High-temperature sand cooling device used in cooperation with bucket elevator

By using folded square bins and S-shaped cooling pipes in the high-temperature sand cooling device, combined with air-cooling and circulating cooling systems, the problem of poor cooling effect caused by uneven accumulation of high-temperature sand is solved, and more efficient sand particle cooling and energy are achieved save.

CN222143510UActive Publication Date: 2024-12-10TIANJIN ZHIQIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420240787.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

High-temperature sand is prone to form an uneven stacking layer during movement, resulting in some sand particles not being able to directly contact the cooling water, resulting in poor cooling effect.

Method used

A high-temperature sand cooling device used in a bucket elevator was designed, using a folded square bin structure and an S-shaped cooling pipe, combining air-cooling and circulating cooling systems, and blowing sand particles through an air-cooling machine to make them evenly distributed, and through The circulation of cooling water and external air increases the contact area and time between sand particles and cooling water, and improves cooling efficiency.

Benefits of technology

The air-cooler blowing and cooling water circulation ensures uniform distribution and sufficient cooling of high-temperature sand particles, improves the cooling effect, saves energy and water supply, and enhances the energy efficiency of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature sand cooling device used in cooperation with a bucket elevator, and relates to the technical field of high-temperature sand cooling. The exhaust pipe comprises an exhaust pipe body, the exhaust pipe body comprises a bottom plate, the top of the bottom plate is fixedly connected with a bucket elevator body, one side of the bucket elevator body is fixedly connected with a discharging barrel, one side of the bucket elevator body is fixedly connected with a plurality of fixing blocks at equal intervals, the ends, away from the bucket elevator body, of the fixing blocks are fixedly connected with square bins, and the square bins communicate with one another; the square bin is folded, a cavity is formed in the square bin, cooling pipes are fixedly connected to the inner wall of the cavity, a water inlet pipe is fixedly connected to one side of the bottom of the square bin, penetrates through the square bin and is communicated with the cooling pipes, and first connecting pipes are arranged among the cooling pipes, are communicated with the cooling pipes and are fixedly connected with the square bin. And an air cooling mechanism is arranged at the top of the square bin, and the sliding speed of the sand can be reduced through the air cooling mechanism, so that the sand can be fully cooled.
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Description

Technical Field

[0001] The present application relates to the technical field of high-temperature sand cooling, and in particular to a high-temperature sand cooling device used in conjunction with a bucket elevator. Background Art

[0002] High temperature sand usually refers to high temperature resistant quartz sand or other materials. Due to its extremely high fire resistance and high temperature resistance, it is widely used in various industrial fields, such as high temperature equipment and refractory materials, furnaces and furnaces in metallurgy, steel, cement, chemical and petroleum industries.

[0003] The stepped quartz sand particle cooling machine mentioned in the existing Chinese public patent (authorization announcement number: CN215002529U), the finished quartz sand after high-temperature roasting enters the elevator through the feeding pulley transmission structure, is added to the cooling tank of the uppermost cooling box through the funnel, and slides down step by step to the lowermost cooling box under the vibration of the exciter, transfers the heat to the cooling water in the water box, and finally is sent to the next processing step through the discharge pulley transmission structure; the cooling water at the bottom of the heat dissipation pool enters the lowermost water box through the water inlet pipe under the action of the pump, moves upward step by step to the uppermost water box through the connecting pipe, performs heat exchange in the water box, and finally returns to the heat dissipation pool through the outlet pipe.

[0004] Currently, water cooling is mostly used to cool high-temperature sand. However, high-temperature sand is prone to form an uneven accumulation layer during movement, resulting in some sand particles being unable to directly contact the cooling water. These sand particles that are not in contact with the cooling water are not convenient for effectively transferring heat to the cooling water through conduction, which may result in poor cooling effect. Utility Model Content

[0005] The purpose of the present application is to solve the problem that it is not convenient for sand particles that have not contacted the cooling water to effectively transfer heat to the cooling water through conduction, which may lead to poor cooling effect. The present application provides a high-temperature sand cooling device for use with a bucket elevator.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A high-temperature sand cooling device for use with a bucket elevator comprises a bottom plate, a bucket elevator body is fixedly connected to the top of the bottom plate, a material discharge barrel is fixedly connected to one side of the bucket elevator body, a plurality of fixed blocks are equidistantly fixedly connected to one side of the bucket elevator body, a square bin is fixedly connected to one end of the fixed block away from the bucket elevator body, the square bins are connected to each other, the square bins are arranged in a folding shape, a cavity is provided inside the square bin, a cooling pipe is fixedly connected to the inner wall of the cavity, a water inlet pipe is fixedly connected to one side of the bottom of the square bin, the water inlet pipe passes through the square bin and is connected to the cooling pipe, a connecting pipe 1 is arranged between the plurality of cooling pipes, the connecting pipe 1 is connected to the cooling pipe, the connecting pipe 1 is fixedly connected to the square bin, an air cooling mechanism is arranged on the top of the square bin, and a circulation mechanism is fixedly connected to the top of the bottom plate.

[0008] By adopting the above technical solution, the high-temperature sand is lifted to the top of the discharge barrel by the lifting machine body, and then the high-temperature sand is poured into the discharge barrel. The high-temperature sand will enter the interior of the square warehouse by gravity. At this time, cooling water is transported to the water inlet pipe, so that the cooling water enters the cooling pipe to absorb the heat emitted by the high-temperature sand. The cooling water flows inside the cavity, thereby absorbing the temperature of the high-temperature sand. The air cooling mechanism can slow down the sliding speed of the sand so that it can be fully cooled. The circulation mechanism can save energy and reduce the water supply.

[0009] Furthermore, the air cooling mechanism includes a vertical plate fixedly connected to the top of the square warehouse, a cold air knife is fixedly connected between the vertical plates on both sides, one side of the vertical plate is fixedly connected to an air inlet pipe, and the air inlet pipe is connected to the air cooler.

[0010] By adopting the above technical solution, when the air cooler is started to allow external air to enter the air cooler, the air cooler blows the high-temperature sand moving on the top of the square warehouse. The blowing action of the air cooler can slow down the sliding speed of the sand to a certain extent, so that the sand can be more evenly distributed in the square warehouse, thereby improving the cooling effect.

[0011] Furthermore, the square warehouse is arranged in an inclined shape.

[0012] By adopting the above technical solution and folding the square bin, the flow path length of the high-temperature sand in the square bin can be increased.

[0013] Furthermore, the cooling pipe is configured to be S-shaped.

[0014] By adopting the above technical solution, the actual length of the pipeline can be increased, thereby increasing the contact time between the cooling pipe and the high-temperature sand.

[0015] Furthermore, the circulation mechanism includes a water outlet pipe arranged inside the cavity, a connecting pipe 2 is arranged between several of the water outlet pipes, the connecting pipe 1 is connected to the water outlet pipe, the water outlet pipe is connected to the cooling pipe, the connecting pipe 2 is fixedly connected to the square warehouse, a return pipe is fixedly connected to one side of the bottom of the square warehouse, the return pipe passes through the square warehouse and is connected to the water outlet pipe, a water tank fixedly connected to the top of the bottom plate, the end of the return pipe away from the water outlet pipe is fixedly connected to the water tank, the water outlet pipe is connected to the water tank, a water pump is fixedly connected to the top of the water tank, a water inlet pipe of the water pump passes through the water tank and is fixedly connected to a pumping pipe, the water outlet end of the water pump is fixedly connected to the water inlet pipe, the water inlet pipe is connected to the water pump, a temperature sensor is fixedly connected to the inner wall of the water tank, and a heat sink is arranged inside the water tank.

[0016] By adopting the above technical solution, the cooling water that has absorbed the heat enters the water outlet pipe through the cooling pipe, and the cooling water continuously moves downward into the return pipe through the connecting pipe 2. The return pipe is connected to the water tank, so that the cooling water with heat enters the water tank for cooling. When cooling is required, the water in the water tank is pumped out into the water inlet pipe for cooling by starting the water pump. By recycling the cooling water, energy can be saved and the water supply can be reduced.

[0017] Furthermore, the heat sink includes positioning blocks fixedly connected to both sides of the bottom wall of the water tank, a heat sink is slidably arranged between the positioning blocks on both sides, the top of the heat sink passes through the water tank and is arranged to be open, a heat sink box is fixedly connected to the top of the water tank, and the heat sink box is communicated with the heat sink.

[0018] By adopting the above technical solution, the heat is transferred to the heat dissipation box through the heat dissipation tube, and then heat is exchanged with the external air through the ventilation holes on both sides of the heat dissipation box.

[0019] Furthermore, bases are fixedly connected to both sides of the top of the water tank inside the heat dissipation box, a fan is fixedly connected to the top of one side of the base, and ventilation holes are opened on both sides of the heat dissipation tube.

[0020] By adopting the above technical solution, the blowing end of the fan 1 is matched with the ventilation hole, so that the hot air inside the heat dissipation tube is discharged through the ventilation hole, thereby accelerating the efficiency of heat exchange.

[0021] Furthermore, a second fan is fixedly connected to the top of the base on the other side.

[0022] By adopting the above technical solution, fan 2 draws external air into the heat sink, further improving the efficiency of heat exchange.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. In the present application, when cooling the high-temperature sand, the air cooler is started to allow external air to enter the air cooler, so that the air cooler blows the high-temperature sand moving on the top of the square bin. The blowing action of the air cooler can slow down the sliding speed of the sand to a certain extent, so that the sand can be more evenly distributed in the square bin, thereby achieving the purpose of increasing the contact area between the high-temperature sand and the cooling water, thereby improving the cooling effect.

[0025] 2. In this application, after the high-temperature sand is cooled, the cooling water that has absorbed the heat enters the water outlet pipe through the cooling pipe, and the cooling water is continuously moved downward into the return pipe through the connecting pipe 2. The return pipe is connected to the water tank, so that the cooling water with heat enters the water tank for cooling. When cooling is required, the water in the water tank is pumped out into the water inlet pipe for cooling by starting the water pump. By recycling the cooling water, energy can be saved, the water supply can be reduced, and the energy efficiency of the system can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the first three-dimensional structure of the cooling device in this application;

[0027] Figure 2 It is a schematic diagram of the second three-dimensional structure of the cooling device in this application;

[0028] Figure 3 This is the first three-dimensional structural diagram of the cross section of the central warehouse in this application;

[0029] Figure 4 This is a second three-dimensional structural diagram of the cross section of the central warehouse in this application;

[0030] Figure 5 It is a schematic diagram of the cross-sectional structure of the water tank in this application.

[0031] Description of reference numerals:

[0032] 1. Bottom plate; 2. Bucket elevator body; 3. Unloading barrel; 4. Square bin; 6. Vertical plate; 7. Cold air knife; 8. Air inlet pipe; 9. Water inlet pipe; 10. Cooling pipe; 11. Connecting pipe 1; 12. Connecting pipe 2; 13. Water outlet pipe; 14. Return pipe; 15. Water tank; 16. Water pump; 17. Positioning block; 18. Heat sink; 19. Heat sink; 21. Base; 22. Fan 1; 23. Ventilation hole; 24. Fan 2; 25. Fixing block. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The embodiment of the present application discloses a high-temperature sand cooling device used in conjunction with a bucket elevator.

[0035] Reference Figure 1 , Figure 2 and Figure 3 A high-temperature sand cooling device for use with a bucket elevator comprises a bottom plate 1, a bucket elevator body 2 is fixedly connected to the top of the bottom plate 1, a material discharge barrel 3 is fixedly connected to one side of the bucket elevator body 2, a plurality of fixed blocks 25 are fixedly connected to one side of the bucket elevator body 2 at equal intervals, a square bin 4 is fixedly connected to one end of the fixed block 25 away from the bucket elevator body 2, a plurality of square bins 4 are connected to each other, the square bins 4 are arranged in a folded shape, a cavity is provided inside the square bin 4, a cooling pipe 10 is fixedly connected to the inner wall of the cavity, a water inlet pipe 9 is fixedly connected to one side of the bottom of the square bin 4, the water inlet pipe 9 passes through the square bin 4 and is connected to the cooling pipe 10, a connecting pipe 11 is arranged between the plurality of cooling pipes 10, the connecting pipe 11 is connected to the cooling pipe 10, the connecting pipe 11 is fixedly connected to the square bin 4, an air cooling mechanism is arranged on the top of the square bin 4, and a circulation mechanism is fixedly connected to the top of the bottom plate 1.

[0036] When cooling the high-temperature sand, the high-temperature sand is first lifted to the top of the discharge barrel 3 by the lifting machine body, and then the high-temperature sand is poured into the discharge barrel 3, and the high-temperature sand will enter the interior of the square warehouse 4 by gravity. At this time, the cooling water is transported to the water inlet pipe 9, so that the cooling water enters the cooling pipe 10 to absorb the heat emitted by the high-temperature sand. The cooling water flows inside the cavity, thereby absorbing the temperature of the high-temperature sand and reducing the temperature of the high-temperature sand. The cooling water can flow inside several square warehouses 4 through the connecting pipe 11, and the air cooling mechanism can slow down the sliding speed of the sand so that it can be fully cooled. The circulation mechanism can save energy and reduce the water supply.

[0037] Reference Figure 1 and Figure 2 The air cooling mechanism includes a vertical plate 6 fixedly connected to the top of the square warehouse 4, a cold air knife 7 is fixedly connected between the vertical plates 6 on both sides, and an air inlet pipe 8 is fixedly connected to one side of the vertical plate 6, and the air inlet pipe 8 is connected to the air cooler.

[0038] Among them, the square warehouse 4 is arranged in an inclined shape.

[0039] In addition, the cooling pipe 10 is provided in an S-shape.

[0040] When cooling the high-temperature sand, the air cooler is started to allow external air to enter the air cooler, so that the air cooler blows the high-temperature sand moving on the top of the square warehouse 4. The blowing action of the air cooler can slow down the sliding speed of the sand to a certain extent, so that the sand can be more evenly distributed in the square warehouse 4, thereby achieving the purpose of increasing the contact area between the high-temperature sand and the cooling water, thereby improving the cooling effect. By folding the square warehouse 4, the flow path length of the high-temperature sand in the square warehouse 4 can be increased, so that the high-temperature sand and the cooling water can be cooled for a longer time. By setting the cooling pipe 10 to an S shape, the actual length of the pipeline can be increased, further increasing the contact time between the cooling pipe 10 and the high-temperature sand, thereby improving the cooling effect.

[0041] Reference Figure 3 , Figure 4 and Figure 5 The circulation mechanism includes a water outlet pipe 13 arranged inside the cavity, a connecting pipe 2 12 is arranged between the plurality of water outlet pipes 13, a connecting pipe 1 11 is connected to the water outlet pipe 13, the water outlet pipe 13 is connected to the cooling pipe 10, the connecting pipe 2 12 is fixedly connected to the square warehouse 4, a return pipe 14 is fixedly connected to one side of the bottom of the square warehouse 4, the return pipe 14 penetrates the square warehouse 4 and is connected to the water outlet pipe 13, a water tank 15 fixedly connected to the top of the bottom plate 1, an end of the return pipe 14 away from the water outlet pipe 13 is fixedly connected to the water tank 15, the water outlet pipe 13 is connected to the water tank 15, a water pump 16 is fixedly connected to the top of the water tank 15, a water inlet pipe 9 of the water pump 16 penetrates the water tank 15 and is fixedly connected to a pumping pipe, the water outlet end of the water pump 16 is fixedly connected to the water inlet pipe 9, the water inlet pipe 9 is connected to the water pump 16, a temperature sensor is fixedly connected to the inner wall of the water tank 15, and a heat sink is arranged inside the water tank 15.

[0042] Among them, the heat dissipation component includes positioning blocks 17 fixedly connected to both sides of the bottom wall of the water tank 15, and a heat dissipation tube 18 is slidably arranged between the positioning blocks 17 on both sides. The top of the heat dissipation tube 18 passes through the water tank 15 and is arranged to be open. A heat dissipation box 19 is fixedly connected to the top of the water tank 15, and the heat dissipation box 19 is connected to the heat dissipation tube 18.

[0043] In addition, bases 21 are fixedly connected to both sides of the top of the water tank 15 inside the heat dissipation box 19, a fan 22 is fixedly connected to the top of one side of the base 21, and ventilation holes 23 are opened on both sides of the heat dissipation tube 18.

[0044] In addition, a second fan 24 is fixedly connected to the top of the base 21 on the other side.

[0045] After the high-temperature sand is cooled, the cooling water that has absorbed the heat enters the water outlet pipe 13 through the cooling pipe 10, and the cooling water is continuously moved downward into the return pipe 14 through the connecting pipe 12, and the return pipe 14 is connected with the water tank 15, so that the cooling water with heat enters the water tank 15 for cooling. When cooling is required, the water in the water tank 15 is pumped out into the water inlet pipe 9 by starting the water pump 16 for cooling. By recycling the cooling water, energy can be saved and the water supply can be reduced, thereby improving the energy efficiency of the system. After long-term use, the cooling water in the water tank 15 gradually becomes hot, and the heat dissipation tube 18 is set to copper so that the heat dissipation tube 18 is opened to absorb heat, and then the heat dissipation tube 18 is cooled. The top of 18 is set to be open, so that the heat in the heat sink 18 is transported to the heat sink 19. At the same time, the temperature sensor reduces the heat and sends it to the control center. The fan 22 is started by a preset program, and the blowing end of the fan 22 is adapted to the vent 23, so that the hot air inside the heat sink 18 is discharged through the vent 23, thereby forming heat exchange with the external air, thereby increasing the heat exchange rate between the cooling water and the external air, and taking away the temperature of the cooling water through the flowing air, so that the cooling water in the water tank 15 dissipates heat quickly, and then by starting the fan 24, the fan 24 can draw the external air into the heat sink 19, further improving the heat exchange efficiency.

[0046] Working principle: The high-temperature sand is lifted to the top of the discharge barrel 3 by the lifting machine body, and then the high-temperature sand is poured into the discharge barrel 3, and the high-temperature sand will enter the interior of the square warehouse 4 by gravity. At this time, the cooling water is transported to the water inlet pipe 9, so that the cooling water enters the cooling pipe 10 to absorb the heat emitted by the high-temperature sand. The cooling water flows inside the cavity, thereby absorbing the temperature of the high-temperature sand. When the air cooler is started to allow external air to enter the air cooler, the air cooler blows the high-temperature sand moving on the top of the square warehouse 4. The blowing action of the air cooler can slow down the sliding speed of the sand to a certain extent, so that the sand can be more evenly distributed in the square warehouse 4. By folding the square warehouse 4, the flow path length of the high-temperature sand in the square warehouse 4 can be increased, thereby extending the contact time between the sand and the cooling water.

[0047] The cooling water that has absorbed the heat enters the water outlet pipe 13 through the cooling pipe 10, and the cooling water is continuously moved downward into the return pipe 14 through the connecting pipe 12. The return pipe 14 is connected to the water tank 15, so that the cooling water with heat enters the water tank 15 for cooling. When cooling is required, the water in the water tank 15 is pumped out into the water inlet pipe 9 by starting the water pump 16. By recycling the cooling water, energy can be saved and the water supply can be reduced. The heat is transported to the heat dissipation box 19 through the heat dissipation tube 18, and then the blowing end of the fan 22 is matched with the ventilation hole 23, so that the hot air inside the heat dissipation tube 18 is discharged through the ventilation hole 23, thereby forming heat exchange with the external air.

Claims

1. A high-temperature sand cooling device for use with a bucket elevator, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a bucket elevator body (2), one side of the bucket elevator body (2) is fixedly connected to a material discharge barrel (3), one side of the bucket elevator body (2) is fixedly connected to a plurality of fixed blocks (25) at equal intervals, one end of the fixed block (25) away from the bucket elevator body (2) is fixedly connected to a square bin (4), the plurality of square bins (4) are connected to each other, a cavity is provided inside the square bin (4), a cooling pipe (10) is fixedly connected to the inner wall of the cavity, a water inlet pipe (9) is fixedly connected to one side of the bottom of the square bin (4), the water inlet pipe (9) passes through the square bin (4) and is connected to the cooling pipe (10), a connecting pipe (11) is provided between the plurality of cooling pipes (10), the connecting pipe (11) is connected to the cooling pipe (10), the connecting pipe (11) is fixedly connected to the square bin (4), an air cooling mechanism is provided on the top of the square bin (4), and a circulation mechanism is fixedly connected to the top of the bottom plate (1).

2. A high temperature sand cooling device for use with a bucket elevator according to claim 1, characterized in that: The air cooling mechanism comprises a vertical plate (6) fixedly connected to the top of the square bin (4), a cold air knife (7) fixedly connected between the vertical plates (6) on both sides, an air inlet pipe (8) fixedly connected to one side of the vertical plate (6), and the air inlet pipe (8) is connected to the air cooler.

3. The high temperature sand cooling device used in conjunction with a bucket elevator according to claim 1, characterized in that: The square bin (4) is arranged in an inclined shape.

4. The high-temperature sand cooling device used in conjunction with a bucket elevator according to claim 1, characterized in that: The cooling pipe (10) is arranged in an S shape.

5. The high temperature sand cooling device used in conjunction with a bucket elevator according to claim 1, characterized in that: The circulation mechanism comprises a water outlet pipe (13) arranged inside the cavity, a connecting pipe (12) is arranged between a plurality of the water outlet pipes (13), the connecting pipe (11) is connected to the water outlet pipe (13), the water outlet pipe (13) is connected to the cooling pipe (10), the connecting pipe (12) is fixedly connected to the square bin (4), a return pipe (14) is fixedly connected to one side of the bottom of the square bin (4), the return pipe (14) passes through the square bin (4) and is connected to the water outlet pipe (13), a water tank (15) is fixedly connected to the top of the bottom plate (1), and the return pipe (14) is fixedly connected to the water tank (15) on the top of the bottom plate (1). One end of the pipe (14) away from the water outlet pipe (13) is fixedly connected to the water tank (15), the water outlet pipe (13) is communicated with the water tank (15), a water pump (16) is fixedly connected to the top of the water tank (15), a water inlet pipe (9) of the water pump (16) passes through the water tank (15) and is fixedly connected to a water pump pipe, a water outlet end of the water pump (16) is fixedly connected to the water inlet pipe (9), the water inlet pipe (9) is communicated with the water pump (16), a temperature sensor is fixedly connected to the inner wall of the water tank (15), and a heat sink is provided inside the water tank (15).

6. A high temperature sand cooling device used in conjunction with a bucket elevator according to claim 5, characterized in that: The heat sink comprises positioning blocks (17) fixedly connected to both sides of the inner bottom wall of the water tank (15); a heat sink (18) is slidably arranged between the positioning blocks (17) on both sides; the top end of the heat sink (18) penetrates the water tank (15) and is arranged in an open shape; a heat sink box (19) is fixedly connected to the top of the water tank (15); the heat sink box (19) is in communication with the heat sink (18).

7. A high temperature sand cooling device used in conjunction with a bucket elevator according to claim 6, characterized in that: Bases (21) are fixedly connected to both sides of the top of the water tank (15) inside the heat dissipation box (19), a fan (22) is fixedly connected to the top of one side of the base (21), and ventilation holes (23) are opened on both sides of the heat dissipation tube (18).

8. The high temperature sand cooling device used in conjunction with a bucket elevator according to claim 7, characterized in that: A second fan (24) is fixedly connected to the top of the base (21) on the other side.