Dehydration device for internal shielding material production

By designing a dehydration device for internal shielding material production, using a motor to drive the dehydration cylinder and drying device, combined with a rapid disassembly mechanism, the problems of unsatisfactory dehydration and wastewater accumulation are solved, efficient dehydration and drying are achieved, and work is improved Efficiency and product quality.

CN222143533UActive Publication Date: 2024-12-10NINGJIN SHUANGLI POLYMER MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420299355.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2024-12-10
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing dehydrator has poor dehydration effect, resulting in excessive moisture content of semi-finished products, affecting product quality, and being unable to adjust and dry according to material height, and the wastewater cannot be replaced in time, resulting in moisture accumulation and bacterial growth.

Method used

A dehydration device for the production of internal shielding material is designed, including a base plate, a box, a lifting mechanism and a disassembly mechanism. The first motor drives the dehydration cylinder to rotate at high speed for dehydration, and the second motor drives the drying device to lower and dry, and The disassembly mechanism quickly installs and disassembles the wastewater tank, so as to adjust the drying and the rapid replacement of the wastewater tank according to the height of the material.

Benefits of technology

It achieves rapid dehydration and drying, improves work efficiency, reduces working time, avoids moisture accumulation and bacterial growth, and improves product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222143533U_ABST
    Figure CN222143533U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of shielding materials, in particular to a dehydration device for internal shielding material production, which comprises a bottom plate, a plurality of supporting legs are arranged at the top end of the bottom plate, a box body is fixedly arranged on one side of the top end of the bottom plate, a feeding port is fixedly arranged on one side of the box body, and a lifting mechanism is arranged in the box body. Materials needing to be dewatered are put into the dewatering cylinder from the feeding port, then the first motor is started, the output shaft end of the first motor drives the dewatering cylinder to rotate at a high speed, so that water in the materials is dewatered, then the second motor is started, the two first gears are made to rotate, the second gear is driven to rotate, and the materials are dewatered. And the threaded rod is rotated to drive the drying device to descend so as to complete drying, so that the whole dewatering and drying effect is completed, and after the materials are rapidly dewatered, the materials dewatered every time are not completely consistent, so that the height of the drying device can be adjusted according to the stacking height of the materials, and the effect of rapidly drying the materials is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of shielding materials, in particular to a dehydration device for producing inner shielding materials. Background Art

[0002] The wire and cable industry is the second largest industry in China after the automobile industry, with a product variety satisfaction rate and domestic market share exceeding 90%. With the rapid development of China's wire and cable industry, the number of new companies has continued to rise, and the overall technical level of the industry has been greatly improved. Shielded cable is a transmission line that uses a metal mesh braided layer to wrap the signal line. The production and processing of shielded cables requires shielding materials.

[0003] The device in the Chinese utility model patent application disclosure specification is CN214773234U. Although it solves the problem that the dehydration effect of the dehydrator is not ideal, the spin-drying device cannot blow off the remaining water vapor on the surface of the particles in a short period of time, resulting in excessive water content in the semi-finished product after dehydration, causing the water content of the semi-finished product to exceed the standard when entering the post-absorption device, causing insufficient absorption of the cross-linking agent, moisture in the finished product, and affecting the quality of the product, it cannot adjust the drying according to the height of the material to be dehydrated and cannot replace the waste water. Therefore, a new utility model is needed to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to provide a dehydration device for producing inner shielding materials to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A dehydration device for producing inner shielding materials comprises a bottom plate, a plurality of supporting legs are arranged on the top of the bottom plate, a box body is fixedly arranged on one side of the top of the bottom plate, a material inlet is fixedly arranged on one side of the box body, a lifting mechanism is arranged inside the box body, a mounting frame is fixedly arranged on the bottom of the box body, a first motor is installed inside the mounting frame through a mounting seat, a dehydration cylinder is arranged on the output shaft end of the first motor through a rotating shaft, the dehydration cylinder is arranged inside the box body, a plurality of water outlet holes are arranged on one side of the dehydration cylinder, sliders are arranged on both sides of the bottom end of the dehydration cylinder, and the box body is fixedly arranged on the bottom of the box body. The inner wall is provided with a slide groove, the slider is arranged inside the slide groove, the bottom end of the box body is inclined, a water outlet is arranged on one side of the bottom end of the box body, a placement box is arranged on the top of the bottom plate on one side of the supporting leg, splicing grooves are arranged on both sides of the top of the placement box, a waste water tank is arranged inside the placement box, the first end of the water outlet is connected to the waste water tank, splicing blocks are arranged on both sides of the top of the waste water tank, the splicing blocks are arranged inside the splicing grooves, a card slot is arranged on one side of the top of the two splicing blocks, and a disassembly mechanism is arranged on one side of the two splicing grooves.

[0007] Furthermore, the lifting mechanism includes a placement plate, a threaded rod, a limiting rod, a movable plate, a drying device, a protection box, an installation box, a second motor, a transmission rod, a first gear, and a second gear. Placement plates are fixedly arranged on both sides of the interior of the box, threaded rods are arranged on one side of the top of the two placement plates through a rotating shaft, limiting rods are fixedly arranged on one side of the threaded rod at the top of the placement plate, a movable plate is arranged between the two limiting rods, both ends of the movable plate are movably connected with the threaded rod and the limiting rod through mounting holes, a drying device is fixedly arranged at the bottom end of the movable plate, a protection box is arranged at the top of the box, an installation box is fixedly arranged on one side of the protection box, a second motor passes through the interior of the installation box, a transmission rod is arranged at the output shaft end of the second motor, first gears are arranged on the outer sides of both ends of the transmission rod, one end of the two threaded rods is arranged inside the protection box through a rotating shaft, and the tops of the two threaded rods are arranged with second gears meshing with the first gear.

[0008] Furthermore, the disassembly mechanism includes a fixing groove, a block, and a spring. A fixing groove is provided on one side of the splicing groove, a block is provided inside the fixing groove, the block is provided inside the block groove, a spring is provided on one side of the block inside the fixing groove, and the bottom end of the block is double-sidedly inclined.

[0009] Furthermore, limiting blocks are fixedly arranged on both sides of the clamping block, limiting grooves are provided on both sides of the fixing groove, and the limiting blocks are arranged inside the limiting grooves.

[0010] Furthermore, a fixing plate is fixedly arranged at the top of the placing box, rolling grooves are opened on both sides of the fixing groove, and a plurality of rollers are arranged at the bottom of the waste water tank, and the rollers are arranged inside the rolling grooves.

[0011] Furthermore, a plurality of universal wheels are arranged on both sides of the bottom end of the base plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. A dehydration device for producing inner shielding materials. When using the device, the material to be dehydrated is first placed into the dehydration cylinder from the feed port, and then the first motor is activated. The output shaft end of the first motor drives the dehydration cylinder to rotate at high speed, thereby dehydrating the moisture in the material. When the dehydration is completed, the second motor is activated, and the two first gears rotate, thereby driving the second gear to rotate, and then the threaded rod rotates, driving the drying device to descend, and then completing the drying. The discarded waste water will flow into the waste water tank along the bottom of the box body along the water outlet through the water outlet hole, thereby completing the entire dehydration and drying effect. The purpose of this is that after the material is quickly dehydrated, because the dehydrated material will not be completely consistent each time, the height of the drying device can be adjusted at will according to the height of the stacking of different materials, thereby quickly drying the material, improving work efficiency, reducing working time, and avoiding affecting subsequent steps.

[0014] 2. A dehydration device for the production of inner shielding materials. When the wastewater tank needs to be installed and disassembled, the splicing block can be pushed inward along the splicing slot block, and the splicing block will cause the card block to move to one side and squeeze the spring. When the card slot and the card block are on the same horizontal line, the card block will be inserted into the card slot under the action of the spring, thereby achieving a quick installation effect. When the wastewater tank needs to be disassembled, the wastewater tank can be pulled outward. Since the card block is set with double-sided inclinations, the splicing block will cause the card block to move to one side and detach from the card slot, thereby achieving a quick disassembly effect. The purpose of this is to quickly realize the installation and disassembly of the wastewater tank, improve work efficiency, and avoid the accumulation of internal water, breeding of bacteria, and production of unpleasant smells due to the wastewater tank not being replaced for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point A in the middle;

[0018] Figure 4 For this utility model Figure 2 A magnified schematic diagram of point B in the middle.

[0019] In the figure: 1. bottom plate; 2. supporting legs; 3. box body; 4. feeding port; 5. mounting frame; 6. first motor; 7. dewatering cylinder; 8. water outlet; 9. slider; 10. slide; 11. water outlet; 12. placement box; 13. splicing groove; 14. waste water tank; 15. splicing block; 16. slot; 17. placement plate; 18. threaded rod; 19. limit rod; 20. moving plate; 21. drying device; 22. protection box; 23. mounting box; 24. second motor; 25. transmission rod; 26. first gear; 27. second gear; 28. fixed groove; 29. ​​block; 30. spring; 31. limit block; 32. limit groove; 33. fixed plate; 34. rolling groove; 35. roller; 36. universal wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0022] A dehydration device for producing inner shielding materials, comprising a bottom plate 1, a plurality of supporting legs 2 are arranged at the top of the bottom plate 1, a box body 3 is fixedly arranged on one side of the top of the bottom plate 1, a material inlet 4 is fixedly arranged on one side of the box body 3, a lifting mechanism is arranged inside the box body 3, a mounting frame 5 is fixedly arranged at the bottom of the box body 3, a first motor 6 is installed inside the mounting frame 5 through a mounting seat, a dehydration cylinder 7 is arranged at the output shaft end of the first motor 6 through a rotating shaft, the dehydration cylinder 7 is arranged inside the box body 3, a plurality of water outlet holes 8 are arranged on one side of the dehydration cylinder 7, sliders 9 are arranged on both sides of the bottom of the dehydration cylinder 7, and a slide groove 10 is opened on the inner wall of the box body 3 The slider 9 is arranged inside the slide groove 10, the bottom end of the box body 3 is inclined, a water outlet 11 is arranged on one side of the bottom end of the box body 3, a placement box 12 is arranged on the top of the bottom plate 1 on one side of the supporting leg 2, splicing grooves 13 are opened on both sides of the top of the placement box 12, a waste water tank 14 is arranged inside the placement box 12, a first end of the water outlet 11 is connected to the waste water tank 14, splicing blocks 15 are arranged on both sides of the top of the waste water tank 14, the splicing blocks 15 are arranged inside the splicing groove 13, a card slot 16 is opened on one side of the top of the two splicing blocks 15, and a disassembly mechanism is arranged on one side of the two splicing grooves 13.

[0023] Preferably, the lifting mechanism includes a placement plate 17 , a threaded rod 18 , a limit rod 19 , a movable plate 20 , a drying device 21 , a protection box 22 , a mounting box 23 , a second motor 24 , a transmission rod 25 , a first gear 26 , and a second gear 27 . Placement plates 17 are fixedly provided on both sides of the box body 3, threaded rods 18 are provided on one side of the top of the two placement plates 17 through a rotating shaft, and limiting rods 19 are fixedly provided on the top of the placement plates 17 on one side of the threaded rod 18, a movable plate 20 is provided between the two limiting rods 19, both ends of the movable plate 20 are movably connected with the threaded rods 18 and the limiting rods 19 through mounting holes, a drying device 21 is fixedly provided on the bottom end of the movable plate 20, a protection box 22 is provided on the top of the box body 3, a mounting box 23 is fixedly provided on one side of the protection box 22, a second motor 24 is passed inside the mounting box 23, a transmission rod 25 is provided on the output shaft end of the second motor 24, and first gears 26 are provided on the outer sides of both ends of the transmission rod 25, one end of the two threaded rods 18 are provided inside the protection box 22 through a rotating shaft, and the tops of the two threaded rods 18 are provided with second gears 27 meshing with the first gear 26; by using the lifting mechanism, the appropriate position can be adjusted according to the height of the material stacking.

[0024] Preferably, the disassembly mechanism includes a fixing groove 28, a block 29, and a spring 30. A fixing groove 28 is provided on one side of the splicing groove 13, a block 29 is provided inside the fixing groove 28, the block 29 is provided inside the card slot 16, a spring 30 is provided on one side of the block 29 inside the fixing groove 28, and the bottom end of the block 29 is double-sidedly inclined.

[0025] Preferably, limiting blocks 31 are fixedly provided on both sides of the clamping block 29, limiting grooves 32 are provided on both sides of the fixing groove 28, and the limiting blocks 31 are arranged inside the limiting grooves 32; by using the disassembly mechanism, the purpose of quickly disassembling the wastewater tank 12 can be achieved.

[0026] Preferably, a fixing plate 33 is fixedly arranged at the top of the placing box 12, rolling grooves 34 are opened on both sides of the fixing groove 28, and a plurality of rollers 35 are arranged at the bottom of the waste water tank 14, which are rolled inside the rolling grooves 34; when taking out the waste water tank 12, it is more convenient.

[0027] Preferably, a plurality of universal wheels 36 are provided on both sides of the bottom end of the base plate 1; by using the universal wheels 36, it is easier to move the device.

[0028] When a dehydration device for producing inner shielding materials of the present embodiment is used, the material to be dehydrated is first placed into the dehydration cylinder 7 from the feed port 4, and then the first motor 6 is activated. The output shaft end of the first motor 6 drives the dehydration cylinder 7 to rotate at a high speed, thereby dehydrating the moisture in the material. The space inside the device should be cylindrical to ensure the rotation of the dehydration cylinder 7. When the dehydration is completed, the second motor 24 is activated, and the two first gears 26 are rotated, thereby driving the second gear 27 to rotate, and then the threaded rod 18 is rotated, driving the drying device 21 to descend, and then the drying is completed. The waste water thrown out will flow into the waste water tank 14 along the bottom of the box body 3 along the water outlet 11 through the water outlet hole 8, thereby completing the entire dehydration and drying effect. The purpose of this is that after the material is quickly dehydrated, because the dehydrated material will not be completely consistent each time, the height of the drying device 21 can be adjusted at will according to the height of the stacking of different materials, thereby quickly drying the material, improving work efficiency, reducing working time, and avoiding affecting subsequent steps.

[0029] When it is necessary to install and disassemble the waste water tank 14, the splicing block 15 can be pushed inward along the splicing groove 13, and the splicing block 15 can make the block 29 move to one side and squeeze the spring 30. When the slot 16 and the block 29 are located at the same horizontal line, the block 29 will be inserted into the slot 16 under the action of the spring 30, thereby achieving a quick installation effect. When it is necessary to disassemble the waste water tank 14, the waste water tank 14 can be pulled out. Since the block 29 is a double-sided inclined setting, the splicing block 15 can make the block 29 move to one side and disengage from the slot 16, thereby achieving a quick disassembly effect. The purpose of this is to quickly realize the installation and disassembly of the waste water tank 14, improve work efficiency, and avoid the accumulation of internal water, breeding of bacteria, and production of unpleasant smells due to the long-term non-replacement of the waste water tank 14.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A dehydration device for producing inner shielding materials, comprising a bottom plate (1), characterized in that: A plurality of supporting legs (2) are arranged at the top of the bottom plate (1); a box body (3) is fixedly arranged on one side of the top of the bottom plate (1); a material inlet (4) is fixedly arranged on one side of the box body (3); a lifting mechanism is arranged inside the box body (3); a mounting frame (5) is fixedly arranged at the bottom of the box body (3); a first motor (6) is installed inside the mounting frame (5) through a mounting seat; a dehydration cylinder (7) is arranged at the output shaft end of the first motor (6) through a rotating shaft; the dehydration cylinder (7) is arranged inside the box body (3); a plurality of water outlet holes (8) are arranged on one side of the dehydration cylinder (7); sliders (9) are arranged on both sides of the bottom of the dehydration cylinder (7); a slide groove (10) is provided on the inner wall of the box body (3); the slider (9) is arranged Inside the slide groove (10), the bottom end of the box body (3) is inclined, a water outlet (11) is arranged on one side of the bottom end of the box body (3), a placement box (12) is arranged on the top of the bottom plate (1) on one side of the supporting leg (2), both sides of the top end of the placement box (12) are provided with splicing grooves (13), a waste water tank (14) is arranged inside the placement box (12), a first end of the water outlet (11) is connected to the waste water tank (14), both sides of the top of the waste water tank (14) are provided with splicing blocks (15), the splicing blocks (15) are arranged inside the splicing groove (13), a clamping groove (16) is arranged on one side of the top of the two splicing blocks (15), and a disassembly mechanism is arranged on one side of the two splicing grooves (13).

2. A dehydration device for producing inner shielding materials according to claim 1, characterized in that: The lifting mechanism comprises a placement plate (17), a threaded rod (18), a limiting rod (19), a movable plate (20), a drying device (21), a protection box (22), an installation box (23), a second motor (24), a transmission rod (25), a first gear (26), and a second gear (27). Placement plates (17) are fixedly arranged on both sides of the box body (3). A threaded rod (18) is arranged on one side of the top of the two placement plates (17) through a rotating shaft. A limiting rod (19) is fixedly arranged on one side of the threaded rod (18) at the top of the placement plates (17). A movable plate (20) is arranged between the two limiting rods (19). Both ends of the movable plate (20) are connected to the screw threaded rods through mounting holes. The threaded rod (18) and the limit rod (19) are movably connected, a drying device (21) is fixedly arranged at the bottom end of the movable plate (20), a protection box (22) is arranged at the top end of the box body (3), a mounting box (23) is fixedly arranged on one side of the protection box (22), a second motor (24) passes through the interior of the mounting box (23), a transmission rod (25) is arranged at the output shaft end of the second motor (24), and first gears (26) are arranged on the outer sides of both ends of the transmission rod (25), one end of the two threaded rods (18) are arranged inside the protection box (22) through a rotating shaft, and the top ends of the two threaded rods (18) are arranged with second gears (27) meshing with the first gear (26).

3. A dehydration device for producing inner shielding materials according to claim 1, characterized in that: The disassembly mechanism comprises a fixing groove (28), a clamping block (29), and a spring (30); a fixing groove (28) is provided on one side of the splicing groove (13); a clamping block (29) is arranged inside the fixing groove (28); the clamping block (29) is arranged inside the clamping groove (16); a spring (30) is arranged on one side of the clamping block (29) inside the fixing groove (28); and the bottom end of the clamping block (29) is arranged in a double-sided inclined manner.

4. A dehydration device for producing inner shielding materials according to claim 3, characterized in that: Limiting blocks (31) are fixedly arranged on both sides of the clamping block (29), limiting grooves (32) are provided on both sides of the fixing groove (28), and the limiting blocks (31) are arranged inside the limiting grooves (32).

5. A dehydration device for producing inner shielding materials according to claim 4, characterized in that: A fixing plate (33) is fixedly arranged at the top of the placing box (12), rolling grooves (34) are opened on both sides of the fixing groove (28), and a plurality of rollers (35) are arranged at the bottom of the waste water tank (14), and the rollers are arranged inside the rolling grooves (34).

6. A dehydration device for producing inner shielding materials according to claim 1, characterized in that: A plurality of universal wheels (36) are arranged on both sides of the bottom end of the bottom plate (1).