IV test tool
By introducing the design of conductive contact tubes, stabilizing components and protective components in the IV test tooling, the problem of loosening or falling off the joints between the IV test tooling and photovoltaic modules is solved, and the stability and production efficiency of the test are improved.
Patent Information
- Application Number
- CN202420904308.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When the existing IV test tooling is in use, the connectors of the IV test tooling and photovoltaic modules are prone to loosening or falling off, resulting in abnormal power or black screen during testing, which seriously affects production efficiency.
An IV test tooling is designed, including a conductive contact tube, a stabilizing assembly and a protective component. The stabilizing assembly is set on the outside of the conductive contact tube. The protective component is firmly connected to the side wall of the tooling body, and the conductive contact component is installed on the top surface of the tooling body. , through these components, the joints of the conductive contact tube and the photovoltaic module are effectively fixed to prevent loosening and falling off.
It effectively avoids power abnormality or black screen caused by loosening or falling off between the conductive contact tube and the photovoltaic module connector, improves the stability and production efficiency of the test, and prevents damage to the conductive contact tube.
Smart Images

Figure CN222146140U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic component production, and particularly relates to an IV testing tool. Background Art
[0002] Photovoltaic IV test is a key indicator to measure the performance of photovoltaic modules. It mainly evaluates the conversion efficiency, power output and other key parameters of photovoltaic modules by measuring the current-voltage (IV) characteristic curve of photovoltaic modules under different light and temperature conditions. Through photovoltaic IV test, we can accurately understand the performance characteristics of photovoltaic modules and provide an important reference for the design, optimization and performance monitoring of photovoltaic systems.
[0003] When the existing IV test tooling is in use, the joints between the IV test tooling and the photovoltaic modules may become loose or fall off, causing power anomalies or a black screen during testing, seriously affecting the production line rhythm and production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an IV test tool to solve the above problems.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] IV test tooling, including:
[0007] Tool body;
[0008] A conductive contact tube is fixedly mounted on one side of the tool body and close to the edge of the tool body, and the conductive contact tube is electrically connected to the photovoltaic module through a connector;
[0009] A stabilizing component, sleeved on the outer side of the conductive contact tube;
[0010] A protection component is fixedly connected to the side wall of the tool body, and the conductive contact tube is inserted into the protection component;
[0011] A conductive contact assembly is mounted on the top surface of the tool body, and the conductive contact assembly is electrically connected to the conductive contact tube.
[0012] Preferably, the stabilizing assembly comprises:
[0013] A rubber seat, sleeved on the outer side wall of the conductive contact tube, the rubber seat abutting against the tooling body;
[0014] A rubber sleeve is sleeved on the outer side wall of the conductive contact tube, the rubber sleeve is fixedly connected to the rubber seat, and one end of the conductive contact tube away from the tool body passes through the rubber sleeve.
[0015] Preferably, the conductive contact assembly comprises:
[0016] A plurality of second mounting grooves are all provided on the top surface of the tool body, the plurality of second mounting grooves are arranged at equal intervals along the length direction of the tool body, and the plurality of second mounting grooves are all close to one side of the tool body;
[0017] A plurality of conductive contact pieces are respectively fixedly installed in a plurality of the second installation grooves, and the plurality of conductive contact pieces are all electrically connected to the conductive contact tubes.
[0018] Preferably, the protection component comprises:
[0019] A protection block, fixedly mounted on the side wall of the tool body;
[0020] A through hole is provided on the protection block, and the conductive contact tube is coaxially arranged in the through hole.
[0021] Preferably, a first mounting groove is provided on the bottom surface of the tool body.
[0022] Preferably, a third mounting groove is formed on the top surface of the tool body, and a gasket is fixedly installed in the third mounting groove.
[0023] Preferably, a plurality of first grooves are formed on the protection block, the axes of the plurality of first grooves are perpendicular to the side wall of the tool body, a first bolt is placed in the first groove, the first bolt passes through the protection block and is threadedly connected to the tool body.
[0024] Compared with the prior art, the utility model has the following advantages and technical effects:
[0025] In the utility model, the tooling body is fixedly installed above the production line. When in use, the conductive contact tube is connected to the conductive joint of the photovoltaic module, and is connected to the IV testing mechanism through the conductive contact assembly to start the IV test. Among them, the stabilizing assembly is sleeved on the outer wall of the conductive contact tube and is located between the conductive contact tube and the conductive joint of the photovoltaic module, which can effectively prevent the conductive contact tube from loosening or falling off from the conductive joint of the photovoltaic module, resulting in power abnormality or black screen during testing. At the same time, the protective assembly can prevent the conductive joint of the photovoltaic module from being greatly deflected during the test, resulting in damage to the conductive contact tube.
[0026] The utility model can effectively avoid the problem of power anomaly or black screen phenomenon during testing caused by loosening or falling off of the conductive contact tube and the conductive joint of the photovoltaic component. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0028] Figure 1 It is an overall schematic diagram of the utility model;
[0029] Figure 2 It is the front view of the utility model;
[0030] Figure 3 It is a schematic diagram of the structure of the conductive contact tube in the utility model;
[0031] Among them, 1. tooling body; 2. protection block; 3. conductive contact tube; 4. first groove; 5. through hole; 6. first mounting groove; 7. second mounting groove; 8. conductive contact piece; 9. third mounting groove; 10. gasket; 11. first through hole; 12. second through hole; 13. rubber seat; 14. rubber sleeve; 15. first bolt. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0034] Reference Figures 1 to 3 The utility model discloses an IV test tool, comprising:
[0035] Tool body 1;
[0036] The conductive contact tube 3 is fixedly mounted on one side of the tool body 1 and close to the edge of the tool body 1. The conductive contact tube 3 is electrically connected to the photovoltaic module through a connector.
[0037] A stabilizing component, sleeved on the outer side of the conductive contact tube 3;
[0038] The protective component is fixedly connected to the side wall of the tool body 1, and the conductive contact tube 3 is inserted into the protective component;
[0039] The conductive contact assembly is mounted on the top surface of the tool body 1 , and is electrically connected to the conductive contact tube 3 .
[0040] In the utility model, the tooling body 1 is fixedly installed above the production line. When in use, the conductive contact tube 3 is connected to the conductive joint of the photovoltaic module, and is connected to the IV testing mechanism through the conductive contact component to start the IV test. Among them, the stabilizing component is sleeved on the outer wall of the conductive contact tube 3 and is located between the conductive contact tube 3 and the conductive joint of the photovoltaic module, which can effectively prevent the conductive contact tube 3 from loosening or falling off from the conductive joint of the photovoltaic module, resulting in power abnormality or black screen during the test. At the same time, the protective component can prevent the conductive joint of the photovoltaic module from being greatly deflected during the test, resulting in damage to the conductive contact tube.
[0041] The utility model can effectively avoid the problem of power anomaly or black screen phenomenon during testing caused by loosening or falling off between the conductive contact tube 3 and the conductive joint of the photovoltaic component.
[0042] Further optimization solutions and stable components include:
[0043] The rubber seat 13 is sleeved on the outer wall of the conductive contact tube 3, and the rubber seat 13 is in contact with the tool body 1;
[0044] The rubber sleeve 14 is sleeved on the outer wall of the conductive contact tube 3 . The rubber sleeve 14 is fixedly connected to the rubber seat 13 . One end of the conductive contact tube 3 away from the tool body 1 passes through the rubber sleeve 14 .
[0045] The rubber sleeve 14 is sleeved on the outer side wall of the conductive contact tube 3, and one end of the conductive contact tube 3 away from the tooling body 1 passes through the rubber sleeve 14. When the conductive joint of the photovoltaic module is sleeved on the conductive contact tube 3, the rubber sleeve 14 is located between the conductive contact tube 3 and the conductive joint of the photovoltaic module, effectively preventing the conductive joint of the photovoltaic module from loosening and falling off. The rubber seat 13 is fixedly connected to the rubber sleeve 14. The function of the rubber seat 13 is to facilitate the rubber sleeve 14 to be sleeved on the outer side wall of the conductive contact tube 3.
[0046] Further optimizing the scheme, the conductive contact components include:
[0047] A plurality of second mounting grooves 7 are provided on the top surface of the tool body 1. The plurality of second mounting grooves 7 are arranged at equal intervals along the length direction of the tool body 1. The plurality of second mounting grooves 7 are close to one side of the tool body 1.
[0048] The plurality of conductive contact pieces 8 are fixedly installed in the plurality of second installation grooves 7 , respectively, and the plurality of conductive contact pieces 8 are electrically connected to the conductive contact tubes 3 .
[0049] A plurality of second mounting grooves 7 are provided on the top surface of the tooling body 1, two third threaded holes are provided at the bottom of the second mounting grooves 7, second through holes 12 are provided at both ends of the conductive contact piece 8, third bolts are passed through the second through holes 12, and the two third bolts are respectively threadedly connected in the two third threaded holes, thereby fixing the conductive contact piece 8.
[0050] To further optimize the solution, the protection components include:
[0051] The protection block 2 is fixedly mounted on the side wall of the tool body 1;
[0052] The through hole 5 is formed on the protection block 2 , and the conductive contact tube 3 is coaxially inserted into the through hole 5 .
[0053] The conductive contact tube 3 is passed through the through hole 5, and a gap is left between the through hole 5 and the conductive joint of the photovoltaic module to facilitate the installation of the conductive joint of the photovoltaic module. When the conductive joint of the photovoltaic module shakes greatly, the conductive joint of the photovoltaic module first contacts the inner wall of the through hole 5, and the inner wall of the through hole 5 prevents the conductive joint of the photovoltaic module from moving, thereby avoiding damage to the conductive contact tube 3.
[0054] According to a further optimized solution, a first mounting groove 6 is provided on the bottom surface of the tool body 1 .
[0055] When in use, the opening of the first mounting groove 6 is set upward, the mounting bracket is fixed in the first mounting groove 6 by a fourth bolt, and the mounting bracket is fixedly installed on the production line, thereby fixing the tool body 1 on the production line.
[0056] In a further optimized solution, a third mounting groove 9 is provided on the top surface of the tool body 1, and a gasket 10 is fixedly installed in the third mounting groove 9. At least one second threaded hole is provided at the bottom of the third mounting groove 9, and at least one first through hole 11 is provided on the gasket 10. A second bolt is passed through the first through hole 11, and the second bolt is threadedly connected in the second threaded hole, thereby fixing the gasket 10 in the third mounting groove 9.
[0057] According to a further optimization scheme, a plurality of first grooves 4 are formed on the protection block 2 , the axes of the plurality of first grooves 4 are perpendicular to the side wall of the tooling body 1 , a first bolt 15 is placed in the first groove 4 , the first bolt 15 passes through the protection block 2 and is threadedly connected to the tooling body 1 .
[0058] The protection block 2 is fixedly connected to the tool body 1 via a first bolt 15 .
[0059] Usage process:
[0060] The photovoltaic module is moved to the IV test fixture, the conductive joint of the photovoltaic module is connected to the conductive contact tube 3, the rubber sleeve 14 is located between the conductive joint of the photovoltaic module and the conductive contact tube 3, and then the conductive contact piece 8 is connected to the IV test mechanism to start the IV test.
[0061] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0062] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. IV test tooling, It is characterized in that include: Tool body (1); A conductive contact tube (3) is fixedly mounted on one side of the tool body (1) and close to the edge of the tool body (1), and the conductive contact tube (3) is electrically connected to the photovoltaic module through a connector; A stabilizing component, sleeved on the outer side of the conductive contact tube (3); A protective component is fixedly connected to the side wall of the tool body (1), and the conductive contact tube (3) is inserted into the protective component; A conductive contact component is mounted on the top surface of the tool body (1), and the conductive contact component is electrically connected to the conductive contact tube (3).
2. The IV test tool according to claim 1, It is characterized in that The stabilizing assembly comprises: A rubber seat (13) is sleeved on the outer wall of the conductive contact tube (3), and the rubber seat (13) is in contact with the tool body (1); A rubber sleeve (14) is sleeved on the outer wall of the conductive contact tube (3), the rubber sleeve (14) is fixedly connected to the rubber seat (13), and one end of the conductive contact tube (3) away from the tool body (1) passes through the rubber sleeve (14).
3. The IV test tool according to claim 1, It is characterized in that The conductive contact assembly comprises: A plurality of second mounting grooves (7) are all provided on the top surface of the tool body (1); the plurality of second mounting grooves (7) are arranged at equal intervals along the length direction of the tool body (1); and the plurality of second mounting grooves (7) are all close to one side of the tool body (1); A plurality of conductive contact sheets (8) are respectively fixedly mounted in a plurality of the second mounting grooves (7), and the plurality of conductive contact sheets (8) are all electrically connected to the conductive contact tube (3).
4. The IV test tool according to claim 1, It is characterized in that The protection component comprises: A protection block (2) is fixedly mounted on a side wall of the tool body (1); A through hole (5) is provided on the protection block (2), and the conductive contact tube (3) is coaxially inserted into the through hole (5).
5. The IV test tool according to claim 1, It is characterized in that A first installation groove (6) is provided on the bottom surface of the tool body (1).
6. The IV test tool according to claim 1, It is characterized in that A third installation groove (9) is provided on the top surface of the tool body (1), and a gasket (10) is fixedly installed in the third installation groove (9).
7. The IV test tool according to claim 4, It is characterized in that The protection block (2) is provided with a plurality of first grooves (4), the axes of the plurality of first grooves (4) are perpendicular to the side wall of the tool body (1), a first bolt (15) is placed in the first groove (4), the first bolt (15) passes through the protection block (2) and is threadedly connected to the tool body (1).
