Sludge cleaning device for sedimentation tank

By designing a sedimentation tank silt cleaning device with screw rod, guide rod, nut, cross rod, handwheel and broken components, the problems of incomplete silt cleaning and high cost in the existing technology are solved, and the sedimentation tank silt is realized Efficient and low-cost cleaning effect.

CN222151001UActive Publication Date: 2024-12-13荆州市双宇水泥制品有限公司
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Patent Information

Application Number
CN202420774875.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-13
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing sedimentation tank silt cleaning device is not easy to block, has poor silt effect, is costly, and it is difficult to thoroughly clean the silt in the pond wall.

Method used

A device including a screw rod, a guide rod, a nut, a cross rod, a handwheel, a mud scraper and a breaking assembly is designed. The vertical rod and a mud scraper are driven to move through the handwheel, and the nuts are driven to slide the cross rod and a mud scraper. , break the components and break the sludge, combined with motor drive, achieve uniform dispersion and thorough cleaning of the sludge.

Benefits of technology

The complete cleaning of the sedimentation tank silt has been achieved, the efficiency and quality of silting are improved, the cost is reduced, and the problems of lag and blockage are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of sedimentation tank sludge treatment, and discloses a sedimentation tank sludge cleaning device which comprises a sedimentation tank, a sludge guide plate, a screw rod, a bidirectional motor, a guide rod, a nut I, a nut II, a cross rod I, a cross rod II, a scattering assembly, a hand wheel, a vertical rod, a sludge scraping piece and a sludge scraping plate, during use, firstly, a hand wheel is rotated to drive a vertical rod to move downwards until the bottom edge of a sludge scraping piece abuts against a sedimentation tank, a lead screw is rotated to drive a first nut and a second nut to slide along a guide rod, the first nut drives a first transverse rod and a scattering assembly to move when moving, and the scattering assembly is started to scatter large substances or particles in sludge; the second nut moves to drive the second transverse rod to move, the second transverse rod moves to drive the sludge scraping piece to move along the bottom of the sedimentation tank, the sludge scraping plate moves along the side wall of the sedimentation tank, and sludge is pushed to the sludge guide plate to achieve dredging of the side wall of the bottom of the sedimentation tank. The dredging device has the advantages of being not prone to being blocked and blocked, simple in dredging, good in dredging quality and low in cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of sedimentation tank sludge treatment, in particular to a sedimentation tank sludge cleaning device. Background Art

[0002] A large amount of wastewater will be discharged during the production of concrete or when concrete waste is treated. These wastewaters cannot be discharged directly, but need to be discharged after sedimentation in a sedimentation tank. A sedimentation tank is a device that performs preliminary sludge separation and treatment by static sedimentation. After long-term use, a large amount of sludge will accumulate at the bottom of the sedimentation tank. When the sludge exceeds the volume of the sedimentation tank, the sludge height in the tank will increase, seriously affecting the sedimentation effect and treatment efficiency. Therefore, it is necessary to regularly treat the sludge in the sedimentation tank. At present, most sedimentation tanks are not convenient for recycling and cleaning sludge, resulting in waste of internal space of the sedimentation tank and reduced sedimentation efficiency. The existing technology generally uses a manually waving scraper to remove sludge, which has the following shortcomings: the sludge attached to the wall of the sedimentation tank cannot be cleaned during dredging, which affects the effect and quality of dredging, and there is a lack of a breaking component. When the sludge is heavy, it will be difficult to push the scraper, which increases the cost of dredging. Utility Model Content

[0003] The utility model aims to provide a sedimentation tank sludge cleaning device, which can solve the above technical problems, is not easy to be blocked, has simple dredging, good dredging quality and low cost.

[0004] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: a sedimentation tank sludge cleaning device, including a sedimentation tank, a screw rod is rotatably connected to one side of the top of the sedimentation tank, a guide rod is provided on the side of the top of the sedimentation tank opposite to the screw rod, a nut one and a nut two are threadedly connected to the screw rod, a cross bar one is fixedly provided on the nut one, a cross bar two is fixedly provided on the nut two, the cross bar one and the cross bar two are slidably connected to the guide rod, a hand wheel is rotatably connected to the cross bar two, a vertical rod is connected to the inner thread of the hand wheel, the vertical rod passes through the cross bar two and a triangular prism-shaped scraper is fixedly provided at the bottom, an edge of the scraper is opposite to the bottom of the sedimentation tank, a scraper plate is fixedly provided on the side wall of the scraper, the scraper plate abuts against the side wall of the sedimentation tank, the cross bar one is located in front of the cross bar two and a breaking component is provided on the cross bar one.

[0005] By adopting the above technical scheme, the hand wheel is turned to drive the vertical rod to move downward until the bottom edge of the scraper piece abuts against the sedimentation tank, and the screw rod is turned to drive nut one and nut two to slide along the guide rod. When nut one moves, it drives cross bar one and the breaking up assembly to move. The breaking up assembly breaks up the sludge to make the particles of different sizes uniform to prevent blockage; when nut two moves, it drives cross bar two to move. When cross bar two moves, it drives the triangular prism-shaped scraper piece to move along the bottom of the sedimentation tank and the scraper plate to move along the side wall of the sedimentation tank. The edges of the scraper piece opposite to the sedimentation tank scrape up and push forward the sludge at the bottom of the sedimentation tank, and the scraper plate scrapes up and pushes forward the sludge on the side wall of the sedimentation tank, thereby realizing dredging of the bottom and side walls of the sedimentation tank. It has the advantages and effects of thorough dredging, good dredging effect and quality, simple structure and low cost.

[0006] The utility model is further configured as follows: the scattering component includes a rotating shaft rotatably connected to a cross bar, the rotating shaft is provided with multiple and evenly spaced, a plurality of scattering blades are fixedly connected to the bottom of the rotating shaft, a gear is fixedly provided on the top, the plurality of gears are meshingly connected, a driving motor is rotatably fixedly provided on the top of the cross bar, and the driving motor is used to drive any gear to rotate.

[0007] By adopting the above technical solution, the driving motor drives the gear to rotate, and the gear drives the rotating shaft and adjacent gears connected thereto to rotate, thereby driving the breaking up blades connected to the rotating shaft to rotate, and the rotating shaft and breaking up blades connected to the adjacent gears also rotate with the adjacent gears, and all the breaking up blades rotate at high speed to break up large pieces of material or particles in the sludge, making it convenient for the scraper and the scraper to scrape them away, thereby avoiding the scraper and the scraper from getting stuck and being unable to operate during operation.

[0008] The utility model is further configured as follows: the mud scraper plate is vertically connected to the mud scraper member.

[0009] By adopting the above technical solution, the scraper blade and the scraper member are vertically connected, which can avoid the angle between the scraper blade and the scraper member being too small, causing the connection to be blocked by silt that is difficult to clean, which will affect the dredging efficiency for a long time.

[0010] The utility model is further configured as follows: an inclined mud guide plate is provided at the tail end of the sedimentation tank.

[0011] By adopting the above technical solution, the scraper blade and the scraper piece push the sludge in the sedimentation tank onto the mud guide plate, and discharge it from the sedimentation tank through the mud guide plate.

[0012] The utility model is further configured as follows: a baffle is provided below the crossbar, and the baffle is located above the scattering blades.

[0013] By adopting the above technical solution, the baffle plate prevents the sludge from being splashed everywhere and difficult to clean up when the sludge is scattered by the blades at high speed, and the baffle plate is provided to block the splashing sludge.

[0014] The utility model is further configured as follows: four scattering blades are provided and the four scattering blades are evenly arranged at the bottom of the rotating shaft.

[0015] By adopting the above technical solution, the four breaking blades rotate at high speed along with the rotating shaft at the bottom of the rotating shaft, and the large pieces of matter or particles in the sludge are fully broken up, and the breaking effect is good.

[0016] The utility model is further configured such that the length of the scattering blades is smaller than the distance between the nut 1 and the nut 2 (anti-collision).

[0017] By adopting the above technical solution, it is avoided that the scattering blade is too long and hits the scraper plate or the scraper member, causing the scattering blade to be damaged and unable to work normally.

[0018] The utility model is further configured as follows: the bottom of the scraper plate is at the same height as the bottom of the scraper element.

[0019] By adopting the above technical solution, the problem of residual sludge in the sedimentation tank not being completely cleaned due to dead corners at the bottom of the scraper can be avoided, and the cleaning is more thorough.

[0020] The utility model is further configured as follows: it also includes a bidirectional motor, and the bidirectional motor is used to drive the screw rod to rotate.

[0021] By adopting the above technical solution, the bidirectional motor drives the screw rod to move forward / reversely. When the screw rod rotates forward, it drives nut 1 and nut 2 to move forward along the guide rod, driving the scraper plate and scraper to clean the silt. Then, the hand wheel is rotated to drive the vertical rod to rise, and then the screw rod is rotated in the reverse direction to drive nut 1 and nut 2 to move backward along the guide rod to their original position and wait for the next silt removal.

[0022] The utility model is further configured as follows: the vertical rod is located in the middle of the mud scraper.

[0023] By adopting the above technical solution, the hand wheel rotates to drive the vertical rod to move up and down. The vertical rod is located in the middle of the scraper. When the hand wheel applies pressure to the vertical rod, the scraper located in the middle of the vertical rod is evenly stressed, and the scraping is more even.

[0024] The beneficial effects of the utility model are as follows: by arranging a triangular prism-shaped scraper and fixing scraper plates in the middle of both sides of the scraper, the hand wheel is rotated to drive the vertical rod to move downward until the bottom edge of the scraper abuts against the sedimentation tank, and the side wall of the scraper plate abuts against the side wall of the sedimentation tank, and the screw rod is rotated to drive nut one and nut two to slide along the guide rod. When nut one moves, it drives cross bar one and the scattering assembly to move. The scattering assembly scatters the sludge to make the particles of different sizes uniform to prevent blockage. When nut two moves, it drives cross bar two to move. When cross bar two moves, it drives the triangular prism-shaped scraper to move along the bottom of the sedimentation tank and the scraper plate to move along the side wall of the sedimentation tank. The edges of the scraper and the sedimentation tank relative to each other scrape the sludge at the bottom of the sedimentation tank and push it forward, and the scraper plate scrapes the sludge on the side wall of the sedimentation tank and pushes it forward, thereby realizing dredging of the side wall of the bottom machine of the sedimentation tank, and has the advantages and effects of thorough dredging, good dredging effect and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0027] Figure 2 It is a schematic diagram of the utility model breaking up the components.

[0028] In the figure, 1, sedimentation tank; 2, screw rod; 3, guide rod; 4, nut one; 5, nut two; 6, cross bar one; 7, cross bar two; 8, hand wheel; 9, vertical rod; 10, mud scraper; 11, mud scraper plate; 12, scattering assembly; 121, rotating shaft; 122, scattering blade; 123, gear; 124, driving motor; 13, mud guide plate; 14, baffle; 15, bidirectional motor. DETAILED DESCRIPTION

[0029] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment, a sedimentation tank 1 sludge cleaning device, such as Figure 1 , Figure 2As shown, it includes a sedimentation tank 1, a mud guide plate 13 arranged at the tail of the sedimentation tank 1, a screw rod 2 rotatably connected to the top of one side of the sedimentation tank 1, a bidirectional motor 15 that drives the screw rod 2 to rotate, a guide rod 3 arranged on the other side of the top of the sedimentation tank 1 and parallel to the screw rod 2, a nut 1 4 and a nut 2 5 threadedly connected to the screw rod 2, a cross bar 1 6 and a cross bar 2 7 respectively fixed on the nut 1 4 and the nut 2 5 and slidably connected to the guide rod 3, wherein the cross bar 1 6 is located in front of the cross bar 2 7, and is arranged on the cross bar 1 6 for breaking up the sludge, including a rotating shaft 121 rotatably connected to the cross bar 1 6, and a rotating shaft 121 evenly fixed at the bottom of the rotating shaft 121. A breaking up component 12 comprises four breaking up blades 122, a plurality of gears 123 fixedly connected to a rotating shaft 121 and meshing with each other, and a driving motor 124 for driving any gear 123 to rotate, a hand wheel 8 arranged on a horizontal bar 7 is rotated, a vertical rod 9 connected to the hand wheel 8 is rotated, a triangular prism-shaped scraper 10 is fixed to the bottom of the vertical plate, and a scraper plate 11 is vertically fixed to the side wall of the scraper 10 and has a bottom which is at the same height as the scraper 10 and one side which abuts against the side wall of the sedimentation tank 1, wherein the vertical plate is connected to the middle part of the scraper 10 and one edge of the scraper 10 is opposite to the bottom of the sedimentation tank 1, and the scraper plate 11 is vertically connected to the scraper 10.

[0031] The working principle is as follows: first, the hand wheel 8 is rotated to drive the vertical rod 9 to move downward until the bottom edge of the scraper 10 abuts against the sedimentation tank 1, and the screw rod 2 is rotated to drive the nut 14 and the nut 25 to slide along the guide rod 3. When the nut 14 moves, the cross bar 16 and the scattering assembly 12 are driven to move, and the driving motor 124 is started to drive the gear 123 to rotate. The gear 123 drives the rotating shaft 121 and the adjacent gear 123 connected thereto to rotate, and then drives the scattering blades 122 connected to the rotating shaft 121 to rotate, and the rotating shaft 121 and the scattering blades 122 connected to the adjacent gears 123 also rotate with the adjacent gears 123. All the scattering blades 122 rotate at high speed to scatter the large pieces of material or particles in the sludge; when the nut 25 moves, it drives the cross bar 27 to move, and when the cross bar 27 moves, it drives the scraper 10 to move along the bottom of the sedimentation tank 1 and the scraper plate 11 to move along the side wall of the sedimentation tank 1, and pushes the sludge to the mud guide plate 13 to realize the dredging of the bottom machine side wall of the sedimentation tank 1.

[0032] Specifically, a baffle 14 is provided below the crossbar 16, and the baffle 14 is located above the scattering blades 122 to prevent sludge from splashing when the scattering blades 122 are working.

[0033] Specifically, the length of the beating blade 122 is smaller than the distance between the nut 1 4 and the nut 2 5 , so as to prevent the beating blade from colliding with the mud scraper 10 .

Claims

1. A sedimentation tank (1) sludge cleaning device, comprising a sedimentation tank (1), characterized in that: A screw rod (2) is rotatably connected to one side of the top of the sedimentation tank (1); a guide rod (3) is provided on the side of the top of the sedimentation tank (1) opposite to the screw rod (2); a nut (4) and a nut (5) are threadedly connected to the screw rod (2); a cross bar (6) is fixedly provided on the nut (4); a cross bar (7) is fixedly provided on the nut (5); the cross bar (6) and the cross bar (7) are slidably connected to the guide rod (3); and a hand wheel is rotatably connected to the cross bar (7). (8), the hand wheel (8) is internally threadedly connected to a vertical rod (9), the vertical rod (9) passes through the second horizontal rod (7) and a triangular prism-shaped mud scraper (10) is fixedly provided at the bottom, one edge of the mud scraper (10) is opposite to the bottom of the sedimentation tank (1), a mud scraper plate (11) is fixedly provided on the side wall of the mud scraper (10), and the mud scraper plate (11) abuts against the side wall of the sedimentation tank (1), the first horizontal rod (6) is located in front of the second horizontal rod (7) and a scattering component (12) is provided on the first horizontal rod (6).

2. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: The scattering assembly (12) comprises a rotating shaft (121) rotatably connected to the crossbar (6), the rotating shaft (121) is provided with a plurality of evenly spaced ones, a plurality of scattering blades (122) are fixedly connected to the bottom of the rotating shaft (121), a gear (123) is fixedly provided on the top, the plurality of gears (123) are meshingly connected, a driving motor (124) is rotatably fixedly provided on the top of the crossbar (6), and the driving motor (124) is used to drive any gear (123) to rotate.

3. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: The scraper blade (11) is vertically connected to the scraper member (10).

4. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: An inclined mud guide plate (13) is provided at the tail end of the sedimentation tank (1).

5. A sedimentation tank (1) sludge cleaning device according to claim 2, characterized in that: A baffle (14) is provided below the crossbar (6), and the baffle (14) is located above the scattering blades (122).

6. A sedimentation tank (1) sludge cleaning device according to claim 2, characterized in that: The scattering blades (122) are provided with four, and the four scattering blades (122) are evenly arranged at the bottom of the rotating shaft (121).

7. A sedimentation tank (1) sludge cleaning device according to claim 2, characterized in that: The length of the scattering blade (122) is smaller than the distance between the nut one (4) and the nut two (5).

8. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: The bottom of the scraper blade (11) is at the same height as the bottom of the scraper member (10).

9. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: It also includes a bidirectional motor (15), and the bidirectional motor (15) is used to drive the screw rod (2) to rotate.

10. A sedimentation tank (1) sludge cleaning device according to claim 1, characterized in that: The vertical rod (9) is located in the middle of the mud scraper (10).

Citation Information

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