Multi-layer material distribution device

By designing a multi-layer fabric device, including a quantitative structure and a hopper drive mechanism, the automated fabric of metal powder is realized, which solves the problem of low automation in the prior art, improves the fabric efficiency and the processing capacity of multi-layer metal powder, and prepares the Functionally composite metal material.

CN222138103UActive Publication Date: 2024-12-10YUEXI AUTO MACHINERY CO LTD
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Patent Information

Application Number
CN202420680826.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-10
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing metal powder multi-layer fabric devices have low degree of automation and poor fabric efficiency, so they cannot effectively deal with multiple metal powders with different chemical composition and different particle size distributions.

Method used

A multi-layer fabric device is designed, including a quantitative structure and a hopper driving mechanism. Through the quantitative structure, the quantitative weighing and batching of different metal powders are realized. The hopper driving mechanism realizes the automated fabric of metal powders, combining the fabric structure and The pre-pressing mechanism realizes the automation of multi-layer fabrics of metal powder.

Benefits of technology

It improves the automation degree of multi-layer fabric of metal powder, improves the fabric efficiency, and can effectively process a variety of metal powders with different chemical compositions and particle size distributions, realizing the preparation of functional composite metal materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-layer material distributing device comprises a plurality of quantifying structures, a blanking structure and a material distributing structure, wherein the quantifying structures are in one-to-one correspondence with different or incompletely identical multiple tubes of metal powder and used for quantifying the multiple tubes of metal powder respectively, and the material distributing structure is used for receiving the metal powder discharged from the blanking structure and distributing the metal powder into a die cavity. And the hopper driving mechanism is connected with the blanking structure, is used for driving the blanking structure to move to the position under any quantitative structure so as to enable the blanking structure to receive the metal powder which is quantitatively weighed and blanked by the quantitative structure, and is used for driving the blanking structure to move to the position over the material distributing structure so as to enable the blanking structure to feed the material to the material distributing structure. According to the multi-layer material distributing device, the blanking structure is matched with the hopper driving mechanism, so that the blanking structure can receive different or incompletely identical multi-tube metal powder in batches, and the different or incompletely identical multi-tube metal powder is guided into the die cavity through the material distributing structure in sequence; therefore, automation of multi-layer distribution of the metal powder is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of metal powder processing equipment, in particular to a multi-layer distribution device. Background Art

[0002] Metal powder agglomeration is usually done by placing a metal powder (same chemical composition, similar particle size) in a mold cavity through a simple distribution device and then pressing it into shape; the product performance of the metal powder agglomerate after sintering is stable, but the function is single.

[0003] With the development of metal composite technology, it is necessary to provide a multi-layer distribution device to successively distribute multiple metal powders with different chemical compositions and / or different particle size distributions in a mold cavity; and then press the multiple metal powders in the mold cavity into a multi-layer metal powder agglomerate to form a functional composite metal material.

[0004] However, the existing multi-layer distribution devices for metal powders have a low degree of automation and poor distribution efficiency. Utility Model Content

[0005] In view of the above technical problems, the utility model provides a multi-layer material distribution device.

[0006] The technical solution proposed by the utility model is as follows:

[0007] The utility model proposes a multi-layer feeding device, comprising a plurality of quantitative structures corresponding to different or non-identical multi-tube metal powders and used for respectively quantitatively feeding the multi-tube metal powders, a feeding structure, a feeding structure used for receiving the metal powder discharged from the feeding structure and feeding the metal powder into a mold cavity, and a hopper driving mechanism connected to the feeding structure and used for driving the feeding structure to move to the bottom of any quantitative structure so that the feeding structure receives the metal powder discharged by the quantitative structure after quantitative weighing and is used for driving the feeding structure to move to the top of the feeding structure so that the feeding structure discharges the metal powder to the feeding structure.

[0008] In the above-mentioned multi-layer material distribution device of the utility model, the hopper driving mechanism includes a driving motor, a driving wheel, a driven wheel, a belt and a supporting frame;

[0009] The driving motor comprises a first cylinder body relatively fixedly mounted on a support frame and a driving shaft rotatably mounted on the first cylinder body; a driving wheel is relatively fixedly sleeved on the driving shaft, and a driven wheel is rotatably mounted on the support frame; a belt drive is connected between the driving wheel and the driven wheel;

[0010] The blanking structure is relatively fixedly mounted on the belt.

[0011] In the above-mentioned multi-layer material distribution device of the utility model, the quantitative structure includes a base, a base plate located above the base, a lifting mechanism connected to the base and the base plate respectively and used to drive the base plate to perform lifting and lowering movements relative to the base, a linear guide directly or indirectly mounted on the base plate, a first slider slidably mounted on the linear guide, and a metal powder guide cylinder directly or indirectly fixedly mounted on the first slider;

[0012] A first through hole is formed on the base, and a stepped hole is formed on the substrate coaxially with the first through hole;

[0013] The quantitative structure also includes a connecting cylinder respectively inserted into the first through hole and the step hole and clamped on the step hole, and a first linear drive mechanism connected to the first slider and used to drive the first slider to slide on the linear guide to make the metal powder guide cylinder dock with the connecting cylinder;

[0014] The quantitative structure also includes a gate switch mechanism installed on the base and used for opening or closing the bottom opening of the first through hole.

[0015] In the above-mentioned multi-layer material distribution device of the utility model, the base or the gate switch mechanism is relatively fixedly installed on the support frame.

[0016] In the above-mentioned multi-layer material distribution device of the utility model, the gate switch mechanism includes a base fixedly mounted on the bottom of the base, and a first gate connected to the first through hole is opened on the base;

[0017] The gate switch mechanism also includes a second rotating shaft rotatably mounted on the base, a first switch member relatively fixedly sleeved on the second rotating shaft and used to rotate with the second rotating shaft to open or close the first gate, a first connecting rod relatively fixedly mounted on the second rotating shaft, a second connecting rod directly or indirectly rotatably mounted on the base, a third connecting rod hinged to the first connecting rod and the second connecting rod at both ends respectively, a fourth connecting rod connected to the middle of the third connecting rod, and a connecting rod driving mechanism connected to the fourth connecting rod and used to drive the fourth connecting rod to move;

[0018] The base is relatively fixedly mounted on the support frame.

[0019] In the above-mentioned multi-layer material distribution device of the utility model, the material discharging structure includes a hopper, and a material discharging port is provided at the bottom of the hopper;

[0020] The material discharge structure also includes a first rotating shaft rotatably mounted directly or indirectly on the hopper, a gate sleeved on the first rotating shaft and used to rotate with the first rotating shaft to open or close the discharge port, a gear fixedly sleeved on the first rotating shaft, a rack meshing with the gear, and a rack drive mechanism connected to the rack and used to drive the rack to move;

[0021] The hopper is mounted directly or indirectly on the belt.

[0022] In the above-mentioned multi-layer material distribution device of the utility model, the material distribution structure includes a frame, a guide rail fixedly mounted on the frame, a support platform slidably mounted directly or indirectly on the guide rail, a mounting platform located below the support platform, a lifting drive mechanism respectively connected to the support platform and the mounting platform and used to drive the mounting platform to perform lifting and lowering movements relative to the support platform, a material distribution cylinder mounted on the mounting platform and used to introduce metal powder into the mold cavity, a pre-pressing mechanism directly or indirectly mounted on the mounting platform and used to pre-press the metal powder in the mold cavity, and a second linear drive mechanism mounted on the frame and used to drive the support platform to slide on the guide rail.

[0023] In the above-mentioned multi-layer material distribution device of the utility model, the material distribution structure further comprises a metal powder distribution frame fixedly arranged in the material distribution cylinder; the metal powder distribution frame is a grid structure;

[0024] The second linear drive mechanism includes a fifth cylinder, the fifth cylinder includes a seventh cylinder body fixedly mounted on the frame and a fifth piston rod telescopically mounted on the seventh cylinder body; the fifth piston rod is directly or indirectly fixedly connected to the support platform;

[0025] There are two guide rails; the two guide rails are arranged in parallel and are respectively fixedly connected to the frame; the material distribution structure includes two second sliders, the second sliders correspond to the guide rails one by one, and the second sliders are slidably installed on the corresponding guide rails; the support platform is respectively fixedly connected to the two second sliders;

[0026] The second linear drive mechanism also includes a fourth connecting member, which is fixedly connected to the two second sliding blocks respectively; a fifth piston rod is located between the two guide rails, and the fifth piston rod is fixedly connected to the fourth connecting member;

[0027] The supporting platform is fixedly connected to the two second sliding blocks respectively; the lifting drive mechanism includes two sixth cylinders; the sixth cylinder includes an eighth cylinder body and a sixth piston rod telescopically mounted on the eighth cylinder body; the two sixth cylinders correspond to the two guide rails one by one; the eighth cylinder bodies of the two sixth cylinders are fixedly mounted on the supporting platform; the eighth cylinder bodies of the two sixth cylinders are also slidably mounted on the corresponding guide rails respectively; the sixth piston rods of the two sixth cylinders are fixedly connected to the mounting platform;

[0028] The pre-pressing mechanism includes a pressing piece, a tamping cone formed at the bottom of the pressing piece, and a seventh cylinder directly or indirectly connected to the pressing piece and the mounting platform for driving the pressing piece to perform lifting movements.

[0029] In the above-mentioned multi-layer material distribution device of the utility model, there are two seventh cylinders; the seventh cylinder includes a ninth cylinder body and a seventh piston rod telescopically mounted on the ninth cylinder body; the pre-pressing mechanism also includes a fifth connecting member, which is respectively fixedly connected to the seventh piston rods of the two seventh cylinders; and the pressing member is fixedly connected to the fifth connecting member.

[0030] In the above-mentioned multi-layer material distribution device of the utility model, the pre-pressing mechanism also includes a sixth connecting member and a vibration motor; the sixth connecting member is fixedly mounted on the top of the ninth cylinder body of the two seventh cylinders respectively; and the vibration motor is fixedly mounted on the sixth connecting member.

[0031] The above-mentioned multi-layer distribution device of the utility model cooperates with the blanking structure and the hopper driving mechanism, so that the blanking structure can receive different or non-complete multi-tube metal powders in batches, and introduce the different or non-complete multi-tube metal powders into the mold cavity through the distribution structure one by one, thereby realizing the automation of multi-layer distribution of metal powders. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

[0033] Figure 1 A schematic structural diagram of a multi-layer material distribution device according to a preferred embodiment of the utility model is shown;

[0034] Figure 2 Shows Figure 1 A reference diagram of a multi-layer material distribution device in use;

[0035] Figure 3 Shows Figure 1 A schematic diagram of the structure of the quantitative structure of the multi-layer distribution device shown;

[0036] Figure 4 Shows Figure 3 The schematic diagram of the quantitative structure shown in another direction;

[0037] Figure 5 Shows Figure 3 The reference diagram of the usage status of the quantitative structure shown;

[0038] Figure 6 Shows Figure 5 The schematic diagram of the quantitative structure shown in another direction;

[0039] Figure 7 Shows Figure 3 The schematic diagram of the principle of adjusting the scale of the metal powder quantitative structure shown;

[0040] Figure 8 Shows Figure 3Another schematic diagram of the principle of adjusting the scale of the metal powder quantitative structure shown;

[0041] Fig. 9 Shows Figure 1 A schematic structural diagram of a blanking structure of a multi-layer material distribution device shown;

[0042] Fig.10 Shows Fig. 9 A schematic diagram of the structure of the gate of the blanking structure shown;

[0043] Fig.11 Shows Fig. 9 A schematic diagram of the connection between the gate and the first rotating shaft in the blanking structure shown.

[0044] Fig.12 Shows Figure 1 A schematic structural diagram of a gate switch mechanism of a multi-layer material distribution device shown;

[0045] Fig.13 Shows Fig.12 The gate switch mechanism shown is a reference diagram of the use state when the first switch member is opened;

[0046] Fig.14 Shows Fig.12 A schematic diagram of the structure of the gate switch mechanism in another direction shown;

[0047] Fig.15 Shows Fig.12 A schematic structural diagram of a first switch member of a gate switch mechanism shown;

[0048] Fig.16 Shows Figure 1 A schematic structural diagram of a cloth structure of a multi-layer cloth distribution device shown;

[0049] Fig.17 Shows Fig.16 A schematic diagram of the cloth structure shown in another direction;

[0050] Fig.18 Shows Fig.16 Another reference diagram of the cloth structure in use;

[0051] Fig.19 Shows Fig.16 The cloth structure shown is another reference diagram of the usage state;

[0052] Fig. 20 Shows Fig.16 A schematic diagram of the cloth structure shown in yet another direction. DETAILED DESCRIPTION

[0053] In order to make the technical purpose, technical scheme and technical effect of the utility model clearer and to facilitate those skilled in the art to understand and implement the utility model, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0054] like Figure 1-Figure 2 As shown, the utility model proposes a multi-layer feeding device, including a plurality of quantitative structures 3 corresponding to different or non-identical multi-tube metal powders and used to quantify the multi-tube metal powders respectively, a blanking structure 1, a feeding structure 4 used to receive the metal powder discharged from the blanking structure 1 and feed the metal powder into a mold cavity 424, and a hopper driving mechanism connected to the blanking structure 1 and used to drive the blanking structure 1 to move to the bottom of any quantitative structure 3 so that the blanking structure 1 receives the metal powder discharged by the quantitative structure 3 after quantitative weighing and drives the blanking structure 1 to move to the top of the feeding structure 4 so that the blanking structure 1 feeds the feeding structure 4.

[0055] The above technical solution is a basic solution. Through the cooperation of the blanking structure and the hopper driving mechanism, the blanking structure can receive different or non-complete multi-tube metal powders in batches, and introduce the different or non-complete multi-tube metal powders into the mold cavity through the distribution structure one by one, thereby realizing the automation of multi-layer distribution of metal powders.

[0056] Further, in this embodiment, the hopper driving mechanism includes a driving motor 501, a driving wheel 502, a driven wheel 503, a belt 504 and a support frame 507;

[0057] The driving motor 501 includes a first cylinder body 505 relatively fixedly mounted on a support frame 507 and a driving shaft 506 rotatably mounted on the first cylinder body 505; a driving wheel 502 is relatively fixedly sleeved on the driving shaft 506, and a driven wheel 503 is rotatably mounted on the support frame 507; a belt 504 is connected between the driving wheel 502 and the driven wheel 503;

[0058] The blanking structure 1 is relatively fixedly mounted on the belt 504 .

[0059] Here, the driving shaft 506 rotates to drive the blanking structure 1 to move with the belt 504, thereby achieving the technical effect that the driving blanking structure 1 can move to the bottom of any quantitative structure 3 to receive the metal powder that is quantitatively weighed and discharged by the quantitative structure 3 and is used to drive the blanking structure 1 to move to the top of the distribution structure 4 to discharge the material to the distribution structure 4. Preferably, in this embodiment, the driving shaft 506 of the driving motor 501 can rotate forward and reverse relative to the first cylinder 505.

[0060] In other embodiments, the hopper driving mechanism may adopt a ball screw structure, or other linear reciprocating motion structures.

[0061] Furthermore, in this embodiment, a plurality of quantitative structures 3 are respectively arranged in parallel.

[0062] Specifically, in this embodiment, Figure 3-Figure 8 As shown, the quantitative structure 3 includes a base 301, a base plate 302 located above the base 301, a lifting mechanism connected to the base 301 and the base plate 302 respectively and used to drive the base plate 302 to perform lifting movement relative to the base 301, a linear guide 304 directly or indirectly mounted on the base plate 302, a first slider 305 slidably mounted on the linear guide 304, and a metal powder guide cylinder 303 directly or indirectly fixedly mounted on the first slider 305;

[0063] The base 301 is provided with a first through hole 325, and the substrate 302 is provided with a stepped hole 308 coaxially arranged with the first through hole 325;

[0064] The quantitative structure 3 further includes a connecting cylinder 326 respectively inserted into the first through hole 325 and the step hole 308 and clamped on the step hole 308, and a first linear driving mechanism connected to the first slider 305 and used to drive the first slider 305 to slide on the linear guide 304 so that the metal powder guide cylinder 303 and the connecting cylinder 326 are connected;

[0065] The quantitative structure 3 further includes a gate switch mechanism 2 mounted on the base 301 and used for opening or closing the bottom opening of the first through hole 325 .

[0066] The above technical scheme is the basic scheme of the quantitative structure 3. The technical principle of the quantitative structure 3 for the quantitative measurement of metal powder is as follows: 1) the gate switch mechanism 2 is used to close the bottom opening of the first through hole 325; 2) the first linear drive mechanism is used to drive the first slider 305 to slide on the linear guide 304 so that the metal powder guide cylinder 303 and the connecting cylinder 326 are docked; 3) the lifting mechanism is used to adjust the distance of the substrate 302 relative to the base 301, thereby adjusting the height from the top opening of the connecting cylinder 326 to the bottom opening of the first through hole 325; 4) the metal powder guide cylinder 303 is used to fill the space between the top opening of the connecting cylinder 326 and the bottom opening of the first through hole 325 with metal powder. In the above technical principle, by adjusting the height from the top opening of the connecting cylinder 326 to the bottom opening of the first through hole 325, the scale of the quantitative structure 3 for the quantitative measurement of metal powder can be adjusted. In this embodiment, the base 301 is relatively fixedly mounted on the support frame 507. In other embodiments, the gate switch mechanism 2 is relatively fixedly mounted on the support frame 507.

[0067] Further, in this embodiment, the quantitative structure 3 includes a first mounting member 306 and a second mounting member 307 respectively fixedly mounted on the substrate 302, and the first mounting member 306 and the second mounting member 307 are arranged opposite to each other; and both ends of the linear guide 304 are respectively fixedly mounted on the first mounting member 306 and the second mounting member 307. In this way, the technical effect of indirectly mounting the linear guide 304 on the substrate 302 is achieved.

[0068] In this embodiment, the first mounting member 306 and the second mounting member 307 are both plates, which are respectively connected to the base plate 302 vertically. It can be understood that the shapes of the first mounting member 306 and the second mounting member 307 are not limited to plates, and can also be block-shaped, column-shaped, etc. At the same time, the linear guide 304 is a rod, and its two ends are respectively fixedly penetrated on the first mounting member 306 and the second mounting member 307; the first slider 305 is slidably sleeved on the linear guide 304.

[0069] Preferably, in other embodiments, the linear guide 304 may be a bar with a rectangular cross section and directly mounted on the substrate 302 .

[0070] Further, in this embodiment, the first linear drive mechanism is a first cylinder 313, and the first cylinder 313 includes a second cylinder body 312 and a first piston rod 311 telescopically mounted on the second cylinder body 312;

[0071] The second cylinder body 312 is directly or indirectly fixedly mounted on the base plate 302 , and the first piston rod 311 is directly or indirectly fixedly connected to the first sliding block 305 .

[0072] Driven by the first cylinder 313, the metal powder guide cylinder 303 can be connected with the connecting cylinder 326 along with the first slider 305, or can be deviated from the connecting cylinder 326 along with the first slider 305. In another embodiment, the first linear drive mechanism can also be a ball screw mechanism to drive the first slider 305 to slide.

[0073] Preferably, in this embodiment, the second cylinder 312 is fixedly mounted on the second mounting member 307, and the first piston rod 311 telescopically passes through the second mounting member 307. In this way, the second cylinder 312 is indirectly fixedly mounted on the base plate 302 by the second mounting member 307, thereby reducing the size of the base plate 302.

[0074] Further, in this embodiment, a first fixing hole 323 is provided on the base 301, and the lifting mechanism includes a guide rod 317, which is fixedly inserted into the first fixing hole 323, and the base plate 302 is slidably mounted on the guide rod 317; the lifting mechanism also includes a motor 316, and the motor 316 includes a third cylinder 318 and a threaded output shaft 319 installed on the third cylinder 318; the third cylinder 318 is directly or indirectly fixedly installed on the base plate 302, and a threaded hole (not shown in the figure) is provided on the base 301, and the threaded output shaft 319 is threadedly connected in the threaded hole. Here, the guide rod 317, the motor 316, the base 301 and the base plate 302 are equivalent to a ball screw structure, and the base plate 302 is lifted and lowered relative to the base 301 by the threaded output shaft 319 rotating forward and reverse in the threaded hole of the base 301.

[0075] Furthermore, the lifting mechanism includes a cushion block 320 fixedly mounted on the base plate 302, and the third cylinder 318 is fixedly mounted on the cushion block 320; a second through hole 324 is provided on the cushion block 320, and the cushion block 320 is slidably mounted on the guide rod 317 through the second through hole 324. The third cylinder 318 is indirectly fixedly mounted on the base plate 302 through the cushion block 320. In this embodiment, the base plate 302 is relatively thin, and the third cylinder 318 is firmly fixed through the cushion block 320.

[0076] Furthermore, in this embodiment, there are two guide rods 317, and the two guide rods 317 are respectively connected to the base 301, the base plate 302, and the cushion block 320 in the same manner. Through two guide rods 317, or more guide rods 317, the lifting movement of the base plate 302 relative to the base 301 is more stable.

[0077] Further, a first mounting plate 321 is formed protruding from the first slider 305, and the quantitative structure 3 further includes a second mounting plate 322 fixedly mounted on the first piston rod 311, and the second mounting plate 322 is fixedly connected to the first mounting plate 321. Through the second mounting plate 322 and the first mounting plate 321, the first cylinder 313 is more likely to drive the first slider 305. Preferably, the second mounting plate 322 and the first mounting plate 321 are connected by screws.

[0078] Furthermore, in this embodiment, the quantitative structure 3 further includes a second cylinder 315, which includes a fourth cylinder body 310 directly or indirectly fixedly mounted on the first slider 305 and a second piston rod 309 telescopically mounted on the fourth cylinder body 310; the quantitative structure 3 further includes a ramming hammer 314 fixedly mounted on the second piston rod 309. In this embodiment, the first piston rod 311 has two states of extension and retraction. When the first piston rod 311 is in the retracted state, the metal powder guide cylinder 303 is docked with the connecting cylinder 326, so that the edge and the metal powder are discharged into the inside of the connecting cylinder 326 through the metal powder guide cylinder 303; when the first piston rod 311 is in the extended state, the ramming hammer 314 is coaxially arranged with the connecting cylinder 326, and then the ramming hammer 314 is driven by the second cylinder 315 to extend into the connecting cylinder 326 to flatten the metal powder inside the connecting cylinder 326.

[0079] Furthermore, the connecting tube 326 includes a tube body 327 and a ring portion 328 formed outwardly at the top of the tube body 327 , and the connecting tube 326 can be clamped on the step hole 308 through the ring portion 328 .

[0080] like Fig. 9 As shown, the material discharge structure 1 includes a hopper 101, and a discharge port 116 is provided at the bottom of the hopper 101;

[0081] The blanking structure 1 also includes a first rotating shaft 112 rotatably mounted directly or indirectly on the hopper 101, a gate 110 sleeved on the first rotating shaft 112 and used to rotate with the first rotating shaft 112 to open or close the discharge port 116, a gear 111 fixedly sleeved on the first rotating shaft 112, a rack 106 meshing with the gear 111, and a rack drive mechanism connected to the rack 106 and used to drive the rack 106 to move.

[0082] The above technical solution is the basic solution. Fig. 9 The state where the discharge port 116 is opened is shown. Fig. 9 In the embodiment, when the rack 106 moves to the left, the rack 106 drives the gear 111 to rotate, and the first rotating shaft 112 and the gate 110 rotate accordingly, so that the gate 110 closes the discharge port 116. Afterwards, if the rack 106 moves to the right, the rack 106 drives the gear 111 to rotate in the opposite direction, and the first rotating shaft 112 and the gate 110 rotate in the opposite direction, so that the gate 110 reopens the discharge port 116. In the process of the gate 110 opening or closing the discharge port 116, the gate 110 is in a rotating state, so that the metal powder discharged from the hopper 101 will not remain on the gate 110, thereby reducing the deviation of the metal powder that needs to be quantitatively discharged during the discharge. It can be understood that the gate 110 should be kept as clean and dry as possible.

[0083] Further, Figure 10-11The gate 110 includes a gate body 109 and a first shaft cylinder 108 fixedly connected to the gate body 109; the first shaft cylinder 108 has a second fixing hole 113 in the axial direction, and a first male stop 114 is formed on the inner wall of the second fixing hole 113;

[0084] The first rotating shaft 112 is provided with a female stopper 115 . The first rotating shaft 112 is inserted into the second fixing hole 113 , and the female stopper 115 and the first male stopper 114 are matched with each other.

[0085] Here, the female stop 115 and the first male stop 114 cooperate with each other, so that the first rotating shaft 112 and the gate 110 can rotate synchronously.

[0086] Furthermore, the gear 111 is axially provided with a third fixing hole, and a second male stop 117 is formed on the inner wall of the third fixing hole; the gear 111 is sleeved on the first rotating shaft 112 through the third fixing hole, and the second male stop 117 cooperates with the female stop 115.

[0087] Here, the second male stop 117 cooperates with the female stop 115 to achieve synchronous rotation of the gear 111 and the first rotating shaft 112 .

[0088] Furthermore, in this embodiment, if Fig. 9 As shown, the hopper 101 is provided with a second shaft cylinder 107; the first shaft 112 is rotatably inserted into the second shaft cylinder 107, thereby achieving the effect of being rotatably and indirectly installed on the hopper 101. In other embodiments, the first shaft 112 can be directly and rotatably inserted into the second shaft cylinder 107.

[0089] Furthermore, in this embodiment, Fig. 9 There are two second shaft cylinders 107 , and the two second shaft cylinders 107 are coaxially arranged opposite to each other; the first shaft cylinder 108 is located between the two second shaft cylinders 107 , so that the first rotating shaft 112 is respectively passed through the two second shaft cylinders 107 and the second fixing hole 113 .

[0090] Further, in this embodiment, the rack drive mechanism is a third cylinder 104, and the third cylinder 104 includes a fifth cylinder body 103 and a third piston rod 102 telescopically mounted on the fifth cylinder body 103;

[0091] The third piston rod 102 is fixedly connected to the rack 106 .

[0092] Here, if Fig. 9 As shown, the left and right movement of the rack 106 is achieved through the third cylinder 104. It can be understood that in other embodiments, the rack drive mechanism can adopt a ball screw structure, or other structures that can achieve linear reciprocating motion.

[0093] Furthermore, the material dropping structure 1 also includes a connection structure fixedly connected to the fifth cylinder 103 and the hopper 101 respectively.

[0094] The fifth cylinder 103 and the hopper 101 are relatively fixed by the connection structure. It can be understood that in other embodiments, the structure of the hopper 101 can be further expanded, and the fifth cylinder 103 can be directly fixedly mounted on the hopper 101.

[0095] Furthermore, the connection structure includes an L-shaped positioning frame 105, and the L-shaped positioning frame 105 includes a first positioning plate and a second positioning plate vertically connected to each other, the first positioning plate is fixedly mounted on the hopper 101, and the fifth cylinder 103 is fixedly mounted on the second positioning plate.

[0096] Further, in this embodiment, the blanking structure 1 is a small precision structure, and the fifth cylinder 103 is fixed on the second positioning plate by a nut clamping method. In this embodiment, the hopper 101 is directly or indirectly mounted on the belt 504 .

[0097] like Figure 12-Figure 15 As shown, the utility model proposes a gate switch mechanism 2, comprising a base 201 fixedly mounted on the bottom of a base 301, and a first gate 202 communicating with a first through hole 325 is formed on the base 201;

[0098] The gate switch mechanism 2 also includes a second rotating shaft 218 rotatably mounted on the base 201, a first switch member 203 relatively fixedly mounted on the second rotating shaft 218 and used to rotate with the second rotating shaft 218 to open or close the first gate 202, a first connecting rod 204 relatively fixedly mounted on the second rotating shaft 218, a second connecting rod 205 directly or indirectly rotatably mounted on the base 201, a third connecting rod 206 whose two ends are respectively hinged to the first connecting rod 204 and the second connecting rod 205, a fourth connecting rod 207 connected to the middle part of the third connecting rod 206, and a connecting rod driving mechanism connected to the fourth connecting rod 207 and used to drive the fourth connecting rod 207 to move.

[0099] The above technical solution is a basic solution, the first connecting rod, the second connecting rod and the third connecting rod constitute a four-bar mechanism, the connecting rod driving mechanism drives the first connecting rod to rotate through the fourth connecting rod, thereby driving the second rotating shaft 218 and the first switch member to rotate synchronously, realizing the function of opening or closing the first gate 202. In this embodiment, the base 201 is relatively fixedly mounted on the support frame 507.

[0100] Furthermore, if Fig.15 As shown, the first switch member 203 includes a baffle 217 and a fixed cylinder 216 fixedly connected to the baffle 217; the fixed cylinder 216 is relatively fixedly sleeved on the second rotating shaft 218. Fig.15It can be seen that the second rotating shaft 218 and the fixed cylinder 216 are relatively fixed by the stopper. It can be understood that the second rotating shaft 218 and the fixed cylinder 216 can also be relatively fixed by methods such as integral molding, welding, and gluing.

[0101] Further, in Fig.12 In the embodiment, the second connecting rod 205 and the third connecting rod 206 are hingedly connected by a first connecting member 214;

[0102] The fourth connecting rod 207 is provided with a receiving hole 212 for receiving the protruding portion of the first connecting member 214 .

[0103] Here, the first connecting member 214 may be a structure such as an axis, a nail, a column, etc. It can be understood that when the first connecting member 214 is a screw, the protruding portion of the first connecting member 214 is the head of the screw.

[0104] Furthermore, the gate switch mechanism 2 further comprises a third rotating shaft rotatably mounted on the base 201 , and the second connecting rod 205 is relatively fixedly mounted on the third rotating shaft.

[0105] Here, the second connecting rod 205 is indirectly rotatably mounted on the base 201 via the third rotating shaft.

[0106] Furthermore, in this embodiment, the base 201 of the gate switch mechanism 2 is fixedly connected to the bases 301 of the two quantitative structures 3, and a second gate 219 is also provided on the base 201; the first gate 202 and the second gate 219 are respectively connected to the first through holes 325 on the bases 301 of the two quantitative structures 3;

[0107] The gate switch mechanism 2 further includes a second switch member 220 which is relatively fixedly sleeved on the third rotating shaft and is used for rotating with the third rotating shaft to open or close the second gate 219 .

[0108] Here, the first switch element 203 and the second switch element 220 can be opened or closed synchronously through the aforementioned four-bar mechanism.

[0109] Furthermore, the structure of the second switch member 220 is the same as that of the first switch member 203, and both include a baffle 217 and a fixing cylinder 216 fixedly connected to the baffle 217;

[0110] The fixed cylinder 216 of the first switch member 203 is relatively fixedly sleeved on the second rotating shaft 218;

[0111] The fixing cylinder 216 of the second switch member 220 is relatively fixedly sleeved on the third rotating shaft.

[0112] Furthermore, the first connecting rod 204 and the third connecting rod 206 are hingedly connected via a second connecting member 215; the second connecting member 215 may be a structure such as an axis, a nail, or a column.

[0113] The distance between the axial direction of the second connecting member 215 and the axial direction of the second rotating shaft 218 is equal to the distance between the axial direction of the first connecting member 214 and the axial direction of the third rotating shaft.

[0114] The characteristic that the distance between the axial direction of the second connecting member 215 and the axial direction of the second rotating shaft 218 is equal to the distance between the axial direction of the first connecting member 214 and the axial direction of the third rotating shaft can realize the synchronization of opening or closing of the first switch member 203 and the second switch member 220.

[0115] Further, the third connecting rod 206 and the fourth connecting rod 207 are hingedly connected through a third connecting member 213. The third connecting member 213 can be a structure such as an axis, a nail, a column, etc.

[0116] Further, the connecting rod driving mechanism is a fourth cylinder 211, and the fourth cylinder 211 includes a sixth cylinder body 210 and a fourth piston rod 209 telescopically mounted on the sixth cylinder body 210;

[0117] The gate switch mechanism 2 further comprises a mounting block 208 relatively fixedly mounted on the fourth piston rod 209, and the fourth connecting rod 207 is hinged to the mounting block 208. The connecting rod driving mechanism may also adopt a ball screw structure, or other structures capable of realizing linear reciprocating motion.

[0118] In this embodiment, the sixth cylinder 210 is directly or indirectly mounted on the base 201. It is understood that in other embodiments, the sixth cylinder 210 may not be in contact with the base 201.

[0119] In other embodiments, the gate switch mechanism 2 may also use a common cylinder, a ball screw structure or a linear motor to drive the baffle to achieve the technical effect of opening or closing the bottom opening of the first through hole 325.

[0120] like Figure 16-Figure 20As shown, the material distribution structure 4 includes a frame 401, a guide rail 402 fixedly mounted on the frame 401, a support platform 404 slidably mounted directly or indirectly on the guide rail 402, a mounting platform 408 located below the support platform 404, a lifting drive mechanism connected to the support platform 404 and the mounting platform 408 respectively and used to drive the mounting platform 408 to perform lifting and lowering movements relative to the support platform 404, a material distribution cylinder 415 mounted on the mounting platform 408 and used to introduce metal powder into a mold cavity 424, a pre-pressing mechanism directly or indirectly mounted on the mounting platform 408 and used to pre-press the metal powder in the mold cavity 424, and a second linear drive mechanism mounted on the frame 401 and used to drive the support platform 404 to slide on the guide rail 402.

[0121] The above technical scheme is a basic scheme, and the method of distributing materials through the distributing structure 4 includes the following steps: 1) using the second linear drive mechanism to drive the support platform 404 to move with the mounting platform 408 and the distributing tube 415, so that the distributing tube 415 is aligned with the mold cavity 424; 2) driving the mounting platform 408 to move downward relative to the support platform 404 through the lifting drive mechanism until the distributing tube 415 is docked with the mold cavity 424; then feeding the metal powder to the mold cavity 424 through the distributing tube 415; 3) driving the mounting platform 408 to move upward relative to the support platform 404 through the lifting drive mechanism; 4) using the second linear drive mechanism to drive the support platform 404 to move with the mounting platform 408 and the pre-pressing mechanism, so that the pre-pressing mechanism is aligned with the mold cavity 424; 5) driving the mounting platform 408 to move downward relative to the support platform 404 through the lifting drive mechanism, so that the pre-pressing mechanism pre-presses the metal powder in the mold cavity 424. In addition, the mold cavity 424 is opened on the mold 417. The cloth structure 4 of the utility model integrates the cloth tube 415 and the pre-pressing mechanism on the mounting platform 408, and then adopts a second linear drive mechanism to indirectly drive the mounting platform 408 to move linearly, and adopts a lifting drive mechanism to indirectly drive the mounting platform 408 to move up and down, so that multiple steps of the metal powder agglomeration forming process are realized by one device.

[0122] Furthermore, the material distribution structure 4 further includes a metal powder dispersion frame 423 fixedly disposed in the material distribution cylinder 415. The metal powder dispersion frame 423 is a grid structure.

[0123] In this embodiment, the rack 401 is a square frame, and the guide rail 402 is rod-shaped, and its two ends are respectively installed on two opposite side walls of the rack 401. In other embodiments, the installation structure of the guide rail 402 to the rack 401 can be suspended.

[0124] Further, in this embodiment, the second linear drive mechanism includes a fifth cylinder 420, which includes a seventh cylinder body 418 fixedly mounted on the frame 401 and a fifth piston rod 419 telescopically mounted on the seventh cylinder body 418; the fifth piston rod 419 is directly or indirectly fixedly connected to the support platform 404. By adopting the fifth cylinder 420, the stroke of the pre-pressing mechanism and the material distributing cylinder 415 alternately aligning with the mold cavity 424 is more efficient. It can be understood that in other embodiments, the second linear drive mechanism can use a ball screw structure instead of a cylinder to linearly drive the support platform 404.

[0125] Furthermore, there are two guide rails 402; the two guide rails 402 are arranged in parallel and are respectively fixedly connected to the frame 401; the material distribution structure 4 includes two second sliders 403, the second sliders 403 correspond to the guide rails 402 one by one, and the second sliders 403 are slidably installed on the corresponding guide rails 402; the support platform 404 is respectively fixedly connected to the two second sliders 403;

[0126] The second linear drive mechanism further includes a fourth connecting member 421 , which is fixedly connected to the two second sliding blocks 403 , respectively. The fifth piston rod 419 is located between the two guide rails 402 , and the fifth piston rod 419 is fixedly connected to the fourth connecting member 421 .

[0127] Here, the support platform 404 is fixedly connected to the two second sliders 403 respectively, so as to achieve the technical effect of being indirectly mounted on the guide rail 402 in a slidable manner. The synchronous movement of the two second sliders 403 is achieved through the fourth connecting member 421.

[0128] Furthermore, the lifting drive mechanism includes two sixth cylinders 407; the sixth cylinder 407 includes an eighth cylinder body 405 and a sixth piston rod 406 telescopically mounted on the eighth cylinder body 405; the two sixth cylinders 407 correspond one-to-one to the two guide rails 402; the eighth cylinder bodies 405 of the two sixth cylinders 407 are both fixedly mounted on the support platform 404; the eighth cylinder bodies 405 of the two sixth cylinders 407 are also slidably mounted on the corresponding guide rails 402 respectively; the sixth piston rods 406 of the two sixth cylinders 407 are both fixedly connected to the mounting platform 408.

[0129] Further, in this embodiment, the pre-pressing mechanism includes a pressing member 413, a tamping cone 414 formed at the bottom of the pressing member 413, and a seventh cylinder 411 directly or indirectly connected to the pressing member 413 and connected to the mounting platform 408, and used to drive the pressing member 413 to perform lifting movement. Here, after the lifting drive mechanism drives the mounting platform 408 to descend relative to the support platform 404, the seventh cylinder 411 can be used to drive the pressing member 413 and the tamping cone 414 to continue to descend, thereby pre-pressing the metal powder in the mold cavity 424. The tamping cone 414 pokes and disperses the sticky blocks caused by the accumulation of metal powder, thereby tamping the metal powder in the mold cavity 424.

[0130] Further, in this embodiment, there are two seventh cylinders 411; the seventh cylinder 411 includes a ninth cylinder body 409 and a seventh piston rod 410 telescopically mounted on the ninth cylinder body 409; the pre-pressing mechanism also includes a fifth connecting member 412, and the fifth connecting member 412 is respectively fixedly connected to the seventh piston rods 410 of the two seventh cylinders 411; and the pressing member 413 is fixedly connected to the fifth connecting member 412. Here, the seventh cylinder 411 is indirectly connected to the pressing member 413 through the fifth connecting member 412.

[0131] Furthermore, in this embodiment, the pre-pressing mechanism further includes a sixth connecting member 425 and a vibration motor 422; the sixth connecting member 425 is fixedly mounted on the top of the ninth cylinder body 409 of the two seventh cylinders 411 respectively; and the vibration motor 422 is fixedly mounted on the sixth connecting member 425. Here, the vibration motor 422 indirectly oscillates the metal powder in the mold cavity 424 through the seventh cylinder 411, thereby making it flat.

[0132] Furthermore, a discharge port 416 is provided at the bottom of the distribution cylinder 415 , and the metal powder is discharged through the discharge port 416 .

[0133] The embodiments of the utility model are described above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the utility model, ordinary technicians in this field can also make many forms without departing from the scope of protection of the utility model and the claims, which all fall within the protection of the utility model.

Claims

1. A multi-layer material distribution device, characterized in that: The invention comprises a plurality of quantitative structures (3) corresponding to different or non-identical multi-tube metal powders and used for respectively quantitatively measuring the multi-tube metal powders, a blanking structure (1), a distribution structure (4) used for receiving the metal powder discharged from the blanking structure (1) and distributing the metal powder into a mold cavity (424), and a hopper driving mechanism connected to the blanking structure (1) and used for driving the blanking structure (1) to move to the bottom of any quantitative structure (3) so that the blanking structure (1) receives the metal powder discharged by the quantitative structure (3) after quantitative weighing, and used for driving the blanking structure (1) to move to the top of the distribution structure (4) so ​​that the blanking structure (1) discharges the metal powder to the distribution structure (4).

2. The multi-layer material distribution device according to claim 1, characterized in that: The hopper driving mechanism comprises a driving motor (501), a driving wheel (502), a driven wheel (503), a belt (504) and a supporting frame (507); The driving motor (501) comprises a first cylinder body (505) relatively fixedly mounted on a support frame (507) and a driving shaft (506) rotatably mounted on the first cylinder body (505); a driving wheel (502) is relatively fixedly sleeved on the driving shaft (506), and a driven wheel (503) is rotatably mounted on the support frame (507); a belt (504) is transmission-connected between the driving wheel (502) and the driven wheel (503); The blanking structure (1) is relatively fixedly mounted on the belt (504).

3. The multi-layer material distribution device according to claim 2, characterized in that: The quantitative structure (3) comprises a base (301), a substrate (302) located above the base (301), a lifting mechanism connected to the base (301) and the substrate (302) respectively and used to drive the substrate (302) to perform lifting movement relative to the base (301), a linear guide (304) directly or indirectly mounted on the substrate (302), a first slider (305) slidably mounted on the linear guide (304), and a metal powder guide cylinder (303) directly or indirectly fixedly mounted on the first slider (305); A first through hole (325) is formed on the base (301), and a stepped hole (308) coaxially arranged with the first through hole (325) is formed on the substrate (302); The quantitative structure (3) also includes a connecting cylinder (326) respectively inserted into the first through hole (325) and the step hole (308) and clamped on the step hole (308), and a first linear drive mechanism connected to the first slider (305) and used to drive the first slider (305) to slide on the linear guide (304) so ​​that the metal powder guide cylinder (303) and the connecting cylinder (326) are connected. The quantitative structure (3) also includes a gate switch mechanism (2) installed on the base (301) and used to open or close the bottom opening of the first through hole (325).

4. The multi-layer material distribution device according to claim 3, characterized in that: The base (301) or the gate switch mechanism (2) is relatively fixedly mounted on the support frame (507).

5. The multi-layer material distribution device according to claim 3, characterized in that: The gate switch mechanism (2) comprises a base (201) fixedly mounted on the bottom of a base (301), and a first gate (202) communicating with a first through hole (325) is provided on the base (201); The gate switch mechanism (2) also includes a second rotating shaft (218) rotatably mounted on the base (201), a first switch member (203) relatively fixedly sleeved on the second rotating shaft (218) and used to rotate with the second rotating shaft (218) to open or close the first gate (202), a first connecting rod (204) relatively fixedly mounted on the second rotating shaft (218), a second connecting rod (205) directly or indirectly rotatably mounted on the base (201), a third connecting rod (206) with two ends respectively hinged to the first connecting rod (204) and the second connecting rod (205), a fourth connecting rod (207) connected to the middle of the third connecting rod (206), and a connecting rod driving mechanism connected to the fourth connecting rod (207) and used to drive the fourth connecting rod (207) to move; The base (201) is relatively fixedly mounted on the support frame (507).

6. The multi-layer material distribution device according to any one of claims 2 to 5, characterized in that: The material discharge structure (1) comprises a hopper (101), and a discharge port (116) is provided at the bottom of the hopper (101); The material discharge structure (1) further comprises a first rotating shaft (112) rotatably mounted directly or indirectly on the hopper (101), a gate (110) sleeved on the first rotating shaft (112) and used to rotate with the first rotating shaft (112) to open or close a discharge port (116), a gear (111) fixedly sleeved on the first rotating shaft (112), a rack (106) meshing with the gear (111), and a rack drive mechanism connected to the rack (106) and used to drive the rack (106) to move; The hopper (101) is mounted directly or indirectly on the belt (504).

7. The multi-layer material distribution device according to claim 6, characterized in that: The material distribution structure (4) comprises a frame (401), a guide rail (402) fixedly mounted on the frame (401), a support platform (404) slidably mounted directly or indirectly on the guide rail (402), a mounting platform (408) located below the support platform (404), a lifting drive mechanism connected to the support platform (404) and the mounting platform (408) respectively and used to drive the mounting platform (408) to perform lifting movement relative to the support platform (404), a material distribution cylinder (415) mounted on the mounting platform (408) and used to introduce metal powder into the mold cavity (424), a pre-pressing mechanism directly or indirectly mounted on the mounting platform (408) and used to pre-press the metal powder in the mold cavity (424), and a second linear drive mechanism mounted on the frame (401) and used to drive the support platform (404) to slide on the guide rail (402).

8. The multi-layer material distribution device according to claim 7, characterized in that: The material distribution structure (4) further comprises a metal powder dispersion rack (423) fixedly arranged in the material distribution cylinder (415); the metal powder dispersion rack (423) is in a grid structure; The second linear drive mechanism comprises a fifth cylinder (420), the fifth cylinder (420) comprising a seventh cylinder body (418) fixedly mounted on the frame (401) and a fifth piston rod (419) telescopically mounted on the seventh cylinder body (418); the fifth piston rod (419) is directly or indirectly fixedly connected to the support platform (404); There are two guide rails (402); the two guide rails (402) are arranged in parallel and are respectively fixedly connected to the frame (401); the material distribution structure (4) includes two second sliders (403), the second sliders (403) correspond to the guide rails (402) one by one, and the second sliders (403) are slidably installed on the corresponding guide rails (402); the support platform (404) is respectively fixedly connected to the two second sliders (403); The second linear drive mechanism further comprises a fourth connecting member (421), and the fourth connecting member (421) is fixedly connected to the two second sliding blocks (403) respectively; the fifth piston rod (419) is located between the two guide rails (402), and the fifth piston rod (419) is fixedly connected to the fourth connecting member (421); The support platform (404) is fixedly connected to the two second sliders (403) respectively; the lifting drive mechanism includes two sixth cylinders (407); the sixth cylinder (407) includes an eighth cylinder body (405) and a sixth piston rod (406) telescopically mounted on the eighth cylinder body (405); the two sixth cylinders (407) correspond to the two guide rails (402) one by one; the eighth cylinder bodies (405) of the two sixth cylinders (407) are fixedly mounted on the support platform (404); the eighth cylinder bodies (405) of the two sixth cylinders (407) are also slidably mounted on the corresponding guide rails (402); the sixth piston rods (406) of the two sixth cylinders (407) are fixedly connected to the mounting platform (408); The pre-pressing mechanism includes a pressing piece (413), a tamping cone (414) formed at the bottom of the pressing piece (413), and a seventh cylinder (411) directly or indirectly connected to the pressing piece (413) and connected to the mounting platform (408) for driving the pressing piece (413) to move up and down.

9. The multi-layer material distribution device according to claim 8, characterized in that: The seventh cylinder (411) has two; the seventh cylinder (411) includes a ninth cylinder body (409) and a seventh piston rod (410) telescopically mounted on the ninth cylinder body (409); the pre-pressing mechanism also includes a fifth connecting member (412), the fifth connecting member (412) being fixedly connected to the seventh piston rods (410) of the two seventh cylinders (411) respectively; and the pressing member (413) is fixedly connected to the fifth connecting member (412).

10. The multi-layer material distribution device according to claim 9, characterized in that: The pre-pressing mechanism also includes a sixth connecting member (425) and a vibration motor (422); the sixth connecting member (425) is fixedly mounted on the top of the ninth cylinder body (409) of the two seventh cylinders (411) respectively; and the vibration motor (422) is fixedly mounted on the sixth connecting member (425).