Condensate water double-control automatic evaporation device
By designing a dual-controlled automatic evaporation device for condensed water, the evaporation of condensed water is automatically controlled by multi-layer aluminum plates and heating pipes, the labor intensity and safety hazards in the condensate treatment of air-conditioned metallurgical suspension bridge cranes are solved, and efficient and safe evaporation is achieved deal with.
Patent Information
- Application Number
- CN202420964165.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The centralized collection and dumping of condensate in air conditioners of metallurgical suspension bridge cranes has problems such as high labor intensity, low work efficiency and safety hazards.
A dual-controlled automatic evaporation device for condensed water is designed, including the main box and the secondary water tank. It uses multi-layer aluminum plates, air guide ducts, heating pipes and electronic float switches to automatically control the water level and heating to achieve automatic condensation water. evaporation.
Eliminates the safety risks brought about by artificial dumping of condensate, improves evaporation speed and efficiency, simplifies operations, ensures the safety of equipment and personnel, and is energy-saving and environmentally friendly.
Smart Images

Figure CN222138532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporation treatment of air-conditioning condensed water in the metallurgical industry, and in particular to a dual-control automatic evaporation device for condensed water. Background Art
[0002] Metallurgical overhead cranes are important lifting equipment for metallurgical enterprises. The air conditioners in the electrical warehouse and cab are necessary equipment to keep the operators and electrical equipment in normal operation. Under the condition of maintaining the set temperature, the air conditioning refrigeration equipment produces a large amount of condensed water every day. Each crane air conditioner produces about 15L of condensed water per day, and dripping on the ground is a major safety hazard for the metallurgical molten metal production area. At present, the method of "centralized collection and fixed-point dumping" is adopted, which requires manual transportation from the vehicle body to the designated location.
[0003] Metallurgical overhead cranes have large tonnage and high bodies. When transporting condensed water, there are many potential safety hazards: water buckets breaking and falling, injuries such as sprains and falls, and equipment damage, which increase the labor intensity of operators.
[0004] Therefore, it is necessary to provide a dual-control automatic evaporation device for condensed water to solve the problems of high labor intensity, low work efficiency and potential safety hazards in the existing centralized collection and dumping of condensed water. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a condensed water dual-control automatic evaporation device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a dual-control automatic evaporation device for condensed water, comprising a main box body and an auxiliary water tank, the main box body and the auxiliary water tank are connected at the lower part, a water guide pipe is installed at the upper part of the main box body, a multi-layer aluminum plate is installed below the water guide pipe and in the main box body, an air guide pipe is provided on one side of the main box body, a heating pipe is installed in the air guide pipe, and a heating rod is installed at the bottom of the main box body; two electronic float switches are installed on the auxiliary water tank.
[0007] Specifically, the main tank body and the auxiliary water tank are both provided with semicircular communication ports that are interconnected at the lower part, and the water level in the main tank body is consistent with that in the auxiliary water tank.
[0008] Specifically, a blower is installed on the main box body, and the blower is connected to the air duct through a pipeline, and the air outlet of the air duct inside the main box body faces downward.
[0009] Specifically, a water inlet is provided at the upper part of the water pipe, which is connected to the condensate discharge pipe. A plurality of water outlets are provided at the lower part of the water pipe, which are located above the aluminum plate. Both sides of the water pipe are sealed and fixed on the inner wall of the main box.
[0010] Specifically, the aluminum plate includes a first aluminum plate, a second aluminum plate and a third aluminum plate. The three aluminum plates are arranged in a pyramid shape. Both sides of the aluminum plates are fixed to the inner wall of the main box body. The third aluminum plate has two plates distributed on both sides below the second aluminum plate.
[0011] Specifically, the electronic float switch is connected to an internal water float, one of the water floats is located at a high position to detect a high water level, and the other of the water floats is located at a low position to detect a low water level.
[0012] Specifically, the heating tube adopts a dry-burning heating rod, the heating tube is connected to a heating tube wire, and the heating tube wire is connected to an external power supply.
[0013] Specifically, the heating rod is located in the liquid at the bottom of the main box body, the heating rod is connected to a heating rod wire, and the heating rod wire is connected to an external power supply.
[0014] The utility model has the following beneficial effects:
[0015] The condensed water dual-control automatic evaporation device designed by the utility model can automatically control the evaporation of air-conditioning condensed water without human intervention, eliminating the safety risks brought to the production area by air-conditioning condensed water dripping on the ground, replacing the physical labor of manually dumping condensed water, and completely eliminating many safety risks derived from this work, providing guarantee for the safe operation of crane operators and the safe operation of equipment.
[0016] The condensed water double-control automatic evaporation device designed by the utility model adopts two water floats and a switch to automatically control the liquid level of the condensed water in the main water tank during the evaporation process, thereby ensuring that the heating rod at the bottom of the water tank will not be damaged by dry burning; the evaporation process makes full use of air convection to increase the water temperature, expand the evaporation area, and increase the evaporation speed and amount of the condensed water; the device is simple, automatically controlled during use, safe and effective, energy-saving and environmentally friendly, and is conducive to promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the left view of the condensed water dual-control automatic evaporation device.
[0018] Figure 2 It is the rear view of the condensed water dual-control automatic evaporation device.
[0019] Figure 3 It is a top view of the condensed water dual-control automatic evaporation device.
[0020] Figure 4 It is a cross-sectional view of the internal aluminum plate and water pipe of the condensed water dual-control automatic evaporation device.
[0021] Figure 5 It is a schematic diagram of the internal structure of the main box.
[0022] Figure 6This is a bottom view of the aqueduct.
[0023] Figure 7 It is a schematic diagram of the internal structure of the auxiliary water tank.
[0024] In the figure: 1-main box, 1.1-water guide pipe, 1.2-air guide pipe, 1.3-first aluminum plate, 1.4-second aluminum plate, 1.5-third aluminum plate, 1.6-heating tube, 1.7-heating rod, 1.8-heating tube wire, 1.9-heating rod wire;
[0025] 2- auxiliary water tank, 2.1- electronic float switch, 2.2- water float;
[0026] 3-Connecting port; 4-Blower. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1.
[0029] like Figure 1-Figure 7 As shown, a dual-control automatic evaporation device for condensed water includes a main box body 1, an auxiliary water tank 2, a connecting port and a blower 4. The main box body 1 is connected to the auxiliary water tank 2 at the bottom. The main box body 1 and the auxiliary water tank 2 are both provided with a semicircular connecting port 3 with a diameter of 4 cm that is interconnected at the bottom. The water level in the main box body 1 is consistent with that in the auxiliary water tank 2.
[0030] A water pipe 1.1 is installed at the upper opening of the main box body 1, and a multi-layer aluminum plate is installed below the water pipe 1.1 and inside the main box body 1. An air pipe 1.2 is provided on one side of the main box body 1. A heating pipe 1.6 is installed in the air pipe 1.2. The heating pipe 1.6 adopts a dry-burning heating rod. A heating pipe wire 1.8 is connected to the heating pipe 1.6, and the heating pipe wire 1.8 is connected to an external power supply.
[0031] A heating rod 1.7 is installed at the bottom of the main box body 1; the heating rod 1.7 is located in the liquid at the bottom of the main box body 1, and a heating rod wire 1.9 is connected to the heating rod 1.7, and the heating rod wire 1.9 is connected to an external power supply.
[0032] Two electronic float switches 2.1 are installed on the auxiliary water tank 2. The electronic float switches 2.1 are normally open electronic switches. The electronic float switches 2.1 are connected to the internal water floats 2.2. One of the water floats 2.2 is located at a high position to detect the high water level, and the other water float 2.2 is located at a low position to detect the low water level.
[0033] A blower 4 is installed on the main box body 1, and the blower 4 is connected to the air guide duct 1.2 through a pipeline, and the air outlet of the air guide duct 1.2 inside the main box body 1 faces downward.
[0034] A water inlet is provided at the top of the water pipe 1.1, which is connected to the condensate discharge pipe. A plurality of water outlets are provided at the bottom of the water pipe 1.1, which are located above the aluminum plate. Both sides of the water pipe 1.1 are blocked and fixed on the inner wall of the main box body 1.
[0035] The aluminum plate includes a first aluminum plate 1.3, a second aluminum plate 1.4 and a third aluminum plate 1.5, a total of three layers of aluminum plates, the three layers of aluminum plates are arranged in a pyramid shape, both sides of the aluminum plates are fixed to the inner wall of the main box 1, and the third layer of aluminum plates 1.5 has two pieces distributed on both sides below the second layer of aluminum plates 1.4.
[0036] Embodiment 2, the working principle of the condensed water dual-control automatic evaporation device adopting the structural form of embodiment 1.
[0037] The main principle of the utility model is to accelerate the evaporation of condensed water by increasing the evaporation area, raising the condensed water temperature, and increasing the wind speed on the condensed water surface.
[0038] 1. Use the blower 4 to increase the air circulation of the water level and the heating rod 1.7 to increase the water temperature.
[0039] 2. The condensed water from the air conditioner drips onto the three-layer aluminum plate through the water pipe 1.1. The three-layer aluminum plate inside the main box 1 is in a pyramid shape, with each layer moving down and expanding outward by 5 cm. The condensed water drips into the middle of the next layer, fully expanding the evaporation area of the condensed water while maximally locking the temperature inside the box and changing the wind direction inside the box to form a vortex circulation.
[0040] 3. The aluminum plate has good heat absorption performance. It can absorb environmental heat and increase the temperature of condensed water as it drips layer by layer.
[0041] 4. A dry-burning heating rod is provided inside the air duct 1.2 of the main box 1 to increase the air temperature.
[0042] 5. When the water level in the main box 1 reaches the high water level, the submersible heating rod 1.7 further heats the condensed water to increase the temperature and accelerate the evaporation speed.
[0043] 6. The two water floats 2.2 of the auxiliary water tank 2 correspond to two normally open electronic switches connected to two contactors, which respectively control the working states of the condensed water at two levels of liquid level. When the low water level electronic normally open switch is triggered, the heating tube 1.6 in the air duct 1.2 is started, and when the high water level electronic normally open switch is triggered, the heating rod 1.7 at the bottom of the main box 1 is started, so that the evaporation process is reasonable and safe without manual intervention.
[0044] The entire condensed water evaporation process does not require manual intervention; during the evaporation process, two water float valves automatically control the condensed water level in the main box 1 to ensure that the heating rod 1.7 at the bottom of the main box 1 will not be damaged by dry burning; the evaporation process fully utilizes air convection to increase the water temperature, expand the evaporation area, and increase the evaporation speed and amount of condensed water. The device is simple, automatically controlled during use, safe and effective, energy-saving and environmentally friendly, and is conducive to promotion.
[0045] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.
[0046] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. A condensed water dual-control automatic evaporation device, It is characterized in that It includes a main box body and an auxiliary water tank. The main box body and the auxiliary water tank are connected at the lower part. A water pipe is installed on the upper part of the main box body. A multi-layer aluminum plate is installed below the water pipe and in the main box body. An air pipe is provided on one side of the main box body. A heating pipe is installed in the air pipe. A heating rod is installed at the bottom of the main box body. Two electronic float switches are installed on the auxiliary water tank.
2. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The main tank body and the auxiliary water tank are both provided with semicircular communication ports which are interconnected at the lower part, and the water level in the main tank body is consistent with that in the auxiliary water tank.
3. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that A blower is installed on the main box body, and the blower is connected to the air guide pipe through a pipeline, and the air outlet of the air guide pipe inside the main box body faces downward.
4. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The upper part of the water pipe is provided with a water inlet, which is connected to the condensed water discharge pipe. The lower part of the water pipe is provided with multiple water outlets, which are located above the aluminum plate. Both sides of the water pipe are blocked and fixed on the inner wall of the main box.
5. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The aluminum plate includes a first aluminum plate, a second aluminum plate and a third aluminum plate, a total of three layers of aluminum plates, the three layers of aluminum plates are arranged in a pyramid shape, both sides of the aluminum plates are fixed to the inner wall of the main box body, and the third layer of aluminum plates has two pieces distributed on both sides below the second layer of aluminum plates.
6. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The electronic float switch is connected to an internal water float, one of the water floats is located at a high position to detect a high water level, and the other of the water floats is located at a low position to detect a low water level.
7. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The heating tube adopts a dry-burning heating rod, a heating tube wire is connected to the heating tube, and the heating tube wire is connected to an external power supply.
8. The condensed water dual-control automatic evaporation device according to claim 1, It is characterized in that The heating rod is located in the liquid at the bottom of the main box body, and a heating rod wire is connected to the heating rod, and the heating rod wire is connected to an external power supply.
