Automatic press-fitting device for track pressing plate
By designing an automatic pressing device, the automatic pressing of the rail pressure plate is achieved by using swinging pressing parts and circulating conveyors, the problem of low pressure mounting efficiency in the prior art is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202420786698.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing rail pressure plate pressing method mainly relies on manual operation, resulting in low efficiency and need to improve the pressing efficiency.
An automatic pressing device for rail pressure plates is designed, including circulating conveyors, workbenches, swing pressing parts, elastic parts and linear drive parts. The rubber pads are automatically compressed or loosened through swing pressing parts, and circulating conveying is used. The parts are continuously pressed and the pressed rail pressure plate is automatically removed.
It greatly saves manpower, improves the pressing efficiency of track pressure plates, realizes continuous and uninterrupted pressing operation, and improves production efficiency.
Smart Images

Figure CN222139665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of track pressing plate press-fitting equipment, in particular to an automatic press-fitting device for a track pressing plate. Background Art
[0002] The track clamp is an accessory used to clamp and fix the rails to the I-beam, concrete beam or the ground. Its main function is to clamp the track to prevent movement and deformation.
[0003] like Figure 1 As shown, the rail pressure plate needs to press the rubber pad 1 onto the rail pressure plate 2 during the production process. The existing pressing method is mostly manual pressing using tools, which is not only labor-intensive but also inefficient. Therefore, improvements need to be made to solve the above problems. Utility Model Content
[0004] The utility model provides an automatic press-fitting device for a track pressing plate, which solves the problem of low press-fitting efficiency when the track pressing plate is press-fitted in the related art.
[0005] The technical solution of the utility model is as follows:
[0006] The automatic pressing device of the rail pressure plate is used to press the rubber pad onto the rail pressure plate, including:
[0007] Circular conveyor parts;
[0008] A workbench, arranged on the circulating conveyor;
[0009] The swing pressing part is swingably arranged relative to the workbench, and is used to press or loosen the rubber pad after swinging.
[0010] As a further technical solution, it also includes:
[0011] An elastic member, one end of which acts on the swing press-fitting member and the other end of which acts on the workbench, and is used to provide a force for the swing press-fitting member to approach the workbench;
[0012] The linear driving member is located at one side of the circulating conveying member and is used to drive the swing pressing member to swing.
[0013] As a further technical solution, it also includes:
[0014] A connecting frame, arranged at the output end of the linear drive member;
[0015] The roller is rotatably arranged on the connecting frame and is used for pressing down the swinging pressing part to open.
[0016] As a further technical solution, it also includes:
[0017] A base, arranged on the workbench;
[0018] A rotating shaft is rotatably arranged on the base, and the swinging press-fitting part is arranged on the rotating shaft.
[0019] As a further technical solution, the swing press fitting comprises:
[0020] A seesaw is arranged on the rotating shaft and is located below the roller, and the linear driving member presses down or cancels the pressing of the seesaw through the roller;
[0021] A press-fit block is arranged on the rotating shaft, and one end of the elastic member acts on the press-fit block.
[0022] As a further technical solution, it also includes:
[0023] A positioning plate is arranged on the workbench and is located below the swing press fitting.
[0024] As a further technical solution, it also includes:
[0025] A limiting plate is arranged on the workbench and is located on one side of the positioning plate.
[0026] As a further technical solution, it also includes:
[0027] A frame, wherein the circulating conveying member and the linear driving member are both arranged on the frame.
[0028] As a further technical solution, there are multiple elastic members.
[0029] As a further technical solution, a plurality of the workbench and the swing press-fitting part are evenly distributed on the circulating conveyor.
[0030] The working principle and beneficial effects of the utility model are:
[0031] 1. In the utility model, a swinging press fitting part is used to replace manual press fitting of the track pressing plate. The track pressing plate only needs to be placed on the workbench, and the swinging press fitting part will automatically press fitting it. In addition, a circulating conveying part is used to set up multiple groups of workbenches and swinging press fitting parts, so that the track pressing plate can be continuously and uninterruptedly pressed, and the pressed track pressing plate can be automatically unloaded at the end of the circulating conveying part, which greatly saves manpower and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0033] Figure 1This is a schematic diagram of the structure of the rail pressure plate and rubber pad in the utility model;
[0034] Figure 2 This is a schematic diagram of another rail pressure plate and rubber pad structure in the utility model;
[0035] Figure 3 This is a schematic diagram of another rail pressure plate and rubber pad structure in the utility model;
[0036] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model;
[0037] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of the middle part A;
[0038] In the figure: 1. rubber pad, 2. track pressure plate, 3. circulating conveyor, 4. workbench, 5. swing pressing part, 6. elastic part, 7. linear drive part, 8. connecting frame, 9. roller, 10. base, 11. rotating shaft, 12. seesaw, 13. pressing block, 14. positioning plate, 15. limit plate, 16. frame. DETAILED DESCRIPTION
[0039] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0040] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0041] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0042] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0043] Example 1
[0044] Reference Figure 1~Figure 5 , which is the first embodiment of the utility model, proposes an automatic pressing device for a rail pressure plate, which is used to press the rubber pad 1 onto the rail pressure plate 2, including a circulating conveying member 3; a workbench 4 is arranged on the circulating conveying member 3; a swinging pressing member 5, which is swinging relative to the workbench 4 and is used to press or loosen the rubber pad 1 after swinging. Further, it also includes an elastic member 6, one end of the elastic member 6 acts on the swinging pressing member 5, and the other end acts on the workbench 4, which is used to provide a force for the swinging pressing member 5 to approach the workbench 4; a linear drive member 7 is located on one side of the circulating conveying member 3, which is used to drive the swinging pressing member 5 to swing. Further, there are multiple elastic members 6. Further, there are multiple workbenches 4 and swinging pressing members 5 evenly distributed on the circulating conveying member 3.
[0045] In the present embodiment, in order to solve the problem of low pressing efficiency when the track pressing plate is pressed in the related art, a swing pressing part 5 is used to replace manual press-fitting of the track pressing plate. The track pressing plate only needs to be placed on the workbench 4, and the swing pressing part will automatically press it. In addition, a circulating conveying part 3 is used to set up multiple groups of workbenches 4 and swing pressing parts 5, so that the track pressing plate can be pressed continuously and uninterruptedly, and the pressed track pressing plate can be automatically removed at the end of the circulating conveying part 3, which greatly saves manpower and improves work efficiency.
[0046] The specific working principle is as follows: the circulating conveyor 3 can use a conveyor chain, the linear drive 7 can use a cylinder, and the elastic member 6 can use a tension spring. In the initial state, the swing press 5 is closed. When the circulating conveyor 3 reaches the position of the first linear drive 7, the circulating conveyor 3 stops, and the linear drive 7 presses down the swing press 5 to open it. Then the track pressing plate is placed on the workbench 4. The linear drive 7 no longer presses down the swing press 5. The swing press 5 is reset under the action of the tension spring, pressing the track pressing plate. Then the circulating conveyor 3 continues to convey, and it moves forward step by step. When the pressed track pressing plate moves to the end of the circulating conveyor 3, there is a second linear drive 7 here. The linear drive 7 presses down the swing press 5 to open it. The circulating conveyor 3 continues to convey, and the track pressing plate will fall into the pre-placed collection box under the influence of its own weight. This cycle is repeated, and the track pressing plate is continuously pressed and collected.
[0047] The entire workflow is as follows:
[0048] First, the rail platen 2 is transferred to the workbench 4 via the circulating conveyor 3 and stops at a preset position. Next, the rubber pad 1 is automatically or manually placed at the predetermined position of the rail platen. Then, the control system starts the swing press 5 to perform the press action, and drives the connecting rod mechanism or hydraulic cylinder through a precision drive mechanism such as a servo motor to move the press head downward, and tightly press the rubber pad onto the rail platen. Finally, the swing press 5 returns to the starting position, ready for the next press cycle, and the rail platen that has completed the press continues to flow along the conveyor to the next process.
[0049] In addition, the device can also be equipped with a visual inspection system or other quality control measures to ensure that the rubber pads are pressed into place without deviation or misalignment, thereby comprehensively improving product quality and the overall efficiency of the production line.
[0050] Example 2
[0051] Reference Figure 1~Figure 5 Compared with Example 1, further, it also includes a connecting frame 8 arranged at the output end of the linear driving member 7; the roller 9 is rotatably arranged on the connecting frame 8, and is used to press down the swing press-fitting member 5 to open. Further, it also includes a base 10 arranged on the workbench 4; the rotating shaft 11 is rotatably arranged on the base 10, and the swing press-fitting member 5 is arranged on the rotating shaft 11. Further, the swing press-fitting member 5 includes a seesaw 12 arranged on the rotating shaft 11, the seesaw 12 is located below the roller 9, and the linear driving member 7 presses down or cancels the seesaw 12 through the roller 9; the press-fitting block 13 is arranged on the rotating shaft 11, and one end of the elastic member 6 acts on the press-fitting block 13.
[0052] In this embodiment, in order to open the swing press 5 more effortlessly, a seesaw 12 is added to extend the length. Through the lever principle, the linear drive 7 can open the swing press 5 more effortlessly by pressing down the end of the seesaw 12.
[0053] In order to avoid scratching and damaging the rocker 12 , a freely rotatable roller 9 is installed at the end of the linear drive member 7 , and the rocker 12 is pressed down by the roller 9 .
[0054] Example 3
[0055] Reference Figure 1~Figure 5 Compared with the embodiment 2, the embodiment further includes a positioning plate 14 disposed on the workbench 4, and the positioning plate 14 is located below the swing press-fitting member 5. Further, the embodiment further includes a limit plate 15 disposed on the workbench 4, and the limit plate 15 is located on one side of the positioning plate 14. Further, the circulating conveying member 3 and the linear driving member 7 are both disposed on the frame 16.
[0056] In this embodiment, the positioning plate 14 is used to facilitate the accurate positioning of the track pressing plate. When in use, the track pressing plate can be directly placed against the positioning plate 14; the limiting plate 15 is used to prevent the track pressing plate from accidentally falling and not to interfere with the movement to the end of the circulating conveyor 3, so that the track pressing plate does not fall into the collection box.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. Automatic pressing device for rail pressure plate, characterized in that: Used to press the rubber pad (1) onto the rail pressure plate (2), comprising: Circular conveying member (3); A workbench (4) is arranged on the circulating conveyor (3); The swing pressing part (5) is swingably arranged relative to the workbench (4) and is used to press or loosen the rubber pad (1) after swinging.
2. The automatic press-fitting device for rail clamps according to claim 1, characterized in that: Also includes, An elastic member (6), one end of which acts on the swing pressing member (5) and the other end of which acts on the workbench (4), and is used to provide a force for the swing pressing member (5) to approach the workbench (4); A linear drive component (7) is located on one side of the circulating conveyor component (3) and is used to drive the swing pressing component (5) to swing.
3. The automatic press-fitting device for rail clamps according to claim 2, characterized in that: Also includes, A connecting frame (8) arranged at the output end of the linear drive member (7); A roller (9) is rotatably disposed on the connecting frame (8) and is used to press down the swinging press-fitting part (5).
4. The automatic press-fitting device for rail clamps according to claim 3, characterized in that: Also includes, A base (10) arranged on the workbench (4); A rotating shaft (11) is rotatably arranged on the base (10), and the swinging press-fitting part (5) is arranged on the rotating shaft (11).
5. The automatic press-fitting device for rail clamps according to claim 4, characterized in that: The swing press fitting (5) comprises: A seesaw (12) is arranged on the rotating shaft (11) and is located below the roller (9), and the linear drive member (7) presses down or cancels the pressing of the seesaw (12) via the roller (9); A press-fit block (13) is arranged on the rotating shaft (11), and one end of the elastic member (6) acts on the press-fit block (13).
6. The automatic press-fitting device for rail clamps according to claim 1, characterized in that: Also includes, A positioning plate (14) is arranged on the workbench (4) and is located below the swing pressing component (5).
7. The automatic press-fitting device for rail clamps according to claim 6, characterized in that: Also includes, A limiting plate (15) is arranged on the workbench (4) and is located on one side of the positioning plate (14).
8. The automatic press-fitting device for rail clamps according to claim 2, characterized in that: Also includes, A frame (16), wherein the circulating conveying member (3) and the linear driving member (7) are both arranged on the frame (16).
9. The automatic press-fitting device for rail clamps according to claim 2, characterized in that: There are multiple elastic members (6).
10. The automatic press-fitting device for rail clamps according to claim 1, characterized in that: A plurality of the work tables (4) and the swing pressing parts (5) are evenly distributed on the circulating conveying member (3).
