Lead-acid storage battery plate group casing machine

By designing a lead-acid battery pole housing machine, using vertical support devices and horizontal support parts combined with pressure sensing devices, the problem that existing equipment cannot meet the small batch production is solved, and flexible pole housing into the groove operation is realized , improves production efficiency and reduces cost and ageing pressure.

CN222146320UActive Publication Date: 2024-12-10HEBEI AOGUAN POWER SOURCE CO LTD
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Patent Information

Application Number
CN202323574752.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-10
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The existing lead-acid battery pole housing and tank entry equipment cannot meet the flexible production needs of small batches and special orders, resulting in low production efficiency and bringing cost and timeliness to the enterprise.

Method used

A lead-acid battery electrode assembly shell machine is designed, using vertical support device and horizontal support part, and the vertical driving part is fixed through the shaft sleeve and the rotary sleeve, and combined with the pressure sensing device to achieve flexible vertical extrusion and automatic Reset function, suitable for small batch production.

Benefits of technology

It realizes fast and flexible extreme group housing and groove operation, improves production efficiency, is suitable for small-scale production needs, and reduces cost and aging pressure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a lead-acid storage battery plate group casing machine which comprises a workbench provided with a horizontal conveying device, a conveying roller or a conveying belt or a conveying chain is arranged on the upper portion of the workbench, a vertical supporting portion is arranged on the upper portion of the workbench, and a horizontal supporting portion is arranged on the vertical supporting portion through a rotating shaft. A vertical driving part is arranged on the horizontal supporting part, a vertical extrusion end is arranged on the vertical driving part, and a pressure sensing device is arranged on the vertical extrusion end. After the structural arrangement is adopted, when the battery jar is moved to an area below the vertical extrusion end through the conveying roller, the vertical driving part is enabled to be positioned right above the battery jar by swinging or moving the vertical driving part, so that rapid and flexible vertical force application is realized, and the vertical force applying device is simple in structure, convenient to operate, suitable for being used during small-batch mass production and high in practicability. The lead-acid storage battery plate group casing machine is an ideal lead-acid storage battery plate group casing machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of lead-acid battery production equipment, in particular to a lead-acid battery pole group shelling machine. Background Art

[0002] In the lead-acid battery production industry, during the lead-acid battery manufacturing process, after the battery pole groups are welded, an assembly process of shelling, slotting and capping is required.

[0003] In actual production lines, the method of packing the poles into the slots mostly adopts equipment that packs the poles into the slots as a whole. When designing the existing equipment dedicated to packing the poles into the slots, the force height or extrusion stroke is designed according to the specified dimensions. Generally, this kind of production equipment will not be changed, so it cannot meet the flexible production needs of trial production, small orders, and special orders.

[0004] When carrying out the production of some special orders or small batch orders, the extreme groups can only be loaded into the shells and slots by manual filling and extrusion fixation. This production step is relatively inefficient compared to the production efficiency of professional equipment, which brings pressure on cost and timeliness requirements to the production companies.

[0005] Therefore, as a technician in this field, the technical problem that needs to be solved at present is: how to design a flexible pole group shelling and slot extrusion equipment that can realize the extrusion and pushing of the pole groups into the battery shell one by one, and can be suitable for small-batch production of lead-acid battery pole group shelling machines. Summary of the invention

[0006] In order to overcome the deficiencies of the prior art, the utility model provides a lead-acid battery pole group shell loading machine, which is provided with a vertical support device, and a horizontal support part is provided on the vertical support device, and the vertical push part is fixed by the horizontal support part.

[0007] To achieve the above technical objectives, the utility model adopts the following scheme: a lead-acid battery pole group shelling machine, which includes a workbench provided with a horizontal conveying device, a conveying roller or a conveying belt or a conveying chain is provided on the upper part of the workbench, a vertical support part is provided on the upper part of the workbench, a horizontal support part is provided on the vertical support part through a rotating shaft sleeve, a vertical driving part is provided on the horizontal support part, a vertical extrusion end is provided on the vertical driving part, and a pressure sensing device is provided on the vertical extrusion end.

[0008] The vertical support part includes a gantry, a vertical support rod is arranged on the gantry, a rotating sleeve is arranged on the vertical support rod, a horizontal support rod is fixed by the rotating sleeve, and a vertical driving part is arranged on the horizontal support rod; the top and bottom of the rotating sleeve are both provided with a limiting device or a locking device.

[0009] The horizontal support rod is provided with reinforcing reinforcement bars for reinforcing the horizontal support rod.

[0010] The end of the horizontal support rod extends to the vertical support rod on the other side of the gantry, and the vertical support rod is provided with an end positioning device.

[0011] The vertical support part includes an independent vertical support rod, on which a rotating sleeve is arranged, and a horizontal support rod is fixed by the rotating sleeve. The horizontal support rod is hinged in multiple sections, and a vertical driving part is arranged on the end horizontal support rod.

[0012] The hinged part adopts a damping hinge, which can realize automatic reset after the multi-section horizontal support rods are swung and twisted.

[0013] A dust collection bin is arranged at the rear side of the vertical support part, and the dust collection bin is connected to the negative pressure source through an interface. The dust collection bin includes a front dust collection cover and a middle dust collection bin, and a filter element support part is arranged inside the middle dust collection bin, and a filter element is inserted and arranged on the filter element support part.

[0014] The beneficial effects of the utility model are as follows: the utility model includes a workbench provided with a horizontal conveying device, a conveying roller or a conveying belt or a conveying chain is provided on the upper part of the workbench, a vertical support part is provided on the upper part of the workbench, a horizontal support part is provided on the vertical support part through a rotating shaft, a vertical driving part is provided on the horizontal support part, a vertical extrusion end is provided on the vertical driving part, and a pressure sensing device is provided on the vertical extrusion end. After the above structure is set, when the battery slot is moved to the area below the vertical extrusion end by the conveying roller, the vertical driving part is swung or moved to be located directly above the battery slot, thereby realizing fast and flexible vertical force application. The utility model has a simple structure and is easy to operate. It is suitable for use in small-batch mass production and is an ideal lead-acid battery pole group shell loading machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model I;

[0016] Figure 2 This is the schematic diagram II of the structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the main structure of the dust collection bin;

[0018] Figure 4 This is a schematic diagram of the internal structure of the dust collection bin from the side;

[0019] In the attached figure:

[0020] 1. Gantry, 11. Right vertical support rod, 12. Left vertical support rod, 13. End positioning locking block, 14. Cylinder regulating valve, 15. Two-position reversing valve, 16. Independent support rod, 2. Rotating shaft sleeve, 21. Adjusting locking device, 22. Sliding sleeve, 23. Positioning block, 3. Conveying roller, 4. Horizontal support part, 41. Reinforcement tie rod, 5. Sliding support seat, 51. Cylinder, 52. Speed ​​regulating valve, 53. Fixed support Support seat, 54, force rod, 55, pressure sensor, 56, vertical extrusion end, 6, battery slot, 61, battery cluster, 7, support frame, 71, electric control box, 8, dust suction bin, 81, dust suction hole, 82, front arc dust suction hood, 83, dust suction hole, 84, end cover, 85, locking knob, 86, slot, 87, filter cotton, 88, negative pressure dust suction hole, 9, horizontal support rod, 91, damping hinge, 10, extension arm. DETAILED DESCRIPTION

[0021] The specific usage details of this technical solution will be described in detail below through specific embodiments.

[0022] Embodiment 1:

[0023] A lead-acid battery pole group packaging machine, such as Figure 1 As shown, it includes a workbench horizontally erected by a support frame 7, and a conveying roller with a horizontal conveying function is arranged on the top surface of the workbench. The conveying rollers are multiple and evenly arranged, and have the function of lateral movement of the battery slot 6.

[0024] A vertical support portion is provided on the upper part of the workbench. In the present embodiment, the vertical support portion comprises a gantry 1. Vertical support rods are provided on the left and right sides of the gantry 1, which are respectively a right vertical support rod 11 and a left vertical support rod 12. A rotating shaft sleeve 2 is provided on the right vertical support rod 11. The rotating shaft sleeve 2 is a component arrangement, which comprises a sliding sleeve 22 in the middle, a positioning block 23 at the top and an adjusting locking device 21 at the bottom. The sliding sleeve 22 can realize vertical sliding on the right vertical support rod 11, and the adjusting locking device 21 can realize locking and fixing, and the upper limit can be realized by the positioning block.

[0025] A horizontal support portion 4 is provided on the side of the sliding sleeve 22. The horizontal support portion 4 is a horizontally arranged slide rail. A sliding support seat 5 is provided on the horizontal support portion 4. A cylinder 51 is vertically fixed on the sliding support seat 5 as a vertical force-applying portion. A force-applying rod 54 is provided at the bottom of the cylinder 51. A vertical extrusion end 56 is provided at the bottom of the force-applying rod 54. On this basis, a pressure sensor 55 is provided between the force-applying rod 54 and the vertical extrusion end 56. The pressure sensor 55 is connected to an external control system. The vertical extrusion end 56 serves as a force-applying end for extruding the battery cluster 61 into the battery slot 6. It can monitor the extrusion force and whether the extrusion is in place. When the extrusion force is too large, the cylinder 51 is controlled to automatically withdraw to avoid damage to the battery cluster 61 due to unconstrained extrusion.

[0026] The horizontal support part 4 is a horizontally arranged slide rail. When it is working, there is a requirement for horizontal support. In order to avoid insufficient horizontal support force, the side of the sliding sleeve 22 is provided with inclined reinforcing ribs 41 connected to the horizontal support part 4 to achieve overall reinforcement with a triangular reinforcement structure.

[0027] A rotating sleeve is arranged on the vertical support rod, and a horizontal support rod is fixed by the rotating sleeve, and a vertical driving part is arranged on the horizontal support rod; the top and bottom of the rotating sleeve are both provided with a limiting device or a locking device.

[0028] The left vertical support rod 12 is provided with an end positioning locking block 13 used as an end positioning device, which can limit the end height of the horizontal support part.

[0029] When the utility model is used, the operator moves the battery slot 6 onto the conveying roller, and then moves the cylinder 51 to the top of the battery slot 6 by horizontally swinging the horizontal support part 4 (slide rail), and squeezes the battery cluster 61 into the battery slot 6 through the vertical squeezing end 56.

[0030] Embodiment 2:

[0031] A lead-acid battery pole group packaging machine, such as Figure 2 As shown, it includes a workbench horizontally erected by a support frame 7, and a conveying roller with a horizontal conveying function is arranged on the top surface of the workbench. The conveying rollers are multiple and evenly arranged, and have the function of lateral movement of the battery slot 6.

[0032] A vertical support portion is provided on the upper part of the workbench. In the present embodiment, the vertical support portion includes an independent support rod 16, on which a rotating sleeve 2 is provided. The structure is the same as that in the embodiment, and the rotating shaft sleeve 2 is provided as a component, which includes a sliding sleeve 22 in the middle, a positioning block 23 at the top and an adjusting locking device 21 at the bottom. The sliding sleeve 22 can realize vertical sliding on the independent support rod 16, and the locking and fixing can be realized by adjusting the locking device 21, and the upper limit can be realized by the positioning block.

[0033] A horizontal support rod 9 is arranged on the side of the sliding sleeve 22. The horizontal support rod 9 is a light rod arranged horizontally. The end of the horizontal support rod 9 is hinged to the extension arm 10 through a damping hinge 91. A fixed support seat 53 is arranged on the extension arm 10. A cylinder 51 is arranged on the fixed support seat 53 as a vertical force-applying part. A force-applying rod 54 is arranged at the bottom of the cylinder 51. A vertical extrusion end 56 is arranged at the bottom of the force-applying rod 54. On this basis, a pressure sensor 55 is arranged between the force-applying rod 54 and the vertical extrusion end 56. The pressure sensor 55 is connected to an external control system. The vertical extrusion end 56 serves as a force-applying end for extruding the battery cluster 61 into the battery slot 6. It can monitor the extrusion force and whether the extrusion is in place. When the extrusion force is too large, the cylinder 51 is controlled to automatically withdraw to avoid damage to the battery cluster 61 due to unconstrained extrusion.

[0034] When the utility model is used, the operator moves the battery slot 6 onto the conveying roller, and then horizontally swings the extension arm 10. The extension arm 10 stretches on the horizontal support rod 9 and supports the cylinder 51 to move to the top of the battery slot 6. The battery cluster 61 is squeezed by the vertical extrusion end 56 and inserted into the battery slot 6. Since the hinged part adopts the damping hinge 91, it can realize automatic reset after the horizontal support rods set in two sections are swung and twisted.

[0035] Embodiment 3:

[0036] On the basis of the above two embodiments, the utility model is provided with a dust collection bin 8 on the rear side of the vertical support portion, and the rear side of the dust collection bin 8 is connected to an external negative pressure source through a negative pressure dust collection hole 88 .

[0037] The dust collection bin includes a front dust collection hood and a middle dust collection chamber. The front dust collection hood includes a polygonal structure, and a dust collection hole 81 is provided near the battery slot 6. This structure realizes negative pressure suction of impurities (lead dust).

[0038] Furthermore, the front dust cover can also be used as follows Figure 4The front arc dust hood 82 shown in the figure has a plurality of dust suction holes 83 on the front arc dust hood 82 through such a structural setting, a middle dust collecting chamber is provided inside the dust collection bin, an end cover 84 is provided on the side of the dust collection bin, a locking knob 85 is provided on the end cover 84, a slot 86 is provided inside the middle dust collecting chamber, and filter cotton 87 is provided in the slot 86. Under the action of the negative pressure dust suction holes 88, impurities sucked by the negative pressure can be filtered through the filter cotton 87 to avoid pollution to the external environment.

[0039] To sum up, when the utility model is used, when the battery slot is moved to the area below the vertical extrusion end by the conveying roller 3, the vertical drive part is swung or moved to make it located directly above the battery slot, thereby realizing fast and flexible vertical force application. The utility model has a simple structure and is easy to operate. It is suitable for use in small-batch mass production and is an ideal lead-acid battery pole group shell loading machine.

Claims

1. A lead-acid battery pole group packaging machine, Features: It includes a workbench with a horizontal conveying device, a conveying roller or a conveying belt or a conveying chain is arranged on the upper part of the workbench, a vertical supporting part is arranged on the upper part of the workbench, a horizontal supporting part is arranged on the vertical supporting part through a rotating shaft sleeve, a vertical driving part is arranged on the horizontal supporting part, a vertical extrusion end is arranged on the vertical driving part, and a pressure sensing device is arranged on the vertical extrusion end.

2. A lead-acid battery pole group casing machine as claimed in claim 1, Features: The vertical support part includes a gantry, a vertical support rod is arranged on the gantry, a rotating sleeve is arranged on the vertical support rod, a horizontal support rod is fixed by the rotating sleeve, and a vertical driving part is arranged on the horizontal support rod; the top and bottom of the rotating sleeve are both provided with a limiting device or a locking device.

3. A lead-acid battery pole group casing machine as claimed in claim 2, Features: The end of the horizontal support rod extends to the vertical support rod on the other side of the gantry, and the vertical support rod is provided with an end positioning device.

4. A lead-acid battery pole group casing machine as claimed in claim 1, Features: The vertical support part includes an independent vertical support rod, on which a rotating sleeve is arranged, and a horizontal support rod is fixed by the rotating sleeve. The horizontal support rod is hinged in multiple sections, and a vertical driving part is arranged on the end horizontal support rod.

5. A lead-acid battery pole group casing machine as claimed in claim 4, Features: The horizontal support rod is provided with reinforcing reinforcement bars.

6. A lead-acid battery pole group casing machine as claimed in claim 1, Features: A dust collection bin is arranged on the rear side of the vertical support portion, and the dust collection bin is connected to the negative pressure source through an interface. The dust collection bin includes a front dust collection hood and a middle dust collecting chamber. A filter element support portion is arranged inside the middle dust collecting chamber, and a filter element is inserted into the filter element support portion.