180-degree X-direction and Y-direction clearance distance detection device
Through the automated detection method of the 180-degree XY to virtual position distance detection device, the problem of insufficient manual detection accuracy is solved, efficient and reliable detection of the rotating shaft or hinge is achieved, and the user experience and product quality of the folding screen mobile phone are improved.
Patent Information
- Application Number
- CN202420910791.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the prior art, shaft detection mainly relies on manual operation, and the detection accuracy is insufficient and the consistency of the detection results cannot be guaranteed, resulting in unqualified products that may flow into the market, affecting the user experience and service life of folding screen mobile phones.
A 180-degree XY direction virtual position distance detection device is designed, including an uplifting platform, an X-direction urge mechanism and a Y-direction urge mechanism. By applying constant thrust and combining with a displacement detector, the displacement of the plate group in the X and Y directions is detected. to realize automatic detection of the shaft or hinge in the unfolded state.
It improves the stability and reliability of the rotating structure, has good inspection consistency, high efficiency and easy operation. It can effectively evaluate the performance of the rotating structure in R&D and production to ensure that it meets factory standards.
Smart Images

Figure CN222144052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotating connection structure detection equipment, in particular to a 180-degree XY virtual position distance detection device. Background Art
[0002] The demand for foldable screen mobile phones is growing, and the necessary hinge and hinge structures are constantly being updated and replaced. Major manufacturers are also paying more and more attention to the assembly process of their rotating structures. The hinge and hinge are important components of foldable screen mobile phones, and their stability determines the service life of the phone. Unqualified hinge and hinge can cause abnormal damage to the phone, especially the screen. When the hinge and hinge itself have a large displacement, the screen will not be able to fold normally under uneven force, affecting its use.
[0003] In order to effectively ensure the folding experience and use effect of foldable screen mobile phones, it is necessary to perform virtual position detection on the rotating shaft and hinge connection structure during design and production to ensure that the connection is firm and reliable. Virtual position detection includes applying external force to the two sides of the rotating structure in the unfolded state to detect the offset deformation in the X and Y directions. In the prior art, the detection of rotating shafts is usually performed manually, and its detection accuracy is insufficient, and the consistency of the detection results cannot be guaranteed, which easily leads to the flow of unqualified products into the market. Utility Model Content
[0004] To solve the above problems, the present application provides a rationally structured 180-degree XY virtual position distance detection device, thereby realizing automated detection of the rotating shaft or hinge in the unfolded state, effectively helping to improve and ensure the stability and reliability of the quality of the rotating structure, with easy operation and good practicality.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A 180-degree XY virtual position distance detection device comprises a lifting platform, on which a product assembly is placed, the product assembly comprises a plate group 1 and a plate group 2 which are rotatably connected at the edges, the plate group 1 and the plate group 2 are unfolded 180° and placed horizontally on the lifting platform, and the plate group 1 is fixed and pressed on the lifting platform; it also comprises an X-direction force applying mechanism and a Y-direction force applying mechanism, the X-direction force applying mechanism applies an X-direction thrust to the plate group 2 via an X-direction push arm, and the Y-direction force applying mechanism applies a Y-direction thrust to the plate group 2 via a Y-direction push arm.
[0007] As a further improvement of the above technical solution:
[0008] The edges of the plate group 1 and the plate group 2 form a rotating connection structure via a hinge or a rotating shaft, and the axial direction of the rotating connection structure is arranged along the X direction.
[0009] A plurality of positioning cone pins are convexly arranged on the top surface of the lifting platform, and holes corresponding to the positioning cone pins are opened on the plate group.
[0010] A horizontal pressing mechanism is installed on the lifting platforms located on both sides of the plate group one, and also includes a vertical pressing mechanism. The horizontal pressing mechanism presses the plate group one horizontally, and the vertical pressing mechanism presses the plate group one from top to bottom.
[0011] The structure of the horizontal clamping mechanism is as follows: it includes a fixed block and an insert block located on both sides of one opposite side of the plate group, and an edge of the plate group is provided with a V-shaped groove matched with the fixed block and the insert block; the fixed block is fixed on the lifting platform, and the insert block is installed on the output end of the horizontal clamping mechanism, and the insert block is driven by the horizontal clamping mechanism to move toward or away from the fixed block.
[0012] The vertical pressing mechanism comprises a rotary downward pressing cylinder installed on the lifting platform, a pressing block is installed at the output end of the rotary downward pressing cylinder, and the pressing block is pressed above the plate group.
[0013] A pressure protection mechanism is installed on the lifting platform located on the outside of the second plate group. The pressure protection mechanism includes a linear sliding module installed on the lifting platform. A pressure protection block is installed on the output end of the linear sliding module. The linear sliding module drives the pressure protection block to move above the second plate group.
[0014] The X-direction force applying mechanism and the Y-direction force applying mechanism are installed below the lifting platform, and the X-direction force applying mechanism and the Y-direction force applying mechanism include a moving module arranged along the X-direction or the Y-direction, and a moving block is installed at the output end of the moving module, and the moving block is connected to install a push arm through a force sensor, and the push arm passes upward through the lifting platform, and the push arm is an X-direction push arm or a Y-direction push arm; the X-direction push arm includes two relatively fixed and spaced apart push arms, the two X-direction push arms are located on the outer sides of the opposite sides of the second plate group, and the Y-direction push arm is located at the hollowed-out middle part of the second plate group.
[0015] It also includes an X-direction displacement detector and a Y-direction displacement detector. The X-direction displacement detector is arranged horizontally along the X direction toward the second plate group, and the Y-direction displacement detector is arranged horizontally along the Y direction toward the second plate group.
[0016] It also includes a working platform, a through hole is opened in the middle of the working platform, an upper lifting platform is installed in parallel at the through hole through the upper support interval, and a lower hanging platform is installed in parallel below the working platform through the lower support interval; the X-direction force applying mechanism and the Y-direction force applying mechanism are installed on the top surface of the lower hanging platform.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] The utility model has a compact and reasonable structure and is easy to operate. During detection, a constant thrust is applied to the second plate group in the positive and negative directions of X and Y respectively, and the displacement of the second plate group in the X and Y directions before and after the force is applied is detected by a displacement detector to obtain the virtual position distance in the unfolded state, thereby realizing the automatic detection of the performance of the rotating shaft or hinge, effectively helping to improve and ensure the stability and reliability of the quality of the rotating structure, with good detection consistency, high efficiency and good practicality.
[0019] The utility model also has the following advantages:
[0020] The utility model can be used in the research and development and testing stages. Through virtual position distance detection, the deviation between the test displacement and the design value can be intuitively obtained, which is convenient for the improvement and enhancement of the design structure. It can also be used in the quality inspection process after the assembly of the rotating shaft hinge in actual production. Through the application of constant thrust, it is checked whether the deformation at the rotating structure of the product meets the factory standard. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a schematic diagram of the layout of various components on the lifting platform of the utility model.
[0023] Figure 3 It is a schematic diagram of clamping the product components of the utility model on the lifting platform.
[0024] Figure 4 It is a structural schematic diagram of the X-direction force applying mechanism of the utility model.
[0025] Figure 5 It is a structural schematic diagram of the Y-direction force applying mechanism of the utility model.
[0026] Among them: 1. Working platform; 2. X-direction displacement detector; 3. Horizontal clamping mechanism; 4. X-direction force mechanism; 5. Product assembly; 6. Y-direction force mechanism; 7. Y-direction displacement detector; 8. Pressing mechanism; 9. Vertical clamping mechanism; 10. Positioning cone pin;
[0027] 11. Lower support; 12. Lower hanging platform; 13. Upper lifting platform; 14. Through hole; 131. Sunken step;
[0028] 30. Fixed block; 31. Insert block;
[0029] 41. X-axis moving module; 42. X-axis moving block; 43. X-axis force sensor; 44. Support plate; 45. X-axis push arm;
[0030] 51, plate set 1; 52, plate set 2; 511, V-shaped groove;
[0031] 61. Y-axis moving module; 62. Y-axis moving block; 63. Y-axis force sensor; 64. Y-axis push arm;
[0032] 81. Pressure protection block;
[0033] 91. Briquetting. DETAILED DESCRIPTION
[0034] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0035] like Figure 1 and Figure 2 As shown, a 180-degree XY virtual position distance detection device of this embodiment includes a lifting platform 13, on which a product assembly 5 is placed, the product assembly 5 includes a plate group 1 51 and a plate group 2 52 which are rotatably connected at the edges, the plate group 1 51 and the plate group 2 52 are unfolded 180° and placed horizontally on the lifting platform 13, and the plate group 1 51 is fixed and pressed on the lifting platform 13; it also includes an X-direction force applying mechanism 4 and a Y-direction force applying mechanism 6, the X-direction force applying mechanism 4 applies an X-direction thrust to the plate group 2 52 via the X-direction push arm 45, and the Y-direction force applying mechanism 6 applies a Y-direction thrust to the plate group 2 52 via the Y-direction push arm 64.
[0036] During detection, a constant thrust is applied to the plate group 2 52 in the positive and negative X direction and the positive and negative Y direction respectively via the X-direction push arm 45 and the Y-direction push arm 64. The displacement detector is combined to detect the displacement of the plate group 2 52 in the X direction and the Y direction before and after the force is applied, and the virtual position distance in the unfolded state is obtained.
[0037] The edges of the plate group 1 51 and the plate group 2 52 are connected via hinges or rotating shafts to form a rotating connection structure, and the axial direction of the rotating connection structure is arranged along the X direction.
[0038] During the test, the plate group 1 51 is fixedly clamped relative to the lifting platform 13, and force is applied to the plate group 2 52. The displacement value of the plate group 2 52 before and after is detected to obtain the virtual distance detection of the rotating connection structure, thereby effectively evaluating the stability and reliability of the rotating connection structure under the stress state.
[0039] like Figure 3 As shown, a plurality of positioning cone pins 10 are convexly provided on the top surface of the lifting platform 13 , and holes corresponding to the positioning cone pins 10 are opened on the plate group 1 51 , thereby achieving the initial positioning of the plate group 1 51 on the lifting platform 13 .
[0040] A horizontal clamping mechanism 3 is installed on the lifting platform 13 located on both sides of the plate group 51, and also includes a vertical clamping mechanism 9. The horizontal clamping mechanism 3 presses the plate group 51 from the horizontal direction, and the vertical clamping mechanism 9 presses the plate group 51 from top to bottom, thereby achieving reliable fixed clamping of the plate group 51 on the lifting platform 13.
[0041] The structure of the horizontal clamping mechanism 3 is as follows: it includes a fixed block 30 and an insert block 31 located on both sides of the opposite sides of the plate group 51, and the edge of the plate group 51 is provided with a V-shaped groove 511 matched with the fixed block 30 and the insert block 31; the fixed block 30 is fixed on the lifting platform 13, and the insert block 31 is installed at the output end of the horizontal clamping mechanism 3, and the insert block 31 is driven by the horizontal clamping mechanism 3 to move toward or away from the fixed block 30.
[0042] In this embodiment, the axial direction of the rotating connection structure between plate group 1 51 and plate group 2 52 is arranged along the X direction, and the fixed block 30 and the plug-in block 31 are located on both sides of the plate group 1 51 in the X direction and are arranged toward the plate group 1 51 along the X direction; during operation, the plate group 1 51 is placed between the fixed block 30 and the plug-in block 31, and the horizontal clamping mechanism 3 works to push the plug-in block 31 toward the plate group 1 51 until the plug-in block 31 is inserted into the V-groove 511, and combined with the fixed block 30, the plate group 1 51 is clamped and fixed in the horizontal direction.
[0043] In this embodiment, both sides of the plate group 1 51 are assembled with the V-shaped protrusions of the fixing block 30 and the inserting block 31 via the V-shaped grooves 511, so as to realize the clamping in the X direction and ensure the positioning and clamping in the Y direction.
[0044] The vertical clamping mechanism 9 includes a rotary downward pressing cylinder installed on the lifting platform 13, and a pressing block 91 is installed at the output end of the rotary downward pressing cylinder. The pressing block 91 is pressed above the plate group 51, thereby effectively ensuring the fixation and limitation of the plate group 51 in the height direction.
[0045] In actual operation, the vertical clamping mechanism 9 mainly limits the plate group 51 in the vertical direction to prevent it from tilting upward when clamped by the horizontal clamping mechanism 3. A preset limiting gap can be left between the bottom end of the clamping block 91 of the vertical clamping mechanism 9 and the top surface of the plate group 51, which does not affect the movement of the plate group 51 in the horizontal plane when the horizontal clamping mechanism 3 is actuated.
[0046] A pressure protection mechanism 8 is installed on the lifting platform 13 located on the lateral outside of the second plate group 52. The pressure protection mechanism 8 includes a linear sliding module installed on the lifting platform 13. A pressure protection block 81 is installed at the output end of the linear sliding module. The linear sliding module drives the pressure protection block 81 to move above the second plate group 52.
[0047] In this embodiment, through the setting of the pressure protection mechanism 8, during testing, the linear sliding module drives the pressure protection block 81 to move to the top of the plate group 2 52 for limiting and pressure protection. When the plate group 2 52 is subjected to the test force in the X and Y directions, the pressure protection block 81 prevents the plate group 2 52 from warping up due to the force.
[0048] The X-direction force applying mechanism 4 and the Y-direction force applying mechanism 6 are installed below the lifting platform 13. The X-direction force applying mechanism 4 and the Y-direction force applying mechanism 6 include a moving module arranged along the X-direction or the Y-direction. A moving block is installed at the output end of the moving module. The moving block is connected to a push arm via a force sensor. The push arm passes upward through the lifting platform 13. The push arm is an X-direction push arm 45 or a Y-direction push arm 64. The X-direction push arm 45 includes two relatively fixed and spaced apart push arms. The two X-direction push arms 45 are located on the outer sides of the opposite sides of the second plate group 52, and the Y-direction push arm 64 is located at the hollowed-out middle part of the second plate group 52.
[0049] exist Figure 4 In the illustrated embodiment, the structure of the X-direction force-applying mechanism 4 is as follows: it includes an X-direction moving module 41 installed on the lower suspension platform 12, an X-direction moving block 42 is installed at the output end of the X-direction moving module 41, the X-direction moving block 42 is connected to the mounting support plate 44 via the X-direction force sensor 43, and X-direction push arms 45 are installed on the top surface of the support plate 44 at intervals along the X-direction, and the X-direction push arms 45 pass upward through the upper lifting platform 13.
[0050] In this embodiment, the spacing distance between the two X-direction pushing arms 45 is greater than the width distance between two opposite edges of the second plate group 52 in the X-direction.
[0051] During the test, the X-direction moving module 41 works, and the X-direction push arms 45 are driven to move in the positive and negative directions of the X-direction through the support plate 44. The two X-direction push arms 45 contact and apply force to the corresponding edges of the plate group 2 52 in turn, thereby completing the application of force to the plate group 2 52 in the positive and negative directions of the X-direction, and the X-direction force sensor 43 monitors and feeds back the force value in real time.
[0052] exist Figure 5 In the illustrated embodiment, the structure of the Y-direction force-applying mechanism 6 is as follows: it includes a Y-direction movable module 61 installed on the lower suspension platform 12, a Y-direction movable block 62 is installed at the output end of the Y-direction movable module 61, the Y-direction movable block 62 is connected to a Y-direction push arm 64 via a Y-direction force sensor 63, and the Y-direction push arm 64 passes upward through the upper lifting platform 13.
[0053] In this embodiment, a hollow space with a rectangular structure that runs through from top to bottom is opened in the middle of the second plate group 52, and the Y-direction push arm 64 extends upward into the hollow space.
[0054] During the test, the Y-direction moving module 61 works, driving the Y-direction push arm 64 to move in the positive and negative directions of the Y direction respectively, and to contact and apply force to the inner wall surfaces of the rectangular structure hollow opposite to each other in the Y direction, thereby completing the application of force to the plate group 2 52 in the positive and negative directions of the Y direction, and the Y-direction force sensor 63 monitors and feeds back the force value in real time.
[0055] It also includes an X-direction displacement detector 2 and a Y-direction displacement detector 7. The X-direction displacement detector 2 is arranged horizontally along the X direction toward the plate group 2 52, and the Y-direction displacement detector 7 is arranged horizontally along the Y direction toward the plate group 2 52, so that the X-direction displacement detector 2 and the Y-direction displacement detector 7 respectively detect the displacement values of the plate group 2 52 in the X direction and the Y direction before and after the feedback force is applied.
[0056] In this embodiment, the X-axis displacement detector 2 and the Y-axis displacement detector 7 may be laser displacement sensors or visual cameras, as long as they can effectively and stably feedback the displacement values before and after the force is applied.
[0057] In this embodiment, sunken steps 131 are respectively provided at adjacent edges of the lifting platform 13 for installing the X-axis displacement detector 2 and the Y-axis displacement detector 7, and are convenient for position adjustment along the sunken steps 131 to effectively ensure the detection of the second plate group 52.
[0058] It also includes a working platform 1, a through hole 14 which passes through the upper and lower parts is opened in the middle of the working platform 1, an upper lifting platform 13 is installed in parallel at the through hole 14 through the upper support, and a lower hanging platform 12 is installed in parallel at the lower part of the working platform 1 through the lower support 11; an X-direction force applying mechanism 4 and a Y-direction force applying mechanism 6 are installed on the top surface of the lower hanging platform 12.
[0059] In this embodiment, an upper lifting platform 13 and a lower hanging platform 12 are installed above and below the working platform 1, respectively, to facilitate the arrangement of the X-direction force applying mechanism 4 and the Y-direction force applying mechanism 6 relative to the product component 5, and effectively realize and ensure the virtual distance detection of the product component 5 in the XY direction.
[0060] In actual testing, the loading and unloading of product components 5 is performed manually, the equipment automatically applies thrust detection, and the tested products are manually picked up. Red and green indicator lights can be set on the equipment, and a preset value matching the detection displacement value is set. The preset value is compared with the detection value. When the detection value is greater than the preset value, the red light is on, indicating a bad detection, and when the detection value is less than or equal to the preset value, the green light is on, indicating a passed detection, so that manual judgment of the shaft inspection result is better and faster.
[0061] The detection device of the utility model has a fast production test cycle, and uses a laser displacement sensor to detect the displacement. The motion components all use a screw module to control the motion, with high precision and good stability. The sensor accuracy of the measured force value is ±0.3% FS, and the test data preparation is reliable.
[0062] The 180-degree XY virtual distance detection device in the utility model can be used in the product development and testing stages. Through the virtual distance detection, the deviation between the test displacement and the design value can be intuitively obtained, which is convenient for the improvement and enhancement of the design structure. It can also be used in the quality inspection process after the assembly of the rotating shaft hinge in actual production. By applying a constant thrust, it can be checked whether the deformation at the rotating structure of the product meets the factory standards.
[0063] The utility model is simple to operate, realizes the automatic detection of the performance of the rotating shaft or the hinge, effectively helps to improve and ensure the stability and reliability of the quality of the rotating structure, and has good detection consistency, high efficiency and good practicality.
[0064] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0065] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A 180-degree XY virtual distance detection device, comprising a lifting platform (13), Features: A product assembly (5) is placed on the lifting platform (13), and the product assembly (5) includes a plate group 1 (51) and a plate group 2 (52) which are rotatably connected at the edges. The plate group 1 (51) and the plate group 2 (52) are spread out at 180 degrees and placed horizontally on the lifting platform (13), and the plate group 1 (51) is fixed and pressed on the lifting platform (13); it also includes an X-direction force applying mechanism (4) and a Y-direction force applying mechanism (6), and the X-direction force applying mechanism (4) applies an X-direction thrust to the plate group 2 (52) via an X-direction thrust arm (45), and the Y-direction force applying mechanism (6) applies a Y-direction thrust to the plate group 2 (52) via a Y-direction thrust arm (64).
2. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: The edges of the plate group 1 (51) and the plate group 2 (52) are connected via hinges or rotating shafts to form a rotating connection structure, and the axial direction of the rotating connection structure is arranged along the X direction.
3. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: A plurality of positioning cone pins (10) are convexly arranged on the top surface of the lifting platform (13), and holes corresponding to the positioning cone pins (10) are opened on the plate group (51).
4. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: A horizontal pressing mechanism (3) is installed on the lifting platform (13) located on both sides of the plate group one (51), and also includes a vertical pressing mechanism (9). The horizontal pressing mechanism (3) presses the plate group one (51) from the horizontal direction, and the vertical pressing mechanism (9) presses the plate group one (51) from top to bottom.
5. A 180-degree XY virtual distance detection device as claimed in claim 4, Features: The structure of the horizontal clamping mechanism (3) is as follows: it includes a fixed block (30) and an insert block (31) located on both sides of the opposite sides of the plate group (51); the edge of the plate group (51) is provided with a V-shaped groove (511) for matching with the fixed block (30) and the insert block (31); the fixed block (30) is fixed on the lifting platform (13), and the insert block (31) is installed at the output end of the horizontal clamping mechanism (3); the insert block (31) is driven by the horizontal clamping mechanism (3) to move toward or away from the fixed block (30).
6. A 180-degree XY virtual distance detection device as claimed in claim 4, Features: The vertical pressing mechanism (9) comprises a rotary downward pressing cylinder installed on the lifting platform (13), a pressing block (91) is installed at the output end of the rotary downward pressing cylinder, and the pressing block (91) is pressed above the plate group 1 (51).
7. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: A pressure protection mechanism (8) is installed on the lifting platform (13) located on the outside of the second plate group (52) on the side. The pressure protection mechanism (8) includes a linear sliding module installed on the lifting platform (13). A pressure protection block (81) is installed at the output end of the linear sliding module. The linear sliding module drives the pressure protection block (81) to move above the second plate group (52).
8. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: The X-direction force applying mechanism (4) and the Y-direction force applying mechanism (6) are installed below the lifting platform (13). The X-direction force applying mechanism (4) and the Y-direction force applying mechanism (6) include a moving module arranged along the X-direction or the Y-direction. A moving block is installed at the output end of the moving module. The moving block is connected to a push arm via a force sensor. The push arm passes through the lifting platform (13) upward. The push arm is an X-direction push arm (45) or a Y-direction push arm (64). The X-direction push arm (45) includes two relatively fixed and spaced apart push arms. The two X-direction push arms (45) are located on the outer sides of the two opposite sides of the plate group (52), and the Y-direction push arm (64) is located at the hollowed-out middle of the plate group (52).
9. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: It also includes an X-direction displacement detector (2) and a Y-direction displacement detector (7). The X-direction displacement detector (2) is arranged horizontally along the X direction toward the second plate group (52), and the Y-direction displacement detector (7) is arranged horizontally along the Y direction toward the second plate group (52).
10. A 180-degree XY virtual distance detection device as claimed in claim 1, Features: It also includes a working platform (1), wherein a through hole (14) is opened in the middle of the working platform (1) and passes through from top to bottom, an upper lifting platform (13) is installed in parallel at the through hole (14) through the upper support, and a lower hanging platform (12) is installed in parallel below the working platform (1) through the lower support (11); the X-direction force applying mechanism (4) and the Y-direction force applying mechanism (6) are installed on the top surface of the lower hanging platform (12).
