Knitted fabric surface dust removal device
By designing a synchronously driven dust removal brush and dust collecting sheet structure, combined with a vacuum cleaner motor, the problems of low dust removal efficiency and quality of knitted fabrics in the existing technology are solved, and more efficient impurity cleaning and treatment are achieved.
Patent Information
- Application Number
- CN202420439691.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing surface dust removal device of knitted fabrics has low vacuum efficiency and quality, and the impurities after treatment are inconvenient to handle and poor results.
A device consisting of an outer frame, a work surface, a dust collector and a dust removal assembly is designed. The dust removal assembly consists of a dust removal brush, a dust collector, a synchronous screw, a driving motor and two vacuum cleaners, through a synchronous screw and a driving The driving of the motor enables the dust removal brush and dust collector to rotate simultaneously, and combined with the function of the vacuum cleaner motor to achieve efficient dust removal of knitted fabrics.
It improves the dust removal efficiency and quality of knitted fabrics, can better clean thread heads and dust, simplifies follow-up processing, and significantly improves the dust removal effect.
Smart Images

Figure CN222139600U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of knitted fabric dust removal devices, in particular to a knitted fabric surface dust removal device. Background Art
[0002] During the production process of knitted fabrics, it is necessary to remove dust from the knitted fabrics. The surface of the knitted fabrics is often attached with wool, small thread ends, dust and other debris, making the surface of the fabrics appear not clean enough. During the use of the fabrics, the normal operation of the textile machines is affected. The existing knitted fabric surface dust removal device has low dust collection efficiency and quality. At the same time, it is inconvenient to handle the wool, small thread ends, dust and other debris after vacuuming, and the treatment effect is not good.
[0003] Therefore, a knitted fabric surface dust removal device is urgently needed to solve the above technical problems. Utility Model Content
[0004] The utility model aims to provide a knitted fabric surface dust removal device to solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a knitted fabric surface dust removal device, comprising an outer frame, a work surface, a dust collection box and a dust removal assembly; a work surface is fixed to the upper end of the outer frame, and a dust collection box and a dust removal assembly are arranged inside the outer frame; the dust removal assembly comprises a dust removal brush, a dust collection sheet, a synchronous screw, a drive motor and two dust suction motors; the dust removal brush and the synchronous screw are respectively connected to the upper end and one side of the dust collection sheet; the drive motor is connected to one side of the synchronous screw; the two dust suction motors are connected to one side of the dust collection box.
[0006] A rotating shaft 1 is fixed inside the dust removal brush, and the dust removal brush is rotatably arranged on the inner wall of the outer frame via the rotating shaft 1; and rotating wheels 1 are arranged at both ends of the rotating shaft 1.
[0007] The dust collecting sheet is a spiral blade structure arranged obliquely, the spiral blade structure abuts against the dust removal brush, a rotating shaft 2 is fixed inside the dust collecting sheet, and the dust collecting sheet is arranged on the inner wall of the outer frame by rotating through the rotating shaft 2; a rotating wheel 2 and a rotating wheel 3 are arranged at both ends of the rotating shaft 2; the rotating wheel 1 and the rotating wheel 2 are connected through a rotating belt 1.
[0008] Both ends of the synchronous screw rod are provided with a rotating wheel four and a rotating wheel five; the rotating wheel three and the rotating wheel four are connected via a rotating belt two; the driving motor is connected to the rotating wheel six, and the rotating wheel six and the rotating wheel five are connected via a rotating belt three.
[0009] An air suction plate is arranged on one side of the dust collecting box, and the outer side of the air suction plate is connected to two dust suction motors through air suction pipes on both sides.
[0010] A brush opening and a plurality of dust suction holes are provided on the work surface; the brush opening is located in the middle of the work surface, a plurality of protective rods are provided in the gap on the brush opening, and the dust removal brush extends out of the brush opening; the gaps of the dust suction holes are distributed on both sides of the brush opening; the protective rods are provided through the dust removal brush.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model sets a dust removal component. When in use, the driving motor is started to drive the rotating wheel six, which drives the rotating wheel five to rotate via the rotating belt three, and then drives the synchronous screw to rotate; the rotating wheels four at both ends of the synchronous screw are rotated, and the rotating belt two drives the rotating wheel three to rotate, and then drives the rotating shaft two to rotate, so that the dust collecting sheet is rotated; the rotating wheels two at both ends of the rotating shaft two are rotated, and the rotating belt one drives the rotating wheel one to rotate, and then drives the rotating shaft one to rotate, so that the dust removal brush is rotated to remove dust; at the same time, the dust suction motor is started, and the thread ends, dust and the like of the knitted fabric are sucked into the dust collection box through the suction pipe; the setting of the synchronous screw can make the dust collecting sheet and the two sides of the dust removal brush rotate synchronously, so as to ensure the quality of dust removal of the knitted fabric; the device of the utility model has a good effect of removing impurities, can better clean the thread ends, dust and the like after cleaning, and increase the dust removal efficiency and quality of the knitted fabric surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of a dust removal device for the surface of knitted fabrics;
[0014] Figure 2 is a schematic diagram of a dust removal component;
[0015] In the figure: 1. outer frame; 2. work surface; 3. dust box; 4. dust brush; 5. dust collecting sheet; 6. synchronous screw; 7. drive motor; 8. dust suction motor; 9. rotating shaft 1; 10. rotating wheel 1; 11. rotating shaft 2; 12. rotating wheel 2; 13. rotating wheel 3; 14. rotating belt 1; 15. rotating wheel 4; 16. rotating wheel 5; 17. rotating belt 2; 18. rotating wheel 6; 19. rotating belt 3; 20. suction plate; 21. suction pipe; 22. brush mouth; 23. dust suction hole; 24. protective rod; 25. door opening; 26. protective cover. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-2 The utility model provides a technical solution: a knitted fabric surface dust removal device, comprising an outer frame 1, a work surface 2, a dust box 3 and a dust removal component; the upper end of the outer frame 1 is fixed with a work surface 2, and the outer frame 1 is provided with a dust box 3 and a dust removal component; the dust removal component comprises a dust removal brush 4, a dust collecting sheet 5, a synchronous screw 6, a drive motor 7 and two dust suction motors 8; the dust removal brush 4 and the synchronous screw 6 are respectively connected to the upper end and one side of the dust collecting sheet 5; the drive motor 7 is connected to one side of the synchronous screw 6; the two dust suction motors 8 are connected to one side of the dust box 3.
[0018] The dust collecting box 3 is arranged at the lower end of the dust removal brush 4 and the dust collecting sheet 5 .
[0019] The lower surface of the work surface 2 is fixed to the upper end of the outer frame 1 by a plurality of bolts. The outer frame 1 is a frame structure with an open upper end.
[0020] A rotating shaft 9 is fixed inside the dust removal brush 4, and the dust removal brush 4 is rotatably arranged on the inner wall of the outer frame 1 via the rotating shaft 9; and rotating wheels 10 are arranged at both ends of the rotating shaft 9.
[0021] The dust collecting sheet 5 is a spiral blade structure arranged obliquely, and the spiral blade structure abuts against the dust removal brush 4. A rotating shaft 2 11 is fixed inside the dust collecting sheet 5, and the dust collecting sheet 5 is rotatably arranged on the inner wall of the outer frame 1 via the rotating shaft 2 11; both ends of the rotating shaft 2 11 are provided with a rotating wheel 2 12 and a rotating wheel 3 13; the rotating wheel 10 and the rotating wheel 2 12 are connected via a rotating belt 14, which in turn drives the rotating shaft 1 9 and the moving shaft 2 11 to rotate, so that the dust removal brush 4 and the dust collecting sheet 5 rotate to remove dust.
[0022] Among them, the dust collecting sheet 5 adopts an inclined spiral blade structure, which can scrape off the lint, dust, etc. on the dust removal brush 4. At the same time, the spiral blade can guide the lint, dust, etc. downward, and has a collection function, pushing them into the dust collection box 3 below, thereby increasing the efficiency of dust removal.
[0023] Both ends of the synchronous screw rod 6 are provided with a rotating wheel four 15 and a rotating wheel five 16; the rotating wheel three 13 and the rotating wheel four 15 are connected via a rotating belt two 17, which in turn drives the rotating shaft two 11 and the synchronous screw rod 6 to rotate, so that the dust collecting sheet 5 and the synchronous screw rod 6 ensure that the two sides of the dust collecting sheet 5 rotate synchronously, and the two sides of the dust removal brush 4 rotatably connected to the dust collecting sheet 5 rotate synchronously, thereby ensuring the quality of dust removal of knitted fabrics.
[0024] The driving motor 7 is connected to a rotating wheel 6 18, and the rotating wheel 6 18 and the rotating wheel 5 16 are connected via a rotating belt 3 19. When in use, the driving motor 7 is started to drive the rotating wheel 6 18, and the rotating belt 3 19 drives the rotating wheel 5 16 to rotate, thereby driving the synchronous screw 6 to rotate, so that the dust collecting sheet 5 and the dust removal brush 4 rotate.
[0025] A suction plate 20 is provided on one side of the dust collecting box 3, and two dust collecting motors 8 are connected to the outside of the suction plate 20 through suction pipes 21 on both sides. The setting of the suction plate 20 can prevent the suction pipes 21 from being blocked, thereby affecting the operation of the dust collecting motor 8, and the dust collecting motors 8 provided on both sides increase the efficiency of dust collection.
[0026] Furthermore, a door 25 may be provided on one side of the dust box 3 away from the air suction plate 20 to facilitate cleaning of thread ends, dust, etc. of the fabric in the dust box 3 .
[0027] The work surface 2 is provided with a brush opening 22 and a plurality of dust suction holes 23; the brush opening 22 is located in the middle of the work surface 2, a plurality of protective rods 24 are provided in the gap on the brush opening 22, and the dust removal brush 4 extends out of the brush opening 22; the gaps of the dust removal holes 23 are distributed on both sides of the brush opening 22; the protective rod 24 passes through the dust removal brush 4, and the provision of the protective rod 24 can prevent the dust removal brush 4 from popping out of the brush opening 22 during movement.
[0028] The lower end of the outer frame 1 is rotatably provided with a door 25 . When in use, the door 25 is opened to clean the thread ends, dust, etc. of the knitted fabric collected in the dust box 3 .
[0029] A downward protective cover 26 is provided on one side of the outer frame 1 for connecting the driving motor 7 and the dust collecting motor 8 and other connecting wires in the outer frame 1 .
[0030] When in use, the driving motor 7 is started to drive the rotating wheel 6 18, and the rotating wheel 5 16 is driven to rotate through the rotating belt 3 19, and then the synchronous screw 6 is driven to rotate; the rotating wheel 4 15 at both ends of the synchronous screw 6 is rotated, and the rotating wheel 3 13 is driven to rotate through the rotating belt 2 17, and then the rotating shaft 2 11 is driven to rotate, so that the dust collecting sheet 5 is rotated; the rotating wheel 2 12 at both ends of the rotating shaft 2 11 is rotated, and the rotating wheel 10 is driven to rotate through the rotating belt 1 14, and then the rotating shaft 1 9 is driven to rotate, so that the dust removal brush 4 is rotated to remove dust. At the same time, the dust suction motor 8 is started, and the thread ends and dust of the knitted fabric are sucked into the dust collection box 3 through the suction pipe 21. The setting of the synchronous screw 6 can make the dust collecting sheet 5 and the two sides of the dust removal brush 4 rotate synchronously, ensuring the quality of dust removal of the knitted fabric.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for the surface of knitted fabrics, characterized in that: The utility model comprises an outer frame (1), a work surface (2), a dust collecting box (3) and a dust removal component; the upper end of the outer frame (1) is fixed with the work surface (2), and the outer frame (1) is provided with the dust collecting box (3) and the dust removal component; the dust removal component comprises a dust collecting brush (4), a dust collecting sheet (5), a synchronous screw rod (6), a driving motor (7) and two dust suction motors (8); the dust collecting brush (4) and the synchronous screw rod (6) are respectively connected to the upper end and one side of the dust collecting sheet (5); the driving motor (7) is connected to one side of the synchronous screw rod (6); and the two dust suction motors (8) are connected to one side of the dust collecting box (3).
2. A knitted fabric surface dust removal device according to claim 1, characterized in that: A rotating shaft (9) is fixed inside the dust removal brush (4), and the dust removal brush (4) is rotatably arranged on the inner wall of the outer frame (1) via the rotating shaft (9); rotating wheels (10) are arranged at both ends of the rotating shaft (9).
3. A knitted fabric surface dust removal device according to claim 2, characterized in that: The dust collecting sheet (5) is a spiral blade structure arranged obliquely, the spiral blade structure abuts against the dust removal brush (4), a second rotating shaft (11) is fixed inside the dust collecting sheet (5), and the dust collecting sheet (5) is rotatably arranged on the inner wall of the outer frame (1) via the second rotating shaft (11); a second rotating wheel (12) and a third rotating wheel (13) are arranged at both ends of the second rotating shaft (11); the first rotating wheel (10) and the second rotating wheel (12) are connected via a rotating belt (14).
4. A knitted fabric surface dust removal device according to claim 3, characterized in that: Both ends of the synchronous screw rod (6) are provided with a rotating wheel four (15) and a rotating wheel five (16); the rotating wheel three (13) and the rotating wheel four (15) are connected via a rotating belt two (17); the driving motor (7) is connected with a rotating wheel six (18), and the rotating wheel six (18) and the rotating wheel five (16) are connected via a rotating belt three (19).
5. The device for removing dust from the surface of knitted fabric according to claim 1, characterized in that: An air suction plate (20) is provided on one side of the dust collecting box (3), and the outer side of the air suction plate (20) is connected to two dust suction motors (8) via air suction pipes (21) on both sides.
6. The device for removing dust from the surface of knitted fabric according to claim 1, characterized in that: The work surface (2) is provided with a brush opening (22) and a plurality of dust suction holes (23); the brush opening (22) is located in the middle of the work surface (2); a plurality of protective rods (24) are provided in the gap above the brush opening (22); the dust removal brush (4) extends out of the brush opening (22); the gaps of the dust suction holes (23) are distributed on both sides of the brush opening (22); and the protective rods (24) are provided through the dust removal brush (4).
