High-voltage cable nondestructive testing device

By designing a non-destructive testing device for high-voltage cables, the motor drives a bidirectional screw and belt drive to achieve stable clamping and detection of cables, combining cross grooves and winding rollers to improve detection and winding efficiency, solving the detection and winding insulator detection in the prior art insulator The problem of inaccuracy achieves efficient and accurate cable detection.

CN222144920UActive Publication Date: 2024-12-10YANGJIANG ZHUOOU ENGINEERING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420593046.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-10
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

Existing high-voltage cable detection methods are difficult to accurately detect the integrity of the cable outer insulation, resulting in the possibility of exposed cable cores, increasing the risk of electric shock accidents.

Method used

A high-voltage cable non-destructive testing device is designed to achieve stable clamping and detection of cables through the motor-driven bidirectional screw and belt transmission. Combining cross grooves and winding rollers improve detection and winding efficiency, ensuring the accuracy and reliability of the test results. sex.

Benefits of technology

Improve the accuracy and reliability of cable inspection, reduce detection errors and operating time, and improve detection efficiency and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable detection, and discloses a high-voltage cable nondestructive testing device which comprises a working table, a shell is fixedly installed at the top of the working table, a detection device is arranged in the shell, a warning lamp is arranged at the top of the shell, a first rectangular groove and a second rectangular groove are sequentially formed in the side face of the shell, and the first rectangular groove and the second rectangular groove are communicated with each other. A first bidirectional lead screw is movably installed in the first rectangular groove, a second bidirectional lead screw is movably installed in the second rectangular groove, and circular shafts are fixedly installed at the top of the first bidirectional lead screw and the top of the second bidirectional lead screw. According to the utility model, the stability of the cable in the detection process can be ensured, the movement of the cable can be effectively prevented, the accuracy and reliability of the detection result can be ensured, the detection efficiency can be improved, the detection device can more conveniently inspect and measure each part of the cable, the time can be saved, and the detection efficiency can be improved. And detection errors caused by inconvenient operation can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable detection, and more specifically, to a nondestructive detection device for high-voltage cables. Background Art

[0002] High-voltage power cables are essential materials for modern life and industrial electricity transmission. If there are defects inside the power cables, it will bring great safety hazards to the safe operation of the power cables. Moreover, most power cables are buried underground in a harsh operating environment, making maintenance and fault detection difficult. Therefore, non-destructive testing of high-voltage power cables before they are put into operation is very necessary.

[0003] At present, the commonly used method for the detection of high-voltage power cables is to conduct a withstand voltage test. This method mainly applies a certain test voltage to the cable to observe whether the cable can fully withstand the test of this voltage, so as to preliminarily judge whether the cable has defects. However, this method focuses more on the overall performance of the cable, and is not accurate enough for the integrity detection of the cable sheath insulator. The cable sheath insulator is an important barrier to protect the cable core. Once damaged, it will not only lead to a decrease in the electrical performance of the cable, but more importantly, it may expose the cable core. Once the exposed core is exposed to the external environment, especially when the human body accidentally touches it, it is easy to cause an electric shock accident, causing serious personal injury or even death. Therefore, this paper is committed to a new type of non-destructive testing device for high-voltage cables. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a high-voltage cable nondestructive testing device, which has the advantage of good cable testing effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-voltage cable nondestructive testing device, comprising a workbench, a shell is fixedly installed on the top of the workbench, a testing device is arranged inside the shell, a warning light is arranged on the top of the shell, a rectangular groove 1 and a rectangular groove 2 are sequentially opened on the side of the shell, a bidirectional screw rod 1 is movably installed inside the rectangular groove 1, a bidirectional screw rod 2 is movably installed inside the rectangular groove 2, and a round shaft is fixedly installed on the top of the bidirectional screw rod 1 and the bidirectional screw rod 2;

[0006] A socket plate 1, wherein the socket plate 1 is movably mounted on the surfaces of the bidirectional screw rod 1 and the bidirectional screw rod 2, and a lower clamping plate is fixedly mounted on the top of the socket plate 1;

[0007] A second sleeve plate, wherein the second sleeve plate is movably mounted on the surfaces of the first bidirectional screw rod and the second bidirectional screw rod, and an upper clamping plate is fixedly mounted on the bottom of the second sleeve plate;

[0008] A belt, wherein the belt drive is connected to the sides of the two circular shafts;

[0009] Motor 1, wherein the motor 1 is fixedly mounted on the top of the circular shaft.

[0010] As a preferred technical solution of the utility model, a movable plate is fixedly installed on the top of the workbench, a disc is fixedly installed on one end of the movable plate, a winding roller is fixedly installed on the surface of the disc, and a sliding groove is opened on the surface of the winding roller;

[0011] A cross groove, wherein the cross groove is provided on the surface of the disc, a cross plate is provided inside the cross groove, a fixing rod is fixedly connected to the surface of the cross plate, and a round handle is fixedly installed at one end of the fixing rod;

[0012] Spring 1, wherein the spring 1 is located between the cross plate and the inner wall of the winding roller;

[0013] Motor 2 is fixedly mounted on the other end of the movable plate, and an output shaft of the motor 2 is fixedly connected to one end of the disc.

[0014] As an optimal technical solution of the utility model, a limit groove is provided on the surface of the workbench, a limit block is movably installed inside the limit groove, a spring 2 is arranged between the limit block and the inner wall of the limit groove, and a fixed handle is fixedly installed at one end of the movable plate.

[0015] As a preferred technical solution of the utility model, a leg is fixedly installed on the bottom of the workbench, the number of the legs is four, and a leg pad is fixedly installed on the bottom of the four legs.

[0016] As a preferred technical solution of the utility model, a motor protection cover is provided at one end of the movable plate, and the second motor is located inside the motor protection cover, and heat dissipation holes are opened on the surface of the motor protection cover.

[0017] As a preferred technical solution of the utility model, a reinforcing rib is provided at the connection between the workbench and the shell, there are two reinforcing ribs, and the shape of the reinforcing rib is triangle.

[0018] As a preferred technical solution of the utility model, the workbench and the shell are both made of stainless steel, and the surfaces of the round handle and the fixed handle are both provided with a sponge layer.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] 1. The utility model uses the power of motor 1 to make the bidirectional screw rod 1 and the bidirectional screw rod 2 rotate synchronously. Due to the use of belts, the remaining bidirectional screw rods 1 and 2 also rotate synchronously, so that the socket plates 1 and 2 on the surfaces of the bidirectional screw rods 1 and 2 move relative to each other. After moving to a suitable distance, the cable is placed between the lower clamping plate and the upper clamping plate and then detected by the detection device. Compared with the traditional device, this device helps to ensure the stability of the cable during the detection process, can effectively prevent the movement of the cable, ensure the accuracy and reliability of the detection results, and can also improve the detection efficiency. The detection device can more conveniently inspect and measure various parts of the cable, which can not only save time but also reduce detection errors caused by inconvenient operation.

[0021] 2. After the surface of the winding roller is fully wound with the cable by the power of motor 2, the utility model pulls the round handle to make the cross plate move the cable on the surface of the winding roller to the leftmost end and collect it by the staff, and then reset the cross plate by spring 1. Compared with the traditional device, this device moves the cable wound on the surface of the winding roller by sliding the cross plate from the inside of the slide groove and finally collects it by the staff, and resets the cross plate by spring 1. This device improves the efficiency of winding, thereby reducing time and improving economic benefits in the long run. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the shell structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the winding roller structure of the utility model;

[0026] Figure 5 It is a schematic diagram of the explosion structure of the utility model.

[0027] In the figure: 1. workbench; 2. shell; 3. rectangular slot 1; 4. rectangular slot 2; 5. bidirectional screw rod 1; 6. bidirectional screw rod 2; 7. socket plate 1; 8. lower clamping plate; 9. socket plate 2; 10. upper clamping plate; 11. detection device; 12. round shaft; 13. belt; 14. motor 1; 15. warning light; 16. movable plate; 17. disc; 18. winding roller; 19. cross slot; 20. cross plate; 21. fixing rod; 22. round handle; 23. spring 1; 24. motor 2; 25. limit slot; 27. spring 2; 28. fixed handle; 29. ​​reinforcing rib; 30. motor protection cover; 31. heat dissipation hole; 32. support leg; 33. support leg pad; 34. slide groove; 35. limit block. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figures 1 to 5 As shown, the utility model provides a high-voltage cable nondestructive testing device, including a workbench 1, a shell 2 is fixedly installed on the top of the workbench 1, a testing device 11 is arranged inside the shell 2, a warning light 15 is arranged on the top of the shell 2, a rectangular groove 1 3 and a rectangular groove 2 4 are sequentially opened on the side of the shell 2, a bidirectional screw rod 1 5 is movably installed inside the rectangular groove 1 3, a bidirectional screw rod 2 6 is movably installed inside the rectangular groove 2 4, and a round shaft 12 is fixedly installed on the top of the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6;

[0030] A socket plate 7, the socket plate 7 is movably mounted on the surfaces of the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6, and a lower clamping plate 8 is fixedly mounted on the top of the socket plate 7;

[0031] The sleeve plate 2 9 is movably mounted on the surfaces of the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6, and the bottom of the sleeve plate 2 9 is fixedly mounted with an upper clamping plate 10;

[0032] Belt 13, belt 13 is connected to the sides of two circular shafts 12;

[0033] Motor 14, motor 14 is fixedly mounted on the top of the circular shaft 12;

[0034] When in use, the staff starts the motor 14, and the force generated by the motor 14 causes the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6 to rotate at the same time, then the socket plate 1 7 and the socket plate 2 9 sleeved on the surfaces of the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6 move relatively synchronously, and the transmission connection of the belt 13 causes the remaining bidirectional screw rods 1 5 and the bidirectional screw rod 2 6 to rotate synchronously. After adjusting to a suitable distance, the cable is placed between the lower clamping plate 8 and the upper clamping plate 10, and the cable is inspected by the detection device 11. When a damaged cable appears, it is detected by the detection device 11 and an alarm is issued through the warning light 15 to remind the staff to handle it. The detected cable is finally reeled up by the reel-up roller 18;

[0035] The power of motor 14 makes the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6 rotate synchronously. Due to the use of belt 13, the remaining bidirectional screw rods 1 5 and bidirectional screw rods 2 6 also rotate synchronously, so the socket plates 1 7 and socket plates 2 9 on the surfaces of the bidirectional screw rods 1 5 and the bidirectional screw rods 2 6 move relative to each other. After moving to a suitable distance, the cable is placed between the lower clamping plate 8 and the upper clamping plate 10 and then inspected by the detection device 11. Compared with the traditional device, this device helps to ensure the stability of the cable during the detection process, can effectively prevent the movement of the cable, ensure the accuracy and reliability of the detection results, and can also improve the detection efficiency. The detection device 11 can more conveniently inspect and measure various parts of the cable, which can not only save time, but also reduce detection errors caused by inconvenient operation.

[0036] A movable plate 16 is fixedly mounted on the top of the workbench 1, a disc 17 is fixedly mounted on one end of the movable plate 16, a winding roller 18 is fixedly mounted on the surface of the disc 17, and a slide groove 34 is provided on the surface of the winding roller 18;

[0037] A cross groove 19 is provided on the surface of the disc 17. A cross plate 20 is provided inside the cross groove 19. A fixing rod 21 is fixedly connected to the surface of the cross plate 20. A round handle 22 is fixedly installed at one end of the fixing rod 21.

[0038] Spring 1 23, spring 1 23 is located between the cross plate 20 and the inner wall of the winding roller 18;

[0039] Motor 2 24, which is fixedly mounted on the other end of the movable plate 16, and the output shaft of motor 24 is fixedly connected to one end of the disc 17;

[0040] When in use, by starting the motor 24, the power of the motor 24 makes the disc 17 rotate, and the cable is wound on the surface of the winding roller 18. When the surface of the winding roller 18 is fully wound, the staff pulls the round handle 22, and the cross plate 20 is pulled out from the inside of the cross groove 19. The cross plate 20 moves the cable on the surface of the winding roller 18 along the inside of the slide groove 34 to the leftmost end. At this time, the spring 1 23 is in a compressed state. When the staff collects the cable, the reaction force of the spring 1 23 resets the cross plate 20.

[0041] After the surface of the winding roller 18 is fully wound with the cable by the power of motor 24, the round handle 22 is pulled to make the cross plate 20 move the cable on the surface of the winding roller 18 to the leftmost end and the cable is collected by the staff, and then the cross plate 20 is reset by spring 1 23. Compared with the traditional device, this device moves the cable wound on the surface of the winding roller 18 by sliding the cross plate 20 from the inside of the slide groove 34 and finally collected by the staff, and resets the cross plate 20 by spring 1 23. This device improves the efficiency of winding, thereby reducing time and improving economic benefits in the long run.

[0042] The surface of the workbench 1 is provided with a limit groove 25, a limit block 35 is movably installed inside the limit groove 25, a spring 27 is arranged between the limit block 35 and the inner wall of the limit groove 25, and a fixed handle 28 is fixedly installed at one end of the movable plate 16;

[0043] The staff pulls the movable plate 16 through the fixed handle 28 to move the limit block 35 inside the limit groove 25, and makes the spring 27 present a compressed state, so that the winding roller 18 can better wind the cable, and the movable plate 16 is reset by the spring 27.

[0044] Among them, the bottom of the workbench 1 is fixedly installed with supporting legs 32, the number of the supporting legs 32 is four, and the bottoms of the four supporting legs 32 are all fixedly installed with supporting leg pads 33;

[0045] A support leg 32 is fixedly installed at the bottom of the workbench 1, and there are four support legs 32. A support leg pad 33 is fixedly installed at the bottom of the four support legs 32. The downward pressure is dispersed by the support leg pad 33, thereby ensuring the stability of the device during operation.

[0046] A motor protection cover 30 is disposed at one end of the movable plate 16, and the motor 24 is located inside the motor protection cover 30, and a heat dissipation hole 31 is opened on the surface of the motor protection cover 30;

[0047] A motor protection cover 30 is provided at one end of the movable plate 16, and the motor 24 is located inside the motor protection cover 30. The motor 24 inside is protected by the motor protection cover 30 from being damaged by external collision. A heat dissipation hole 31 is opened on the surface of the motor protection cover 30, and the heat dissipation of the motor 24 is dissipated through the heat dissipation hole 31.

[0048] Among them, a reinforcing rib 29 is provided at the connection between the workbench 1 and the shell 2. There are two reinforcing ribs 29, and the shape of the reinforcing rib 29 is triangular;

[0049] A reinforcing rib 29 is provided at the connection between the workbench 1 and the shell 2. There are two reinforcing ribs 29. The two groups of reinforcing ribs 29 make the connection between the workbench 1 and the shell 2 more firmly. The shape of the reinforcing rib 29 is a triangle, which has stability.

[0050] The workbench 1 and the housing 2 are both made of stainless steel, and the surfaces of the round handle 22 and the fixed handle 28 are both provided with a sponge layer;

[0051] The workbench 1 and the shell 2 are both made of stainless steel. Stainless steel has good mechanical properties, such as high tensile strength, high hardness, and good fatigue resistance. It can meet various processing requirements and is suitable for various heavy-load working environments. A sponge layer is provided on the surface of the round handle 22 and the fixed handle 28, making it more comfortable for the staff to hold.

[0052] The working principle and use process of this utility model:

[0053] When in use, the staff starts the motor 14, and the force generated by the motor 14 causes the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6 to rotate at the same time, and the socket plate 1 7 and the socket plate 2 9 sleeved on the surfaces of the bidirectional screw rod 1 5 and the bidirectional screw rod 2 6 all move relatively synchronously, and the transmission connection of the belt 13 makes the remaining bidirectional screw rods 1 5 and the bidirectional screw rod 2 6 also rotate synchronously. After adjusting to a suitable distance, the cable is placed between the lower clamping plate 8 and the upper clamping plate 10, and the cable is inspected by the detection device 11. When a damaged cable appears, it is detected by the detection device 11 and an alarm is issued through the warning light 15 to remind the staff to deal with it. The inspected cable is finally reeled up by the reel-up roller 18.

[0054] When in use, by starting motor 24, the power of motor 24 makes the disc 17 rotate, and the cable is wound around the surface of the winding roller 18. When the surface of the winding roller 18 is fully wound, the staff pulls the round handle 22, and the cross plate 20 is pulled out from the inside of the cross groove 19. The cross plate 20 moves the cable on the surface of the winding roller 18 along the inside of the slide groove 34 to the leftmost end. At this time, the spring 1 23 is in a compressed state. When the staff collects the cable, the reaction force of the spring 1 23 resets the cross plate 20.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high voltage cable nondestructive testing device, comprising a workbench (1), Features: A housing (2) is fixedly mounted on the top of the workbench (1), a detection device (11) is arranged inside the housing (2), a warning light (15) is arranged on the top of the housing (2), a rectangular groove (3) and a rectangular groove (4) are sequentially opened on the side of the housing (2), a bidirectional screw rod (5) is movably mounted inside the rectangular groove (3), a bidirectional screw rod (6) is movably mounted inside the rectangular groove (4), and a round shaft (12) is fixedly mounted on the top of each of the bidirectional screw rods (5) and the bidirectional screw rods (6); A sleeve plate (7), the sleeve plate (7) being movably mounted on the surfaces of the bidirectional screw rod (5) and the bidirectional screw rod (6), and a lower clamping plate (8) being fixedly mounted on the top of the sleeve plate (7); A second sleeve plate (9), the second sleeve plate (9) being movably mounted on the surfaces of the first bidirectional screw rod (5) and the second bidirectional screw rod (6), and an upper clamping plate (10) being fixedly mounted on the bottom of the second sleeve plate (9); A belt (13), wherein the belt (13) is drivingly connected to the sides of the two circular shafts (12); Motor 1 (14), wherein motor 1 (14) is fixedly mounted on the top of the circular shaft (12).

2. A high voltage cable nondestructive testing device according to claim 1, Features: A movable plate (16) is fixedly mounted on the top of the workbench (1), a disc (17) is fixedly mounted on one end of the movable plate (16), a winding roller (18) is fixedly mounted on the surface of the disc (17), and a sliding groove (34) is provided on the surface of the winding roller (18); A cross groove (19), wherein the cross groove (19) is provided on the surface of the disc (17), a cross plate (20) is provided inside the cross groove (19), a fixing rod (21) is fixedly connected to the surface of the cross plate (20), and a round handle (22) is fixedly installed at one end of the fixing rod (21); Spring 1 (23), wherein the spring 1 (23) is located between the cross plate (20) and the inner wall of the winding roller (18); Motor 2 (24), the motor 2 (24) is fixedly mounted on the other end of the movable plate (16), and the output shaft of the motor 2 (24) is fixedly connected to one end of the disc (17).

3. A high voltage cable nondestructive testing device according to claim 1, Features: A limiting groove (25) is provided on the surface of the workbench (1), a limiting block (35) is movably installed inside the limiting groove (25), a second spring (27) is arranged between the limiting block (35) and the inner wall of the limiting groove (25), and a fixed handle (28) is fixedly installed at one end of the movable plate (16).

4. A high voltage cable nondestructive testing device according to claim 1, Features: A support leg (32) is fixedly mounted on the bottom of the workbench (1), and there are four support legs (32). A support leg pad (33) is fixedly mounted on the bottom of each of the four support legs (32).

5. A high voltage cable nondestructive testing device according to claim 2, Features: A motor protection cover (30) is provided at one end of the movable plate (16), and the second motor (24) is located inside the motor protection cover (30). A heat dissipation hole (31) is provided on the surface of the motor protection cover (30).

6. A high voltage cable nondestructive testing device according to claim 1, Features: A reinforcing rib (29) is provided at the connection between the workbench (1) and the shell (2), there are two reinforcing ribs (29), and the shape of the reinforcing rib (29) is triangular.

7. A high voltage cable nondestructive testing device according to claim 1, Features: The workbench (1) and the shell (2) are both made of stainless steel, and the surfaces of the round handle (22) and the fixed handle (28) are both provided with a sponge layer.