Insulator feeding and discharging equipment

Abstract

The utility model discloses insulator feeding and discharging equipment which comprises a machine frame. The lifting mechanism comprises a lifting seat arranged on the rack and a driving mechanism used for driving the lifting seat to ascend and descend, a plurality of rollers arranged in the first horizontal direction are arranged at the top of the lifting seat, the rollers extend in the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction; the transplanting plate is supported on the plurality of rollers and is used for placing insulators; the limiting mechanism is arranged on the lifting seat and used for limiting the transplanting plate on the roller, and the limiting mechanism can be adjusted to avoid the extending path of the transplanting plate in the first horizontal direction so that the transplanting plate can move in the first horizontal direction to be separated from the lifting seat. The insulator feeding and discharging device is convenient in feeding and discharging, time-saving, labor-saving and high in safety.

Description

Technical Field

[0001] The utility model relates to the field of insulator processing, in particular to an insulator loading and unloading device. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components, which can withstand voltage and mechanical stress. Insulators are a special type of insulating control that can play an important role in overhead transmission lines. They are usually made of glass or ceramic. After the insulators are injection molded, they still need to go through various processing, assembly, and inspection processes. The insulators need to be loaded onto the work platform of the corresponding workstation or loaded onto the conveyor belt for transportation. After processing or transportation, they can be unloaded. However, the work platform or conveyor belt generally has a certain height, and some insulators are large and heavy. Manual loading and unloading is time-consuming and labor-intensive, and there are certain safety hazards. Therefore, there is an urgent need for a loading and unloading device that can assist in loading and unloading. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an insulator loading and unloading device, which is convenient for loading and unloading, saves time and effort, and has high safety.

[0004] The insulator loading and unloading equipment according to the embodiment of the utility model comprises:

[0005] frame;

[0006] A lifting mechanism, comprising a lifting seat arranged on the frame and a driving mechanism for driving the lifting seat to rise and fall, wherein a plurality of rollers arranged along a first horizontal direction are arranged on the top of the lifting seat, and the rollers extend along a second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction;

[0007] A transplanting plate, supported on a plurality of the rollers, for placing insulators;

[0008] A limiting mechanism is provided on the lifting seat, and is used to limit the transplanting plate on the roller, wherein the limiting mechanism can be adjusted to avoid the extension path of the transplanting plate along the first horizontal direction, so that the transplanting plate can move along the first horizontal direction to leave the lifting seat.

[0009] The insulator loading and unloading equipment according to the embodiment of the utility model has at least the following beneficial effects:

[0010] When loading, the lifting seat is driven to the lowest position by the driving mechanism, and then the transplanting plate is placed on the roller and limited by the limiting mechanism, and then the insulator is placed on the transplanting plate, and then the lifting seat is driven to rise to the height corresponding to the processing platform or the conveyor belt by the driving mechanism, and then the limiting mechanism is adjusted to avoid the extension path of the transplanting plate along the first horizontal direction, and finally the transplanting plate together with the insulator is dragged to the processing platform or the conveyor belt, and the roller is used to reduce the resistance during the dragging process, and the reverse operation can be performed when unloading. The insulator loading and unloading equipment with the above structure reduces the degree of manual participation in loading and unloading, and is very convenient when loading and unloading, saving time and effort, and the limiting mechanism also ensures the safety of loading and unloading.

[0011] According to some embodiments of the utility model, the lifting seat includes a base plate and side plates located on opposite sides of the base plate along the second horizontal direction, the roller is rotatably arranged between the two side plates, and two limiting mechanisms are provided, which are respectively located on opposite sides of the transplanting plate along the first horizontal direction.

[0012] According to some embodiments of the utility model, the limiting mechanism includes a limiting member and an elastic member, the limiting member is movably arranged on the bottom plate and has at least a first state and a second state, in the first state, the limiting member is at least partially located on the extension path of the transplanting plate along the first horizontal direction, in the second state, the limiting member is located on the lower side of the transplanting plate; the elastic member is used to keep the limiting member in the first state.

[0013] According to some embodiments of the utility model, an abutment seat is provided on the bottom plate at a side of the limiting member facing away from the transplanting plate, and when the limiting member is in the first state, the limiting member abuts against the abutment seat under the action of the elastic member.

[0014] According to some embodiments of the utility model, a mounting seat is provided on the base plate, and the mounting seat is provided with a mounting hole extending along the first horizontal direction. The limiting member includes a baffle and a rotating shaft that are fixedly connected. The rotating shaft passes through the mounting hole and can rotate around its own axis and slide along the first horizontal direction. The abutment seat is provided with a vertically distributed limiting groove on one side facing the limiting member. When the limiting member is in the first state, the baffle is embedded in the limiting groove under the action of the elastic member.

[0015] According to some embodiments of the present invention, the elastic member is configured as a compression spring and is sleeved on the rotating shaft, and two ends of the compression spring respectively abut against the baffle and the mounting seat.

[0016] According to some embodiments of the present utility model, an operating rod is provided on a side of the baffle away from the rotating shaft.

[0017] According to some embodiments of the utility model, the driving mechanism includes a motor, a gear and a rack, the motor is installed on the lifting seat, the gear is arranged on the output shaft of the motor, and the rack is vertically arranged on the frame and meshes with the gear.

[0018] According to some embodiments of the utility model, a guide structure is provided between the frame and the lifting seat, for providing guidance for the lifting and lowering of the lifting seat.

[0019] According to some embodiments of the present utility model, a movable wheel set is provided at the bottom of the frame.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0022] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0023] Figure 2 It is a structural schematic diagram of a lifting seat of an embodiment of the utility model;

[0024] Figure 3 It is a schematic diagram of the structural decomposition of the lifting seat of an embodiment of the utility model.

[0025] Figure Number:

[0026] Frame 100, vertical rod 110, guide rail 111;

[0027] Lifting seat 200, bottom plate 201, side plate 202, driving mechanism 210, motor 211, gear 212, rack 213, roller 220, abutting seat 230, limiting groove 231, mounting seat 240, mounting hole 241, guide wheel 250;

[0028] Transplanting plate 300, placement recess 301;

[0029] Insulator 400;

[0030] The limiting mechanism 500 , the limiting member 510 , the baffle 511 , the rotating shaft 512 , the operating rod 513 , and the elastic member 520 . DETAILED DESCRIPTION

[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0032] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0034] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0035] Reference Figures 1 to 3 As shown, an insulator loading and unloading device of an embodiment of the utility model comprises: a frame 100, a lifting mechanism, a transplanting plate 300, and a limiting mechanism 500. It should be noted that the insulator loading and unloading device of this embodiment is placed on one side of the processing platform or at the initial end and the end of the conveying of the conveyor belt when in use.

[0036] The lifting mechanism includes a lifting seat 200 and a driving mechanism 210. The lifting seat 200 can be vertically movably arranged on the frame 100. The driving mechanism 210 is arranged between the frame 100 and the lifting seat 200, and is used to drive the lifting seat 200 to rise and fall. A plurality of rollers 220 are rotatably arranged on the top of the lifting seat 200. The plurality of rollers 220 are arranged along a first horizontal direction, and the rollers 220 extend along a second horizontal direction, wherein the first horizontal direction is perpendicular to the second horizontal direction.

[0037] The transplanting plate 300 is supported on a plurality of rollers 220, and is used to place the insulator 400. Specifically, a placement recess 301 is provided on the transplanting plate 300, and the insulator 400 is placed in the placement recess 301. The placement recess 301 is used to laterally limit the transplanting plate 300 and the insulator 400. Furthermore, the transplanting plate 300 is provided with lifting handles on opposite sides along the first horizontal direction.

[0038] The limiting mechanism 500 is disposed on the lifting seat 200, and is used to limit the transplanting plate 300 on the roller 220 to prevent the roller 220 from rotating when the lifting seat 200 is raised or lowered, thereby causing the transplanting plate 300 to separate from the roller 220. It can be understood that the limiting mechanism 500 can be adjusted to avoid the extension path of the transplanting plate 300 along the first horizontal direction, so that the transplanting plate 300 can move along the first horizontal direction to separate from the lifting seat 200.

[0039] When loading, the lifting seat 200 is driven to the lowest position by the driving mechanism 210, and then the transplanting plate 300 is placed on the roller 220 and limited by the limiting mechanism 500, and then the insulator 400 is placed on the transplanting plate 300, and then the lifting seat 200 is driven to rise to a height corresponding to the processing platform or the conveyor belt by the driving mechanism 210, and then the limiting mechanism 500 is adjusted to avoid the extension path of the transplanting plate 300 along the first horizontal direction, and finally the transplanting plate 300 together with the insulator 400 is dragged to the processing platform or the conveyor belt, and the roller 220 is used to reduce the resistance during the dragging process, and the reverse operation can be performed when unloading. The insulator loading and unloading equipment with the above-mentioned structure reduces the degree of manual participation in loading and unloading, and is very convenient when loading and unloading, saving time and effort, and the limiting mechanism 500 also ensures the safety of loading and unloading.

[0040] It can be understood that the lifting seat 200 includes a bottom plate 201 and two side plates 202, the two side plates 202 are located on opposite sides of the bottom plate 201 along the second horizontal direction, and the two side plates 202 are vertically arranged and parallel to each other. In this way, the lifting seat 200 has openings on both sides along the first horizontal direction, and the roller 220 is rotatably arranged between the two side plates 202. There are two limiting mechanisms 500, which are respectively located on opposite sides of the transplanting plate 300 along the first horizontal direction. All the rollers 220 are located between the two limiting mechanisms 500. The two limiting mechanisms 500 cooperate to limit the displacement of the transplanting plate 300 along the first horizontal direction to prevent the roller 220 from rotating when the lifting seat 200 is raised or lowered, causing the transplanting plate 300 to slide away from the roller 220. It can be understood that any one of the limiting mechanisms 500 can be adjusted to avoid the extension path of the transplanting plate 300 along the first horizontal direction. In this way, the transplanting plate 300 can be moved from any end of the first horizontal direction to separate from the roller 220, which is more flexible to use. It is conceivable that the top end of the side plate 202 is higher than the top end of the roller 220 to prevent the transplanting plate 300 from being separated from the roller 220 along the second horizontal direction.

[0041] It can be understood that the limiting mechanism 500 includes a limiting member 510 and an elastic member 520. The limiting member 510 is movably arranged on the bottom plate 201 and has at least a first state and a second state during the movement. In the first state, the limiting member 510 is at least partially located on the extension path of the transplanting plate 300 along the first horizontal direction, thereby limiting the transplanting plate 300 so that the transplanting plate 300 remains supported on the roller 220. In the second state, the limiting member 510 is located on the lower side of the transplanting plate 300, thereby avoiding the extension path of the transplanting plate 300 along the first horizontal direction, so that the transplanting plate 300 can slide off the roller 220, and the elastic member 520 is used to keep the limiting member 510 in the first state. In this way, in the absence of external force, the limiting member 510 will not move to the second state at will, thereby ensuring the stability of the limitation.

[0042] It can be understood that an abutment seat 230 is provided on the bottom plate 201 on the side of the limit member 510 facing away from the transplanting plate 300. When the limit member 510 is in the first state, the limit member 510 abuts against the abutment seat 230 under the action of the elastic member 520. In this way, the elastic force of the elastic member 520 and the friction force between the abutment seat 230 and the limit member 510 prevent the limit member 510 from moving. In some specific embodiments, a mounting seat 240 is provided on the bottom plate 201, and the mounting seat 240 is provided with a mounting hole 241, which is a circular hole and extends along the first horizontal direction, and the mounting hole 241 is located on the lower side of the transplanting plate 300, and the limiting member 510 includes a baffle 511 and a rotating shaft 512 that are fixedly connected, and an L-shaped structure is formed between the rotating shaft 512 and the baffle 511, and the rotating shaft 512 is passed through the mounting hole 241 and can rotate around its own axis and slide along the first horizontal direction, and a vertically distributed limiting groove 231 is provided on one side of the abutment seat 230 facing the limiting member 510, and when the limiting member 510 is in the first state, the baffle 511 is on the elastic member 520 , the baffle 511 is used to limit the transplanting plate 300. In this way, when the limiting member 510 is in the first state, the elastic member 520 can be used to keep the baffle 511 in the state of being embedded in the limiting groove 231, and the limiting groove 231 is used to prevent the rotation shaft 512 from rotating, so that the structure is more stable. When it is necessary to release the limit of the transplanting plate 300, the baffle 511 is pushed along the first horizontal direction to make the baffle 511 disengage from the limiting groove 231, and then the rotation shaft 512 is rotated to make the baffle 511 rotate to the lower side of the transplanting plate 300, thereby avoiding the moving path of the transplanting plate 300 along the first horizontal direction, and releasing the limit of the transplanting plate 300. Among them, the elastic member 520 is set as a compression spring and is sleeved on the rotation shaft 512, and the two ends of the compression spring are respectively against the baffle 511 and the mounting seat 240. In a further embodiment, an operating rod 513 is provided on the side of the baffle 511 away from the rotating shaft 512 to facilitate the operator to push and rotate the limit member 510. In a further embodiment, a limit nut is threadedly connected to the rotating shaft 512, and the limit nut is located on the side of the mounting seat 240 away from the elastic member, and the abutment seat 230 is fixed to the bottom plate 201 by screws.

[0043] It can be understood that the driving mechanism 210 includes a motor 211, a gear 212 and a rack 213. The motor 211 is installed on the lifting seat 200, the gear 212 is arranged on the output shaft of the motor 211, and the rack 213 is vertically arranged on the frame 100 and meshes with the gear 212. The gear 212 is driven to rotate by the motor 211 to move along the extension direction of the rack 213. The structure is simple and practical, and does not take up too much space. In some specific embodiments, the motor 211 and the gear 212 are arranged at the four corners of the bottom of the lifting seat 200, and the frame 100 is provided with four vertical rods 110, which are distributed in a rectangular shape, and each vertical rod 110 is provided with a rack 213, so as to ensure the stability of the lifting seat 200 when lifting.

[0044] It can be understood that a guide structure is provided between the frame 100 and the lifting seat 200, which is used to provide guidance for the lifting and lowering of the lifting seat 200, reduce the force on the driving mechanism 210 in the horizontal direction, and make the lifting and lowering of the lifting seat 200 smoother; specifically, the guide structure includes four guide wheels 250, and the four guide wheels 250 are respectively arranged at the four corners of the bottom of the lifting seat 200 and are respectively arranged corresponding to the four vertical rods 110, wherein the four guide wheels 250 are divided into two groups and are relatively distributed along the second horizontal direction, and the four vertical rods 110 are also divided into two groups and are relatively distributed along the second horizontal direction. The two guide wheels 250 in the same group are located between the two vertical rods 110 in the same group, and the peripheral wall of the guide wheel 250 is provided with an annular groove, and the two vertical rods 110 in the same group are provided with vertically extending guide rails 111 on the opposite sides, and the guide rails 111 are embedded in the annular grooves of the corresponding guide wheels 250 to limit the guide wheels 250 to roll only along the extension direction of the guide rails 111, thereby achieving the guidance of the lifting seat 200.

[0045] It is understandable that a movable wheel set is provided at the bottom of the frame 100 to facilitate the operator to move the equipment to the position where loading and unloading are required. It is understandable that the movable wheel set includes four movable wheels with brakes. This is the prior art and will not be explained in detail here.

[0046] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An insulator loading and unloading device, characterized in that: include: Rack(100); A lifting mechanism, comprising a lifting seat (200) arranged on the frame (100) and a driving mechanism (210) for driving the lifting seat (200) to rise and fall, wherein a plurality of rollers (220) arranged along a first horizontal direction are arranged on the top of the lifting seat (200), and the rollers (220) extend along a second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction; A transplanting plate (300) supported on the plurality of rollers (220) and used for placing insulators (400); A limiting mechanism (500) is provided on the lifting seat (200) and is used to limit the position of the transplanting plate (300) on the roller (220), wherein the limiting mechanism (500) can be adjusted to avoid the extension path of the transplanting plate (300) along the first horizontal direction, so that the transplanting plate (300) can be moved along the first horizontal direction to be separated from the lifting seat (200).

2. The insulator loading and unloading equipment according to claim 1 is characterized in that: The lifting seat (200) comprises a bottom plate (201) and side plates (202) located on opposite sides of the bottom plate (201) along the second horizontal direction; the roller (220) is rotatably disposed between the two side plates (202); and two limiting mechanisms (500) are provided, respectively located on opposite sides of the transplanting plate (300) along the first horizontal direction.

3. The insulator loading and unloading equipment according to claim 2 is characterized in that: The limiting mechanism (500) comprises a limiting member (510) and an elastic member (520); the limiting member (510) is movably arranged on the bottom plate (201) and has at least a first state and a second state; in the first state, the limiting member (510) is at least partially located on an extension path of the transplanting plate (300) along the first horizontal direction; in the second state, the limiting member (510) is located at the lower side of the transplanting plate (300); and the elastic member (520) is used to keep the limiting member (510) in the first state.

4. The insulator loading and unloading equipment according to claim 3 is characterized in that: An abutment seat (230) is provided on the bottom plate (201) at a side of the limiting member (510) facing away from the transplanting plate (300); when the limiting member (510) is in the first state, the limiting member (510) abuts against the abutment seat (230) under the action of the elastic member (520).

5. The insulator loading and unloading equipment according to claim 4 is characterized in that: The bottom plate (201) is provided with a mounting seat (240), and the mounting seat (240) is provided with a mounting hole (241) extending along the first horizontal direction. The limiting member (510) comprises a baffle (511) and a rotating shaft (512) which are fixedly connected. The rotating shaft (512) is passed through the mounting hole (241) and can rotate around its own axis and slide along the first horizontal direction. The abutment seat (230) is provided with a vertically distributed limiting groove (231) on one side facing the limiting member (510). When the limiting member (510) is in the first state, the baffle (511) is embedded in the limiting groove (231) under the action of the elastic member (520).

6. The insulator loading and unloading equipment according to claim 5, characterized in that: The elastic member (520) is configured as a compression spring and is sleeved on the rotating shaft (512), and two ends of the compression spring respectively abut against the baffle (511) and the mounting seat (240).

7. The insulator loading and unloading equipment according to claim 5, characterized in that: An operating rod (513) is provided on a side of the baffle (511) facing away from the rotating shaft (512).

8. The insulator loading and unloading equipment according to claim 1, characterized in that: The driving mechanism (210) comprises a motor (211), a gear (212) and a rack (213); the motor (211) is mounted on the lifting seat (200); the gear (212) is arranged on the output shaft of the motor (211); and the rack (213) is vertically arranged on the frame (100) and meshes with the gear (212).

9. The insulator loading and unloading equipment according to claim 1, characterized in that: A guide structure is provided between the frame (100) and the lifting seat (200) for providing guidance for the lifting and lowering of the lifting seat (200).

10. The insulator loading and unloading equipment according to claim 1, characterized in that: A movable wheel set is provided at the bottom of the frame (100).

Images