Ton bag tipping device
The ton bag tipping device addresses the inefficiency of manual ton bag dumping by using a containing cylinder and driving members for automatic tipping, ensuring efficient and complete material discharge with single-person operation.
Patent Information
- Application Number
- CN202420142332.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-19
AI Technical Summary
Existing ton bag tipping operations require two people to cooperate and involve manual picking, leading to long operation times and low efficiency when using a forklift.
A ton bag tipping device with a containing cylinder, bracket, and driving members that allow for the automatic tipping of ton bags using electric hoists and hooks, enabling single-person operation and complete dumping without manual intervention.
The device facilitates efficient and complete dumping of ton bags by allowing single-person operation, eliminating the need for manual picking and reducing operation time.
Smart Images

Figure CN222137226U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material disassembly, in particular to a ton bag tipping device. Background Art
[0002] Ton bags are widely used as a common material transfer and packaging tool.
[0003] For example, the Chinese utility model patent with application number: CN201720402449.X is named: A ton bag for easy dumping of goods. The ton bag includes a bag body and several lifting belts connected to the upper edge of the bag body. The bag body is a structure with a bottom seal and an open top. Several of the lifting belts are evenly distributed and connected to the edge of the open mouth. The ton bag also includes a dumping belt connected to the bottom of the bag body. The dumping belt includes two second fixing belts fixed to the bottom of the bag body and a second lifting belt connected to the second fixing belt for lifting; the opposite ends of the second lifting belt are respectively connected to the ends of the second fixing belt, and the second lifting belt is independent of the bag body and is located outside the bag body. The ton bag in this application can realize the automatic operation of dumping ton bags, reduce manual operation costs, and improve production efficiency. However, in the operation of assembling bags (half bags or bags with a small amount of materials are combined into one bag), two workers are usually required to cooperate in the operation. At the same time, there is also the problem that the dumping of ton bags is not thorough, and manual picking is required to complete the finishing work, which not only takes a long time to operate but also has low efficiency.
[0004] Therefore, there is an urgent need for a ton bag tipping device to solve the problem in the prior art that when a forklift is used to tip the ton bag, two people are required to cooperate in the operation and manual picking is still required, resulting in long operation time and low efficiency. Utility Model Content
[0005] In view of this, it is necessary to provide a ton bag tipping device to solve the technical problem in the prior art that when a forklift is used to tip the ton bag, two people are required to cooperate in the operation and manual picking is still required, resulting in long operation time and low efficiency.
[0006] In order to achieve the above technical purpose, the technical solution of the utility model provides a ton bag tipping device for tipping the material in the ton bag, the ton bag comprises a bag body, a plurality of lifting belts connected to the top side wall of the bag body and a plurality of material dumping belts connected to the bottom side wall of the bag body, including:
[0007] Base plate;
[0008] A containing assembly, comprising a containing cylinder, wherein the containing cylinder is connected to the bottom plate, and an opening of the containing cylinder is arranged away from the bottom plate;
[0009] The tipping assembly includes a bracket, a first driving member and a second driving member. The bracket is spaced apart from the containing cylinder and can rotate relative to the bottom plate. The first driving member is arranged relative to the opening of the containing cylinder and is connected to the bracket for hanging or releasing the lifting belt. The second driving member is arranged close to the bracket relative to the first driving member and is connected to the bracket. The second driving member is detachably connected to the reversing belt for tipping the ton bag.
[0010] Furthermore, the containing assembly also includes a clamping member, which includes at least four hooks, and the at least four hooks are evenly distributed around the containing tube and are all connected to the circumferential outer wall of the containing tube, and the hooks can be clamped with the pulling belt.
[0011] Furthermore, the hook has a connecting end and a hanging end, the connecting end of the hook is connected to the containing tube, and the hanging end is inclined and extended in a direction close to the bottom plate.
[0012] Furthermore, the base plate is provided with at least one slide groove, and the containing assembly also includes at least one sliding member and a linear drive unit, one end of the sliding member is connected to the containing tube, and the other end is slidably embedded in the slide groove, the fixed end of the linear drive unit is connected to the base plate, and the extended end is connected to the sliding member, which is used to drive the sliding member and the containing tube to slide closer to or away from the bracket.
[0013] Furthermore, the bracket is in an "L" shape and has a first section and a second section, the first section is arranged perpendicular to the base plate and is rotatably connected to the base plate, the second section is arranged perpendicular to the first section and is connected to the first section, the first driving member and the second driving member are arranged at intervals from each other and are both connected to the second section, and the second driving member is arranged close to the first section relative to the first driving member.
[0014] Furthermore, the first driving member includes a first electric hoist and a first hook, the fixed end of the first electric hoist is connected to the second segment and is arranged at the farthest end of the second segment away from the first segment, the first hook is connected to the extended end of the first electric hoist and is detachably connected to several of the lifting straps.
[0015] Furthermore, the second driving member includes a second electric hoist and a second hook, the fixed end of the second electric hoist is connected to the second section and is arranged between the first section and the first electric hoist, the second hook is connected to the extended end of the second electric hoist, and the second hook is detachably connected to the rewinding belt on the side facing away from the containing cylinder.
[0016] Furthermore, the tilting assembly also includes a rotating frame and a third driving member, the rotating frame is connected to the base plate and has a rotating hole, the first segment is rotatably inserted in the rotating hole, the third driving member has a fixed end and a rotating end, the fixed end of the third driving member is connected to the rotating frame, and the rotating end of the third driving member is connected to the first segment, for driving the first segment to rotate relative to the rotating frame.
[0017] Furthermore, the third driving member includes a fixed gear, a transmission gear and a motor, the fixed gear is fixedly mounted on the first segment, the transmission gear is rotatably disposed on the rotating frame and meshes with the fixed gear, the fixed end of the motor is connected to the rotating frame, and its output shaft is connected to the transmission gear, for driving the transmission gear to rotate around its axis.
[0018] Furthermore, it also includes four universal wheels, which are evenly arranged at the bottom of the base plate and are all connected to the base plate.
[0019] Compared with the prior art, the beneficial effects of the utility model include: a containing cylinder is arranged on the bottom plate, and the opening of the containing cylinder is arranged away from the bottom plate, which is used to contain materials or ton bags; the bracket is arranged at intervals from the containing cylinder and can rotate relative to the bottom plate, which is used to adjust the position of the bracket relative to the containing cylinder; the first driving member is connected to the bracket, which is used to hang or release the lifting belt of the ton bag; the second driving member is connected to the bracket and is detachably connected to the material unloading belt of the ton bag; and the second driving member is arranged away from the containing cylinder relative to the first driving member, which is used to cooperate with the first driving member to tip over the ton bag. Compared with the prior art, a bracket and a containing cylinder spaced apart from each other are arranged on the bottom plate, and a first driving member and a second driving member which cooperate with each other and are arranged in sequence close to the containing cylinder are used on the bracket to lift the ton bag respectively and use the second driving member to pull the bottom of the ton bag, so that the ton bag and the material in the ton bag are overturned, and the material can be completely dumped without manual picking up. This can solve the technical problem in the prior art that when using a forklift to overturn the ton bag, two people are required to cooperate in the operation and manual picking up is still required, resulting in long operation time and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a ton bag tipping device provided by an embodiment of the utility model;
[0021] Figure 2 It is a three-dimensional structural schematic diagram of a ton bag tipping device provided by an embodiment of the utility model;
[0022] Figure 3 yes Figure 2 A local enlarged schematic diagram of the middle A;
[0023] Figure 4It is a cross-sectional structural diagram of the connection between the bottom plate, the sliding member and the containing tube provided in the embodiment of the utility model;
[0024] Figure 5 It is a structural schematic diagram of a ton bag tipping device connected to a ton bag provided by an embodiment of the utility model. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.
[0026] See also Figures 1 to 3 The utility model provides a ton bag tipping device, which is used to tip the materials in the ton bag 5. The ton bag 5 includes a bag body, a plurality of lifting straps connected to the top side wall of the bag body and a plurality of material reversing straps connected to the bottom side wall of the bag body, including: a bottom plate 1, a containing assembly 2 and a tipping assembly 3. The containing assembly 2 includes a containing cylinder 21, which is connected to the bottom plate 1 and its opening is arranged away from the bottom plate 1. The tipping assembly 3 includes a bracket 31, a first driving member 32 and a second driving member 33. The bracket 31 is arranged at an interval with the containing cylinder 21 and can rotate relative to the bottom plate 1. The first driving member 32 is arranged relative to the opening of the containing cylinder 21 and is connected to the bracket 31 for hanging or releasing the lifting strap. The second driving member 33 is arranged close to the bracket 31 relative to the first driving member 32 and is connected to the bracket 31. The second driving member 33 is detachably connected to a material reversing strap for tipping the ton bag 5.
[0027] In the present device, a containing cylinder 21 is provided on the base plate 1, and the opening of the containing cylinder 21 is provided away from the base plate 1 for containing materials or ton bags 5. The bracket 31 is spaced apart from the containing cylinder 21 and can rotate relative to the base plate 1 for adjusting the position of the bracket 31 relative to the containing cylinder 21. The first driving member 32 is connected to the bracket 31 for hanging or releasing the lifting belt of the ton bag 5. The second driving member 33 is connected to the bracket 31 and is detachably connected to the unloading belt of the ton bag 5. The second driving member 33 is provided away from the containing cylinder 21 relative to the first driving member 32 for cooperating with the first driving member 32 to tip over the ton bag 5.
[0028] Compared with the prior art, a bracket 31 and a containing cylinder 21 spaced apart from each other are arranged on the bottom plate 1, and a first driving member 32 and a second driving member 33 which cooperate with each other and are arranged in sequence near the containing cylinder 21 are used on the bracket 31 to respectively lift the ton bag 5 and use the second driving member 33 to pull the bottom of the ton bag 5, so that the ton bag 5 and the material in the ton bag 5 are overturned, and the material can be completely dumped without manual picking up. This can solve the technical problem in the prior art that when a forklift is used to overturn the ton bag, two people are required to cooperate in the operation, and manual picking up is still required, resulting in long operation time and low efficiency.
[0029] Specifically, the ton bag 5 in the device includes a bag body, a plurality of lifting straps connected to the top side wall of the bag body, and a plurality of dumping straps connected to the bottom side wall of the bag body. Reference may be made to the Chinese utility model patent with application number: CN201720402449.X, entitled: A ton bag for easy dumping of goods. This is a conventional arrangement known to those skilled in the art, and will not be described in detail.
[0030] like Figure 1 , Figure 2 and Figure 4 As shown, the containing assembly 2 further includes a clamping member 22 , at least one sliding member 23 and a linear driving portion 24 .
[0031] The clamping member 22 includes at least four hooks, which are evenly distributed around the containing tube 21 and connected to the circumferential outer wall of the containing tube 21 , and the hooks can be clamped with the lifting belt.
[0032] Four hooks are connected to the circumferential outer wall of the containing tube 21 and are engaged with the lifting straps of the ton bag 5 for installing the ton bag 5 and preventing the ton bag 5 from being deformed due to the stacking of materials and ultimately causing problems such as insufficient filling of the materials.
[0033] As a preferred implementation method, Figure 1 As shown, the hook has a connecting end and a hanging end. The connecting end of the hook is connected to the containing tube 21 , and the hanging end is inclined and extended in a direction close to the bottom plate 1 .
[0034] The hook is tilted downward to prevent the lifting belt from being separated from the hook due to the action of heavy objects, thereby improving the stability of the device operation.
[0035] As an implementation method, Figure 4 As shown, the base plate 1 is provided with at least one slide groove, one end of the sliding member 23 is connected to the containing tube 21, and the other end is slidably embedded in the slide groove, the fixed end of the linear driving part 24 is connected to the base plate 1, and the extended end is connected to the sliding member 23, which is used to drive the sliding member 23 and the containing tube 21 to slide close to or away from the bracket 31.
[0036] The containing cylinder 21 is slidably connected to the base plate 1 through a sliding member 23. Under the driving force of the linear driving part 24, the containing cylinder 21 can slide along the guide of the slide groove and move closer to or away from the bracket 31, so as to better receive materials and avoid spilling of materials.
[0037] Furthermore, the linear drive unit 24 in the present device is a push rod motor 353, a hydraulic cylinder and a pneumatic cylinder that are common and easy to purchase on the market. These are conventional settings well known to those skilled in the art and will not be described in detail.
[0038] like Figure 1 , Figure 2 As shown, the bracket 31 is in an "L" shape and has a first segment 311 and a second segment 312. The first segment 311 is arranged perpendicular to the base plate 1 and is rotatably connected to the base plate 1. The second segment 312 is arranged perpendicular to the first segment 311 and is connected to the first segment 311. The first driving member 32 and the second driving member 33 are arranged at intervals from each other and are both connected to the second segment 312. The second driving member 33 is arranged close to the first segment 311 relative to the first driving member 32.
[0039] The “L”-shaped bracket 31 enables the first driving member 32 , the second driving member 33 and the ton bag 5 to be suspended relative to the containing tube 21 .
[0040] As an implementation method, Figure 1 As shown, the first driving member 32 includes a first electric hoist 321 and a first hook 322. The fixed end of the first electric hoist 321 is connected to the second segment 312 and is arranged at the farthest end of the second segment 312 away from the first segment 311. The first hook 322 is connected to the extended end of the first electric hoist 321 and is detachably connected to a plurality of lifting straps.
[0041] The lifting and lowering of the ton bag 5 can be achieved by utilizing the telescopic function of the electric hoist.
[0042] As another implementation method, Figure 1 As shown, the second driving member 33 includes a second electric hoist 331 and a second hook 332. The fixed end of the second electric hoist 331 is connected to the second section 312 and is arranged between the first section 311 and the first electric hoist 321. The second hook 332 is connected to the extended end of the second electric hoist 331, and the second hook 332 is detachably connected to a rewinding belt on the side away from the containing cylinder 21.
[0043] The telescopic function of the electric hoist can be used to pull the bottom of the ton bag 5, and the first electric hoist 321 can be used to suspend the ton bag 5 to force the ton bag 5 to tip over.
[0044] Furthermore, the first electric hoist 321, the second hoist, the first hook 322 and the second hook 332 in the present device are all common and easily purchased equipment on the market. They are conventional settings well known to those skilled in the art and will not be described in detail.
[0045] like Figure 3 As shown, the tilting assembly 3 also includes a rotating frame 34 and a third driving member 35. The rotating frame 34 is connected to the base plate 1 and is provided with a rotating hole. The first segment 311 is rotatably inserted in the rotating hole. The third driving member 35 has a fixed end and a rotating end. The fixed end of the third driving member 35 is connected to the rotating frame 34, and the rotating end of the third driving member 35 is connected to the first segment 311, so as to drive the first segment 311 to rotate relative to the rotating frame 34.
[0046] Driven by the third driving member 35 , the first section 311 of the bracket 31 can be rotated relative to the rotating frame 34 , thereby realizing the rotation of the first electric hoist 321 , the second electric hoist 331 and the ton bag 5 relative to the containing belt, which is used to facilitate the user to load and unload materials.
[0047] As an implementation method, Figure 3 As shown, the third driving member 35 includes a fixed gear 351, a transmission gear 352 and a motor 353. The fixed gear 351 is fixedly sleeved on the first segment 311, and the transmission gear 352 is rotatably set on the rotating frame 34 and meshed with the fixed gear 351. The fixed end of the motor 353 is connected to the rotating frame 34, and its output shaft is connected to the transmission gear 352, which is used to drive the transmission gear 352 to rotate around its axis.
[0048] In the present device, the first segment 311 is rotated relative to the rotating frame 34 by means of gear meshing transmission.
[0049] As another implementation method, Figure 1 , Figure 2 As shown, the device further comprises four universal wheels 4 , which are evenly arranged at the bottom of the base plate 1 and are all connected to the base plate 1 .
[0050] By setting four universal wheels 4 at the bottom of the base plate 1, the device can be moved to facilitate production operations and storage management for users. The universal wheels 4 are common and easy to purchase on the market, and will not be described in detail here.
[0051] According to the specific working process of the utility model, a containing cylinder 21 is arranged on the bottom plate 1, and the opening of the containing cylinder 21 is arranged away from the bottom plate 1, for containing materials or ton bags 5, the bracket 31 is arranged at an interval from the containing cylinder 21, and can rotate relative to the bottom plate 1, for adjusting the position of the bracket 31 relative to the containing cylinder 21, the first driving member 32 is connected to the bracket 31, for hanging or releasing the lifting belt of the ton bag 5, the second driving member 33 is connected to the bracket 31, and is detachably connected to the unloading belt of the ton bag 5, and the second driving member 33 is arranged away from the containing cylinder 21 relative to the first driving member 32, for cooperating with the first driving member 32 to tip over the ton bag 5. Compared with the prior art, a bracket 31 and a containing cylinder 21 spaced apart from each other are arranged on the bottom plate 1, and a first driving member 32 and a second driving member 33 which cooperate with each other and are arranged in sequence close to the containing cylinder 21 are used on the bracket 31 to lift the ton bag 5 and pull the bottom of the ton bag 5 using the second driving member 33, so that the ton bag 5 and the material in the ton bag 5 are overturned, thereby realizing complete dumping of the material without manual picking up.
[0052] When using, Figure 5 As shown, the user first connects the lifting belt of the ton bag 5 to be filled with materials with the hook, and drives the motor 353 to work so that the transmission gear 352 and the fixed gear 351 are meshed, driving the first segment 311 of the bracket 31 to rotate relative to the rotating frame 34 to the top of the ton bag 5 to be tipped, and then connects the first hook 322 and the second hook 332 to the lifting belt and the unloading belt respectively, electrically controls the first electric hoist 321 to extend its extension end, and connects the first hook 322 with the ton bag 5 to be tipped. The lifting belts of the overturned ton bag 5 are engaged, and then the first electric hoist 321 is electrically controlled to shorten its extended end, so that the ton bag 5 to be overturned is suspended and lifted, and the motor 353 is driven to work again, so that the ton bag 5 to be overturned is rotated and set above the containing cylinder 21, and finally the extended end of the second electric hoist 331 is driven to shorten, and a pulling force is applied to the bottom of the ton bag 5 to be overturned, forcing the ton bag 5 to be overturned to overturn and pour the material into the ton bag 5 to contain the material.
[0053] The device, through the above structure, can solve the technical problem in the prior art that when a forklift is used to tip over a ton bag, two people are required to cooperate in the operation and manual picking is still required, resulting in long operation time and low efficiency.
[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A ton bag tipping device, used for tipping the material in the ton bag, the ton bag comprises a bag body, a plurality of lifting straps connected to the top side wall of the bag body and a plurality of material dumping straps connected to the bottom side wall of the bag body, characterized in that: include: Base plate; A containing assembly, comprising a containing cylinder, wherein the containing cylinder is connected to the bottom plate, and an opening of the containing cylinder is arranged away from the bottom plate; The tipping assembly includes a bracket, a first driving member and a second driving member. The bracket is spaced apart from the containing cylinder and can rotate relative to the bottom plate. The first driving member is arranged relative to the opening of the containing cylinder and is connected to the bracket for hanging or releasing the lifting belt. The second driving member is arranged close to the bracket relative to the first driving member and is connected to the bracket. The second driving member is detachably connected to the reversing belt for tipping the ton bag.
2. The ton bag tipping device according to claim 1 is characterized in that: The containing assembly further comprises a clamping member, which comprises at least four hooks, which are evenly distributed around the containing tube and are all connected to the circumferential outer wall of the containing tube, and the hooks can be snap-connected with the lifting belt.
3. The ton bag tipping device according to claim 2 is characterized in that: The hook has a connecting end and a hanging end. The connecting end of the hook is connected to the containing tube, and the hanging end is inclined and extended in a direction close to the bottom plate.
4. The ton bag tipping device according to claim 2 is characterized in that: The bottom plate is provided with at least one slide groove, and the containing assembly further comprises at least one sliding member and a linear drive unit, one end of the sliding member is connected to the containing tube, and the other end is slidably embedded in the slide groove, the fixed end of the linear drive unit is connected to the bottom plate, and the extended end is connected to the sliding member, and is used to drive the sliding member and the containing tube to slide close to or away from the bracket.
5. The ton bag tipping device according to claim 2 is characterized in that: The bracket is in an "L" shape and has a first section and a second section. The first section is arranged perpendicular to the base plate and is rotatably connected to the base plate. The second section is arranged perpendicular to the first section and is connected to the first section. The first driving member and the second driving member are arranged at intervals from each other and are both connected to the second section. The second driving member is arranged close to the first section relative to the first driving member.
6. The ton bag tipping device according to claim 5, characterized in that: The first driving member includes a first electric hoist and a first hook. The fixed end of the first electric hoist is connected to the second segment and is arranged at the farthest end of the second segment away from the first segment. The first hook is connected to the extended end of the first electric hoist and is detachably connected to several of the lifting straps.
7. The ton bag tipping device according to claim 6, characterized in that: The second driving member includes a second electric hoist and a second hook, the fixed end of the second electric hoist is connected to the second section and is arranged between the first section and the first electric hoist, the second hook is connected to the extended end of the second electric hoist, and the second hook is detachably connected to the rewinding belt on the side away from the containing cylinder.
8. The ton bag tipping device according to claim 7, characterized in that: The tilting assembly also includes a rotating frame and a third driving member. The rotating frame is connected to the base plate and has a rotating hole. The first segment is rotatably inserted into the rotating hole. The third driving member has a fixed end and a rotating end. The fixed end of the third driving member is connected to the rotating frame, and the rotating end of the third driving member is connected to the first segment for driving the first segment to rotate relative to the rotating frame.
9. The ton bag tipping device according to claim 8, characterized in that: The third driving member includes a fixed gear, a transmission gear and a motor. The fixed gear is fixedly sleeved on the first segment. The transmission gear is rotatably set on the rotating frame and meshes with the fixed gear. The fixed end of the motor is connected to the rotating frame, and its output shaft is connected to the transmission gear, which is used to drive the transmission gear to rotate around its axis.
10. The ton bag tipping device according to claim 9, characterized in that: It also includes four universal wheels, which are evenly arranged at the bottom of the base plate and are all connected to the base plate.
