Bridge support padstone template with adjustable height and flatness

By designing a bridge support cushion stone formwork that can adjust height and flatness, using stainless steel formwork and reverse lift adjustment bolts, combined with height adjustment screws and level instruments, the problem of formwork height and flatness control during construction is solved, and the erection quality and use are improved Lifespan reduces the need for manual polishing.

CN222139795UActive Publication Date: 2024-12-10THE FIRST ENGINEERING COMPANY OF CCCC FOURTH HARBOUR ENGINEERING CO LTD +2
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Patent Information

Application Number
CN202420558593.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-10
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

During the construction of bridge supporting stones, the height and flatness of the formwork are difficult to control, resulting in the quality of prefabricated beams and the service life of the supporting stones. The side formwork forms a large gap with the top surface of the table cap, which requires a lot of manual polishing and smoothing. The effect is difficult to meet the specification requirements.

Method used

A bridge support cushion stone formwork including upper and lower stainless steel formwork is designed. The adjustable formwork height and flatness can be achieved through reverse lifting adjustment bolts and height adjustment screws, and combined with a level meter to improve the flatness adjustment efficiency.

Benefits of technology

It realizes precise adjustment of the height and flatness of the formwork frame, reduces post-grinding treatment, improves the quality of prefabricated beams and the service life of the support, and improves the construction efficiency and the adaptability of the formwork.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bridge support padstone template with adjustable height and flatness. Comprising an upper-layer transverse stainless steel template and an upper-layer vertical stainless steel template, a lower-layer transverse stainless steel template is arranged in the upper-layer transverse stainless steel template through a reverse hanging adjusting bolt, and a lower-layer vertical stainless steel template is arranged on the upper-layer vertical stainless steel template through a reverse hanging adjusting bolt. According to the bridge support padstone template with the adjustable height and flatness, the top surface elevation of the upper-layer transverse stainless steel template and the upper-layer vertical stainless steel template is directly adjusted to the designed elevation, and concrete surface plastering and leveling are directly performed on the template frame, so that the flatness of the top surface of padstone can be further improved; polishing treatment cost of the top surface of the pad stone in the later period is reduced, erecting quality of the precast beam is guaranteed, and service life of the bridge support is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of bridge construction, in particular to a bridge support cushion stone template with adjustable height and flatness. Background Art

[0002] The construction of bridge support pad stones has high requirements on structural dimensions, plane position and top surface flatness. The quality of pad stone construction directly affects the quality of precast beam erection, especially the top surface elevation and flatness of the pad stone are the most critical. Due to the design of the horizontal slope on the top surface of the cap and the positioning not being polished during the pouring process, the heights of the four corners of the support pad stone are not the same. The installation height of the template top surface is difficult to control, and a template with a height greater than the thickness of the pad stone is often used for installation. The top surface flatness is difficult to control when pouring concrete. Before the erection of the beam body in the later stage, personnel need to be arranged to re-polish the top surface of each pad stone, which consumes a lot of manpower. Sometimes the polishing effect is difficult to meet the error requirements of the specification, which will directly affect the erection quality of the precast beam and the service life of the support pad stone. In addition, a large gap will be formed between the side template and the top surface of the cap, which can only be sealed by applying foam glue. After the mold is removed, the bottom of the pad stone will form a rough surface.

[0003] Therefore, it is necessary to provide a bridge bearing pad stone template with adjustable height and flatness to solve the above technical problems. Utility Model Content

[0004] The utility model provides a bridge support pad stone template with adjustable height and flatness, which solves the above-mentioned background problems.

[0005] In order to solve the above technical problems, the utility model provides a bridge support pad stone template with adjustable height and flatness, comprising an upper horizontal stainless steel template and an upper vertical stainless steel template, wherein the upper horizontal stainless steel template is provided with a lower horizontal stainless steel template through an inverted hanging adjustment bolt, and the upper vertical stainless steel template is provided with a lower vertical stainless steel template through an inverted hanging adjustment bolt;

[0006] The connection between the upper horizontal stainless steel template and the upper vertical stainless steel template is fixed with a connection angle by a connection bolt, a positioning nut is fixed on the connection bolt, and a height adjustment screw is threadedly connected to the positioning nut;

[0007] The reverse hanging adjusting bolt is screwed with a reverse hanging positioning nut located on the top of the upper horizontal stainless steel template, and the reverse hanging adjusting bolt is screwed with a positioning cap located between the upper horizontal stainless steel template and the lower horizontal stainless steel template.

[0008] Preferably, a level is fixed on both the upper horizontal stainless steel template and the upper vertical stainless steel template.

[0009] Preferably, the upper horizontal stainless steel template and the upper vertical stainless steel template have a thickness of 2 mm, a width of 20 mm, and a height of 100 mm, and the bottoms of the upper horizontal stainless steel template and the upper vertical stainless steel template are hollowed out.

[0010] Preferably, the lower horizontal stainless steel template and the lower vertical stainless steel template have a thickness of 2 mm, a width of 15 mm, and a height of 80 mm.

[0011] Preferably, the specification of the reverse hanging adjustment bolt is 10*100mm.

[0012] Preferably, the height adjustment screw adopts an M16 extended bolt, and the length of the height adjustment screw is 250 mm.

[0013] Compared with the related art, the bridge support pad stone template with adjustable height and flatness provided by the utility model has the following beneficial effects:

[0014] The utility model provides a bridge support stone template with adjustable height and flatness:

[0015] 1. Adjust the height of the four corners of the template frame through the height adjustment screws at the four corners, directly adjust the top surface elevation of the upper horizontal stainless steel template and the upper vertical stainless steel template to the design elevation, and directly smoothen the concrete surface on the template frame. This can further improve the flatness of the top surface of the cushion stone, reduce the cost of grinding and polishing the top surface of the cushion stone in the later stage, ensure the quality of prefabricated beam erection, and improve the service life of the bridge bearing.

[0016] 2. The overall flatness of the template can be directly observed through the spirit level on the outside of the upper template. There is no need to use a spirit level to measure and adjust each side. The top surface of the template can be leveled while adjusting the elevation of the top surface of the template, which improves efficiency.

[0017] 3. By adjusting the lifting and lowering of the lower template, the template can better adapt to the horizontal slope of the top surface of the platform cap, better fit with the concrete surface of the top surface of the platform cap, adapt to the construction of support pads of different thicknesses, and have a higher template turnover construction rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A structural schematic diagram of a preferred embodiment of a bridge support pad stone template with adjustable height and flatness provided by the utility model;

[0019] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0020] Numbers in the figure: 1. Upper horizontal stainless steel formwork; 2. Upper vertical stainless steel formwork; 3. Lower horizontal stainless steel formwork; 4. Lower vertical stainless steel formwork; 5. Level; 6. Height adjustment screw; 7. Positioning nut; 8. Connecting bolt; 9. Reverse hanging adjustment bolt; 10. Reverse hanging positioning nut; 11. Positioning cap; 12. Connecting angle. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0022] Please refer to Figure 1-2 As shown, a bridge support pedestal template with adjustable height and flatness comprises an upper horizontal stainless steel template 1 and an upper vertical stainless steel template 2, wherein the upper horizontal stainless steel template 1 is provided with a lower horizontal stainless steel template 3 via an inverted adjustment bolt 9, and the upper vertical stainless steel template 2 is provided with a lower vertical stainless steel template 4 via an inverted adjustment bolt 9;

[0023] The connection between the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 of the utility model is fixed with a connection angle 12 by a connection bolt 8, a positioning nut 7 is fixed on the connection bolt 8, and a height adjustment screw 6 is threadedly connected to the positioning nut 7. The height adjustment screw 6 adopts an M16 extended bolt, and the length of the height adjustment screw 6 is 250mm;

[0024] The utility model has an anti-hanging adjustment bolt 9 and is screwed with an anti-hanging positioning nut 10 on the top of the upper horizontal stainless steel template 1. The specification of the anti-hanging adjustment bolt 9 is 10*100mm. The anti-hanging adjustment bolt 9 is screwed with a positioning cap 11 between the upper horizontal stainless steel template 1 and the lower horizontal stainless steel template 3.

[0025] The utility model has a level 5 fixed on both the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2;

[0026] The thickness of the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 of the utility model is 2 mm, the width is 20 mm, and the height is 100 mm. The bottom of the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 is hollowed out;

[0027] The thickness of the lower horizontal stainless steel template 3 and the lower vertical stainless steel template 4 of the utility model is 2 mm, the width is 15 mm, and the height is 80 mm.

[0028] The working principle of the bridge support cushion stone template with adjustable height and flatness provided by the utility model is as follows: the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 have the same height, the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 have the same height, and a level 5 is installed at the middle position of the outer side of the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2, wherein both ends of the upper vertical stainless steel template 2 have connecting angles 12, the connecting angles 12 are 90° and have two circular holes, and the corresponding position of the upper horizontal stainless steel template 1 also has circular holes, the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 are connected by connecting bolts 8 passing through the circular holes to form a rectangular template frame, positioning nuts 7 are provided at both ends of the upper horizontal stainless steel template 1, and the height adjustment screw 6 is screwed into the positioning nut 7, and the height and flatness of the upper horizontal stainless steel template 1 and the upper vertical stainless steel template 2 can be adjusted by screwing the height adjustment screw 6.

[0029] The lower horizontal stainless steel formwork 3 and the lower vertical stainless steel formwork 4 can be pre-processed into high and low sides according to the designed horizontal slope of the platform cap top, and the positioning caps 11 are welded at appropriate positions on both ends of the top, and the reverse hanging positioning nuts 10 are welded to the circular holes reserved in advance on the tops of the upper horizontal stainless steel formwork 1 and the upper vertical stainless steel formwork 2. The reverse hanging adjustment bolts 9 pass through the reverse hanging positioning nuts 10 and are screwed into the upper horizontal stainless steel formwork 1 and the upper vertical stainless steel formwork 2 to be connected with the positioning caps 11 at both ends of the lower horizontal stainless steel formwork 3 and the lower vertical stainless steel formwork 4. The height of the lower horizontal stainless steel formwork 3 and the lower vertical stainless steel formwork 4 can be adjusted by rotating the reverse hanging adjustment bolts 9 to rise and fall.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A bridge support stone template with adjustable height and flatness. It is characterized in that It comprises an upper transverse stainless steel template (1) and an upper vertical stainless steel template (2), wherein the upper transverse stainless steel template (1) is provided with a lower transverse stainless steel template (3) inside via an inverted adjustment bolt (9), and the upper vertical stainless steel template (2) is provided with a lower vertical stainless steel template (4) via an inverted adjustment bolt (9); The connection between the upper horizontal stainless steel template (1) and the upper vertical stainless steel template (2) is fixed with a connection angle (12) via a connection bolt (8), a positioning nut (7) is fixed on the connection bolt (8), and a height adjustment screw (6) is threadedly connected to the positioning nut (7); A reverse hanging positioning nut (10) is screwed on the reverse hanging adjustment bolt (9) and located at the top of the upper horizontal stainless steel template (1), and a positioning cap (11) is screwed on the reverse hanging adjustment bolt (9) and located between the upper horizontal stainless steel template (1) and the lower horizontal stainless steel template (3).

2. A bridge support pedestal template with adjustable height and flatness according to claim 1, It is characterized in that A level (5) is fixed on both the upper horizontal stainless steel template (1) and the upper vertical stainless steel template (2).

3. A bridge support pedestal template with adjustable height and flatness according to claim 1, It is characterized in that The upper horizontal stainless steel template (1) and the upper vertical stainless steel template (2) have a thickness of 2 mm, a width of 20 mm and a height of 100 mm, and the bottoms of the upper horizontal stainless steel template (1) and the upper vertical stainless steel template (2) are provided with hollowing.

4. A bridge support pedestal template with adjustable height and flatness according to claim 1, It is characterized in that The lower horizontal stainless steel template (3) and the lower vertical stainless steel template (4) have a thickness of 2 mm, a width of 15 mm and a height of 80 mm.

5. A bridge support pedestal template with adjustable height and flatness according to claim 1, It is characterized in that The specification of the reverse hanging adjustment bolt (9) is 10*100mm.

6. A bridge support pedestal template with adjustable height and flatness according to claim 1, It is characterized in that The height adjustment screw rod (6) adopts an M16 lengthened bolt, and the length of the height adjustment screw rod (6) is 250 mm.