motor 9 and a fixed rod 13 are fixed inside the inner cavity 8, a driving gear 10 is provided at the output end of the motor 9, a rotating column 11 is rotatably connected to one side of the inner cavity 8, an outer gear ring 12 is fixed to the top outer surface of the rotating column 11, the outer gear ring 12 is meshed with the driving gear 10, the bottom end of the rotating column 11 penetrates into the first treatment tank 1, and the rotating The column 11 is provided with an inner cavity 14, the bottom end of the fixed rod 13 penetrates into the inner cavity 14, and one end of the fixed rod 13 is fixed with a plurality of fixed bevel gears 16 at equal intervals in the inner cavity 14. A plurality of rotating shafts 17 are movably connected with equal intervals on the side wall of the inner cavity 14. A section of the rotating shaft 17 penetrates into the inner cavity 14 and is connected and fixed with a side bevel gear 18. The side bevel gear 18 meshes with the fixed bevel gear 16. The other end of the rotating shaft 17 penetrates into the inner cavity 14 and is connected and fixed with a side bevel gear 18. The outer side of the rotating column 11 is connected and fixed with the stirring rod 19. Several stirring blades 20 are fixed at equal intervals on the outer surface of the stirring rod 19. A movable hole matching with the rotating shaft 17 is opened on the outer surface of the rotating column 11. The rotating shaft 17 is movably connected inside the movable hole. A sealing gasket is provided at the opening of the movable hole. A through hole connected with the inner cavity 14 is opened at the top center of the rotating column 11. The fixed rod 13 passes through the inner cavity 14 through the through hole. Through the design of the stirring mechanism, the motor 9 drives the rotating column 11 to rotate horizontally through the driving gear 10 and the outer gear ring 12. The rotating column 11 synchronously drives several rotating shafts 17 to rotate. When the rotating shaft 17 rotates, the side bevel gear 18 at the end is driven to rotate. The side bevel gear 18 will move along the fixed bevel gear 16, thereby driving the stirring rod 19 and the stirring blade 20 to rotate longitudinally, so that the stirring rod 19 and the stirring blade 20 can rotate horizontally and longitudinally synchronously, thereby completing the stirring of the material.

[0030] See also Figure 3-4 A fixing plate 21 is fixed to the bottom of the side of the rotating column 11, and a scraping plate 22 is fixed to the other end of the fixing plate 21; through the design of the fixing plate 21 and the scraping plate 22, the material at the bottom of the first treatment tank 1 can be scraped.

[0031] See also Figure 1-4 An exhaust pipe 5 is provided at the top of the first treatment tank 1, a dustproof net is provided at the top of the exhaust pipe 5, and a dustproof cap 6 is provided at the top of the exhaust pipe 5; through the design of the dustproof net and the dustproof cap 6, it will not affect the exhaust while preventing dust or other impurities in the workshop from entering the first treatment tank 1.

[0032] See also Figure 3There are four processing plates 26, and a wavy protrusion is provided on the top of the processing plate 26. The four processing plates 26 are arranged in parallel in sequence according to height, and the feeding direction is high and the discharging direction is low. By providing a wavy protrusion design on the outer surface of the processing plate 26, the defoaming effect of the processing plate 26 is enhanced, and the liquid surface of the material overflowing from the protrusion becomes thinner, so that the bubbles are completely broken.

[0033] See also Figure 1 The bottom of both the first treatment tank 1 and the second treatment tank 24 are provided with a drain valve 15, and a pump is provided on the treatment tank pipeline 23; through the design of the drain valve 15, it is convenient to discharge the bottom materials of both the first treatment tank 1 and the second treatment tank 24.

[0034] When in use, the material enters the feeding space inside the first processing tank 1 from the extruder tail 4 and the extrusion pipe 3, and the material will enter the bottom of the stirring space from the opening at the bottom of the feeding space, and then can be stirred and processed by the stirring mechanism, that is, the motor 9 drives the rotating column 11 to rotate horizontally through the driving gear 10 and the outer gear ring 12, and the rotating column 11 simultaneously drives several rotating shafts 17 to rotate, and the rotating shaft 17 rotates while driving the side bevel gear 18 at the end to rotate, and the side bevel gear 18 will move along the fixed bevel gear 16, thereby driving the stirring rod 19 and the stirring blade 20 to rotate longitudinally, so that the stirring rod 19 and the stirring blade 20 can rotate horizontally and longitudinally synchronously, thereby completing the stirring of the material, as the material gradually moves from the feeding space The opening at the bottom enters the bottom of the stirring space, and the material will gradually rise from the bottom of the stirring space to the top of the stirring space, so that the stirred material will gradually rise and contact with the processing tank pipe 23, so that the material can enter the second processing tank 24. The discharge end of the processing tank pipe 23 is located at the bottom of the second processing tank 24. The material slowly enters the second processing tank 24 and gradually overflows the processing plate 26. The material forms a thin surface on the upper surface of the processing plate 26, so that the bubbles therein burst under the action of surface tension. At least four processing plates 26 are arranged in sequence in the second processing tank 24, which can extend the time for the material to pass through the processing plate 26, so that the defoaming treatment can be more thorough. Finally, the material flows into the vacuum bag film production line through the discharge pipe 27.

[0035] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high temperature vacuum bag film extruder, characterized in that: The invention comprises a first treatment pool (1) and a second treatment pool (24), wherein a treatment pool pipe (23) is connected between the first treatment pool (1) and the second treatment pool (24), an annular partition plate (2) is fixed inside the first treatment pool (1), and the annular partition plate (2) divides the internal space of the first treatment pool (1) into a feed space and a stirring space, wherein the feed space is connected to the extruder tail (4) via an extrusion pipe (3), a stirring mechanism is arranged in the stirring space, the feed end of the treatment pool pipe (23) passes through the inside of the stirring space, and the discharge end of the treatment pool pipe (23) passes through the bottom of the inner side of the second treatment pool (24), a cover plate (25) is hinged on the top of the second treatment pool (24), and a discharge pipe (27) is arranged on the outer surface of the second treatment pool (24).

2. A high temperature vacuum bag film extruder according to claim 1, characterized in that: The stirring mechanism comprises a fixed box (7) fixed at the top center of the first treatment tank (1), the fixed box (7) is provided with an inner cavity (8), a motor (9) and a fixed rod (13) are fixed inside the inner cavity (8), an output end of the motor (9) is provided with a driving gear (10), one side of the inner cavity (8) is rotatably connected with a rotating column (11), an outer toothed ring (12) is fixed on the top outer surface of the rotating column (11), the outer toothed ring (12) and the driving gear (10) are meshed, the bottom end of the rotating column (11) penetrates into the first treatment tank (1), the inner cavity (14) is provided with an inner cavity (14), the bottom end of the fixed rod (13) penetrates into the inner cavity (14), and a plurality of fixed bevel gears (16) are fixed at equal intervals at one end of the fixed rod (13) located inside the inner cavity (14).

3. A high temperature vacuum bagging film extruder according to claim 2, characterized in that: A plurality of rotating shafts (17) are movably connected at equal intervals on the side wall of the second inner cavity (14); a section of the rotating shaft (17) penetrates into the interior of the second inner cavity (14) and is connected and fixed to a side bevel gear (18); the side bevel gear (18) is meshed with the fixed bevel gear (16); the other end of the rotating shaft (17) penetrates into the outside of the rotating column (11) and is connected and fixed to a stirring rod (19); a plurality of stirring blades (20) are fixed at equal intervals on the outer surface of the stirring rod (19).

4. A high temperature vacuum bagging film extruder according to claim 3, characterized in that: A fixing plate (21) is fixed to the bottom of the side of the rotating column (11), and a scraping plate (22) is fixed to the other end of the fixing plate (21).

5. A high temperature vacuum bagging film extruder according to claim 4, characterized in that: The outer surface of the rotating column (11) is provided with a movable hole matched with the rotating shaft (17), the rotating shaft (17) is movably connected inside the movable hole, a sealing gasket is provided at the opening of the movable hole, and a through hole connected to the second inner cavity (14) is provided at the top center of the rotating column (11), and the fixing rod (13) passes through the through hole to the inside of the second inner cavity (14).

6. A high temperature vacuum bagging film extruder according to claim 5, characterized in that: An exhaust pipe (5) is provided at the top of the first treatment pool (1), a dustproof net is provided at the top of the exhaust pipe (5), and a dustproof cap (6) is provided at the top end of the exhaust pipe (5).

7. A high temperature vacuum bagging film extruder according to claim 6, characterized in that: There are four processing plates (26), the top of each processing plate (26) is provided with a wavy protrusion, and the four processing plates (26) are arranged in parallel in sequence according to height, with the feeding direction being high and the discharging direction being low.

8. A high temperature vacuum bagging film extruder according to claim 7, characterized in that: The bottoms of both the first treatment tank (1) and the second treatment tank (24) are provided with sewage valves (15), and the treatment tank pipeline (23) is provided with a pump.