Mounting structure for upper frame and upper frame assembly with mounting structure

Abstract

The utility model relates to the field of sunlight rooms, in particular to a mounting structure for an upper frame and an upper frame assembly with the mounting structure. The upper cross beam butt joint sleeve comprises a butt joint sleeve body, and a butt joint sleeve hole is formed in the butt joint sleeve body; according to the mounting structure disclosed by the utility model, the butt joint between the supporting upper cross beams can be realized, and meanwhile, the lap joint between the purlins and the supporting upper cross beams is also facilitated; on the basis of the design, mounting and splicing of the upper frame are facilitated.

Description

Technical Field

[0001] The utility model relates to the field of sun rooms, in particular to a mounting structure for an upper frame and an upper frame assembly with the mounting structure. Background Art

[0002] At present, solar energy is widely used as a clean energy, and the number of distributed photovoltaic power stations is increasing. Customers' needs have also shifted from general pergolas to more beautiful integrated photovoltaic power generation roofs and photovoltaic sun rooms.

[0003] The roof of a traditional photovoltaic sunroom is made up of multiple photovoltaic panels; the photovoltaic panels are mainly installed on the upper frame structure on the top of the sunroom.

[0004] The upper frame structure mainly includes upper beams and purlins, and the upper beams are divided into two supporting upper beams. In actual connection, the two butt-jointed supporting upper beams and the upper beams and purlins are often connected by welding or screwing. Although the relative connection between the two can be achieved, this connection method is more troublesome. At the same time, the upper frame structure is at the top of the sun room, and the operator is equivalent to working at high altitude. It is inconvenient to stand and it is easy to bring construction hazards.

[0005] At the same time, when welding is used to connect components, due to the large market volume, the busy installation work and the fact that installers are recruited by contractors in each region themselves, it is inevitable that the quality of skills varies, which can easily lead to too many installation problems.

[0006] Therefore, in order to improve the above problems, it is necessary to optimize the connection methods between the traditional support upper beams and between the support upper beams and the purlins.

[0007] Although the existing patent 202320833426.X-photovoltaic power generation roof and photovoltaic sun room can assemble the upper frame, it cannot completely solve the above technical problems. Utility Model Content

[0008] The utility model aims to provide an installation structure which is convenient for supporting the butt joint between upper cross beams.

[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0010] A mounting structure for an upper frame comprises an upper crossbeam butt joint sleeve; the upper crossbeam butt joint sleeve comprises a butt joint sleeve body, and the butt joint sleeve body is provided with a butt joint sleeve hole.

[0011] A partition plate is arranged in the butt joint sleeve hole.

[0012] The butt joint sleeve body is provided with a material avoidance notch; the butt joint sleeve hole is connected with the outer side surface of the butt joint sleeve body through the material avoidance notch.

[0013] A fastening clamp is provided at the end of the butt sleeve.

[0014] The fastening clamp comprises two spaced apart binding plates; one end of the two binding plates is connected by a cross-connecting plate, and one end of the binding plate away from the cross-connecting plate is provided with a fastening through hole;

[0015] The butt joint sleeve is provided with an extension deformation groove.

[0016] The installation structure also includes a lap joint mechanism;

[0017] The overlapping mechanism comprises a lower support block and an upper support block; the upper support block is arranged opposite to the lower support block;

[0018] The upper supporting block is provided with an upper connecting hole; the lower supporting block is provided with a lower connecting hole.

[0019] The lower support block and the upper support block are stacked; a lower support flange is provided at the end of the lower support block; an upper support flange is provided at the end of the upper support block; the upper support flange is attached to the lower support flange; the upper support flange and the lower support flange are connected in a detachable manner.

[0020] An upper frame assembly includes a mounting structure, a support beam group and a purlin group; the support beam group includes a plurality of upper cross beams that are spaced and distributed in parallel, each of the upper cross beams includes at least two supporting upper cross beams; the two supporting upper cross beams are connected by an upper cross beam butt sleeve in the mounting structure; the purlin group includes a plurality of purlins;

[0021] The purlins are overlapped on the supporting upper beams corresponding to each upper beam; the purlins are connected to the corresponding supporting upper beams through an overlap mechanism in the mounting structure.

[0022] The supporting upper crossbeams in each upper crossbeam are arranged obliquely; the lengths of the supporting upper crossbeams in each upper crossbeam are different or the same;

[0023] A partition plate is arranged in the butt joint hole in the installation structure; the partition plate divides the butt joint hole into two single-body holes; and each single-body hole is arranged in an inclined manner.

[0024] The advantages of the utility model are:

[0025] The utility model discloses a mounting structure for an upper frame and an upper frame assembly with the mounting structure.

[0026] The installation structure disclosed in the utility model can realize the docking between the supporting upper beams, and also facilitates the overlap between the purlins and the supporting upper beams; based on the above design, the installation and splicing of the upper frame is facilitated. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The following is a brief description of the contents expressed in each of the drawings of the utility model specification and the marks in the drawings:

[0028] Figure 1 It is a structural schematic diagram from a first perspective when the upper crossbeam butt sleeve of the utility model is connected with a fastening clamp.

[0029] Figure 2 It is a structural schematic diagram from a second viewing angle when the upper cross beam butt sleeve is connected with a fastening clamp in the utility model.

[0030] Figure 3 It is a structural schematic diagram of the upper crossbeam butt sleeve of the utility model.

[0031] Figure 4 It is a structural schematic diagram of the overlapping mechanism in the utility model from the first perspective.

[0032] Figure 5 It is a structural schematic diagram of the second viewing angle of the overlapping mechanism in the utility model.

[0033] Figure 6 It is a structural schematic diagram of the fastening clamp in the utility model.

[0034] Figure 7 It is a structural schematic diagram of the upper frame assembly of the utility model.

[0035] The marks in the above figure are:

[0036] 1. Support beam assembly, 11. Upper cross beam, 111. Support upper cross beam, 2. Purlin assembly, 21. Purlin, 3. Upper cross beam docking sleeve, 4. Fastening clamp. DETAILED DESCRIPTION

[0037] The specific implementation methods of the present utility model will be further explained in detail below by describing the optimal embodiments with reference to the accompanying drawings.

[0038] A mounting structure for an upper frame includes an upper beam docking sleeve 3; the upper beam docking sleeve 3 includes a docking sleeve body 301, and the docking sleeve body 301 is provided with a docking sleeve hole 31; the mounting structure disclosed in the utility model can realize docking installation between supporting upper beams 111.

[0039] The upper frame structure disclosed in the utility model mainly comprises an upper cross beam 11 , and each upper cross beam 11 comprises at least two supporting upper cross beams 111 ; the supporting upper cross beams 111 in each upper cross beam 11 are arranged opposite to each other.

[0040] The installation structure disclosed in the present invention mainly includes an upper beam docking sleeve 3, and a docking sleeve body 301 is sleeved on the end of the supporting upper beam 111 through a docking sleeve hole 31. Based on such a configuration, the docking between the supporting upper beams 111 is facilitated.

[0041] Furthermore, in the utility model, a partition plate 33 is provided in the docking sleeve hole 31; in the utility model, the partition plate 33 plays a good spacing and blocking role, which is convenient for limiting the position of the upper crossbeam 111 supported by the docking sleeve 301, and avoiding the movement of the upper crossbeam 111 supported by the docking sleeve 301.

[0042] Furthermore, in the utility model, a material avoidance notch 34 is provided on the docking sleeve 301; the docking sleeve hole 31 is connected with the outer side surface of the docking sleeve 301 through the material avoidance notch 34; the material avoidance notch 34 is on the side of the docking sleeve 301, and such a setting makes it convenient for the docking sleeve 301 to be sleeved on the supporting upper beam 111 through the side during subsequent installation; such a setting facilitates the sleeve-connecting installation of the docking sleeve 301 on the supporting upper beam 111.

[0043] Furthermore, in the utility model, a fastening clamp 4 is provided at the end of the docking sleeve 301; the provision of the fastening clamp 4 in the utility model plays a good binding and fixing role, and can extremely ensure the stability of the connection between the docking sleeve 301 and the supporting upper crossbeam 111; the structure of the fastening clamp 4 can use a traditional clamp structure, and can also realize the clamp structure disclosed below in the utility model, which can be selected and used according to needs.

[0044] In the present invention, the fastening clamp 4 includes two spaced apart binding plates 41; one end of the two binding plates 41 is connected by a cross-connecting plate 42, and the end of the binding plate 41 away from the cross-connecting plate 42 is provided with a fastening through hole 43; in the present invention, the arrangement of the two binding plates 41 and the cross-connecting plate 42 makes the fastening clamp 4 as a whole present an inverted U-shaped structure, which facilitates the sleeve connection of the fastening clamp 4 on the supporting upper crossbeam 111 or the docking sleeve 301, and at the same time, in the present invention, the binding plates 41 are provided with fastening through holes 43; each binding plate 41 is provided with a fastening through hole 43; In addition, the fastening through holes 43 are distributed at one end of the binding plate 41 away from the cross-connecting plate 42. The two binding plates 41 are connected by bolts. The nuts on the bolts are moved so that the nuts can move axially along the bolt rod, so that the bolts can squeeze the two binding plates 41. During subsequent use, the two binding plates 41 are driven by the bolts to squeeze the side of the supporting upper beam 111 or the docking sleeve 301, thereby ensuring the stability of the connection between the fastening clamp 4 on the supporting upper beam 111 and the docking sleeve 301; finally, the installation and fixation between the supporting upper beam 111 and the docking sleeve 301 is achieved.

[0045] Furthermore, in the utility model, an extension deformation groove 32 is provided on the docking sleeve 301; the provision of the extension deformation groove 32 in the utility model facilitates the deformation of the docking sleeve 301; one is to facilitate the insertion of the supporting upper crossbeam 111, so that the docking sleeve 301 is deformed and restrained on the supporting upper crossbeam 111; in other words, the extension deformation groove 32 disclosed in the utility model increases the deformation capacity of the docking sleeve 301.

[0046] Furthermore, the installation structure described in the utility model also includes a lap joint mechanism 5; in the utility model, the lap joint mechanism 5 is mainly used to support the connection between the upper crossbeam 111 and the purlin 21, and the lap joint mechanism 5 disclosed in the utility model is mainly used to overlap the connection between the purlin 21 and the support upper crossbeam 111; ensuring the stability of the relative position of the two components at the lap joint.

[0047] At the same time, in the utility model, the overlapping mechanism 5 includes a lower support block 52 and an upper support block 51; the upper support block 51 and the lower support block 52 are arranged opposite to each other; the upper support block 51 is provided with an upper through-hole 511; the lower support block 52 is provided with a lower through-hole 521; in the utility model, the upper support block 51 is sleeved on the upper purlin 21 through the upper through-hole 511, and the lower support block 52 is sleeved on the lower support upper crossbeam 111 through the lower through-hole 521, and subsequently the upper support block 51 is fixed on the lower support block 52, thereby realizing the connection between the purlin 21 and the support upper crossbeam 111.

[0048] In addition, it should be noted that the overlapping mechanism 5 disclosed in the present invention is not limited to the connection between the purlin 21 and the supporting upper crossbeam 111, and theoretically can realize the connection between any two crossbeams arranged in a butt joint.

[0049] Furthermore, in the present invention, the lower support block 52 and the upper support block 51 are stacked; a lower support flange 522 is provided at the end of the lower support block 52; an upper support flange 512 is provided at the end of the upper support block 51; the upper support flange 512 is fitted on the lower support flange 522; the upper support flange 512 and the lower support flange 522 are connected in a detachable connection manner; the present invention increases the contact area between the upper support block 51 and the lower support block 52 by the fitting arrangement of the upper support flange 512 and the lower support flange 522, thereby better ensuring the accuracy of the relative arrangement position of the upper support block 51 and the lower support block 52; and the above-mentioned detachable connection method can be connected by bolts or by snap-fits, mainly to achieve docking installation between the upper support block 51 and the lower support block 52.

[0050] An upper frame assembly includes a mounting structure, a support beam group 1 and a purlin group 2. Based on the above, it can be known that the utility model can realize the splicing and installation of the upper frame assembly through the coordinated use of the mounting structure, the support beam group 1 and the purlin group 2. In addition, it should be clarified here that the upper frame assembly disclosed in the utility model becomes the upper supporting structure of the sun room, mainly to facilitate the laying and installation of photovoltaic panels.

[0051] In actual design, the support beam group 1 includes a plurality of upper cross beams 11 that are spaced apart and distributed in parallel, and each of the upper cross beams 11 includes at least two supporting upper cross beams 111; the two supporting upper cross beams 111 are connected by an upper cross beam docking sleeve 3 in the mounting structure; such a setting can facilitate the docking and assembly of the upper cross beams 11.

[0052] In the present invention, the purlin group 2 includes a plurality of purlins 21; the purlins 21 are overlapped on the supporting upper beams 111 corresponding to each upper beam 11; the purlins 21 are connected to the corresponding supporting upper beams 111 through the overlap mechanism 5 in the installation structure; such an arrangement facilitates the connection between the purlins 21 and the supporting upper beams 111, and at the same time, in the actual installation arrangement, the adjacent purlins 21 are distributed in parallel at intervals; such an arrangement enables the purlin group 2 and the supporting beam group 1 to form a cross frame structure, which facilitates the assembly of the upper frame assembly.

[0053] Furthermore, in the utility model, the supporting upper cross beam 111 in each upper cross beam 11 is arranged at an angle; the length of the supporting upper cross beam 111 in each upper cross beam 11 is different or the same; in actual design, each upper cross beam 11 includes two supporting upper cross beams 111, and the two supporting upper cross beams 111 are arranged opposite to each other; this makes the upper cross beam 11 have two arrangement states.

[0054] The first one: when the overall lengths of the two supporting upper cross beams 111 are the same, such an arrangement enables the upper cross beams 11 to form a symmetrical structure, thereby achieving the symmetry of the upper frame assembly.

[0055] The second type: when the overall lengths of the two supporting upper beams 111 are different, that is, one supporting upper beam 111 is longer and the other supporting upper beam 111 is shorter, this arrangement makes one side of the upper frame assembly larger and the other side smaller. In subsequent use, the side with a larger area is arranged to face south, so that the photovoltaic panels can better contact more sunlight.

[0056] At the same time, a partition plate 33 is provided in the docking sleeve hole 31 in the installation structure described in the utility model; the partition plate 33 divides the docking sleeve hole 31 into two single sleeve holes 311; each single sleeve hole 311 of the utility model corresponds to a supporting upper crossbeam 111, which facilitates the insertion of the supporting upper crossbeam 111 into the docking sleeve hole 31; at the same time, in the utility model, each single sleeve hole 311 is inclined; such a setting facilitates the inclined arrangement of the supporting upper crossbeam 111.

[0057] Obviously, the specific implementation of the present invention is not limited by the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the protection scope of the present invention.

Claims

1. A mounting structure for an upper frame, characterized in that: It includes an upper crossbeam docking sleeve; the upper crossbeam docking sleeve includes a docking sleeve body, and the docking sleeve body is provided with a docking sleeve hole; The end of the butt joint sleeve is provided with a fastening clamp; The fastening clamp comprises two spaced apart binding plates; one end of the two binding plates is connected by a cross-connecting plate, and one end of the binding plate away from the cross-connecting plate is provided with a fastening through hole.

2. The mounting structure for an upper frame according to claim 1, characterized in that: A partition plate is arranged in the butt joint hole.

3. The mounting structure for an upper frame according to claim 1, characterized in that: The butt joint sleeve body is provided with a material avoidance notch; the butt joint sleeve hole is connected with the outer side surface of the butt joint sleeve body through the material avoidance notch.

4. A mounting structure for an upper frame according to any one of claims 1 or 3, characterized in that: The butt joint sleeve is provided with an extension deformation groove.

5. The mounting structure for an upper frame according to claim 1, characterized in that: The installation structure also includes a lap joint mechanism; The overlapping mechanism comprises a lower support block and an upper support block; the upper support block is arranged opposite to the lower support block; The upper supporting block is provided with an upper connecting hole; the lower supporting block is provided with a lower connecting hole.

6. The mounting structure for an upper frame according to claim 5, characterized in that: The lower support block and the upper support block are stacked; a lower support flange is provided at the end of the lower support block; an upper support flange is provided at the end of the upper support block; the upper support flange is attached to the lower support flange; the upper support flange and the lower support flange are connected in a detachable manner.

7. An upper frame assembly, characterized in that: The invention comprises a mounting structure, a support beam group and a purlin group according to any one of claims 1 to 6; the support beam group comprises a plurality of upper cross beams which are spaced and distributed in parallel, each of the upper cross beams comprises at least two supporting upper cross beams; the two supporting upper cross beams are connected by an upper cross beam butt joint sleeve in the mounting structure; the purlin group comprises a plurality of purlins; The purlins are overlapped on the supporting upper beams corresponding to the upper beams; the purlins are connected to the corresponding supporting upper beams through the overlap mechanism in the installation structure.

8. An upper frame assembly according to claim 7, characterized in that: The supporting upper cross beams in each upper cross beam are arranged obliquely; the lengths of the supporting upper cross beams in each upper cross beam are different or the same; A partition plate is arranged in the butt joint hole in the installation structure; the partition plate divides the butt joint hole into two single-body holes; and each single-body hole is arranged in an inclined manner.

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